00 12/08/05 ISSUED FOR CONSTRUCTION KM SUK RCP ENK

Revised and Re issued for Approval.

B2 25/07/05 KM SUK RCP ENK
Valve Data Sheets Removed & Issued Separately.

B1 07/04/05 ISSUED FOR APPROVAL KM SUK RCP ENK

A1 04/03/05 ISSUED FOR IDC KM SUK RCP ENK

Rev. DD/MM/YY Document Status PREP CHK APP ETS PESC JANA

COMPANY: PROJECT:

HASSAD

ENGINEERING AND TECHNICAL SERVICES

FOR AAL/ECH/CC PLANTS AND OSBL (UTILITIES & OFFSITES)
Job No: Type of document:
55426 SPECIFICATION

Contractor's / Subcontractor's document identification: OTHER

IDENTIFICATION:

DOCUMENT CODES
H S D 1 1 - G E N - P I P - D O C - A - 1 5 1 4 5 0 0
Project No Unit code Dep code Doc type Size Doc Sl no Rev.
Document title:
VALVE SPECIFICATION

Page :

1/14
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CHANGE RECORD PAGE

Rev. No. Description of Revision

A1 ISSUED FOR IDC

B1 ISSUED FOR APPROVAL

B2 REVISED AND REISSUED FOR APPROVAL.

VALVE DATA SHEETS REMOVED AND ISSUED SEPARATELY.

00 ISSUED FOR CONSTRUCTION

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REVISION INDEX
PAGE REVISION PAGE REVISION APPENDIX REVISION

A1 B1 B2 00 A1 A1

1 X X X 26 A

2 X X X 27 B

3 X X X 28 C

4 X X X 29 D

5 X X X 30 E

6 X X X 31 F

7 X X X 32

8 X X X 33

9 X X X 34

10 X X X 35

11 X X X 36

12 X X X 37

13 X X X 38

14 X X 39

15 X X 40

16 X X 41

17 X X 42

18 X 43

19 X 44

20 X 45

21 X 46

22 X 47

23 48

24 49

25 50
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INDEX

1 SCOPE.................................................................................................................................................... 5

2 CODES, STANDARDS AND RELATED DOCUMENTS.........................................................................5

2.1 DESIGN CODES.............................................................................................................................. 5

2.2 REFERENCE CODES......................................................................................................................................5

2.3 PROJECT SPECIFICATIONS..........................................................................................................................7

3 GENERAL NOTES.................................................................................................................................. 8

4 MATERIAL NOTES FOR PIPE............................................................................................................... 8

5 MATERIAL NOTES FOR BOLTING (PER VALVE DATA SHEET)........................................................9

6 MATERIAL NOTES FOR VALVES......................................................................................................... 9

7 MATERIAL NOTES FOR BALL VALVES............................................................................................. 11

8 SPECIAL PIPING ITEMS...................................................................................................................... 12

8.1 SCOPE.........................................................................................................................................................12

8.2 DESIGN........................................................................................................................................................12

9 CRITICAL/SPECIALITY VALVES......................................................................................................... 12

10 VALVE INSPECTION AND TESTING.................................................................................................. 12

10.1 TEST PROCEDURES....................................................................................................................................13

10.2 ACCEPTANCE CRITERIA............................................................................................................................13

11 PROTECTION DURING AND AFTER SHIPMENT..............................................................................14

12 DRAWINGS AND DATA...................................................................................................................... 14

13 CONSTRUCTION/COMMISSIONING.................................................................................................. 14

14 SPARE PARTS..................................................................................................................................... 14
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1 SCOPE

This document covers the minimum requirements for the design and selection of valves for
JANA HASSAD project.

2 CODES, STANDARDS AND RELATED DOCUMENTS

 The following codes and standards shall be considered as part of this specification. Ruling
codes and standards shall be the latest revisions of those in force at Commencement of
ETS Contract. It shall be the Vendor’s responsibility to acquire possession of all required
codes and standards referenced in this specification.
 All piping components, valves, fabrication and design shall, as a minimum, meet the
requirements of the latest edition of the codes and standards unless stated otherwise and
as modified by this specification.
 In the event of conflict between any of the codes and standards, requirements of statutory
authorities or with the requirements of this specification, the most stringent requirements
shall take precedence and shall be referred to the purchaser for clarification before
proceeding with the manufacture of the commodity.

