Anda di halaman 1dari 13

Low-Field Magnetic Sensing with GMR Sensors

Carl H. Smith and Robert W. Schneider


Nonvolatile Electronics, Inc.
11409 Valley View Road
Eden Prairie, MN 55344, USA

Abstract -- Industry continues to reap the benefits of Despite the increased measurement difficulties
solid state magnetic field sensing. Every day new encountered with low fields, magnetic fields of less
applications are found for solid state magnetic field than an Oe are gaining increasing attention in industry.
sensors due to their small size, low power. And Compassing applications detect the components of the
relatively low cost. The new frontier for these solid Earth’s magnetic field (less than one-half Oe) to
state sensors is very low magnetic fields; the kinds determine direction relative to magnetic North.
encountered when looking for geophysical anomalies, Sensitive instruments which measure magnetic fields
either natural or man-made, various physiological or magnetic field gradients can detect the small
functions, metal defects, magnetic ink and minute magnetic fields at considerable distances from soft
magnetic particles associated with immunoassay. In magnetic materials magnetized by the Earth’s
the past, equipment to perform many of these magnetic fields. These objects include motor vehicles,
functions has required a substantial amount of power buried iron surveying stakes, and lost wrenches.
and has been quite large. In addition, because of their There are other objects which produce very small
size, the equipment has become costly. Leveraging magnetic fields because they are small themselves.
on substantial government efforts, GMR technology is The black ink in many currencies and other negotiable
being applied to these applications today and the documents contains small magnetic particles which act
newer GMR technologies such as Spin Dependent as dipoles. Denomination determination and currency
Tunneling (SDT) will make even more of these validation can be based on the magnetic signature of a
applications possible. As with all of solid state bill passed close to a magnetic sensor. The more
technology, many of the now difficult measurements sensitive the sensor, the larger the allowable head-to-
will become more commonplace and provide the sensor gap. Eddy current sensing to detect flaws in
ingredients for more precise measurement, diagnosis, conducting materials or even differing conductivity in
and control. Several applications will be presented on the soil requires high-frequency, low-field sensors.
the use of individual sensors and arrays being used to
address some of these new areas. Solid state magnetic field sensors have an inherent
advantage in size and power when compared to
INTRODUCTION search coil, flux gate, and more complicated low-field
sensing techniques such as Superconducting Quantum
Magnetic field sensing in industry is often utilized for Interference Detectors (SQUID) and spin resonance
control and measurement purposes – linear and rotary magnetometers. A solid-state magnetic sensor
position sensing, gear tooth sensing, and current directly converts the magnetic field into a voltage or
1
sensing. In these applications, relatively large resistance with, at most a dc current supply. The
magnetic fields are used to avoid confusion with sensing can be done in an extremely small,
background magnetic fields such as the Earth’s lithographically patterned area further reducing size
magnetic field, fields from ferromagnetic objects, and and power requirements. The small size of a solid
EMI. The fields detected are provided either from state element increases the resolution for fields that
permanent magnets or from currents in coils, change over small distances and allows for packaging
sometimes with soft magnetic cores. The size of these arrays of sensors in a small package. Figure 1 shows
magnetic fields is usually tens to hundreds of a comparison in cost and power of several low field
oersteads (One Oe equals approximately 80 A/m.) sensors all designed with the same minimum field
-8
Since magnetic field sources are inherently dipole in resolution limited by thermal noise, 10 Oe/√Hz.
nature, they decrease with the inverse cube of
distance. Therefore, the fields from these sources are Presented at Sensors EXPO-Baltimore May, 1999
relatively localized.
Low-field sensors (10-8 Oe/√Hz) conduction path must be perpendicular to the plane of
the GMR material since there is such a large
difference between the conductivity of the tunneling
1000 SQUID path and that of any path in the plane. Extremely small
Power
SDT devices several µm on a side with high resistance
(mW)
Spin can be fabricated using photolithography allowing very
Resonance dense packing of magnetic sensors in small areas.
100 Fluxgate
These recent materials are a topic of considerable
research. Values of GMR of 10 to 30 % have been
AMR regularly observed. The saturation fields depend upon
10 the composition of the magnetic layers and the
GMR
method of achieving parallel and antiparallel
alignment. Values of saturation field range from 0.1 to
10 kA/m (1.25 to 125 Oe) offering the possibility of
10 100 1,000 10,000 extremely sensitive magnetic sensors. The insulating,
tunneling layer provides inherently high resistance
Cost of sensor system ($) sensors suitable for battery operation.

