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BERITA ACARA
INSPEKSI DAN PEMERIKSAAN KESELAMATAN
ALAT PENGAMAN

Berdasarkan Surat Direktur Teknik dan Lingkungan Migas No. 8128/18/DMT/2020


tanggal 9 September 2020 perihal Petugas Pemeriksaan Keselamatan dan mengacu kepada
Inspection and Test Plan (ITP), pada hari Jum’at tanggal 12 Oktober 2020 telah dilakukan
pemeriksaan keselamatan terhadap 56 unit Pressure Safety Valve yang dioperasikan oleh
PT Medco Blok A (Malaka) di Blang Nisam, Aceh Timur – Provinsi Aceh, dengan
kegiatan dan hasil sebagai berikut:

1. Data Teknis Alat Pengaman


a. Data Teknis 56 unit Pressure Safety Valve :
Set Leak
CDTP
` Lokasi Peralatan yang Dilindungi Tag Number Press Test
(Psig)
(Psig) (Psig)
Alur
Corrosion Inhibitor Injection
1 Rembong, 20-PSV-501 6000 6000 85340
Pump
Well AR
Alur
Corrosion Inhibitor Injection
2 Rembong, 20-PSV-502 6000 6000 85340
Pump
Well AR
Alur
3 Rembong, Methanol Injection Pump 20-PSV-581 6000 6000 85340
Well AR
Alur
4 Rembong, Methanol Injection Pump 20-PSV-582 6000 6000 85340
Well AR
Alur Siwa,
5 AS Production Launcher A 20-PSV-701 AA 1290 1289.95 1160.96
Well AS
Alur Siwa,
6 AS Production Pig Receiver A 20-PSV-701 AB 260 260 234
CPP
Alur Siwa,
7 AS Production Launcher A 20-PSV-702 AA 260 260 234
CPP
Juluk Rayeu,
8 Pig Launcher (Cluster 1) 20-PSV-702 AB 260 260 234
Cluster 1
Alur Siwa,
9 JR Pig Receiver A 20-PSV-702 AB 260 260 234
CPP
Juluk Rayeu,
10 JR Production Launcher B 20-PSV-702 BA 260 260 234
Cluster 2
Alur Siwa,
11 JR Production Receiver B 20-PSV-702 BB 260 259.95 233.96
CPP
Alur
12 Rambong, AR Production Launcher 20-PSV-703 A 1290 1289.95 1160.96
Well AR
Alur Siwa,
13 AR Production Receiver 20-PSV-703 B 1290 1289.95 1160.96
CPP
Alur Siwa,
14 Piping Line 20-PSV-704 A 1126 1124 15994
CPP
Alur Siwa,
15 Piping Line 20-PSV-704 B 1126 1124 15994
CPP
Alur Siwa,
16 Piping Line 20-PSV-704-C 1182 1323 18812
CPP
Perta Arun
17 N2 bottle rack 24-PSV-2404 145 145 131
Gas
Perta Arun
18 Instrument Air Receiver 24-PSV-2462 200 200 180
Gas
Alur Siwa,
19 Production Separator 31-PSV-101 1126 1125 1012
CPP
Alur Siwa,
20 Slug Catcher 31-PSV-102 1126 1124 15994
CPP

