Dari gambar (1) dapat dilihat terjadi pembentukan coke (karbon), namun tidak
dijelaskan lebih mendalam di dalam jurnalnya. Dengan demikian mekanisme yang dimaksud
adalah (Arno Behr, 2006):
Catalyst properties
Pellet size 3 mm
Fixed-bed void fraction 0.5
Pellet density 2150 kg/m3
Operating conditions
Temperature 620 0C
WHSV 1.0 h-1
S/O (molar) 12
[Ch. Hermann et al./Journal of Membrane Science 136 (1997) 161-172].
Feed Conditions :
Steam
1. Ratio =12
Oil
4. Pressure=2.5 atm
1
5. Temperature=620 K
atm L
6. R=0.082
mol K
9. Ф=0.5
m
11. g=9.8 2
x 36002=127008000 m/h2
s
2 2
C3 C3 C5 C5
C p=C 1+C 2
[ T ( )]
/sinh
T
+C 4
[ T ( )]
/cosh
T
2
Data kinetika Abdalla et al (1994) dalam jurnal Mousavi et al., 2012
Reaction Rate
No
Reaksi kmol/s.kgcat Aj Ej (J/mol)
Pb Pc
1
C 6 H 5 CH 2 CH 3 ↔ C6 H 5 CHCH 2 + H 2 (
R1=k 1 Pa−
Ke ) 8320 909000
2 C 6 H 5 CH 2 CH 3 → C6 H 6 +C2 H 4 R2=k 2 P a 4290000000 2800000
3 C 6 H 5 CH 2 CH 3+ H 2 →C 6 H 5 CH 3 +CH 4 R3=k 3 P a Pc 613 915000
4 2 H 2 O+C 2 H 4 → 2CO +4 H 2 R4 =k 4 P j P 0.5
e 395 1040000
5 H 2 O+C H 4 →CO +3 H 2 R5=k 5 P j P g 142 675000
P 582000000000
6 R6 =k 6 P j Ph
H 2 O+CO →CO 2+ H 2 T3 0 736000
−E
RT
k = A j exp
− ΔF °
RT
K e =exp
J
ΔF °=122725−126.267 T −0.002194 T 2 ( )
mol
2
−122725−126.267T −0.002194 T
K e =exp RT
x 105
−E
k = A j exp RT
3
Tabel Data Entalpi Reaksi (Hermann, et al., 1997)
Enthalpy of reaction : ΔHR = a + bT + CT2
Reaction
a (J/mol) B (J/mol.K) C (J/mol.K2)
C 6 H 5 CH 2 CH 3 ↔ C6 H 5 CHCH 2 + H 2 111500 26.83 -0.01378
C 6 H 5 CH 2 CH 3 → C6 H 6 +C2 H 4 106700 -2.798 -0.002446
C 6 H 5 CH 2 CH 3+ H 2 →C 6 H 5 CH 3 +CH 4 -46290 -28.89 0.009625
2 H 2 O+C 2 H 4 → 2CO +4 H 2 98050 32.84 -0.01419
H 2 O+C H 4 →CO +3 H 2 192800 55.94 -0.0234
H 2 O+CO →CO 2+ H 2 -44920 10.09 0
d FB
Species B (Styrene) : =r B
dW
C 6 H 5 CH 2 CH 3 ↔ C6 H 5 CHCH 2 + H 2
r B=r 1
d FC
Species C (Hydrogen) : =r C
dW
C 6 H 5 CH 2 CH 3 ↔ C6 H 5 CHCH 2 + H 2
C 6 H 5 CH 2 CH 3+ H 2 →C 6 H 5 CH 3 +CH 4
2 H 2 O+C 2 H 4 → 2CO +4 H 2
H 2 O+C H 4 →CO +3 H 2
H 2 O+CO →CO 2+ H 2
r C =r 1−r 3 +r 4+ r 5 +r 6−KcCc
4
d FD
Species D (Benzene) : =r D
dW
C 6 H 5 CH 2 CH 3 → C6 H 6 +C2 H 4
r D=r 2
d FE