Figure 1. Comparison of several low-field magnetic MAGNETIC FIELDS IN INDUSTRY AND MEDICINE
sensor technologies. Power and cost indicated
for each sensor. Size of circle indicates relative There are many places in industry and in medicine in
size. which magnetic fields the size of the Earth’s magnetic
field and smaller are of interest. The source of these
fields can be magnetized objects, electrical currents,
GMR TECHNOLOGY or the Earth’s field itself. The low-field aspect of these
applications can be due to the distance to a magnetic
Recent developments in thin-film magnetic technology object or the size of the magnetic object itself. All
have resulted in films exhibiting a large change in magnetic sources produce a magnetic dipole field if
resistance with magnetic field. This phenomenon is the observer is at a distance from the source. Dipole
known as giant magnetoresistance (GMR) to fields decrease as the inverse cube of the distance
distinguish it from conventional anisotropic from the source. They are also proportional to the
magnetoresistance (AMR). Whereas AMR resistors volume of the source and to the maximum
exhibit a change of resistance of less than 3 %, magnetization at the source. A magnetized cylinder
various GMR materials achieve a 10 to 20 % change whose diameter and length are one-half those of a
in resistance. GMR films have two or more magnetic larger cylinder at any distance will have a magnetic
layers separated by a non-magnetic layer. Due to field 1/8 as strong as the field from the larger cylinder.
spin-dependent scattering of the conduction electrons, In addition, doubling the distance from a magnetized
the resistance is maximum when the magnetic cylinder will decrease the field to 1/8 the field at the
moments of the layers are antiparallel and minimum original position. Distance and miniaturization lead to
when they are parallel. Various methods of obtaining low fields.
antiparallel magnetic alignment in thin ferromagnet-
conductor multilayers are discussed elsewhere.2,3,4 A Objects made from soft magnetic materials are easily
brief overview is given in the section on GMR sensors magnetized by relatively small magnetic fields
below. The structures currently being used in GMR including the Earth’s magnetic field. These objects
sensors are unpinned sandwiches, antiferromagnet can be as simple as small iron pipes used as
pinned spin valves, and antiferromagnetic multilayers. surveying markers or entire automobiles and trucks.
Spin valves are gaining considerable interest for use In one case the object is to locate a buried object from
5
as magnetic read heads in computer hard disks. a distance, in the other to detect the presence or
passage of a vehicle from up close. In both cases the
Spin dependent tunneling (SDT) structures also exhibit smaller the field detected, the more useful the sensor.
GMR. In these structures an insulating layer separates In both cases the field detected must be separated
two magnetic layers. The conduction is due to from the Earth’s magnetic field which may be stronger
quantum tunneling through the insulator. The size of than the field of interest. Various methods are used to
the tunneling current between the two magnetic layers subtract the Earth’s magnetic field. Since the Earth’s
is modulated by the direction between the magnetic field is relatively constant, it can be
magnetization vectors in the two layers. The subtracted out for applications in which the sensor is

2
stationary. In applications for which the field of Character Recognition or MICR magnetic numbers on
interest is time varying, the constant Earth’s field can the bottom of checks. These stylized MICR numbers
be subtracted or filtered out. When looking for a each produce a unique magnetic signature when the
magnetic dipole which is fixed relative to the Earth, checks are sorted at high speeds.
two sensors separated by a distance can be used as a Medical applications that involve detecting small
field gradient sensor. The dipole field from the object magnetic fields include the monitoring of magnetic
sought will have a larger field gradient than that from fields from physiological functions. Nerve impulses
the Earth whose center is several thousand miles are electrical currents. These currents create
away. Low-field magnetic sensors and magnetic field magnetic fields. Monitoring nerve signals by detecting
gradient sensors can also be used to locate the magnetic fields is less invasive, and more reliable
magnetized objects or even holes in ferromagnetic than implanting electrodes to pick up voltage signal.
plates behind concealing non-magnetic sheets. An Relatively large and cumbersome magnetometers
extension of the same principle is the location of such as SQUIDs are used for monitoring magnetic
unexploded munitions (UXO) using magnetic sensors signals for studies such as magneto-encephalographs.
and arrays of magnetic sensors. Improved solid state magnetic sensors will allow
smaller sensors that can be placed closer to the
Even non-magnetic metals can be detected using source of the magnetic fields resulting in larger
magnetic sensors by the use of eddy currents. An ac signals.
magnetic field generated by a current in a coil causes
eddy currents in the conducting material which oppose Monitoring the position of parts of the body, especially
the applied field. A magnetic field sensor can detect the head, is important to various medical studies. It is
the difference between the field with and without the also used in virtual reality and heads-up targeting.
conducting material present. The sensor can be Three-axis magnetic sensors attached to the body part
located in an orientation such that its sensitivity does in question detect the components of the Earth’s
not lie in the direction of the field generated by the magnetic field. From this information the orientation
coil. The presence of a conducting material, or even relative to the Earth’s field can be calculated. By
the existence of a crack or flaw in the conducting adding accelerometers the actual position can be
7
material, can change the direction of the magnetic calculated.
field enough that the sensor will now detect a magnetic
field. This same general principle can be used for Rapid, portable biosensors that measure the presence
6
subsurface geophysical exploration. Changes in of DNA or antibodies are a recent area of research
8
conductivity of the soil due to water can be detected using low-field magnetic sensors. Small magnetic
using eddy current techniques as can buried beads coated with biological molecules are allowed to
conducting pipes or even non-conducting pipes settle on substrate with substance which bond to
containing water. specific molecules of interest. After removing the
beads that are not bonded to the substrate, the
Small magnetic fields are also produced by presence of the remaining magnetic microbeads is
magnetized small particles of iron oxide commonly detected by magnetic sensors. Several bioassays can
used in black ink. These small fields can produce be simultaneously accomplished using an array of
signatures when read by magnetic sensors that can be magnetic sensors, each with a substance that bonds to
used to identify the denominations of currency a different biological molecule. This application
presented to vending machines. The signature of requires extremely small, low-power, low-field
additional magnetic information encoded into many magnetic sensors.
counties’ currencies can be used to distinguish valid
currency from copies. In the past inductive recording
heads pressed in contact with the bills have been used
GMR MATERIALS
in this application. The magnetic fields involved are
less than 0.1 Oe (8 A/m) at the surface of the bill and
As mentioned in an earlier section, GMR materials
decrease rapidly with distance. To avoid bills jamming
must have at least two separated ferromagnetic layers
in the pathway, a non-contact magnetic sensor is
whose magnetization vectors can assume different, in-
preferred. GMR sensors have been used to obtain
plane directions. Several of the various ways of
signatures up to 2 mm from the bill. It must be pointed
achieving different directions in different layers are
out that the greater the sensor to bill distance, the
discussed below as are methods of using these
larger the minimum feature size that can be detected.
materials in magnetic field sensors.
Another financial applications in which small magnetic
fields are detected is the reading of the Magnetic Ink

