Owner’s Guide
About Xantrex
Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with
products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells,
microturbines, and backup power applications in both grid-connected and stand-alone systems. Xantrex
products include inverters, battery chargers, programmable power supplies, and variable speed drives
that convert, supply, control, clean, and distribute electrical power.
Trademarks
XPower is a trademark of Xantrex International. Xantrex is a registered trademark of Xantrex
International.
Other trademarks, registered trademarks, and product names are the property of their respective owners
and are used herein for identification purposes only.
Notice of Copyright
XPower Inverter 1000 Owner’s Guide © December 2003 Xantrex International. All rights reserved.
Disclaimer
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC.
(“XANTREX”)
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF
ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER
DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER
DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF
THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE
ENTIRELY AT THE USER’S RISK.
Date and Revision
December 2003 Revision A
Part Number
975-0127-01-01
Contact Information
Telephone: 1 800 670 0707 (toll free North America)
1 360 925 5097 (direct)
Fax: 1 800 994 7828 (toll free North America)
1 360 925 5143 (direct)
Email: customerservice@xantrex.com
Web: www.xantrex.com
About This Guide
Purpose
The purpose of this Owner’s Guide is to provide explanations and
procedures for installing, operating, maintaining, and troubleshooting the
XPower Inverter 1000.
Scope
The Guide provides safety guidelines, detailed planning and setup
information, procedures for installing the inverter, as well as information
about operating and troubleshooting the unit. It does not provide details
about particular brands of batteries. You need to consult individual battery
manufacturers for this information.
Audience
The Guide is intended for anyone who needs to install and operate the
XPower Inverter 1000.
iii
About This Guide
Conventions Used
The following conventions are used in this guide.
WARNING
Warnings identify conditions that could result in personal injury or loss of life
CAUTION
Cautions identify conditions or practices that could result in damage to the unit or
other equipment.
Important: These notes describe things which are important for you to know, but
not as serious as a caution or warning.
Related Information
You can find more information about Xantrex Technology Inc. as well as
its products and services at www.xantrex.com
iv 975-0127-01-01
Important Safety Instructions
WARNING
This chapter contains important safety and operating instructions. Read and keep
this Owner’s Guide for future reference.
1. Before installing and using the XPower Inverter 1000, read all
instructions and cautionary markings on the XPower Inverter 1000,
the batteries, and all appropriate sections of this guide.
2. Do not expose the XPower Inverter 1000 to rain, snow, spray, or bilge
water. To reduce risk of fire hazard, do not cover or obstruct the
ventilation openings. Do not install the XPower Inverter 1000 in a
zero-clearance compartment. Overheating may result.
3. Use only attachments recommended or sold by the manufacturer.
Doing otherwise may result in a risk of fire, electric shock, or injury
to persons.
4. To avoid a risk of fire and electric shock, make sure that existing
wiring is in good condition and that wire is not undersized. Do not
operate the XPower Inverter 1000 with damaged or substandard
wiring.
5. Do not operate the XPower Inverter 1000 if it has received a sharp
blow, been dropped, or otherwise damaged in any way. If the XPower
Inverter 1000 is damaged, see the Warranty section.
6. Do not disassemble the XPower Inverter 1000. It contains no user-
serviceable parts. See Warranty for instructions on obtaining service.
Attempting to service the XPower Inverter 1000 yourself may result
in a risk of electrical shock or fire. Internal capacitors remain charged
after all power is disconnected.
7. To reduce the risk of electrical shock, disconnect both AC and DC
power from the XPower Inverter 1000 before attempting any
maintenance or cleaning or working on any circuits connected to the
XPower Inverter 1000. Turning off controls will not reduce this risk.