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Set Leak
CDTP
No Lokasi Peralatan yang Dilindungi Tag Number Press Test
(Psig)
(Psig) (Psig)
Alur Siwa,
21 AGR Flash Drum 32-PSV-103 A 130 130 1849
CPP
Alur Siwa,
22 AGR Flash Drum 32-PSV-103 B 130 130 1849
CPP
Alur Siwa,
23 AGR Regenerator 32-PSV-104 A 50 50 712
CPP
Alur Siwa,
24 AGR Regenerator 32-PSV-104 B 50 50 712
CPP
Alur Siwa,
25 Agr Solvent After Filter 32-PSV-106 160 160 144
CPP
Alur Siwa,
26 Agr solvent pre Filter 32-PSV-107 160 160 144
CPP
Alur Siwa,
27 Agr solvent pre Filter 32-PSV-108 160 160 144
CPP
Alur Siwa,
28 Amine make up Filter 32-PSV-110 125 125 113
CPP
Alur Siwa,
29 AGR Lean Amine Pump A/B 32-PSV-113 A 160 160 2276
CPP
Alur Siwa,
30 AGR Lean Amine Pump A/B 32-PSV-113 B 160 160 2276
CPP
Alur Siwa,
31 Agr Lean amine Cooler 32-PSV-201 A 100 100 90
CPP
Alur Siwa,
32 Agr Lean/Rich exchanger 32-PSV-201 B 160 161 145
CPP
Alur Siwa,
33 EG Sump Tank 33-ERV-401 0.28 0.28 0.25
CPP
Alur Siwa,
34 EG Regenerator 33-PSV-650 C 48 48 43
CPP
Alur Siwa,
35 Cold Lean/ Rich EG Exchanger 33-PSV-651 B 145 145 131
CPP
Alur Siwa,
36 Eg Solution Pump A 33-PSV-653 A 1126 1126 1013
CPP
Alur Siwa,
37 EG Regenerator 33-PSV-654 125 125 113
CPP
Alur Siwa,
38 Refrigerant storage tank 34-PSV-105 A 250 249 224
CPP
Alur Siwa,
39 Refrigerant storage tank 34-PSV-105 B 220 219 197
CPP
Alur Siwa,
40 Condensate loading pumb ab 37-TRV-301 195 195 176
CPP
Alur Siwa,
41 Off spec condensate pump 37-TRV-302 200 200 150
CPP
Alur Siwa,
42 AGE Absorber 39-PSV-102 A 50 50 712
CPP
Alur Siwa,
43 AGE Absorber 39-PSV-102 B 50 50 712
CPP
Alur Siwa,
44 AGE Generator 39-PSV-103 A 50 50 712
CPP
Alur Siwa,
45 AGE Generator 39-PSV-103 B 50 50 712
CPP
Alur Siwa,
46 Age Regenerator 39-PSV-103 C 44 44 40
CPP
Alur Siwa,
47 Age solvent pre Filter 39-PSV-105 180 180 162
CPP
Alur Siwa,
48 Age solvent carbon Filter 39-PSV-106 180 180 162
CPP
Alur Siwa,
49 Age Solvent After Filter 39-PSV-107 180 180 162
CPP
Alur Siwa,
50 Age Lean/Rich exchanger 39-PSV-201 140 140 126
CPP
Alur Siwa,
51 Age Lean/Rich exchanger b 39-PSV-202 180 180 162
CPP
Alur Siwa,
52 Boiler fuel gas ko drum 46-PSV-115 120 120 108
CPP
53 Well AS Sales Gas Launcher 50-PSV-702 A 1290 1289.95 1160.96
54 Well JB Sales Gas Launcher 50-PSV-702 B 1126 1069.7 962.73
Warehouse Surplus Masterlist 20-PSV-707 A 1070 1068.5 1068.5
55
56 Warehouse Surplus Material 20-PSV-707 B 1070 1068.5 1068.5

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2. Inspeksi dan Pemeriksaan Keselamatan Alat Pengaman yang terdiri dari:


a. Penelaahan dokumen teknis
Penelaahan dokumen teknis sesuai dengan Inspection and Test Plan (ITP) No.
439/003/PSV/ITP-DMTE/2020 yang telah dilakukan meliputi :
- P&ID (Piping & Instrument Diagram)
- Data Sheet Alat Pengaman
- Cetificate Test Bench
- Certificate Kalibrasi Pressure Gauge / Indicator
- Perhitungan tekanan uji Cold Diff. menentukan tekanan buka nyata
b. Pemeriksaan dilapangan
- Verifikasi Name Plate dan Tag Number alat pengaman
- Pemeriksaan visual body alat pengaman
- Popping test pada CDTP
- Leak test pada tekanan 90% dari CDTP

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3. Hasil Verifikasi dan Pemeriksaan Keselamatan


a. Hasil Verifikasi dan Pemeriksaan Keselamatan 56 unit Pressure Safety Valve:

No Set Set Back Temp. Leak


CDTP Tanggal
No SKPP Nomor Item (Tag) Equipment Protected Press Press Press. Corr. Test Remarks
(Psig) Pengujian
(Prev) (Psig) Tag (Psig) (Psig) (Psig)