3
Unpinned sandwich GMR materials consist of two Antiferromagnetic multilayers GMR materials
soft magnetic layers of iron, nickel and cobalt alloys consist of multiple repetitions of alternating conducting
separated by a layer of a non-magnetic conductor magnetic layers and conducting non-magnetic layers.
such as copper. With magnetic layers 4 to 6 nm (40 to Since multilayers have more interfaces than do
60 Å) thick separated by a conductor layer typically 3 sandwiches, the size of the GMR effect is larger. The
to 5 nm thick there is relatively little magnetic coupling thickness of the non-magnetic layers is less than that
between the layers. For use in sensors, sandwich for sandwich material (typically 1.5 to 2.0 nm), and the
material is usually patterned into narrow stripes a few thickness is critical. Only for certain spacer thickness
µm wide. The magnetic field caused by a current of a will the polarized conduction electrons cause
few mA per µm of stripe width flowing along the stripe antiferromagnetic coupling between the magnetic
is sufficient to rotate the magnetic layers into layers. In the absence of an external magnetic field,
antiparallel or high resistance alignment. An external each magnetic layer has its magnetic moment
magnetic field of 3 to 4 kA/m (35 to 50 Oe) applied antiparallel to the moments of the magnetic layers on
along the length of the stripe is sufficient to overcome each side—exactly the condition needed for maximum
the field from the current as well as any magnetic spin dependent scattering. A large external field can
exchange interaction between the layers and rotate the overcome the coupling that causes this alignment and
magnetic moments of both layers parallel to the can align the moments so that all the layers are
external field reducing the resistance. A positive or parallel—the low resistance state. If the conducting
negative external field parallel to the stripe will both layer is not the proper thickness, the same coupling
produce the same change in resistance. An external mechanism can cause ferromagnetic coupling
field applied perpendicular to the stripe will have little between the magnetic layers resulting in no GMR
effect due to the demagnetizing fields associated with effect.
the extremely narrow dimensions of these magnetic
objects. Therefore, these stripes effectively respond A plot of resistance vs. applied field for a multilayer
to the component of magnetic field along their length. GMR material is shown in Figure 3. Note the higher
GMR value, typically 12 to 16 %, and the much higher
The characteristic value usually associated with the external field required to saturate the effect, typically
GMR effect is the percent change in resistance 20 kA/m (250 Oe). Multilayer GMR materials have
normalized by the saturated or minimum resistance. better linearity and lower hysteresis than typical
Sandwich materials have values of GMR typically 4 to sandwich GMR material.
9 % and saturate with 2.4 to 5 kA/m (30 to 60 Oe)
applied field. Figure 2 shows a typical resistance vs.
field plot for sandwich GMR material.

4.2

4.1
0 .7 4
resistance (kohm)

0 .7 3 5 4
0 .7 3
3.9
0 .7 2 5
voltage (V)

0 .7 2 3.8
0 .7 1 5
3.7
0 .7 1

0 .7 0 5 3.6
0 .7
-400 -200 0 200 400
-5 0 -4 0 -3 0 -2 0 -1 0 0 10 20 30 40 50
a p p lie d f ie ld ( O e )
applied field (Oe)

Figure 2. Voltage vs. applied field for a 2 µm wide Figure 3. Resistance vs. applied field for a 2 µm wide
stripe of unpinned sandwich GMR material with stripe of antiferromagnetically coupled multilayer
1.5 mA current. GMR = 5 %. GMR material. GMR = 14 %.

4
Spin valves, or antiferromagnetically pinned spin temperature, the antiferromagnet is no longer coupled
valves, are somewhat similar to the unpinned spin to the adjacent magnetic layer. The structure is then
valves or sandwich materials described earlier. An S pin V a lv e w ith 2 .4 % G M R
additional layer of an antiferromagnetic material is fie ld p e rp e n dic ula r to pin nin g d ire c tio n
provided at the top or the bottom. The 1 1 .8
antiferromagnetic material such as FeMn or NiO
couples to the adjacent magnetic layer and pins it in a 1 1 .7 5
fixed direction. The other magnetic layer is free to 1 1 .7
rotate. If the external magnetic field is applied in a
direction parallel to the magnetization of the pinned 1 1 .6 5
layer, the change in sheet resistance from its high
level for one field direction to a low level for the 1 1 .6
opposite field direction as is shown in figure 4. If the 1 1 .5 5
field is applied perpendicular to the pinned layer, the
sheet resistance is minimum at zero field and 1 1 .5
increases for both positive and negative applied fields
1 1 .4 5
as is shown in figure 5. The maximum change in -6 0 -4 0 -2 0 0 20 40 60
sheet resistance in this configuration is only one half of
the total possible value. The free magnetic layer M a gn e tic F ie ld (O e )
rotates from parallel to the pinned layer to
perpendicular to it rather than from parallel to Figure 5. Sheet resistance vs. applied field for an
antiparallel. anitferromagnetically pinned spin valve with the
field applied perpendicular to the magnetization of
Spin Valve with 6 % GMR the pinned layer. GMR = 2.4 %.
field parallel to pinning direction cooled in a strong magnetic field which fixes the
12.5 direction of the moment of the pinned layer. If the spin
12.4 valve material is heated above its blocking
temperature, it can loose its orientation. The operating
12.3 temperature of a spin valve sensor is limited to below
its blocking temperature Since the change in
12.2 magnetization in the free layer is due to rotation rather
12.1 than domain wall motion, hysteresis is reduced. Values
for GMR are 4 to 20 % and saturation fields are 0.8 to
12 6 kA/m (10 to 80 Oe).
11.9 In order to obtain significantly higher sensitivities to
11.8 magnetic fields, a new type of magnetoresistive
material is being adapted to use in magnetic field
11.7 sensors. This material exhibits a phenomenon called
-60 -40 -20 0 20 40 60 Spin Dependent Tunneling (SDT) which results in a
change in effective resistance due to a change in the
Magnetic Field (Oe) applied field.
9
The resistance vs. field effects are
similar to the usual GMR spin valve effect, but larger.
Figure 4. Sheet resistance vs. applied field for an Sensors have been constructed from SDT material for
anitferromagnetically pinned spin valve with the use in low field applications which presently require
field applied parallel to the magnetization of the fluxgate magnetometers. As with other GMR sensors
pinned layer. GMR = 6 %. they are very small (SOIC-8 package), require little
power, and are easily combined with other electronics.
These materials do not require the field from a current
to achieve antiparallel alignment or a strong GMR SENSORS
antiferromagnetic exchange coupling to adjacent
layers. The direction of the pinning layer is usually Thin-film GMR materials deposited on silicon
fixed by elevating the temperature of the GMR substrates can be fabricated into various
structure above the blocking temperature. Above this configurations including resistors, resistor pairs or half
bridges, and Wheatstone bridges. A sensitive bridge