8. The XPower Inverter 1000 must be provided with an equipment-
grounding conductor connected to the AC input ground.
v
Safety
vi 975-0127-01-01
Safety
975-0127-01-01 vii
Safety
viii 975-0127-01-01
Contents
Important Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -v
1 Introduction
Quality Power - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–1
Ease of Use - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2
Comprehensive Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2
2 Features
Materials List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–1
AC Panel- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2
DC Panel- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3
3 Installation
Designing Your Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–1
Installation Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4
Calculating Battery Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4
Choosing an Effective Charging System - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–4
Choosing an Appropriate Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–5
Calculating Cable Sizes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6
Calculating Size of DC Input Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6
Calculating Size of Chassis Ground Cable - - - - - - - - - - - - - - - - - - - - - - - 3–7
Calculating Fuse/Circuit Breaker Size - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8
Installing the XPower 1000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9
Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9
Installation Tools and Materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9
Overview of Installation Steps - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–11
Mounting the Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–11
Connecting the Chassis Ground - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–12
Grounding Locations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–12
Chassis Ground Screw - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–13
Connecting the DC Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–13
975-0127-01-01 ix
4 Operation
Turning the Inverter On and Off - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–1
Operating Several Loads at Once - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2
Turning the Inverter Off Between Charges - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2
Operating Limits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3
Power Output - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3
Input Voltage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–3
Inverter Loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–4
High Surge Loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–4
Trouble Loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–4
Routine Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–5
XPower 1000 unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–5
Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–5
5 Troubleshooting
Common Problems - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–2
Buzz in Audio Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–2
Television Reception - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–2
Troubleshooting Reference - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–3
A Specifications
Electrical Performance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–1
Physical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–1
Mounting Templates - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -A–2
B Battery Types
Battery Types - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–1
Automotive Starting Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–1
Deep-Cycle Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–2
Battery Size- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–2
Estimating Battery Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–4
Battery Sizing Example - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–4
Battery Sizing Worksheet - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–5
Using Multiple Batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–6
Two Batteries Connected In Parallel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–6
Two Separate Battery Banks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–6
x
Contents
975-0127-01-01 xi
xii
1 Introduction
Quality Power
The XPower 1000 is a quality inverter designed for recreational vehicle
(RV) and truck applications.
• The XPower 1000 provides up to 1000 watts of continuous power. It
is designed to handle loads such as 600 watt microwaves, TVs,
VCRs, and midsized power tools.
• The XPower 1000’s high surge capability lets you handle many hard-
to-start loads, including large TVs and small refrigerators.
• The XPower 1000’s low standby battery demand means you don’t
have to worry about excessive drain on your battery if you leave the
inverter on for a few days. When the XPower 1000 is on but no power
is being supplied to a load, the inverter draws less than 300 mA from
the battery.
• The cooling fan in the inverter is thermally activated and comes on
when the XPower 1000 becomes warm. The fan turns off
automatically after the inverter has cooled.
1–1
Introduction
Ease of Use
Superior features and rugged durability have been combined with ease of
use:
• The XPower 1000 is compact, light weight, and easy to install.
• Loads can be powered directly from the AC outlets.
Comprehensive Protection
The XPower 1000 is equipped with numerous protection features to
guarantee safe and trouble-free operation:
Low battery alarm Alerts you if the battery has become discharged to
11.0 V or lower.
Low battery voltage shutdown Shuts the XPower 1000 down
automatically if the battery voltage drops below 10.5 volts. This feature
protects the battery from being completely discharged.
High battery voltage shutdown Shuts the XPower 1000 down
automatically if the input voltage rises to 15 volts or more.
Overload shutdown Shuts the XPower 1000 down automatically if a
short circuit is detected in the circuitry connected to the inverter’s output,
or if the loads connected to the inverter exceed the inverter’s operating
limits.
Over temperature shutdown Shuts the XPower 1000 down
automatically if its internal temperature rises above an unacceptable level.
1–2 975-0127-01-01
2 Features
Materials List
Your XPower 1000 package includes:
• One XPower 1000 inverter
• Two M6 lock washers (on the DC input cable terminals)
• Two M6 nuts (on the DC input cable terminals)
• Owner’s Guide
If any of these materials are missing or are unsatisfactory in any way,
please contact Customer Service. Contact infomation is available on
page WA–1.