Species E (Ethylene) : =r E
dW
C 6 H 5 CH 2 CH 3 → C6 H 6 +C2 H 4
2 H 2 O+C 2 H 4 → 2CO +4 H 2
r E=r 2−0.5 r 4
d FF
Species F (Toluene) : =r F
dW
C 6 H 5 CH 2 CH 3+ H 2 →C 6 H 5 CH 3 +CH 4
r F=r 3
d FG
Species G (Methane) : =r G
dW
C 6 H 5 CH 2 CH 3+ H 2 →C 6 H 5 CH 3 +CH 4
H 2 O+C H 4 →CO +3 H 2
r F=r 3−r 5
d FH
Species H (Carbon monoxide): =r I
dW
2 H 2 O+C 2 H 4 → 2CO +4 H 2
H 2 O+C H 4 →CO +3 H 2
H 2 O+CO →CO 2+ H 2
r H =r 4 + r 5−r 6
5
d FI
Species I (Carbon dioxide) : =r I
dV
H 2 O+CO →CO 2+ H 2
r I =r 6
d FJ
Species J (Water) : =r J
dV
2 H 2 O+C 2 H 4 → 2CO +4 H 2
H 2 O+C H 4 →CO +3 H 2
H 2 O+CO →CO 2+ H 2
r J =−r 4−r 5 −r 6
Stoikiometri
Fj T0 P
C j=C T 0 ( )
F T T P0
Neraca Energi
6
dT UA Ta T i 1 ri j H R X ij T
m
Fj C p j
m
dV
j 1
m
UA ( T a −T ) + ∑ −r ij [− ΔH RXij ( T ) ]
dT i−1
= m
ρcat
dW
∑ F j C pj
j−1
Sehingga :
dT i−1
∑ (−r ij ) [−ΔH RXij ( T )]
= m
dV
∑ F j C pj
j−1
dT i−1
∑ −r ij [−ΔH RXij ( T ) ]
= m
ρcat
dW
∑ F j C pj
j−1
Presssure drop :
Perhitungan massa total :
mol mol
Ethylbenzene : F A 0=0.01 =36 =0.036 kmol/h
s h
mol mol
Steam: F H 0 =0.12 =432 =0.432 kmol/h
s h
kmol kg
m A 0 =0.036 x 106.167 =3.8 kg /h
h kgmol
kmol kg
m B 0 =0.432 x 18 =7.776 kg/h
h kgmol
7
m T 0 =3.8+7.776=11.5760 kg/h
F A0
y A0=
FT 0
Densitas umpan:
ρ0 =998 kg /m 3
Viskositas umpan:
kg
μ=0.03
m .h
Reaktor Silinder
W =(1−Ф) Ac ρ c L
π 2
Ac = D
4 R
π
Ac = 52 =19.625m 2
4
¿2
β 0=0.976 Pa/m
2 β0
α=
A c P 0(1−Ф) ρc
dy −α T
= (1+ εX )
dW 2 y T0
8
F A 0 −F A
X=
F Ao
d(Fa)/d(W) = ra
d(Fb)/d(W) = rb
d(Fc)/d(W) = rc - kcm * Cc
d(Fd)/d(W) = rd
d(Fe)/d(W) = re
d(Ff)/d(W) = rf
d(Fg)/d(W) = rg
d(Fh)/d(W) = rh
d(Fi)/d(W) = ri
d(Fj)/d(W) = rj
d(T)/d(W) = (-((deltaH1 * r1) + (deltaH2 * r2) + (deltaH3 * r3) + (deltaH4 * r4) + (deltaH5 * r5) +
(deltaH6 * r6))) / (rho * ((Fa * Cpa) + (Fb * Cpb) + (Fc * Cpc) + (Fd * Cpd) + (Fe * Cpe) + (Ff * Cpf)
+ (Fg * Cpg) + (Fh * Cph) + (Fi * Cpi) + (Fj * Cpj)))
d(y)/d(W) = -alpha * (T / T0) * (Ft / Ft0) / (2 * y)
r1 = 5.95e-9 * (10 ^ ((-4770 / T) + 4.1)) * (Pa - ((Pb * Pc) / Ke)) * 3600 # kmol/kg.h
r2 = 10.3 * (exp((-208000 / (R * T)))) * (Pa) * 3600 # kmol/kg.h
r3 = 8.52e-10 * (exp(-91500 / (R * T))) * (Pa * Pc) * 3600 # kmol/kg.h