5
can be fabricated from four photolithographically between the flux concentrators and the length of
patterned GMR resistors, two of which are active one flux concentrator respectively.
elements. The sheet resistance of these thin films is
between 10 and 15 ohms per square. Resistors of 10
kΩ can be formed as 2 µm serpentine traces covering Output from AA002 GMR Sensor
less than a 100 µm square. Small magnetic shields of
permalloy plated over two of the four equal resistors in 60
a Wheatstone bridge, the resistor connected to power 50
on one side and the resistor connected to ground on

Output (mV/V)
the other side, protect these resistors from the applied 40
field and allow them to act as reference resistors. 30
Since they are fabricated from the same material, they
20
have the same temperature coefficient as the active
resistors. The two remaining GMR resistors are both 10
exposed to the external field. The bridge output is 0
therefore twice the output from a bridge with only one -30 -10 -10 10 30
active resistor. The bridge output for a 10 % change
in these resistors is approximately 5 % of the voltage Applied Field (Oe)
applied to the bridge.
Figure 7. The output from a low-field GMR
Additional permalloy structures plated onto the Wheatstone bridge sensor under bipolar
substrate can act as flux concentrators to increase the excursions of applied field.
sensitivity. The active resistors are placed in the gap
between two flux concentrators as is shown in Figure
6. These resistors experience a field that is larger An example of the output from a low-field GMR bridge
than the applied field by approximately the ratio of the sensor is shown in Figure 7. The curve traces out a
gap between the flux concentrators, D1, to the length full bipolar excitation of the sensor. The bipolar
of one of the flux concentrators, D2. In some sensors hysteresis shown is only observed when the sensor
the flux concentrators are also used as shields by crosses from a large negative excursion to a positive
placing two resistors beneath them as is shown for R3 excursion or visa versa. The unipolar hysteresis is
and R4. The sensitivity of a GMR bridge sensor can be shown by the two lines on each side which almost
adjusted in design by changing the lengths of the flux coincide. This sensor has a bridge resistance of 5 kΩ
concentrators and the gap between them. In this way, and a slope sensitivity of 3.7 mV/V/Oe. The flux
a GMR material that saturates at approximately 300 concentrators on this sensor provide a gain of
Oe can be used to build different sensors which approximately 16. The size of the sensor die is 0.44
saturate at 15, 50, and 100 Oe. To produce sensors by 3.37 mm and it is packaged in an 8-pin SIOC
with even more sensitivity, external coils and feedback package with a footprint of 6 by 4.9 mm.
can be used to produce sensors with resolution in the
100 mA/m or milli-oerstead range. Wheatstone bridge sensors can also be made from
STD materials. Because of the insulating layer, high
resistances can be obtained in very small areas.
D2 D1
These SDT sensors can be operated in a hysteretic or
B
linear mode depending on the sensing application.
R1
R2 With no current passed through the integrated biasing
R4 straps, the output has an open shape with considerable
R2 R1 R3 A B hysteresis. This mode is useful for on-off types of
R4 applications in which one wants a large signal change
R3
A
to occur at fields above a certain level, say ± 1 Oe.
This type of output is shown as the dotted line in figure
External field 8 below. The switching threshold for this curve can be
adjusted by changing the length of the flux
Figure 6. Configuration of GMR resistors in a concentrators. With approximately 40 mA of current
Wheatstone bridge sensor. Flux concentrators through the integrated biasing coil, the output becomes
are shown: D1 and D2 are the lengths of the gap linear, with a lower slope and much less hysteresis.
This mode is ideal for sensing very small changes in

6
magnetic field. Sensor output using this mode of the signal to noise ratio if one understands the sources
10
operation is shown as the solid line in figure 8. of the noise. Noise can divided into two categories –
inherent and transmitted. The sensor produces
Volts inherent noise and the sensing system while
0.5 transmitted noise is coupled into the sensing system
from the outside world. Inherent noise can include
such things as sensor and amplifier offset, thermal
noise, and 1/f noise. Transmitted noise includes
magnetic fields from unwanted sources and electrical
Field
noise from external sources picked up by the sensing
-2 -1 1 2
(Oe) system.