As soon as you unpack your inverter, be sure to record the product
information in the form on page WA–6.
2–1
Features
AC Panel
3
2
4
5 1
Feature Description
1 On/Off Switch turns the inverter’s control circuit on and off. This
switch is not a power disconnect switch. Disconnect AC and DC
power before working on any circuits connected to the inverter.
2 Power light is a green light indicating the On/Off Switch is on and
AC voltage is present at the inverter’s AC outlets.
3 Fault light is a red light indicating the inverter has shut down due to
low or high battery voltage, unit overload, or over temperature.
4 3-Prong AC Outlets:
XPower 1000 delivers a combined total of 1000 watts of continuous
AC power across two outlets.
5 Ventilation Opening must not be obstructed for the proper
operation of the inverter. When the inverter is mounted, the
ventilation opening must not point up or down.
6 Mounting Flange allows you to mount the inverter permanently.
2–2 975-0127-01-01
DC Panel
DC Panel
3
4
2
Feature Description
1 Chassis Ground Screw connects to vehicle chassis, DC grounding
bus or to engine’s negative bus.
2 Positive DC Cabling Terminal always connects to the cable
connected to the positive terminal of the battery.
3 Negative DC Cabling Terminal always connects to the cable
connected to the negative terminal of the battery.
4 Ventilation Opening must not be obstructed for the proper
operation of the inverter. When the inverter is mounted, the
ventilation opening must not point up or down.
5 Serial number of your unit
6 Mounting Flange allows you to mount the inverter permanently.
975-0127-01-01 2–3
2–4
3 Installation
Chapter 3 provides information on cables and fuses to help you plan for
your installation and provide procedures for installing the XPower 1000.
Xantrex highly recommends that you read the entire chapter before
beginning the installation procedures so that you can plan an installation
that is suited to your power needs.
3–1
Installation
3–2 975-0127-01-01
Designing Your Installation
975-0127-01-01 3–3
Installation
Installation Codes
Governing installation codes vary depending on the location and type of
installation. Electrical installations must meet local and national wiring
codes and should be performed by a qualified electrician.
In residential applications, electrical codes do not allow permanent
connection of AC distribution wiring to the inverter’s AC output
receptacles. The receptacles are intended for temporary (as-needed)
connection of cord connected loads only.
CAUTION
The XPower 1000 must only be connected to a 12 volt battery system. It will not
operate if connected to a 6 volt battery, and will be damaged if connected to a
battery with 16 volts or more.
3–4 975-0127-01-01
Designing Your Installation
Protected from Do not mount the inverter where it will be exposed to gases
battery gases produced by batteries. Battery gases are corrosive, and
prolonged exposure to battery gases will damage the
inverter.
975-0127-01-01 3–5
Installation
3–6 975-0127-01-01
Designing Your Installation
975-0127-01-01 3–7
Installation
3–8 975-0127-01-01
Installing the XPower 1000
Safety Instructions
Before you start to install the XPower 1000:
• Review the “Important Safety Instructions” on page v.
• Do not attempt your own AC wiring unless you have the knowledge,
tools, and experience to do a safe job. A licensed electrician can
install the inverter if you do not wish to do your own wiring.
• Read and follow all Warnings and Cautions in this chapter.
975-0127-01-01 3–9
Installation
3–10 975-0127-01-01
Installing the XPower 1000
975-0127-01-01 3–11
Installation
The XPower 1000 has a screw terminal labelled CHASSIS GND on the
rear panel as shown in Figure 3-3 on page 3–12. Follow the guidelines in
“Grounding Locations” to connect the inverter’s chassis to the ground.
3–12 975-0127-01-01
Installing the XPower 1000
975-0127-01-01 3–13
Installation
4. For each cable end that will be connected to the inverter, strip 1/2 inch
(13 mm) to 3/4 inch (19 mm) of insulation from the cable. The
amount stripped off will depend on the terminals chosen.
