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TECHNICAL SPECIFICATION I-ET-6000.67-5423-260-WAP-005


CLIENT: SHEET:
COMPERJ 1 of 22
JOB:
RIO DE JANEIRO PETROCHEMICAL COMPLEX
AREA: U-5423 FIRE FIGHTING SYSTEM INCLUDING
DETECTION
TITLE:
FIRE PROTECTION EQUIPMENT SPECIFICATIONS
SOFTWARE: WORD 2003
FILE: I-ET-6000.67-5423-260-WAP-005=02.doc
Nº CONTRACT:
0800.0037080.07.2
TEC. RESPONSIBLE: Nº CREA:

REVISION INDEX
REV. DESCRIPTION AND/OR AFFECTED SHEETS

0 INCORPORATED COMMENTS AND VALID TO DETAILED


01 ITEMS 3.1.3, 3.2.2, AND APPENDIX 6 WERE DELETED. OTHER MODIFICATIONS ARE AS
INDICATED HEREIN. VALID TO DETAILED DESIGN.
02 MODIFIED WHERE INDICATED, AS PER CLIENT’S REQUEST. VALID TO DETAILED DESIGN.

RELEASED BY PETROBRAS/ENGENHARIA
THIS DOCUMENT WAS REVISED ACCORDING
TO DIP AB-PGI/COMPERJ/IOFF 2/2010.
PETROBRAS/ENGENHARIA IS ONLY ACCOUNTABLE
FOR THE CHANGES INDICATED HEREIN.

REV. 0 REV. 01 REV. 02 REV. C REV. D REV. E REV. F REV. G REV. H


DATE 2-JULY-09 21-MAY-10 9-JUN-10
DESIGN WAP EAB/ENPRO EAB/ENPRO
EXECUTION M. KECK PAULA PAULA
CHECK K. ROBERTS E GOMES DANIELA
APPROVAL J. SCOGGINS ARY ARY
THE INFORMATION CONTAINED IN THIS DOCUMENT IS PROPERTY OF PETROBRAS AND SHALL NOT BE USED FOR PURPOSES OTHER THAN THOSE SPECIFICALLY NDICATED HEREIN.
THIS FORM IS PART OF PETROBRAS STANDARD N-381-REV.G. INCLOSURE A FIGURE A-1
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Table of Contents

1. General .......................................................................................................................................... 3
1.1. Scope of Specification ................................................................................................................. 3
1.2. Project Documents....................................................................................................................... 3
1.3. Definitions..................................................................................................................................... 3
1.4. Documents to be consulted ........................................................................................................ 3
1.5. Vendor Exceptions ....................................................................................................................... 5
2. General Requirements ................................................................................................................. 6
2.1. Design Criteria .............................................................................................................................. 6
2.2. Environmental Conditions........................................................................................................... 6
3. Functional Requirements ............................................................................................................ 7
3.1. Monitors, Nozzles/Water Cannons.............................................................................................. 7
3.2. Hydrants........................................................................................................................................ 8
3.3. Cupboard for Fire Fighting Equipment and Accessories ......................................................... 9
3.4. Fire Hose for Cupboards ............................................................................................................. 9
3.5. Adjustable Fog/Straight Nozzle for Cupboards ....................................................................... 10
3.6. Fire Extinguishers ...................................................................................................................... 10
3.7. Emergency Shower and Eye Wash Stations............................................................................ 10
Appendix 1 – Typical Hydrant................................................................................................................ 12
Appendix 2 – Cupboard for Water Fire Fighting Equipment and Accessories ................................. 15
Appendix 2 – Cupboard for Water Fire Fighting Equipment and Accessories ................................. 15
Appendix 3 – Cupboard for Water and Foam Fire Fighting Equipment and Accessories ............... 17
Appendix 4 – Cupboard for Fire Fighting Brigade Equipment, Tools and Support Accessories -
Helideck................................................................................................................................................... 19
Appendix 5 – Cupboard for Fire Fighting Brigade Equipment, Tools and Support Accessories.... 21
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1. General

1.1. Scope of Specification

This specification will provide the technical and functional requirements for Fire
Protection Equipment for use at the Rio de Janeiro Petrochemical Complex –
COMPERJ, which will be established in the municipality of Itaborai, in the State of Rio
de Janeiro, Brazil.

1.2. Project Documents

I-ET-6000.67-5423-260-WAP-001 Foam System Specifications

I-ET-6000.67-5423-260-WAP-006 Fire Protection Philosophy

I-ET-6000.67-5423-260-WAP-004 Deluge System Specifications

INTE-AR-WP-PB-0000-0181 Meeting Minutes, Dated March 9-


13, 2009

INTE-CT-WP-PB-5423-013 Technical Communication,


Request Dated March 30, 2009

1.3. Definitions

Project Data Governing technical documents for the specific item(s) for
Sheets purchase to be developed in detailed design

Project Reference drawings for the specific item(s) for purchase


Drawings

Purchaser Detailed design contractor

Vendor Vendor of Equipment, including Sub-Vendor(s) appointed


by the Vendor to carry out part or all of the work.