1 177 32-PSV-103 A AGR Flash Drum 130 130 - - 130 117 18-Sep-20 Accept
2 17 33-PSV-650 C EG Regenerator 48 48 - - 48 43 18-Sep-20 Accept
3 16 33-PSV-651 B Cold Lean/ Rich EG Exchanger 145 145 - - 145 131 18-Sep-20 Accept
4 117 31-PSV-101 Production Separator 1126 1126 - - 1125 1012 19-Sep-20 Accept
5 176 31-PSV-102 Slug Catcher 1126 1126 - - 1124 1012 19-Sep-20 Accept
6 178 32-PSV-103 B AGR Flash Drum 130 130 - - 130 1849 19-Sep-20 Accept
7 28 33-PSV-653 A Eg Solution Pump A 1126 1126 - - 1126 1013 20-Sep-20 Accept
8 22 33-PSV-654 EG Regenerator 125 125 - - 125 113 20-Sep-20 Accept
9 38 39-PSV-107 Age Solvent After Filter 180 180 54 - 180 162 20-Sep-20 Accept
10 54 39-PSV-105 Age solvent pre Filter 180 180 - - 180 162 21-Sep-20 Accept
11 53 39-PSV-106 Age solvent carbon Filter 180 180 - - 180 162 21-Sep-20 Accept
12 73 39-PSV-201 Age Lean/Rich exchanger 140 140 - - 140 126 21-Sep-20 Accept
13 92 32-PSV-110 Amine make up Filter 125 125 - - 125 113 22-Sep-20 Accept
14 55 32-PSV-201 A Agr Lean amine Cooler 100 100 - - 100 90 22-Sep-20 Accept
15 103 39-PSV-202 Age Lean/Rich exchanger b 180 180 - - 180 162 22-Sep-20 Accept
16 41 32-PSV-106 Agr Solvent After Filter 160 160 - - 160 144 23-Sep-20 Accept
17 79 32-PSV-107 Agr solvent pre Filter 160 160 - - 160 144 23-Sep-20 Accept
18 100 32-PSV-201 B Agr Lean/Rich exchanger 160 160 - - 161 145 23-Sep-20 Accept
19 80 32-PSV-108 Agr solvent pre Filter 160 160 - - 160 144 24-Sep-20 Accept
20 158 32-PSV-113 A AGR Lean Amine Pump A/B 160 160 - - 160 144 24-Sep-20 Accept
21 159 32-PSV-113 B AGR Lean Amine Pump A/B 160 160 - - 160 144 24-Sep-20 Accept
22 203 20-PSV-702 AA AS Production Launcher A 260 260 - - 260 234 25-Sep-20 Accept
23 new 20-PSV-702 AB Pig Launcher (Cluster 1) 260 260 - - 260 234 25-Sep-20 Accept
24 207 50-PSV-702 A Sales Gas Launcher 1290 1290 0.5 - 1289.9 1161 25-Sep-20 Accept
25 170 39-PSV-103 A AGE Generator 50 50 - - 50 712 26-Sep-20 Accept
26 169 39-PSV-103 B AGE Generator 50 50 - - 50 712 26-Sep-20 Accept
27 99 39-PSV-103 C Age Regenerator 44 44 - - 44 40 26-Sep-20 Accept
28 190 20-PSV-704 A Piping Line 1126 1126 - - 1124 1012 27-Sep-20 Accept
29 161 32-PSV-104 A AGR Regenerator 50 50 - - 50 712 27-Sep-20 Accept
30 162 32-PSV-104 B AGR Regenerator 50 50 - - 50 712 27-Sep-20 Accept
31 191 20-PSV-704 B Piping Line 1126 1126 - - 1124 1012 28-Sep-20 Accept
32 189 20-PSV-704-C Piping Line 1182 1182 - - 1182 1064 28-Sep-20 Accept

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No Set Set Back Temp. Leak


CDTP Tanggal
No SKPP Nomor Item (Tag) Equipment Protected Press Press Press. Corr. Test Remarks
(Psig) Pengujian
(Prev) (Psig) Tag (Psig) (Psig) (Psig)