Thermal noise is associated with random thermal


motions at an atomic level. Since the noise is uniform
-0.5
with frequency, the noise voltage within a given
bandwidth is proportional to the square roots of the
resistance, temperature, and bandwidth. At room
Figure 8. Bridge sensor output for a 12 kW bridge
temperature the noise voltage divided by the square
using 10 V bridge excitation. The dotted line is
with no field biasing current while the solid line is root of the bandwidth is 0.13 √R (nV/√Hz) or 9 nV/√Hz
with 40 mA. for a 5 kΩ sensor. To minimize thermal noise, limit
the bandwidth to the frequencies of the magnetic
signal of interest and use small resistors. The
These sensors are still under development. Table I resistance of the sensing resistor itself may be
shows the preliminary operating parameters of constrained by power and amplification considerations.
Wheatstone bridge STD sensors.
A second source of inherent noise in all conductors is
Table I. Preliminary operating parameters of STD 1/f noise. This noise is due to due to point to point
11
sensors. fluctuations of the current in the conductor. It is
proportional to the inverse of the frequency and often
Sensor Type: Wheatstone Bridge dominates below 100 Hz. Our best estimates for the
Linear Field Range: +/- 0.5 Oe 1/f noise in a 5 kΩ multilayer GMR sensor is 300
Output vs. Field polarity: Bipolar
nV/√Hz at 1 Hz and 1 mA. At the lowest frequencies it
Voltage sensitivity: ~10 to 100 mV/V/Oe
High frequency noise floor: ~10 to 100 nOe/√Hz is difficult to distinguish it from drift. While thermal
Noise at 1 Hz: ~1 to 10 µOe/√Hz noise is independent of current and exists even without
Saturation Field +/- 1.0 Oe current, 1/f noise is proportional to the current and
Bridge Resistance: 5 to 50 kΩ increases with increasing current. Bandwidth
Maximum bridge power: 2 to 20 mW
Flux Concentration: 10 x
limitation, especially on the low frequency end will
Die Size: 1.65 x 2.14 mm decrease 1/f noise. As with any random noise source,
Operating temperature range:
0 0
-40 C to +185 C averaging a repetitive signal will increase the signal to
Maximum operating voltage: 15V noise ratio by the square root of the number of singles
averaged.
A useful feature of sensors made with SDT material is
the ability to fabricate a very wide range of resistance Transmitted noise sources include any voltages picked
values using the same footprint. The 5 to 50 kΩ up by the circuit as well as any magnetic signals
specifications above are towards the lower end of the picked up by the sensor which are not part of the
resistance range. If a particular application requires a desired magnetic signal. Any time varying magnetic
higher resistance value, resistances as high as 10 MΩ field will not only produce a signal in a magnetic
sensor are relatively easy and economical to fabricate. sensor, it will also induce a voltage in any circuit loop
proportional to the circuit loop area and the time rate
CIRCUIT CONSIDERATIONS of change of the magnetic field. To minimize this
inductive pick up, good circuit practices must be
The ultimate low-field limit on any magnetic sensing followed including minimizing any potential circuit
system is noise. If the signal to noise ratio is less than loops and placing amplification as close to the sensor
one, it is difficult to have a meaningful measurement. as possible. Electrical currents generate magnetic
Fortunately, there are several methods of improving fields. Therefore, there are usually stray 60 Hz

7
magnetic fields in any industrial location. The When designing a magnetic sensor for searching for
increasing use of computers and other equipment with magnetic dipoles such as a permanent magnet or a
rectifiers-fed capacitor-input power supplies results in buried surveying stake, it is difficult to differentiate the
non-sinusoidal currents that produce harmonics of 60 dc signal from the object sought from the dc signal
Hz. Any moving or rotation magnetic material in from the Earth’s magnetic field. The method
equipment will produce a time varying magnetic field described above of using two sensors in a differential
at frequencies characteristic of their period. The mode can be used in this application. At its surface,
Earth’s magnetic field itself, and its slow random the Earth’s magnetic field is relatively uniform with a
variation is a source of noise if extremely low very small gradient due to the great distance from its
frequency magnetic fields are of interest. Transmitted source. The gradient of the magnetic field from a
magnetic noise sources are usually best minimized by dipole meters to tens of meters away is much larger.
filtering and if practical, using magnetic shielding. Using miniaturized GMR sensors, a portable, long-
When measuring fields from a dipole source close to baseline gradient field sensor can be constructed. .
the sensor, a second sensor can be located at a The directional sensitivity of GMR sensors increases
distance at least twice as far from the dipole. The the ease of locating the remote object as the sensor
difference between the two signals, when adjusted for array is rotated and moved.
differences in sensitivity will be at least 7/8 the signal
while canceling out the signals from remote sources. Magnetic biasing is often important in low-field
sensing. Other than permanent magnets, most
Instrumentation amplifiers are a good choice for use magnetic materials will not have a significant
with low-field Wheatstone bridge GMR sensors. When magnetization unless a permanent magnet or the
combined with an operational amplifier, gains of magnetic field from a current in a coil has magnetized
several thousand are easily achieved. High-pass and them. This limitation is especially true for small
low-pass filters formed from passive components can particles of magnetic materials. The art of biasing is to
be incorporated in the circuit to limit noise and to avoid be able to magnetize the object to be detected so that
saturation of the amplifiers by any offset or by any dc it produces a magnetic field along the sensitive axis of
magnetic signal such as the Earth’s field. Such a the sensor while not saturating the sensor with the
circuit is shown in figure 9. If 60 Hz noise is large biasing field. The simplest method of biasing Is to
enough to cause difficulties, a notch filter can be pass the object to be magnetized over a permanent
added. When using high gain with magnetic sensors, magnet and then transport it to the vicinity of the
small effects such as the magnetization of electrical sensor. This method works well in such applications
components can cause additional offsets. Most as currency detection and reading MICR numbers on
surface mount resistors have ferromagnetic nickel checks. The articles to be read are being moved by a
plating on their ends, and most battery casings are transport mechanism and passed over the magnetic
ferromagnetic. When in doubt, try picking up sensor one at a time. A permanent magnet can be
components with a permanent magnet. placed at some point upstream remote enough not to
saturate the magnetic sensor. The bills or checks are
prepared with their particles in a reproducible magnetic
state. A second method of magnetic biasing is to
make use of the fact that thin-film GMR sensors are
relatively immune to fields perpendicular to their
sensitive axis. A permanent magnet can be placed in
close proximity to the GMR sensor with its magnetic
axis perpendicular to the sensor’s sensitive axis. With
proper positioning the sensor will see little or no field.
When a magnetizable object approaches the end of
the sensor, there will be a component of the magnetic
field along the sensitive axis as is shown in figure 10.
This method of biasing is often called back biasing
because the magnet is usually attached to the back of
the sensor. By using two opposing pole permanent
Figure 9. A low-field GMR Wheatstone Bridge sensor magnets one can double the desired component of
with instrumentation amplifier, operational magnet field at the object to be sensed while reducing
amplifier, and high and low-pass filters. the field at the sensor to near zero. A final reason for
biasing the sensor is to move it away from the origin.
If the sensor is operating at the field corresponding to