5. Attach the connector that will join the cable to the DC cabling
terminal.
6. Install a fuse and fuse holder in the cable that will be used for the
positive side of the DC circuit.
The fuse must be:
• as close to the battery as possible
• rated for DC circuits
• have an Ampere Interrupting Capacity (AIC) that exceeds the
short-circuit current available from the battery. (See “Calculating
Fuse/Circuit Breaker Size” on page 3–8.)
7. Make sure the Disconnect/Battery Selector Switch is Off when
making the connection to prevent sparking.
8. Attach the connector on the positive cable to the positive DC terminal
on the inverter.
9. Install the lock washer and nut that are supplied with the inverter.
Tighten the nut to a torque of 6–7 lbF-in (0.68–0.79 Nm). Make the
connection snug enough so the ring terminal does not move around
on the DC terminal, but do not overtighten. See Figure 3-3, “DC
Panel Connections” on page 3–12.
CAUTION
Loose connections cause excessive voltage drop and may cause overheated wires
and melted insulation.
CAUTION
Do not over tighten the nut on the DC input terminals. Damage to the DC input
terminals may result.
The maximum torque setting is 6–7 lbF-in (0.68–0.79 Nm).
3–14 975-0127-01-01
Installing the XPower 1000
10. Before proceeding, double check that the cable you have just installed
connects the positive DC terminal of the inverter to the Disconnect/
Battery Selector Switch, fuse holder, and that the other end of the fuse
holder is connected to the positive terminal on the battery.
.
11. Connect the cable from the negative post of the battery to the negative
DC terminal of the inverter.
12. Install the lock washer and nut that are supplied. Tighten the nut to a
torque of 6–7 lbF-in (0.68–0.79 Nm). Make the connection snug
enough so the ring terminal does not move around on the DC
terminal, but do not overtighten.
13. Use the Disconnect/Battery Selector switch, to select one of the
batteries or battery banks (house bank preferred over start bank).
14. Move the inverter’s On/Off switch to the On position.
The Power light should illuminate, indicating that the XPower 1000 is
ready for operation.
975-0127-01-01 3–15
3–16
4 Operation
CAUTION
The XPower 1000’s On/Off switch does not disconnect DC battery power from
the XPower 1000. You must disconnect AC and DC power before working on
any circuits connected to the inverter.
4–1
Operation
4–2 975-0127-01-01
Operating Limits
Operating Limits
Power Output
The XPower 1000 can deliver up to 1000 watts continuous.
The wattage rating applies to resistive loads such as incandescent lights.
Input Voltage
The allowable XPower 1000 input voltage ranges are shown in the
following table:
Operating
Condition Voltage Range Comment
Normal 10.5 V–15.0 V
Optimum 12.0 V–13.0 V
Performance
Low Voltage Alarm 11.0 V or less The audible low battery alarm
sounds.
Low Voltage less than 10.5 V The inverter shuts down to protect the
Shutdown battery from being over-discharged.
High Voltage 15.0 V or more The inverter shuts down to protect
Shutdown itself from excessive input voltage.
Note: Although the XPower 1000
incorporates over-voltage protection,
it can still be damaged if input
voltage exceeds 16 V.
975-0127-01-01 4–3
Operation
Inverter Loads
The XPower 1000 will operate most AC loads within its power rating of
1000 watts. However, some appliances and equipment may be difficult to
operate, and other appliances may actually be damaged if you try to
operate them with the XPower 1000. Please read “High Surge Loads” and
“Trouble Loads” carefully.
Trouble Loads
CAUTION
Some equipment may be damaged by the XPower 1000’s modified sine wave
output.