Sectional Valve Sectional valve is also known as an isolation valve or a


block valve in this specification.

Cupboard Equipment storage locker, storage locker.

Private Fire Private fire service main is that pipe and its appurtenances
Service Main on private property (1) between a source of water and the
base of the system riser for water-based fire protection
systems, (2) between a source of water and inlets to foam-
making systems, (3) between a source of water and the
base elbow of private hydrants or monitor nozzles, and (4)
used as fire pump suction and discharge piping, (5)
beginning at the inlet side of the check valve on a gravity or
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pressure tank. A private fire service main is also known as a


fire water ring main, fire water main as it relates to this
standard. (see NFPA 24)

Tepid Water Tepid water shall be defined in ANSI Z358.1-2004, as water


between 15.5°C and 37.7°C. This temperature shall be
confirmed during detailed design.

1.4. Documents to be consulted

The design, equipment, installation, testing and maintenance of the equipment


contained within this specification shall be in accordance with the applicable
requirements set forth in the latest edition of the following codes and standards:

1.4.1. Petrobras Standards

N-381 Execution of Drawing and Other General Technical Documents

N-1203 Design for Fixed Fire Protection Systems in Hydrocarbon


Installations Onshore

N-111 Industrial Hydrants

N-76 Piping Materials for Refining and Transportation Plants

N-1266 Fire Hose Connection

N 1268 Fire Hose Adapter

N-1272 Fire Hose Plug

1.4.2. ABNT Standards

NBR 8196 Technical Drawings - Use of Scales

NBR 17505-7 Storage of Flammable and Combustible Liquids, Part 7: Fire


Protection

NBR 11861 Fire Hose – Requirements and Test Methods

NBR 12693 Protection Systems by Fire Extinguishers

NBR 14349 Union for the Fire Hose – Requirements and Test Methods
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1.4.3. Industry Standards

National Fire Protection Association (NFPA)

NFPA 10 Standard for Portable Fire Extinguishers

NFPA 24 Installation of Private Fire Service Mains and their


Appurtenances

NFPA 1961 Standard on Fire Hose

American National Standards Institute (ANSI)

ANSI Emergency Eyewash and Shower Equipment


Z358.1-2004

1.4.4. Brazilian Ministry of Labor and Employment

NR-23 Fire Protection

1.4.5. Descriptive Memorandum

Sistemas de Prevenção e Combate a


MD-6000.67-0000-947-PDY-001
Incêndio

1.4.6. Design, engineering and installation procedures established by the


manufacturer.

1.4.7. Requirements of the “Authority Having Jurisdiction” (AHJ), Petrobras, State


and Local codes in force at time of award of contract.

The standards listed, as well as all other applicable codes and standards shall be
used as “minimum” design standards.

1.5. Vendor Exceptions

1.5.1. The vendor shall be responsible to submit to Petrobras, with the Tender a list
of deviations or exceptions to this Specification. The absence of any
exceptions, it will be construed that the Vendor fully complies with this
Specification.
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2. General Requirements

2.1. Design Criteria

2.1.1. All equipment and piping shall be located in accordance with the project Fire
Water P&IDs and plot plans.

2.1.2. Vendor shall furnish to purchaser upon request, mill test reports, certification
papers or certified laboratory reports.

2.1.3. Vendor shall furnish to purchaser a complete list of equipment manufacturers


and model numbers.

2.1.4. All drawings and specifications shall be approved by the AHJ.

2.2. Environmental Conditions

2.2.1. Air Temperature:

All data contained below are Dry Bulb Temperature:

Maximum 44.0oC

Minimum 6.0 oC

Average 24.4 oC

Average Maximum 35.4 oC

Average Minimum 16.5 oC

Not surpassed 39.3 oC


during more than
5% of the summer

2.2.2. Rainfall:

Annual Average Rainfall Amount 1,769 mm/year

Maximum Rainfall Amount During 1 Hour 100 mm

Maximum Rainfall Amount During 24 Hour Period 168.0 mm

Maximum Monthly Rainfall Amount 441.9 mm


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2.2.3. Relative Humidity:

Minimum 30.0%

Average 76.2.0%

Maximum 99.0%

3. Functional Requirements

3.1. Monitors, Nozzles/Water Cannons

3.1.1. Fixed fire water monitors and nozzles will be located around process units to
serve as the primary means of delivering fire water to the process areas.
Monitors will be arranged so that water streams can be applied from two sides
of a selected piece of equipment, to adequately protect a single risk in adverse
wind conditions. Monitors will be independent of hydrants in all locations and
will be installed along the private fire service main along roadways. Monitors
may be placed near the battery limits of process units to protect the fire
hazard.