8
either of the minima in figure 7, the slope gain of the sample passes the sensor. In these cases arrays of
sensor is near zero. If the field decreases, it can even detectors can be assembled. Because of their small
operate on a segment of the curve with negative slope size and low power requirements GMR sensors are
even though the field is positive. Biasing the sensor ideas for such applications. Although packaged GMR
slightly up the curve avoids these problems. The low-field sensors can only be placed on approximately
biasing can be accomplished either by a small 6 mm centers, bare GMR die can be mounted on
permanent magnet judiciously located or by a small ceramic substrates with less than 1 mm spacing and
current in a trace on the printed circuit under the wire bonded to pads on the ceramic substrate. On-
sensor perpendicular to the sensitive axis. A single board electronics can sum up signals from several
trace under the sensor will provide 1 mOe/mA; sensors to give a reading over wider path than
multiple turns will provide proportionately more. afforded by a single sensor. For other applications
multiple sensors can be strobed and the output
multiplexed to minimize the number of connections to
Back Biased Sensor the sensor array. GMR sensors or sensor dice can be
packaged along three orthogonal axes to give
miniature 3-axis magnetic sensors.

APPLICATIONS
Magnet N N

Sensor
S S
In applications such as detection of motor vehicles,
the Earth field acts as a biasing magnet resulting in a
Magnetic magnetic signature from various parts of the
Material
automobile as it passes a sensor. The x, y, and z
components of the signature can be detected by
No horizontal Horizontal magnetic sensors buried in the road or even by the
component at component at side of the road. Figure 11 shows the three
sensor sensor components for a small automobile and a motorcycle.
The x direction is the direction of travel and the z
component is vertical. The presence of a stationary
Figure 10. Back biasing of a magnetic sensor to vehicle can be detected by a single sensor. Since the
detect magnetizable objects. magnetic field from an automobile when measured at
the surface of the road is similar in size to the Earth’s
magnetic field of about ½ guass (40 A/m), the sensor
If the permanent magnet described above in back and its circuitry must be nulled for this effect once it is
biasing is replaced with a coil, one can do ac biasing installed. Detection of stationary vehicles is important
of the object to be detected. Using ac biasing non- for traffic control at traffic lights as well as for
ferromagnetic conducting objects can be detected. monitoring available spaces in parking ramps and
The method of using an ac magnetic field to detect a resetting parking meters. Magnetic sensors can also
conductor is called eddy current sensing. The ac be used for moving traffic. One such application is the
magnetic field induces currents in the conductor in a counting and classification of motor vehicles passing
direction to oppose the applied field. If the coil is over portable or permanent sensors in the road. By
centered on the sensor with its axis perpendicular to using two sensors separated by a small distance,
the sensitive axis, the sensor will have minimal output speed, and therefore, vehicle length can be calculated
unless a conductor, or defects in the conductor cause for traffic classification. Small, low-powered GMR
an asymmetry in the magnetic field and, therefore, a sensors allow the sensors, electronics, memory, and
component of field along the sensitive axis of the battery to be packaged in a low-profile, protective,
12
magnetic field sensor. AC excitation also has aluminum housing the size of your hand. Similarly
application for ferromagnetic targets. By exciting the circuits with two sensors can be used to monitor
object or magnetic particles to be detected at some presence and speed of trains approaching road
given frequency, the only signal of interest is at the crossings in order to lower the crossing gates at an
excitation frequency. A narrow filtering range can appropriate time.
reduce the noise by looking only at the signal at the
excitation frequency. Eddy current detection methods are used not only in
proximity sensors, but also in non-destructive
Some low-field applications involve more than the evaluation (NDE) of conducting metals. Applying
magnetization at a single point or along a line as the magnetic sensors to eddy current sensing is somewhat

9
similar to back biasing a magnetic sensor. A coil a pigment in black ink has provided a method of
applies an ac field to the material under test. The coil reading and validating currency and other negotiable
is oriented such that its field is not in the direction of documents. The inclusion of magnetic particles in
the inks, while originally fortuitous, is now carefully
controlled in
GMR Sensor
X
Coil