2.1 DESIGN CODES

ASME B.31.3 Chemical Plant and Petroleum Refinery Piping

2.2 REFERENCE CODES

ASME B.1.20.1 Pipe Threads (General Purpose)

ASME B.16.5 Steel Pipe Flanges and Flanged Fittings
ASME B.16.10 Face to Face and End to End Dimensions of Ferrous Valves
ASME B.16.20 Metallic Gaskets For Pipe Flanges.
ASME B.16.21 Non-Metallic Flat Gaskets for Pipe Flanges
ASME B.16.34 Steel Valves - Flanged and Butt-Welding Ends
ASME B.16.47 Large Diameter Steel Flanges.
Series B (was API 605)
ASME B46.1 Surface Texture
API 6D Pipeline Valves, End Closures, Connectors and Swivels
API 6FA Specification for Fire Testing of Valves.
API 594 Wafer Check Valves
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API 598 Valve Inspection and Test

API 600 Steel Gate Valves - Flanged & BW Ends
API 602 Compact Steel Gate Valves
API 605 Large Diameter Carbon Steel Flanges (now ASME B.16.47 Series B)
API 609 Butterfly Valves. Lug and Wafer Type
ASTM A105M Forgings, Carbon Steel for Piping Components
ASTM A182 Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings and Valves and
Parts for High Temperature Service
ASTM A193 Alloy Steel and Stainless Steel Bolting Materials for High Temperature
Service
ASTM A194 Carbon and Alloy Steel Nuts for Bolts for High Pressure and High
Temperature Service
ASTM A216 Steel Castings, Carbon, Suitable for Fusion Welding for High Temperature
Service
ASTM A217 Steel Castings, Martensitic Stainless and Alloy, for Pressure-Containing
Parts, Suitable for High-Temperature Service.
ASTM A320 Alloy Steel Bolting Materials for Low Temperature Service
ASTM A335 Seamless Ferritic Alloy-Steel Pipe for High-Temperature Service.
ASTM A350 Forgings, Carbon and Low Alloy Steel, requiring Notch Toughness Test for
Low Temperature Components
ASTM A351 Steel Castings, Austenitic, for High Temperature Service
ASTM A352 Steel Castings Ferritic and Martensitic for Pressure Containing Parts
Suitable for Low Temperature Service
ASTM A388 Ultrasonic Examination of Heavy Steel Forgings
ASTM A694 Carbon Steel High Strength Forgings
MSS-SP-25 Standard Marking Systems for Valves and Fittings
MSS-SP-44 Steel Pipeline Flanges (now ASME B.16.47 Series A)
MSS-SP-75 Specification for High Test Wrought Butt-Welding Fittings
ASME Sect. IX Boiler and Pressure Vessel Code - Welding and Brazing Qualifications

BS 6755 The Charpy V-Notch Test on Metals

BS 970 Wrought Steels
BS 1414 Steel Gate Valves Flanged and BW Ends
BS 1503 Steel Forgings
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BS 1504 Steel Castings