3.1.2. Monitors will be manually operated and shall rotate 360o horizontally and
travel +80o to -15o vertically. Horizontal and vertical position shall be capable
of being locked into place.

3.1.3. Each monitor shall have an accessible indicating control valve at the base of
the monitor. The valve shall not close in less than 5 seconds when operated at
maximum possible speed from the fully open position. Nozzles shall not be
used as the primary shut off valve for stationary monitors.

3.1.4. Nozzles shall flow a minimum of 2,000 L/min at 7 kgf/cm2.

3.1.5. Nozzles for fixed monitors shall have a manually adjustable pattern from fog to
straight stream, solid stream or jet mode.

3.1.6. For design purposes, to account for conditions such as wind, the maximum
horizontal range or effective reach shall be 45 m when in straight stream, solid
stream or jet mode.

3.1.7. Nozzles with adjustable flow settings are preferred but not required.

3.1.8. Each monitor and nozzle shall be suitable for raw water applications.

3.1.9. Monitors will be stored uncovered outdoors and shall be suitable for
environmental conditions such as sun, humidity and rain.
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3.1.10. Monitors shall be carbon steel, brass, aluminum, or similar construction.


Color shall be red.

3.1.11. Nozzles shall be brass or aluminum construction with manufacturer


standard color.

3.1.12. This item 3.1 shall consider the description of document MD-6000.67-
0000-947-PDY-001.

3.2. Hydrants

3.2.1. Custom standardized hydrants shall be utilized as stated in N-111. Each port
shall be designed to deliver a minimum of 1,000 L/min, see Appendix 1 for
design purposes.

3.2.2. Hydrants shall be accessible and placed as close to streets or access roads
as possible.

3.2.3. Hydrants shall be spaced in accordance with NBR 17505-7 in atmospheric


storage tank areas.

3.2.4. Hydrants shall be spaced no more than 60 m apart in process areas, product
transfer areas and product storage areas. In contention basins having a
capacity of storage greater than 35,000 m³, the hydrants shall be spaced no
more than 100 m. The maximum hose lay shall be 90 m to reach the hazard
being protected. Monitors, hydrants and cupboards shall be grouped and
spaced at required intervals along the private fire service main, see Appendix
6.

3.2.5. Two port hydrants shall be used in administrative areas.

3.2.6. Six port hydrants shall be utilized in process areas, tank storage areas and
product transfer areas except where specifically designated in section 3.2.9.
Where 6 inch fire truck connections are designated in section 3.2.9 they shall
be used in conjunction with 6 port hydrants.

3.2.7. Gate valves shall be installed on each port of each hydrant. The gate valve
shall be fitted with a Storz fitting for connection to standardized hose. Each
port shall have an accessible control valve. The valve shall not close in less
than 5 seconds when operated at maximum possible speed from the fully open
position. Nozzles shall not be used as the primary shut off valve for stationary
monitors.

3.2.8. 6 inch high flow hydrants/fire truck connections shall be placed near the roads
around specific process units, tank farms and LPG storage. Each 6 inch
hydrant shall have a single port with a Storz connection. Process units where
hydrants shall be located around include U-2400, U-3100, U-2220 and other
units as needed. 6 inch hydrants shall be placed during detailed design.
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3.3. Cupboard for Fire Fighting Equipment and Accessories

3.3.1. Cupboards for water fire fighting equipment and accessories shall be placed
near hydrants and monitors in the area of the hazard they protect. (Appendix
2)

3.3.2. Cupboards for water and foam fire fighting equipment and accessories shall
be placed near hydrants and monitors in areas where the hazard is protected
with foam. (Appendix 3)

3.3.3. Helideck cupboards for fire fighting brigade equipment, tools and support
accessories shall be placed near helidecks. (Appendix 4)

3.3.4. Cupboards for firefighting brigade equipment, tools and support accessories
shall be placed at locations designated by Petrobras. (Appendix 5).

3.3.5. Each equipment storage locker shall be supplied and equipped with the
following items at the minimum:

 2 – 2 ½ or 1 ½ inch synthetic fiber hose with internal rubber coating in 15 m


lengths. Couplings shall be Storz quick connect.

 2 – 2 ½ inch Elkhart Brass adjustable fog/straight stream nozzles with Storz


connections.

 2 – “Spanner Wrenches” for use with 2 ½ inch Storz couplings.