r4 = (5.72 * 100000000) * (exp(-104000 / (R * T))) * Pj * (Pe ^ 0.5) * 3600 # kmol/kg.h
r5 = (1.03e-11) * exp(-65700 / (R * T)) * Pj * Pg * 3600 # kmol/kg.h
r6 = (3.22e-6) * exp(-73600 / (R * T)) * P / (T ^ 3) * Pj * Ph * 3600 # kmol/kg.h
alpha = 2 * beta / (Ac * rho * (1 - void) * P0)
beta = G * (1 - void) / (g * rho0 * Dp * (void ^ 3)) * ((150 * (1 - void) * miu / Dp) + ((175 / 100) *
G)) / (144 * 14.7) # Pa/m
Ke = exp((122700 - (126.3 * T) - (2.194 * (T ^ 2))) / R / T / 100000)
deltaH1 = 111.5 + (26.83 * T) + (-0.01378 * (T ^ 2)) # J/mol
deltaH2 = 1067000 + (-2.798 * T) + (-0.002446 * (T ^ 2)) # J/mol
deltaH3 = -46290 + (-28.89 * T) + (0.009625 * (T ^ 2)) # J/mol
deltaH4 = 98050 + (32.84 * T) + (-0.01419 * (T ^ 2)) # J/mol
deltaH5 = 192800 + (55.94 * T) + (-0.02340 * (T ^ 2)) # J/mol
deltaH6 = -44920 + (10.09 * T) # J/mol
X = (Fa0 - Fa) / Fa0
Cc = CT0 * Fc / Ft
CT0 = P0 / (R * T0)
Pa = Fa / Ft * P
Pb = Fb / Ft * P
Pc = Fc / Ft * P
Pe = Fe / Ft * P
Pg = Fg / Ft * P
Ph = Fh / Ft * P
9
Pj = Fj / Ft * P
P = y * P0
Ft = Fa + Fb + Fc + Fd + Fe + Ff + Fg + Fh + Fi + Fj
Ac = phi * (r ^ 2)
g = 127008000
ra = -r1 - r2 - r3
rb = r1
rc = r1 - r3 + (2 * r4) + (3 * r5) + r6
rd = r2
re = r2 - (0.5 * r4)
rf = r3
rg = r3 - r5
rh = r4 + r5 - r6
ri = r6
rj = -r4 - r5 - r6
Ft0 = Fa0 * 13
Fa0 = 0.036
kcm = 10
G = m / Ac / 0.45359 * 10.76365 # lbm/h.ft^2
m = mA0 + mB0
mA0 = Fa0 * 106.167
mB0 = 12 * Fa0 * 38.9
rho0 = 988
T0 = 273 + T0c # K
T0c = 620 # C deg
P0 = 2.5 * 1.0135 * (10 ^ 5) # Pa
R = 0.082 # atm.L/gmol.K
void = 0.5
rho = 2150 # kg/m^3
Cpa = (1/1000) * (0.7844e5 + (3.3990e5 * (((1.5590e3 / T) / (sinh(1.5590e3 / T))) ^ 2)) +
(2.4260e5 * ((-702 / T) / (cosh(-702 / T))) ^ 2)) # J/mol.K
Cpb = (1/1000) * (0.8930e5 + (2.1503e5 * (((0.7720e3 / T) / (sinh(0.7720e3 / T))) ^ 2)) +
(0.9990e5 * ((2442 / T) / (cosh(2442 / T))) ^ 2)) # J/mol.K
Cpc = (1/1000) * (0.2762e5 + (0.0956e5 * (((2.4660e3 / T) / (sinh(2.4660e3 / T))) ^ 2)) +
(0.0376e5 * ((567.6 / T) / (cosh(567.6 / T))) ^ 2)) # J/mol.K
Cpd = (1/1000) * (0.4442e5 + (2.3205e5 * (((1.4946e3 / T) / (sinh(1.4946e3 / T))) ^ 2)) +
(1.7213e5 * ((-678.15 / T) / (cosh(-678.15 / T))) ^ 2)) # J/mol.K