Important: If you are unsure about powering any device with the XPower
1000, contact the manufacturer of the device.
c
4–4 975-0127-01-01
Routine Maintenance
Routine Maintenance
XPower 1000 unit
Minimal maintenance is required to keep your XPower 1000 operating
properly. Periodically you should:
• Clean the exterior of the unit with a damp cloth to prevent the
accumulation of dust and dirt.
• Ensure that the DC cables are secure and fasteners are tight.
• Make sure the ventilation openings on the DC panel and bottom of
the inverter are not clogged.
Batteries
When possible, recharge your batteries when they are about 50 percent
discharged or earlier. This gives the batteries a much longer life cycle than
recharging when they are almost completely discharged. For more
information on maintaining batteries, see “Battery Tips” on page B–7.
For information about Xantrex battery chargers, see our web site at
www.xantrex.com.
975-0127-01-01 4–5
4–6
5 Troubleshooting
Chapter 5 will help you identify the source of most problems that can
occur with the XPower 1000.
If you have a problem with the inverter, please review this chapter before
contacting Xantrex Customer Service.
If you are unable to solve a problem and need to contact Xantrex, record
the details on the form “Information About Your System” on page WA–6.
This will help our Customer Service Representatives give you better
service.
5–1
Troubleshooting
Common Problems
Buzz in Audio Equipment
Some inexpensive stereo systems may emit a buzzing noise from their
loudspeakers when operated from the XPower 1000. This occurs because
the power supply in the audio system does not adequately filter the
modified sine wave produced by the inverter. The only solution is to use a
sound system that has a higher quality power supply.
Television Reception
When the XPower 1000 is operating, it can interfere with television
reception on some channels. If interference occurs, try the following:
1. Make sure that the chassis ground screw on the rear of the XPower
1000 is solidly connected to the ground system of your vehicle or
home.
2. Make sure that the television antenna provides an adequate (“snow-
free”) signal, and that you are using good quality cable between the
antenna and the television.
3. Keep the cables between the battery and the XPower 1000 as short as
possible, and twist them together with two to three twists per foot.
(This minimizes radiated interference from the cables.)
4. Move the television as far away from the XPower 1000 as possible.
5. Do not operate high power loads with the XPower 1000 while the
television is on.
5–2 975-0127-01-01
Troubleshooting Reference
Troubleshooting Reference
Low output voltage You are using a voltmeter that Use a true RMS reading voltmeter
(96 VAC–104 VAC) cannot accurately read the such as the Fluke 87.
RMS voltage of a modified
sine wave.
Low input voltage and the Check the connections and cable to see
load is close to maximum if the battery is fully charged.
allowable power. Recharge the battery if it is low.
The inverter could have been The inverter has probably been
connected with reverse DC damaged. Return the unit. Damage
input polarity. caused by reverse polarity is not
covered by the warranty. Information
for returning the inverter is provided in
“Return Material Authorization
Policy” on page WA–4.
975-0127-01-01 5–3
Troubleshooting
No output voltage. Fault Low input voltage Recharge the battery; check the
Light is on. connections and cable.
5–4 975-0127-01-01
A Specifications
Electrical Performance
Electrical performance XPower 1000
Output power at 77 º F (25 ºC) ambient
temperature and 12 VDC input:
• Maximum continuous output power 1000 W
• 5 minutes 1200 W
Output voltage 115 VAC RMS ± 5%
Output waveform Modified sine wave
Output frequency 60 Hz ± 4 Hz
Input voltage 10.5–15.0 VDC
Low voltage alarm 11.0 V
Low voltage cutout 10.5 V
Optimum efficiency 90%
No load current draw <0.3 ADC
Physical Specifications
Physical XPower 1000
Length 288.0 mm (11.34 inches)
Width 151.0 mm (5.94 inches)
Height 70.0 mm (2.75 inches)
Weight 1.92 kg (4.23 lb)
A–1
Specifications
Mounting Templates
A–2 975-0127-01-01
B Battery Types
Battery Types
Automotive Starting Batteries
The lead-acid battery you are most familiar with is probably the starting
battery in your vehicle. An automotive starting battery is designed to
deliver a large amount of current for a short period of time (so it can start
your engine). Only a small portion of the battery’s capacity is used when
starting the engine, and the spent capacity is quickly recharged by the
running engine.