Y
Z
Side View
AC generator
car
X

Y
Top View
Z
Figure 12. Arrangement of coil and GMR sensor for
eddy current detection of defects in conductors.
m o to r c y c le
Figure 11. Magnetic signature from motor vehicles some countries. Additional magnetic features are
passing a 3-axis magnetic sensor. The maximum being added to currency as PCs and excellent quality
field for the car is 33 A/m (400 mG) and for the color printers have moved counterfeiting from the
motorcycle 5.6 A/m (70 mG). realm of the skilled engraver to that of the high school
student. One application is reading the Magnetic Ink
Character Recognition or MICR characters on the
sensitive axis of the magnetic sensor and will not bottom of checks. Figure 13 shows the magnetic
affect the sensor. Eddy currents generated by the signature of these characters. The magnetic sensor
applied ac field in a continuous conducting sheet averages the signal over the entire height of the
below the sensor will create a mirror image of the field characters as they pass the magnetic sensor at a high
from the coil and will also not affect the magnetic rate of speed. The ink is magnetized in the plane of
sensor. The presence of an imperfection or crack in the paper by passing the checks over a permanent
the conductor will change the symmetry of the eddy magnet upstream from the sensor location. The
currents resulting in a component of the magnetic field magnetized ink produces the magnetic signature that
along the sensitive axis of the magnetic sensor. Eddy identifies each character as it passes the sensor.
currents shield the interior of the conducting material Each area produces a positive signal as it approaches
with the skin depth related to the conductivity and the and a negative one as it leaves. If the poles on the
frequency. Therefore, by changing the frequency permanent magnet were reversed, the magnetic
differing depths of the material can be probed. GMR signatures would flip with positive excursions where
sensors with their wide frequency response from dc there are now negative excursions and visa versa.
into the multi-megahertz range are well suited to this
application. The small size of a GMR sensing element The reading of currency is somewhat more difficult
increases the resolution of defect location as the because the amount of magnetic ink is considerably
detector is scanned over the surface in two less. The maximum field measured immediately
13
dimensions. For one-dimensional scans, an array of above U. S. currency is less than 100 mOe or 8 A/m.
detectors can be used. Figure 12 shows the Inductive read heads designed similarly to tape
configuration of the sensor and coil for eddy current recorder heads need to be in direct contact to yield an
detection. adequate signal from U. S. currency. To avoid
jamming in high-speed transport mechanisms it is
The detection of magnetic ink is a growing low-field desirable to be able to read the bill from up to 2 mm
magnetic sensor application. The use of iron oxide as away. To achieve this goal, sensitive low-field sensors

10
such as GMR sensors are utilized with amplification current detection is a non-contacting method that does
and filtering as discussed above in the section on not require placing electrodes in the ground, passing
instrumentation amplifiers. The small size of GMR currents through the ground, and measuring potentials.
sensors offers the possibility of making arrays of The wide bandwidth of GMR sensors allow both time
sensors to image a bill rather than just obtaining a and frequency domain measurements to be made
signature along one line along or across the bill. simultaneously. Arrays of sensors make 2-D and 3-D
imaging possible. Liquid organic compounds have
been shown to react with clays with varying response
times to a given stimulus. Therefore, with a large
bandwidth it may be possible to not only detect
subsurface water flow but also determine organic
contaminants.

Magnetic low-field GMR sensors are also of interest in


locating other materials hidden in the soil –
unexploded ordnance (UXO). Some ordnance can
be located by its magnetic signature. For maximum
sensitivity in the presence of the Earth’s field,
differential magnetic sensing is usually used.
Differential magnetic sensing also avoids confusion of
the desired signal with the changing component of the
Earth’s field along the sensors sensitive axis as the
sensor is moved around to survey a region.
Unfortunately, not all ordnance have ferromagnetic
materials in them. Plastic cased land mines are
designed to be difficult to locate and clear. For this
type of UXO laboratories have been working with
arrays of GMR sensors to look for magnetic anomalies
Figure 13, Magnetic signatures from Magnetic Ink in the background magnetism from the soil. The
Character Recognition (MICR) characters on the prevalence of iron oxide in soil provides a background
14
bottom of checks. magnetic signal. Where there is a hole or absence of
magnetic signal is a potential location of UXO. Small,
low-power GMR sensors are ideal for such an array of
Magnetic noise is common in the range of magnetic magnetic sensors.
fields of interest to currency detection. Care must be
taken to minimize moving magnetic materials in the The sensing of body position plays a role in various
transport mechanism. Current loops from adjacent medical evaluations – the tracking of the movements
electronics and fields from motors must be minimized. of the eye or a limb for example. The position data
Shielding of the sensor takes some skill since the bills can be correlated with other information such as
have to have a path by the sensor. Differential electromyogram (EMG) readings to diagnose
sensors with a second sensor 2 to three times as far movement disorders. In some cases a small magnet
away can also be used to minimize the effect of can be attached to the body part to be monitored. For
magnetic noise. example, small magnets can been placed in scleral
contact lenses. The position of the magnet can then
Geophysical surveying increasingly relies on sensors be monitored by magnetic sensors mounted on an
including magnetic sensors. Airborne surveys of eyeglass frame. A 3-D measurement of motion of a
magnetic anomalies are used to locate potential limb including vertical inclination and horizontal
magnetic ore bodies. The magnetic fields of interest azimuth has been accomplished using 3 orthogonal
are considerably less than the Earth’s magnetic field. GMR sensors measuring vector components of the
7
Ground based magnetic surveys require portable Earth’s magnetic field together with 3 accelerometers.
equipment. Low-field GMR sensors are ideal for The system was small enough so that it could be used
equipment packed into remote survey areas. As in long-term ambulatory measurements of patients
mentioned earlier, changes in conductivity of the soil during normal activities. Three magnetic sensors are
due to water can be detected using eddy currents and required because the Earth’s field is a vector with
magnetic sensors as can buried conducting pipes or horizontal and vertical components. By measuring all
even non-conducting pipes containing water. Eddy three components of the field, the orientation of the tri-