Cpe = (1/1000) * (0.3338e5 + (0.9479e5 * (((1.5960e3 / T) / (sinh(1.5960e3 / T))) ^ 2)) +
(0.5510e5 * ((740.8 / T) / (cosh(740.8 / T))) ^ 2)) # J/mol.K
Cpf = (1/1000) * (0.5814e5 + (2.8630e5 * (((1.4406e3 / T) / (sinh(1.4406e3 / T))) ^ 2)) +
(1.8980e5 * ((-650.43 / T) / (cosh(-650.43 / T))) ^ 2)) # J/mol.K
Cpg = (1/1000) * (0.3330e5 + (0.7993e5 * (((2.0869e3 / T) / (sinh(2.0869e3 / T))) ^ 2)) +
(0.4160e5 * ((991.96 / T) / (cosh(991.96 / T))) ^ 2)) # J/mol.K
10
Cph = (1/1000) * (0.2911e5 + (0.0877e5 * (((3.0851e3 / T) / (sinh(3.0851e3 / T))) ^ 2)) +
(0.0846e5 * ((1538.2 / T) / (cosh(1538.2 / T))) ^ 2)) # J/mol.K
Cpi = (1/1000) * (0.2937e5 + (0.3454e5 * (((1.4280e3 / T) / (sinh(1.4280e3 / T))) ^ 2)) +
(0.2640e5 * ((588 / T) / (cosh(588 / T))) ^ 2)) # J/mol.K
Cpj = (1/1000) * (0.3336e5 + (0.2679e5 * (((2.6105e3 / T) / (sinh(2.6105e3 / T))) ^ 2)) +
(0.0890e5 * ((1169 / T) / (cosh(1169 / T))) ^ 2)) # J/mol.K
a = 111500 # J/mol
b = 2683e-2 # J/mol.K
c = -0.01378 # J/mol.K^2
phi = 22 / 7
r = 2.5 # m
Dp = 3e-3 # m
miu = 3 / 100
Fj(0) = 0.432
Fi(0) = 0
Fh(0) = 0
Fg(0) = 0
Ff(0) = 0
Fe(0) = 0
Fd(0) = 0
W(0) = 0
Fa(0) = 0.036
Fb(0) = 0
Fc(0) = 0
T(0) = 893
y(0) = 1
W(f) = 100
11
Gambar 2. Hasil perhitungan dengan polymath
12
Gambar 4. Kurva W vs Fa,Fb,Fc
13
Gambar 6. Kurva W vs T
Gambar 7. Kurva W vs y
14
Gambar 8. Kurva W vs X
Untuk kurva W vs y hasil yang didapatkan tidak terjadi penurunan tekanan, yang
kemungkinan disebabkan oleh pemilihan konstanta permeabel untuk reaktor membran cukup
besar untuk menyerap jumlah hidrogen yang dihasilkan. Padahal jumlah hidrogen yang
dihasilkan sangat sedikit (3,98 x 1013 kmol/jam).
15
(−0.08539−10925
T ) p B ∙ pC
r 1= ρ ( 1−∅ ) ∙ e
[
∙ pA−
Kp ]
25000
r = ρ ( 1−∅ ) ∙ e( )
15.2392−
T
2 ∙ pA
11000
r = ρ ( 1−∅ ) ∙ e( )
0.2961−
T
3 ∙ p A ∙ pC
b2
{
K p =exp b 1+
T
+b3 ln ( T )+ [ ( b 4 T +b5 ) T +b6 ] T }
b 1=−17.34
4
b 2=−1.302× 10
b 3=5.051
b 4=−2.314 ×10
−10
b 5=1.302× 10
−6
b 6=−4.931×10
−3
Karena data-data kinetika reaksi yang ada masih kurang, maka penulis berinisiatif untuk
mengkombinasikannya dengan reaksi (4), (5), dan (6) dari Jurnal Hermann dkk (1997).