BS 1868 Steel Check Valves - Flanged and Butt Welding Ends
BS 1873 Steel Globe and Globe Stop Check Valves for the Petroleum and
Petrochemical Industries
BS 2080 Face to Face Dimensions for Valves
BS 2600 Methods for Radiographic Examination of Fusion Welds in Steel
BS 3971 Specification for Image Quality Indicators for Industrial Radiography
BS 5146 Steel Valves
BS 5150 Cast Iron Gate Valves
BS 5154 Copper Alloy Valves
BS5351 Steel Ball Valves for the Petroleum, Petrochemical and Allied Industries
(BS EN ISO 17292)
BS 5352 Steel Wedge Gate, Globe and Check Valves 50mm and smaller
(BS EN ISO 15761)
BS 5500 Specification for Unfired Fusion Welded Pressure Vessels
BS 6072 Magnetic Particle Examination of Welds
BS 6443 Dye Penetrant Testing
BS-6755-Part-1 Testing of Valves - Production Pressure Testing
(BS EN 12266 – 1)
BS-6755-Part-2 Testing of Valves - Specification for Fire Testing Requirements
(BS EN ISO 10497)
API 598 Valve Inspection and Testing
API 599 Plug valve
API 609 / BS 5155 Butterfly valve
BS5156 Diaphragm valve
(BS EN 13397)
BS-5352 Needle valve
(BS EN ISO 15761)

2.3 PROJECT SPECIFICATIONS

HSD11- GEN-PIP-DOC-A-15144 General Piping Material Specification

HSD11-GEN-PIP-DOC-A-15133: Specification for Piping Insulation.
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HSD11-GEN-PIP-MDS-A-15201: Data sheets for Gate valves.

HSD11-GEN-PIP-MDS-A-15202: Data sheets for Globe valves.
HSD11-GEN-PIP-MDS-A-15203: Data sheets for Check valves.
HSD11-GEN-PIP-MDS-A-15204: Data sheets for Ball valves.
HSD11-GEN-PIP-MDS-A-15205: Data sheets for Butterfly valves.
HSD11-GEN-PIP-MDS-A-15206: Data sheets for Needle valve.
HSD11-GEN-PIP-MDS-A-15207: Data sheets for Diaphragm valve.
HSD11-GEN-PIP-MDS-A-15208: Data sheets for Lined Plug valve.
HSD11-GEN-PIP-MDS-A-15209: Data sheets for Lined Check valve.
HSD11-GEN-PIP-MDS-A-15210: Data sheets for Lined Ball valve.
HSD11-GEN-PIP-MDS-A-15211: Data sheets for Lined Butterfly valve.
HSD11-GEN-PIP-MDS-A-15212: Data sheets for Lined Diaphragm.
HSD11-GEN-PIP-MDS-A-15221: Data sheets for steam traps.
HSD11-GEN-PIP-MDS-A-15222: Data sheets for strainers.
In addition to the above, NAMA Specifications and guidelines shall be applicable but not
limited to the following.
NES-ME-012: Specification for General Piping
NES-ME-016: Specification for Insulation

3 GENERAL NOTES

 The material specifications contained with in this document are the minimum that can be
accepted for the service conditions. Materials, equal to or better than those listed will be
technically and commercially reviewed.
 The following corrossion allowance shall be considered for calculating valve body wall
thickness.

o For low carbon cast steel bodies

3’’ & less = 1.65mm
4’’ & above = 1.00mm
o For stainless steel and lined valve bodies
All sizes = 0mm
o For Cast iron 1.30mm

 All Valve Material Trim Numbers to be in accordance with API 600. See also Valve Data
Sheets .
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 All threads / screwed (unless otherwise stated) shall be NPT in accordance with ASME
B.1.20.1, and applicable to all piping commodities, except bolting.
 Positive Material Identification (PMI) shall be performed on all 316/316L materials, stainless
steel valve shall have PMI performed on all components, including welds, before the valves
are assembled at the manufacturers works.

4 MATERIAL NOTES FOR PIPE

The following notes shall be used where applicable to supplement the basic material
description on generated requisitions:
 All buttweld and preparations for welding shall be in accordance with ASME B16.25.

5 MATERIAL NOTES FOR BOLTING (PER VALVE DATA SHEET)

 Alloy steel studbolts and nuts shall be galvanized (Hot Dip) to ASTM A153 as per piping
class.
 Stainless Steel studbolts and nuts shall be supplied uncoated..