 1 – Reduction 2 ½ x 1 ½ .

3.3.6. Lockers shall be aluminum or powder coated steel. Color to be selected by


Petrobras.

3.3.7. Lockers shall be red in color, constructed of fiberglass and weatherproof.


Weather protection must be adequate to prevent damage or degradation of
the items stored inside.

3.4. Fire Hose for Cupboards

3.4.1. Fire hose shall comply with the latest edition of NFPA 1961.

3.4.2. Fire hose for equipment lockers shall have a length of not less than 15 m and
shall have a seamless synthetic thread jacket with a lining of rubber,
thermoplastic or a blend. Couplings shall be Storz quick connect. Hose shall
have a nominal bore of 2 ½ inches (65 mm) and/or 1 ½ inch (38 mm).

3.4.3. Fire hose shall be service tested prior to shipment in accordance with NFPA
1961.
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3.5. Adjustable Fog/Straight Nozzle for Cupboards

3.5.1. Adjustable fog/straight stream nozzles shall be manually adjustable from a


straight stream to 100°.

3.5.2. Each nozzle shall have a 2 ½ inch Storz quick connect for connection to fire
hose.

3.5.3. Nozzle shall include an on-off valve, flow 1,325 L/min to 7,571 L/min and be
compliant with NFPA 1964.

3.6. Fire Extinguishers

3.6.1. Portable fire extinguishers shall be placed in process units and administrative
areas in accordance with NFPA 10, NBR 12693, and NR-23.

3.6.2. The following types of portable fire extinguishers shall be provided throughout
the facility:

 Dry Chemical Powder

 Multi-purpose or ABC Dry Chemical

 Carbon Dioxide (CO2)

 Foam

 Water

3.6.3. The quantities of each type of extinguisher, together with applicable sizes
required for each area shall be determined in detailed design.

3.6.4. Carbon dioxide (CO2) fire extinguisher cylinders shall be constructed of


aluminum with metal valves.

3.6.5. Water and Foam fire extinguisher cylinders shall be constructed of stainless
steel with metal valves.

3.6.6. Dry chemical fire extinguisher cylinders shall be constructed of steel with
aluminum or brass valves. Dry chemical extinguishers will contain
monoammonium phosphate.

3.7. Emergency Shower and Eye Wash Stations

3.7.1. Emergency shower and eyewash stations shall be placed in areas for
immediate use when the eyes and body of any person may be exposed to
injurious materials.

3.7.2. Emergency showers and eyewash stations shall comply with ANSI Z358.1.
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3.7.2.1. Safety showers and eye wash stations shall be permanently connected
to a potable water source.

3.7.2.2. Each station shall include a temperature control for tepid water and
basket type double strainer.

3.7.2.3. Each safety shower and eye wash station shall activate within 1 second
with a stay open valve not requiring the use of hands to keep the valve
open. The valve shall stay open until the user shuts it off.

3.7.2.4. Shower and eye wash stations shall be identified with signs, located in
well-lit areas, and shall be spaced from the hazard so it is able to be
reached within approximately 10 seconds.

3.7.2.5. Emergency shower and eye wash stations shall be positioned on the
same level as the hazard.

3.7.2.6. Safety showers shall have a flow rate of not less than 75.7 L/min at
206.8 kPa.

3.7.2.7. Safety shower heads shall be positioned 2080.8 mm to 2438.4 mm


from the floor.

3.7.2.8. Eye wash stations shall have a flow rate of not less than 1.5 L/min at
206.8 kPa.

3.7.2.9. Eye wash stations shall be positioned 838.2 mm to 1143 mm from the
floor.
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Appendix 1 – Typical Hydrant

Figure 1 – Typical hydrant with one connection

Figure 2 – Typical hydrant with two connections


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Figure 3 – Typical hydrant with four connections

Figure 4 – Typical hydrant with six connections


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Figure 5 – Typical hydrant construction and materials

Note:
1. All dimensions in millimeters, unless otherwise noted.
2. Feed and distribution pipe diameters shall be determined by hydraulic calculation; all other
dimensions in the drawings remain the same.
3. The diameter of Figure 1 and Figure 4 depend on hydraulic calculation of the feed pipe.
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Appendix 2 – Cupboard for Water Fire Fighting Equipment and Accessories


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(All dimensions in millimeters)


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Appendix 3 – Cupboard for Water and Foam Fire Fighting Equipment and Accessories
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(All dimensions in millimeters)


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Appendix 4 – Cupboard for Fire Fighting Brigade Equipment, Tools and Support
Accessories -Helideck
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(All dimensions in millimeters)


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Appendix 5 – Cupboard for Fire Fighting Brigade Equipment, Tools and Support
Accessories
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(All dimensions in millimeters)

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