8 ( −104000/ RT )
r 4 =5.72 ×10 ∙ e ∙ pK ∙ √ p E
( −65700 / RT )
r 5=1.03× 10 ∙ e
−11
∙ p J ∙ pG
73600
r =3.22× 10−6 ∙e ( RT )
∙ pK ∙ pI
6
16
DENGAN MENGGUNAKAN DATA KINETIKA GABUNGAN (JURNAL HERMANN DAN BUKU FOGLER)
d(Fa)/d(W) = ra
d(Fb)/d(W) = rb
d(Fc)/d(W) = rc - kcm * Cc
d(Fd)/d(W) = rd
d(Fe)/d(W) = re
d(Ff)/d(W) = rf
d(Fg)/d(W) = rg
d(Fh)/d(W) = rh
d(Fi)/d(W) = ri
d(Fj)/d(W) = rj
d(T)/d(W) = (-((deltaH1 * r1) + (deltaH2 * r2) + (deltaH3 * r3) + (deltaH4 * r4) + (deltaH5 * r5) +
(deltaH6 * r6))) / (rho * (Fa * Cpa) + (Fb * Cpb) + (Fc * Cpc) + (Fd * Cpd) + (Fe * Cpe) + (Ff * Cpf)
+ (Fg * Cpg) + (Fh * Cph) + (Fi * Cpi) + (Fj * Cpj))
d(y)/d(W) = -alpha * (T / T0) * (Ft / Ft0) / (2 * y)
r1 = rho * (1 - void) * (exp((-8539e-5) - (10925 / T))) * (Pa - ((Pb * Pc) / Ke)) * 3600 # kmol/kg.s
r2 = rho * (1 - void) * (exp((13.2392) - (25000 / T))) * (Pa) * 3600 # kmol/kg.s
r3 = rho * (1 - void) * (exp((0.2961) - (11000 / T))) * (Pa * Pc) * 3600 # kmol/kg.s
r4 = (5.72 * 100000000) * (exp(-104000 / R / T)) * Pj * (Pe ^ 0.5) * 3600 # kmol/kg.s
r5 = (1.03e-11) * exp(-65700 / R / T) * Pj * Pg * 3600 # kmol/kg.s
r6 = (3.22e-6) * exp(-73600 / R / T) * P0 / (T ^ 3) * Pj * Ph * 3600 # kmol/kg.s
Ke = exp(b1 + (b2 / T) + (b3 * (ln(T))) + (((((b4 * T) + b5) * T) + b6) * T))
alpha = 2 * beta / (Ac * rho * (1 - void) * P0)
beta = G * (1 - void) / (g * rho0 * Dp * (void ^ 3)) * ((150 * (1 - void) * miu / Dp) + ((175 / 100) *
G)) # kPa/m
deltaH1 = 111.5 + (26.83 * T) + (-0.01378 * (T ^ 2)) # J/mol
deltaH2 = 1067000 + (-2.798 * T) + (-0.002446 * (T ^ 2)) # J/mol
deltaH3 = -46290 + (-28.89 * T) + (0.009625 * (T ^ 2)) # J/mol
deltaH4 = 98050 + (32.84 * T) + (-0.01419 * (T ^ 2)) # J/mol
deltaH5 = 192800 + (55.94 * T) + (-0.02340 * (T ^ 2)) # J/mol
deltaH6 = -44920 + (10.09 * T) # J/mol
X = (Fa0 - Fa) / Fa0
Cc = CT0 * Fc / Ft
CT0 = P0 / (R * T0)
Pa = Fa / Ft * P
Pb = Fb / Ft * P
Pc = Fc / Ft * P
Pe = Fe / Ft * P
17
Pg = Fg / Ft * P
Ph = Fh / Ft * P
Pj = Fj / Ft * P
P = y * P0
Ft = Fa + Fb + Fc + Fd + Fe + Ff + Fg + Fh + Fi + Fj
Ac = phi * (r ^ 2)
ra = -r1 - r2 - r3
rb = r1
rc = r1 - r3 + (2 * r4) + (3 * r5) + r6
rd = r2
re = r2 - (0.5 * r4)
rf = r3
rg = r3 - r5
rh = r4 + r5 - r6
ri = r6
rj = -r4 - r5 - r6
b1 = -17.34
b2 = -10020
b3 = 5051e-3
b4 = -0.0000000002314
b5 = 1302e-9
b6 = -0.004931
Fa0 = 0.036
kcm = 10
rho0 = 988
T0 = 273 + T0c # K
T0c = 620 # C deg
P0 = 2.5 # atm
R = 0.082 # atm.L/gmol.K
eps = 0.016
void = 5 / 10
rho = 2150 # kg/m^3