The starting battery in your vehicle is not designed for repeated deep-
discharge cycles where the battery is almost completely discharged and
then recharged. If a starting battery is used in this kind of deep discharge
service, it will wear out very rapidly.
B–1
Battery Types
Deep-Cycle Batteries
Deep-cycle batteries are designed for deep discharge service where they
will be repeatedly discharged and recharged. They are marketed for use in
recreational vehicles, boats, and electric golf carts—so you may see them
referred to as RV batteries, marine batteries, or golf cart batteries.
For most applications of the XPower 1000, Xantrex recommends that you
use one or more deep-cycle batteries that are separated from the vehicle’s
starting battery by a battery isolator.
A battery isolator is a solid-state electronic circuit that allows equipment
to be operated from an auxiliary battery without danger of discharging the
vehicle’s starting battery. During vehicle operation, the battery isolator
automatically directs the charge from the alternator to the battery
requiring the charge. Figure 3-1, “Configuration for Normal Loads” on
page 3–2 and Figure 3-2, “Configuration for Heavy Loads” on page 3–3
show a battery isolator in configurations for normal and heavy-duty loads.
Battery isolators are available at marine and RV dealers and most auto
parts stores.
Battery Size
CAUTION
The XPower 1000 must only be connected to batteries with a nominal output
voltage of 12 volts. The XPower 1000 will not operate from a 6 volt battery and
will be damaged if connected to a 24 volt battery.
B–2 975-0127-01-01
Battery Size
Battery Reserve Battery reserve capacity is a measure of how long a battery can deliver a
Capacity certain amount of current—usually 25 amps. For example, a battery with
a reserve capacity of 180 minutes can deliver 25 amps for 180 minutes
before it is completely discharged.
Amp-hour (Ah) Amp-hour capacity is a measure of how many amps a battery can deliver
Capacity for a specified length of time—usually 20 hours. For example, a typical
marine or RV battery rated for 100 Ah can deliver 5 amps for 20 hours (5
A x 20 hours = 100 Ah).
This same battery can deliver a higher or lower current for less or more
time, limited approximately by the 100 Ah figure (for example, 50 A for 2
hours, or 200 A for 1/2 hour), but usually the capacity figure given is only
accurate at the specified rate (20 hours).
To calculate the battery capacity you require, read “Estimating Battery
Requirements” on page B–4 and “Battery Sizing Example” on page B–4,
and then complete the “Battery Sizing Worksheet” on page B–5.
975-0127-01-01 B–3
Battery Types
B–4 975-0127-01-01
Estimating Battery Requirements
This example illustrates how quickly your battery needs can escalate. To
reduce the required battery size, you can conserve energy by eliminating
or reducing the use of some loads or by re-charging more frequently.
When sizing your battery, resist the temptation to skip the last step of this
calculation (multiplying by 2). More capacity is better since you will have
more reserve capacity, be better able to handle large loads and surge
loads, and your battery won't be discharged as deeply. Battery life is
directly dependent on how deeply the battery is discharged. The deeper
the discharge, the shorter the battery life.
975-0127-01-01 B–5
Battery Types
CAUTION
Do not connect the following in parallel:
• batteries made by different manufacturers
• different types of batteries
• batteries that have different Ah ratings
Decreased battery life and improper charging will result.
B–6 975-0127-01-01
Battery Tips
Battery Tips
WARNING
Review “Precautions When Working With Batteries” on page vii before you
work with the batteries in your system.
Explosive/ Lead-acid batteries may emit hydrogen gases, oxygen, and sulfuric acid
Corrosive fumes when recharging. To reduce the risk of explosion:
Gases • Vent the battery compartment to prevent the accumulation of gases.
• Do not install electronic or electrical equipment in the battery
compartment.