33 101 34-PSV-105 A Refrigerant storage tank 250 250 - - 249 224 29-Sep-20 Accept
34 56 34-PSV-105 B Refrigerant storage tank 220 220 - - 219 197 29-Sep-20 Accept
35 94 46-PSV-115 Boiler fuel gas ko drum 120 120 - - 120 108 29-Sep-20 Accept
36 214 33-ERV-401 EG Sump Tank 0.28 0.28 - - 0.28 0.25 30-Sep-20 Accept
37 71 37-TRV-301 Condensate loading pumb ab 195 195 - - 195 176 30-Sep-20 Accept
38 72 37-TRV-302 Off spec condensate pump 200 200 - - 200 150 30-Sep-20 Accept
39 201 20-PSV-703 A AR Production Launcher 1290 1290 0.5 - 1289.9 1161 3-Oct-20 Accept
40 153 39-PSV-102 A AGE Absorber 50 50 - - 50 712 3-Oct-20 Accept
41 154 39-PSV-102 B AGE Absorber 50 50 - - 50 712 3-Oct-20 Accept
42 195 20-PSV-581 Methanol Injection Pump 6000 6000 - - 6000 5400 4-Oct-20 Accept
43 81 24-PSV-2404 N2 bottle rack 145 145 - - 145 131 5-Oct-20 Accept
44 211 24-PSV-2462 Instrument Air Receiver 200 200 - - 200 180 5-Oct-20 Accept
45 new 20-PSV-702 AB JR Pig Receiver A 260 260 - - 260 234 6-Oct-20 Accept
46 210 20-PSV-702 BA JR Production Launcher B 260 260 - - 260 234 6-Oct-20 Accept
47 194 20-PSV-501 Corrosion Inhibitor Injection Pump 6000 6000 - - 6000 5400 10-Oct-20 Accept
48 192 20-PSV-502 Corrosion Inhibitor Injection Pump 6000 6000 - - 6000 5400 10-Oct-20 Accept
49 193 20-PSV-582 Methanol Injection Pump 6000 6000 - - 6000 5400 10-Oct-20 Accept
50 202 20-PSV-701 AA AS Production Launcher A 1290 1290 0.5 - 1289.9 1161 11-Oct-20 Accept
51 205 20-PSV-701 AB AS Production Pig Receiver A 260 260 - - 260 234 11-Oct-20 Accept
52 204 20-PSV-702 BB JR Production Receiver B 260 260 - - 260 234 11-Oct-20 Accept
53 206 20-PSV-703 B AR Production Receiver 1290 1290 0.5 - 1289.9 1161 11-Oct-20 Accept
54 208 50-PSV-702 B Sales Gas Launcher 1126 1126 - - 1126 1013 11-Oct-20 Accept
55 198 20-PSV-707 A Surplus Material 1070 1070 - - 1068.5 961.65 12-Oct-20 Accept
56 199 20-PSV-707 B Surplus Material 1070 1070 - - 1068.5 961.65 12-Oct-20 Accept

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4. Hasil Inspeksi dan Pemeriksaan Keselamatan 56 unit Pressure Safety Valve adalah
sebagai berikut:
a. Semua alat pengaman termaksud secara visual dalam kondisi baik, tidak terdapat
korosi sedang – berat, dan tidak ada kebocoran selama pengujian;
b. Semua alat pengaman termaksud selama pengujian pop test mampu popping pada
tekanan sesuai CDTP;
c. Semua alat pengaman termaksud tidak ada kebocoran selama pengujian leak test pada
tekanan sesuai dengan tabel di atas;
d. PT. Medco Blok A (Malaka) selaku pemilik dan pengguna alat pengaman agar selalu
melakukan pemeliharaan serta perawatan secara rutin dan terdokumentasi dengan baik
mengacu pada peraturan perundangan, spesifikasi teknis dan standar yang berlaku

Demikian berita acara inspeksi dan pemeriksaan keselamatan ini dibuat untuk
dipergunakan sebagaimana mestinya.

Blang Nisam, Aceh Timur – Aceh, 12 Oktober 2020

PT. Medco Blok A (Malaka)

PT. Sertco Quality

Ditjen Migas

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