Cpa = (1/1000) * (0.7844e5 + (3.3990e5 * (((1.5590e3 / T) / (sinh(1.5590e3 / T))) ^ 2)) +
(2.4260e5 * ((-702 / T) / (cosh(-702 / T))) ^ 2)) # J/mol.K
Cpb = (1/1000) * (0.8930e5 + (2.1503e5 * (((0.7720e3 / T) / (sinh(0.7720e3 / T))) ^ 2)) +
(0.9990e5 * ((2442 / T) / (cosh(2442 / T))) ^ 2)) # J/mol.K
Cpc = (1/1000) * (0.2762e5 + (0.0956e5 * (((2.4660e3 / T) / (sinh(2.4660e3 / T))) ^ 2)) +
(0.0376e5 * ((567.6 / T) / (cosh(567.6 / T))) ^ 2)) # J/mol.K
Cpd = (1/1000) * (0.4442e5 + (2.3205e5 * (((1.4946e3 / T) / (sinh(1.4946e3 / T))) ^ 2)) +
(1.7213e5 * ((-678.15 / T) / (cosh(-678.15 / T))) ^ 2)) # J/mol.K
Cpe = (1/1000) * (0.3338e5 + (0.9479e5 * (((1.5960e3 / T) / (sinh(1.5960e3 / T))) ^ 2)) +
(0.5510e5 * ((740.8 / T) / (cosh(740.8 / T))) ^ 2)) # J/mol.K
Cpf = (1/1000) * (0.5814e5 + (2.8630e5 * (((1.4406e3 / T) / (sinh(1.4406e3 / T))) ^ 2)) +
(1.8980e5 * ((-650.43 / T) / (cosh(-650.43 / T))) ^ 2)) # J/mol.K
18
Cpg = (1/1000) * (0.3330e5 + (0.7993e5 * (((2.0869e3 / T) / (sinh(2.0869e3 / T))) ^ 2)) +
(0.4160e5 * ((991.96 / T) / (cosh(991.96 / T))) ^ 2)) # J/mol.K
Cph = (1/1000) * (0.2911e5 + (0.0877e5 * (((3.0851e3 / T) / (sinh(3.0851e3 / T))) ^ 2)) +
(0.0846e5 * ((1538.2 / T) / (cosh(1538.2 / T))) ^ 2)) # J/mol.K
Cpi = (1/1000) * (0.2937e5 + (0.3454e5 * (((1.4280e3 / T) / (sinh(1.4280e3 / T))) ^ 2)) +
(0.2640e5 * ((588 / T) / (cosh(588 / T))) ^ 2)) # J/mol.K
Cpj = (1/1000) * (0.3336e5 + (0.2679e5 * (((2.6105e3 / T) / (sinh(2.6105e3 / T))) ^ 2)) +
(0.0890e5 * ((1169 / T) / (cosh(1169 / T))) ^ 2)) # J/mol.K
a = 111500 # J/mol
b = 2683e-2 # J/mol.K
c = -0.01378 # J/mol.K^2
phi = 22 / 7
r = 25 / 10 # m
G = 2.175
g = 98 / 10 # m/s^2
Dp = 3e-3 # m
miu = 3 / 100
Ft0 = 2.16 + 0.036
Fj(0) = 2.16
Fi(0) = 0
Fh(0) = 0
Fg(0) = 0
Ff(0) = 0
Fe(0) = 0
Fd(0) = 0
W(0) = 0
Fa(0) = 0.036
Fb(0) = 0
Fc(0) = 0
T(0) = 893
y(0) = 1
W(f) = 100
19
Gambar 9. Hasil perhitungan polymath (data kinetika campuran)
20
Gambar 11. Kurva W vs Fa, Fb, Fc (data kinetika campuran)
21
Gambar 12. Kurva W vs T
22
Gambar 14. Kurva W vs X
23
DAFTAR PUSTAKA
Arno Behr. 2006. Styrene Production From Ethylbenzene. Faculty of Biochemical and Chemical
Engineering Universitat Dortmund.
Fogler, H. S. 2006. Elements of Chemical Reaction Engineering, 4th Ed. New Jersey: Pearson
Education, Inc.
Mousavi, S.M., Panahi, P.N., Niaei A., Farzi A., Salari D. 2012. Modelling and Simulation of
Styrene Monomer Reactor: Mathematical and Artificial Neural Network Model.
International Journal of Scientific & Engineering Research Volume 3, Issue 3. ISSN 2229-
5518.
24