• Do not smoke or use an open flame when working around batteries.
Temperature The capacity of lead-acid batteries is temperature sensitive. Battery
Sensitivity capacity is rated at 77 ºF (25 ºC). At 0 ºF (–20 ºC), the Ah capacity is
about half the rated capacity. You should consider temperature when
designing your system.
• Low Temperatures If extremely low temperatures are expected
where the inverter is going to be located, you should consider a
heated equipment room. If the system is located in an unheated space,
an insulated battery enclosure is recommended.
• High Temperatures The batteries should also be protected from high
temperatures. These can be caused by high ambient temperatures,
solar heating of the battery enclosure, or heat released by a nearby
engine or generator. High battery temperatures shorten battery life
and therefore you should ventilate the enclosure and use shade and
insulation as appropriate.
Discharged Do not leave batteries in a discharged state for more than a day or two.
Batteries They will undergo a chemical process (sulfation) that can permanently
damage the battery. As well, batteries self-discharge over a period of three
to six months, and they should be recharged periodically even if they are
not being used.
Electrolyte If your batteries are not the “maintenance-free” type, check the electrolyte
Level level at least once a month. Excessive fluid loss is a sign of overcharging.
Replenish the electrolyte using only distilled water.
975-0127-01-01 B–7
Battery Types
B–8 975-0127-01-01
C Alternators and Charging
Systems
CAUTION
Never operate the inverter directly from an alternator. To work properly,
the inverter must be connected to a battery or a well-regulated, high-
current DC power supply.
C–1
Alternators and Charging Systems
C–2 975-0127-01-01
Charging From AC Power
CAUTION
Never operate the XPower 1000 directly from an energy source such as a
solar panel. The inverter must be connected to a battery or a well-
regulated, high-current DC power supply to work properly.
975-0127-01-01 C–3
C–4
Warranty and Return Information
Warranty
What does this warranty cover? This Limited Warranty is provided by Xantrex Technology, Inc.
("Xantrex") and covers defects in workmanship and materials in your XPower Inverter 1000. This
warranty period lasts for 90 days from the date of purchase at the point of sale to you, the original end
user customer. You require proof of purchase to make warranty claims.
What will Xantrex do? Xantrex will, at its option, repair or replace the defective product free of
charge, provided that you notify Xantrex of the product defect within the Warranty Period, and provided
that Xantrex through inspection establishes the existence of such a defect and that it is covered by this
Limited Warranty.
Xantrex will, at its option, use new and/or reconditioned parts in performing warranty repair and
building replacement products. Xantrex reserves the right to use parts or products of original or
improved design in the repair or replacement. If Xantrex repairs or replaces a product, its warranty
continues for the remaining portion of the original Warranty Period or 90 days from the date of the
return shipment to the customer, whichever is greater. All replaced products and all parts removed from
repaired products become the property of Xantrex.
Xantrex covers both parts and labor necessary to repair the product, and return shipment to the customer
via a Xantrex-selected non-expedited surface freight within the contiguous United States and Canada.
Alaska and Hawaii are excluded. Contact Xantrex Customer Service for details on freight policy for
return shipments outside of the contiguous United States and Canada.
How do you get service? If your product requires troubleshooting or warranty service, contact your
merchant. If you are unable to contact your merchant, or the merchant is unable to provide service,
contact Xantrex directly at:
Telephone: 1 800 670 0707 (toll free North America)
1 360 925 5097 (direct)
Fax: 1 800 994 7828 (toll free North America)
1 360 925 5143 (direct)
Email: customerservice@xantrex.com
Direct returns may be performed according to the Xantrex Return Material Authorization Policy
described in your product manual. For some products, Xantrex maintains a network of regional
Authorized Service Centers. Call Xantrex or check our website to see if your product can be repaired at
one of these facilities.