11
axial sensor relative to the fixed direction of the
Earth’s field could be calculated. The calculation is The new GMR technology, spin-dependent tunneling
very similar to that for using magnetic sensors for (SDT) now promises to extend the low field solid state
1
compassing applications. Care must be taken to bias sensing horizon into areas previously dominated by
the sensors onto a portion of their operating curve significantly larger and power-hungry devices. This
which will insure that rotating the sensor in the Earth’s development mean that the array of products
field will not result in passing a minimum in the produced utilizing small fields or very small field
response curve shown in figure 7. changes will expand significantly and alter ways in
which heretofore difficult measurements can be
A proof-of-concept biosensor experiment has shown reliably made. These advances will take significant
the value of using GMR sensors with magnetic time and resources to perfect, but the gradual changes
8
microbeads in a Bead ARray Counter (BARC). An will soon become apparent in new products now under
array of 80 x 5 µm GMR sensor elements was development. Magnetic sensing technology is moving
fabricated from sandwich GMR material. Each sensor forward into sensing smaller and smaller fields.
was coated with different biological molecules that will
bond to different materials to be assayed. The REFERENCES
magnetic microbeads are also coated with the
1
materials to be analyzed. The microbeads in Michael J. Caruso, Tamara Bratland, C. H. Smith, and
suspension are allowed to settle onto the GMR sensor Robert Schneider, “A New Perspective on Magnetic Field
array where specific beads will bond to specific Sensing,” Sensors Magazine, vol. 15, no. 12, (December
sensors only if the materials are designed to attract 1998), pp. 34-46.
2
each other. Non-binding beads can be removed by a Carl H. Smith and Robert W. Schneider, “Expanding The
small magnetic field. The beads are then magnetized Horizons Of Magnetic Sensing: GMR,” Proceedings
Sensors Expo Boston, pp. 139-144 (Helmers,
at 200 Hz by an ac electromagnet. The 1 µm Peterborough, NH, 1997).
microbeads are made up of nm sized iron oxide 3
J. Daughton, and Y. Chen, “GMR Materials for Low Field
particles which have little or no magnetization in the Applications,” IEEE Trans. Magn., vol. 29, 2705-2710
absence of an applied field. A lock-in amplifier (1993).
extracts the signal at twice the exciting frequency from 4
J. Daughton, J. Brown, R. Beech, A. Pohm, and W. Kude,
a Wheatstone bridge constructed of two GMR sensor “Magnetic Field Sensors Using GMR Multilayer,” IEEE
elements, one of which is used as a reference and two Trans. Magn., vol. 30, 4608-4610 (1994).
5
normal resistors. High-pass filters are used to C. Tsang, R. E. Fontana, T. Lin, D. E. Heim, V. S.
eliminate offset and the necessity of balancing the two Speriosa, B. A. Gurney. and M. L. Williams, “Design,
GMR sensor elements. With this detection system, fabrication and testing of spin-valve read heads for high
the presence of as few as one microbead can be density recording,” IEEE Trans. Magn., vol. 30, 3801-3806
detected. The miniature nature of GMR sensor (1994).
6
T. D. McGlone, “Exploration and Detection of Subsurface
elements will allow an array to simultaneously test for
Water Using Broadband Electromagnetic Sensors,”
multiple biological molecules of interest. Environmental Geosciences, vol. 5, no.4, 187-195 (1998).
7
B. Kemp, A. J. M. W. Janssen, and R. van der Kamp,
CONCLUSIONS “Body position can be monitored in 3D using miniature
accelerometers and earth-magnetic field sensors,”
Solid State magnetic field sensors have revolutionized Electroencephalography and Neorophysi-ology, vol. 109,
measurement and control in areas in which the 484-488 (1998).
8
magnetic fields, produced either by bias magnets or D. R. Baselt, G. U. Lee, M. Natesan, S. W. Metzger, Paul
electric current, have been above that of Earth's field. E. Sheehan, and R. J. Colton, “A biosensor based on
These solid state devices have utilized both Hall-effect magneotoresistance technology,” Biosensors &
and AMR technologies. The silicon Hall-effect Bioelectronics, vol 13, 731-739 (1998).
9
devices, however, have not been effective in working J. Moodera and L. Kinder, “Ferromagnetic-insulator-
ferromagnetic tunneling: Spin-dependent tunneling and
with fields much below 50 Oe. The advent of AMR
large magnetoresistance in trilayer junctions,” J. Appl.
and III-V Hall effect devices have been successful in
Phys. 79, No. 8, 4724-4729 (1996).
working in near earth field applications but have had 10
Jacob Fraden, AIP Handbook of Modern Sensors: Physics
other drawbacks preventing wide spread utilization. Designs and Applications, (American Institute of Physics,
GMR technology has also had some difficulty working New York, 1993) pp. 243-262.
in the < 0.5 Oe applications and/or micro-Oe 11
H. T. Hardner, M. B. Weissman, M. B. Salamon, and S.
variations. It has relied on significantly high S. P. Parkin, “Fluctuation-dissipation relations for giant
amplification and/or biasing expertise to achieve the magnetoresistive 1/f noise,” Phys. Rev. B, vol. 48, no. 21,
desired results. 16 156-16 159 (1993).

12
12
“Tiny Sensor Measures Vehicles Speed,” nu-metrics News
Release, 1998. <www.nu-metrics.com>
13
T. Dogaru and S. T. Smith, “A GMR based eddy current
sensor,” (to be published in IEEE Trans. Magn.).
14
Troy Systems Inc., 2331 S. Pullman St., Santa Ana, CA
92705, http://www.troymicr.com/pages/signals/htm.

13