6 MATERIAL NOTES FOR VALVES

The following notes shall be used where applicable to supplement the basic material
description on generated requisitions:
 Valves shall meet the design requirements of the British or American standards specified
on the data sheets. If any shortcomings are apparent within these standards, the
requirements of ASME B16.34 shall be used as a minimum.
 Steel-end flanges on valves ½ inch through 24 inch nominal size shall be in accordance
with ASME B16.5. Large diameter steel flanges 26 inches and larger shall be in
accordance with ASME B16.47 Series B (API 605).
 Flange facing finish for steel flanges shall be in accordance with ASME B16.5 paras. 6.4.4
and 6.4.4.1. The resultant surface finish shall have a 125 to 250 microinch (3.2 to 6.3 m)
roughness in accordance with ASME B46.1.
 Flat face flange surface finish shall extend across full width of flanges.
 Gear operator for valves - The following Chart gives the sizes at which gear
operators should be specified :

Class 150 300

Gate 12” AND ABOVE 8” AND ABOVE
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VALVE SPECIFICATION

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Globe 12” AND ABOVE 8” AND ABOVE

Ball (FB) 8” AND ABOVE 6” AND ABOVE
Ball (RB) 10” AND ABOVE 8” AND ABOVE
Butterfly 8” AND ABOVE 6” AND ABOVE
DIAPHRAGM 8” AND ABOVE -

 Gear operators to be fully enclosed type.

 Gate and globe valves should be supplied with gear operators in smaller sizes than those
shown above where the operating torque exceeds 350 Nm.
 Ball valves shall be lever operated for sizes below those shown above providing the torque
to operate the valve does not exceed 203 Nm using a maximum lever length of 450mm.
 Gear operators for gate and globe valves shall be bevel type unless spur type is specifically
stated. Both bevel and spur gear operators shall be the type with 4 or 8 bolt mountings
which allows them to be orientated on site in any of four 90 positions.
 Hand wheel dia shall not exceed 750mm and lever length shall not exceed 500mm.
 Uni-directional valves or valves with a preferred direction of flow, shall have a flow direction
arrow cast or stamped on the body.
 The minimum design temperatures shown on the valve tag data sheets do not reflect the
minimum temperature achievable during depressurisation. Minimum survival temperature
without operation, and minimum operating temperature, will be reflected as a note on the
relevant valve tag data sheet and applicable piping class.
 Unless noted otherwise the stem for gate and globe valves shall be fabricated with a
shoulder for the back seat.
 Bar stock material not acceptable for socket-weld valves.
 For gate and globe valves 2” NB & larger and a pressure rating of 300lb and greater, the
stem/gland packing shall consist of a lantern ring of the same material as the stem, and
sealant/lubrication injection point, with a minimum of 5 rings above and 2 rings below.
 All valves shall be provided with the facilities for locking the valve in the fully open or closed
position using a padlock.
 All valves in Low / High Temperature Service shall be supplied to ensure that gland
packing/operator is outside the pipeline insulation which may be up to 150mm thick.
Standard bonnets may be offered if this criteria can be met. Ball valves shall be supplied
with extended spindles.
 All flanges shall be integrally cast or forged with the valve body, i.e. weld-on flanges are not
permitted.
 Valves shall be Reduced Port with the exception of ball valves, which shall be Full port ,
unless P & ID dictates.
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 Weld repairs to forged valves are not permitted.