975-0127-01-01 WA–1
Warranty and Return
What proof of purchase is required? In any warranty claim, dated proof of purchase must
accompany the product and the product must not have been disassembled or modified without prior
written authorization by Xantrex.
Proof of purchase may be in any one of the following forms:
• The dated purchase receipt from the original purchase of the product at point of sale to the end user,
or
• The dated dealer invoice or purchase receipt showing original equipment manufacturer (OEM)
status, or
• The dated invoice or purchase receipt showing the product exchanged under warranty
What does this warranty not cover? This Limited Warranty does not cover normal wear and tear of
the product or costs related to the removal, installation, or troubleshooting of the customer's electrical
systems. This warranty does not apply to and Xantrex will not be responsible for any defect in or
damage to:
a) the product if it has been misused, neglected, improperly installed, physically damaged or altered,
either internally or externally, or damaged from improper use or use in an unsuitable environment;
b) the product if it has been subjected to fire, water, generalized corrosion, biological infestations, or
input voltage that creates operating conditions beyond the maximum or minimum limits listed in
the Xantrex product specifications including high input voltage from generators and lightning
strikes;
c) the product if repairs have been done to it other than by Xantrex or its authorized service centers
(hereafter "ASCs");
d) the product if it is used as a component part of a product expressly warranted by another manufac-
turer;
e) the product if its original identification (trade-mark, serial number) markings have been defaced,
altered, or removed.
WA–2 975-0127-01-01
Warranty and Return
Disclaimer
Product
THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN
CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER
WARRANTIES, CONDITIONS, GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR
IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT, HOWEVER ARISING (WHETHER
BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF MANUFACTURER'S LIABILITY, OPERATION OF LAW,
CONDUCT, STATEMENT OR OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR
CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED
UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD
STIPULATED UNDER THIS LIMITED WARRANTY.
IN NO EVENT WILL XANTREX BE LIABLE FOR ANY SPECIAL, DIRECT, INDIRECT, INCIDENTAL OR
CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT OR
TORT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO
PROPERTY, ANY PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR
ABUSE, OR THE INCORRECT INSTALLATION, INTEGRATION OR OPERATION OF THE PRODUCT.
Exclusions
If this product is a consumer product, federal law does not allow an exclusion of implied warranties. To
the extent you are entitled to implied warranties under federal law, to the extent permitted by applicable
law they are limited to the duration of this Limited Warranty. Some states and provinces do not allow
limitations or exclusions on implied warranties or on the duration of an implied warranty or on the
limitation or exclusion of incidental or consequential damages, so the above limitation(s) or
exclusion(s) may not apply to you. This Limited Warranty gives you specific legal rights. You may
have other rights which may vary from state to state or province to province.
975-0127-01-01 WA–3
Warranty and Return
Return Procedure
1. Package the unit safely, preferably using the original box and packing materials. Please ensure that
your product is shipped fully insured in the original packaging or equivalent. This warranty will not
apply where the product is damaged due to improper packaging.
2. Include the following:
• The RMA number supplied by Xantrex Technology, Inc. clearly marked on the outside of the
box.
• A return address where the unit can be shipped. Post office boxes are not acceptable.
• A contact telephone number where you can be reached during work hours.
• A brief description of the problem.
3. Ship the unit prepaid to the address provided by your Xantrex customer service representative.
If you are returning a product from outside of the USA or Canada In addition to the above, you
MUST include return freight funds and are fully responsible for all documents, duties, tariffs, and
deposits.
If you are returning a product to a Xantrex Authorized Service Center (ASC) A Xantrex return
material authorization (RMA) number is not required. However, you must contact the ASC prior to
returning the product or presenting the unit to verify any return procedures that may apply to that
particular facility.
WA–4 975-0127-01-01
Warranty and Return
975-0127-01-01 WA–5
Warranty and Return
If you need to contact Customer Service, please record the following details before calling. This
information will help our representatives give you better service.
__________________________________________________________________________________
__________________________________________________________________________________
WA–6 975-0127-01-01