DAFTAR ISI

BAB I PENDAHULUAN ............................................................................................1

1.1 Latar Belakang...........................................................................................................1

1.2 Bahan Baku................................................................................................................2

1.3 Analisa Pasar.............................................................................................................3

1.4 Penentuan Lokasi.......................................................................................................4

BAB II METODOLOGI..................................................................................................7

2.1 Spesifikasi Bahan Baku dan Produk..........................................................................7

2.1.1 Spesifikasi Bahan Baku........................................................................7

2.1.2 Spesifikasi Produk................................................................................8

2.2 Kegunaan Produk......................................................................................................9

2.3 Pemilihan Proses........................................................................................................9

2.3.1 Dasar Reaksi.......................................................................................10

2.3.2 Deskripsi Proses.................................................................................10

BAB III KAPASITAS PRODUKSI..............................................................................12

3.1 Basis Rancangan Pabrik .........................................................................................12

3.1.1 Kapasitas Produksi.............................................................................12

3.2 Process Flow Diagram.............................................................................................16

3.2.1 Detail Proses.......................................................................................16

3.2.2 Neraca Massa.....................................................................................20

3.2.3 Neraca Energi.....................................................................................24

BAB IV KEAMANAN PROSES DAN PERTIMBANGAN LINGKUNGAN...........32

4.1 Keselamatan Kerja...................................................................................................32

4.1.1 Bahaya Kebakaran dan Ledakan........................................................32

4.1.2 Bahaya Material.................................................................................33

 4.1.3 Bahaya Peralatan................................................................................33

4.1.4 Tindakan Preventif dan Langkah Mitigasi Bahaya............................34

4.2 Dampak Lingkungan dan Manajemen.....................................................................36

4.2.1 Limbah Cair........................................................................................36

4.2.2 Limbah Gas........................................................................................37

4.2.3 Limbah Padat......................................................................................37

BAB V SPESIFIKASI ALAT.......................................................................................38

5.1 Dasar Pertimbangan Pemilihan Alat........................................................................38

5.2 Spesifikasi Alat yang digunakan.............................................................................40

5.2.1 Reaktor R-102....................................................................................40

5.2.2 Reaktor R-103....................................................................................40

5.2.3 Pompa P-101......................................................................................41

5.2.4 Pompa P-102......................................................................................41

5.2.5 Pompa P-103......................................................................................41

5.2.6 Pompa P-104......................................................................................42

5.2.7 Pompa P-105......................................................................................42

5.2.8 Heater E-101......................................................................................42

5.2.9 CoolerE 103........................................................................................43

5.2.10 Reboiler E-104.................................................................................43

5.2.11 Condenser E-105..............................................................................44

5.2.12 Cooler E-106....................................................................................44

5.2.13 Mixer R-101.....................................................................................45

5.2.14 Tanki Akumulasi V-101...................................................................45

5.2.15 Tower Distillasi T-101.....................................................................45

5.2.16 Centrifuge CE-101...........................................................................46

5.2.17 Centrifuge CE-102...........................................................................46

5.2.18 Centrifuge CE-103...........................................................................46

BAB VI LAYOUT........................................................................................................48

6.1. Rencana Tata Letak................................................................................................48

6.2. Tata Letak Pabrik....................................................................................................50

BAB VII ANALISA EKONOMI..................................................................................52

7.1 Total Capital Invesment ..........................................................................................52

7.2 Total Production Cost..............................................................................................55

7.3 Analisa Kelayakan Ekonomi...................................................................................57

7.3.1 Dasar Perhitungan Ekonomi...............................................................57

7.3.2 Perhitungan Cash Flow......................................................................57

7.3.3 Discounted Paynack Period................................................................58

7.3.IRR........................................................................................................58

7.3.5 Breakeven Point.................................................................................58

BAB VIII KESIMPULAN............................................................................................59

DAFTAR PUSTAKA..............................................................................................................60

APPENDIX..............................................................................................................................61