 Weld repairs to cast valves shall be in accordance with an approved repair procedure.
 Face to face dimensions of flanged valves shall be in accordance with the Valve Data
Sheet.
 The Vendors shall provide with their bid, all CV values for globe valves.
 Any secondary stem packing shall be non-graphited.
 Thru tapped holes shall be threaded UNC up to and including 1”Dia. And UN8 series for 1
1/8”Dia. And above.
 Valve bonnet cover or body gaskets and bolts shall be equal or superior to those specified
and shall be suitable for the service, pressure and minimum/maximum temperature.
 Quarter turn valves shall be fitted with positive position indicators with limit stops. They
shall be constructed so that the indicator (whether it be the handle or some other type of
indicator) cannot be miss-assembled to give an incorrect indication of whether the valve is
open or closed.
 Valves shall be marked in accordance with MSS SP-25.
 Valve identification plates shall not be attached to the body/bonnet of valves by any means
which can reduce the pressure retaining capability.
 In addition to the identification plate, all valves shall be supplied with a stainless steel tag
stamped with the relevant tag number, securely attached to each valve with multi-strand
non-corrodible wire.
 Valves must be capable of remaining in the fully open position during and throughout
system hydrotesting at 1.5 x DP of the piping system. Valves must therefore be able to
equalise pressure across seats and cavity automatically, avoiding the conventional
requirement to ½ cycle valves. This must be addressed with suppliers at the bid stage to
ensure performance guarantees etc.
 Cavity drains where practicable should be eliminated, if unavoidable, blank flanges are the
preferred option, the selected manufacture should with any quote be requested to furnish
such details
 Overlay of critical areas to prolong operating life.
 All external threads, gear operators and glands shall be provided with suitable protection to
eliminate the ingress of sand, preferably by design.
 Actuated valves stems shall have minimum safety factor of 1.25 x maximum actuator
torque figure.
 Actuated valves shall be shipped complete with actuators.
 All valves shall be painted for protection. Painting shall be applied after succesful
completion of testing and inspection. The interior, threaded portions, pipe pup ends, flange
contact faces and various valves identifying markings shall not be painted.
 All valves shall be painted in accordance with the following specification :
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 Painting specification for vendors shall be based on valve material and operating
temperature mentioned in the valve data-sheet.
 The body/bonnet joint of valves shall be designed to completely surround the gasket
(Confined Gasket).
 Radiography of casting valves for required service should be fully examined accordance
with ASME 142. Cracks and hot tears and imperfections whose depth exceeds 3% of
nominal wall thickness are not permitted as per ASME B 31.3.

7 MATERIAL NOTES FOR BALL VALVES

 Ball valves shall be fitted with positive position indicators. They shall be constructed so the
indicator (whether it be handle or some other type of indicator) cannot be miss-assembled
to give an incorrect indication of whether the valve is open or closed.
 Geared handwheels, when specified on data sheet, shall be suitable for sizes stated.
Smaller sizes may be lever operated (maximum lever length is 450mm) provided the torque
at any operating condition does not exceed 20.7Kgf-m.
 Ball valve stem retention shall not depend on the packing gland.
 The manufacturer shall guarantee that operation will not be impaired by rapid temperature
reduction when the valve is opening.
 Leakage rates of metal seated ball valves shall be equal to or less than API 598 for gate
valves.
 Reduced bore ball valves shall be one size down on the required nominal bore.
 All ball valves to be supplied with solid balls.
 When testing split body ball valves, clamping across the flanges to enhance the body
seal is not be permitted.
 All ball valves are to be provided with an anti-static device in accordance with BS 5351.
 The ball of the ball valves shall not protrude outside the end flanges.
 Ball valves shall be floating ball type / trunnion mounted.

Class FLOATING BALL TRUNNION MOUNTED

150 6 ‘’ AND BELOW 8” AND ABOVE
300 4 ‘’ AND BELOW 6” AND ABOVE

8 SPECIAL PIPING ITEMS

8.1 SCOPE
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 This section covers the design of special piping items, to be developed by ETS contractor.
Items are designated as “special” because they are not included in or covered by either
Piping or Valve Material Specifications or the Piping Engineering Standards.

8.2 DESIGN

 Design and fabrication shall be in accordance with the relevant codes and standards listed
in Section 2.0 of this specification and as shown on the individual Special Piping item data
sheets.

9 CRITICAL/SPECIALITY VALVES

 All critical/speciality valves shall be in line with process reqirements.Refer respective

critical/speciality valve data sheets.

10 VALVE INSPECTION AND TESTING

 Inspection and testing shall be to related codes, standards, quality plan and any additional
requirements referred to within this specification and shall as a minimum comply with API
598.
 Inspection of castings shall be in accordance with the relevant data sheet, body hydro test
shall be increased to 30 minutes for porosity check.
 All ball valves shall be proven firesafe and design to the requirements of BS 6755 Part 2 or
API RP-6FA.
 Testing reports for all mandatory (as well as supplementary, wherever specified ) tests shall
be furnished.
 Leakage rates of metal seated ball valves for hydro seat tests shall be equal to or less than
API 598 for gate valves.
 100% Hydrostatic testing shall be mandatory for valves.
 Vaccum test for valves shall be mandatory for valves in vaccum service

10.1 TEST PROCEDURES

 Ambient Temperature External Leak Test (99% N2 1% He)

With the valve ball/disc/gate in the half open position, the valve body shall be pressurised to
the ambient body test pressure (1.5 x ambient flange rating pressure) stated in valve
design code. Following a 15 minute stabilising period, the leakage at each body, bonnet,
end flange joint and at the stem seal or gland shall be measured with the mass-
spectrometer and recorded.
 Ambient Temperature High Pressure Seal Test
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With the valve in the closed position, pressurise one side of the valve to the ambient seat
test pressure (1.1 ambient flange rating pressure), stated in the valve design code, with the
other side of the valve at atmospheric pressure. Following a one minute stabilising period,
the seat leakage shall be measured over a minimum period of 5 minutes and recorded.
This shall then be repeated for the other side, for bi-directional valves.
It is not essential to use a N2He gas mixture for the seat tests. Nitrogen only may be used.
 Ambient Temperature Low Pressure Seat Test
The seat leakage test in subsection 8.7 (ii) shall be repeated with the valve pressurised at
6.9 bar g. This shall then be repeated at 1.0 bar g. This test shall be repeated for sides on
bi-directional valves.

10.2 ACCEPTANCE CRITERIA

 External Leakage
The maximum allowable external leakage rate from each source (i.e. each joint, gland)
shall be 5 scf per annum (=0.27 scc/min).

 Soft Seated Valve-Seat Test

The maximum allowable seat leakage for all sizes and all ratings shall not be more than
0.27 scc/min.

 Metal Seated valve-Seat Test (SeatLeakage)

o High Pressure Seat Test (All Sizes):

Ratings up to 600lb : 2 scc/cm dia/min.

o Low Pressure Seat Test (Ratings up to and including 600lb):

Sizes up to 10” NB : 12 scc/cm dia/min.

Sizes 12” NB and larger : 20 scc/cm dia/min.

 The company or company approval agency shall be witnessing the valve listing at vendor’s
work.

11 PROTECTION DURING AND AFTER SHIPMENT

 Vendors shall advise with their offer the proposed packing and preservation requirements
for the proper care of materials during and after shipment. This shall include but not limited
to the following:
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 Valves shall be packed in lockable wooden crates suitably lined to prevent the ingress of
sand and shall be suitable for outside storage.
 All valves shall be provided with end caps.
 Valves shall be internally protected with a suitable corrosion inhibitor.
 Preservation for 12 months storage.

12 DRAWINGS AND DATA

 In addition to the information required to be furnished by the manufacturer at bid stage, the
manufacturer shall supply detailed engineering data when called for, and in the form
specified by the purchase order.

The following information shall be included:

o Purchaser’s complete requisition/purchase order number, item number and tag number.
o The principal dimensions of the valve and any ancillary equipment such as gear
operators, bypass/equalising connections.
o The size, rating, type and style.
o Materials of construction.
o Pressure/temperature limits.
o Testing procedures including N2 + HE testing procedures where applicable.

13 CONSTRUCTION/COMMISSIONING

 During construction/commissioning, all precautions shall be undertaken to ensure the

integrity of valves.
 Flanged valves shall not be installed until a visual inspection indicates that all debris has
been removed from the line.
 Where deemed appropriate “sacrificial” valves or pup pieces shall be installed for
commissioning/flushing..
 Soft seat ball valves are to be locked in open position during construction and system
hydrotesting to protect valve seats and prevent unauthorised operation.

14 SPARE PARTS

 Valves shall be supplied complete with spare parts for commissioning and start-up.
 Spare parts listing for two years operation shall be submitted for each valve type supplied.