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ABB MV DRIVES
ABB

Technical Part
Variable Speed Drive System with ACS1000i

Table of Contents

1 Technical Data for Positions......................................................................................... 2

1.1 Block Diagram..................................................................................................................2
1.2 Input Isolation Transformer .............................................................................................. 3
1.3 Main Electrical Converter Data ........................................................................................ 4
1.4 Performance Data............................................................................................................ 4
1.5 Converter Cooling ............................................................................................................ 5
1.6 Additional Data................................................................................................................. 5
1.7 Converter Enclosure, Dimensions and Weight ................................................................ 6
2 Standards and Certifications ........................................................................................ 7

3 Plant Design Data .......................................................................................................... 8

3.1 Ambient Conditions.......................................................................................................... 8
3.2 Supply Network................................................................................................................ 8
3.3 Auxiliary supply ................................................................................................................ 8
3.4 Load Information for Positions ......................................................................................... 9
3.5 Motor Data for Positions .................................................................................................. 9
3.6 Drive Monitor.................................................................................................................... 9

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ABB MV DRIVES
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1 Technical Data for Positions
100 Variable speed drive system type ACS1043-A1-C0-00-SJ01, incl.:
• Input isolator
• Integrated 5-winding input transformer
• 24-pulse diode rectifier
• Self-commutated 3-level voltage source inverter with:
- IGCT power semiconductors, without series or parallel connection of
Switching devices
- Fuseless converter design
• Integrated output sine filter
• Air cooled

1.1 Block Diagram

ACS 1000i MV Variable Frequency Drive

Medium Voltage Input Input 24-Pulse DC-Link Inverter Output Sine
Supply Bus Isolator Transformer Rectifier Filter

MV AC
Induction
Motor
Main Feeder
Breaker

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1.2 Input Isolation Transformer
Transformer design
Number of windings
Rated power of primary winding
Rated power of secondary windings
Supply frequency
Tappings at primary winding
Insulation class
Temperature rise of windings
Ambient design temperature
No load losses
Load losses at 75 °C
Accessories included
ABB
vacuum impregnated dry type transformer,
fully integrated in VFD, forced air cooled (AF)
1 primary winding,
4 secondary windings for 24-pulse operation
700 kVA at 11000 V
4 x 175 kVA at 1133 V
50 Hz
+/- 5%, off load
H (180°C)
< 115°C
40 °C
2.2 kW (at rated load)
19 kW (at rated load)
electrostatic shield between primary and secondaries
- one PT100 winding temperature sensor
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1.3 Main Electrical Converter Data
Nominal driven motor shaft power 365 kW
Maximum continuous output power 486 kVA
Maximum continuous output current 85.1 A
Nominal output voltage (Unominal) 3300 V
Supply voltage 4 x 1133 V
Supply voltage tolerance + 10 / -10%
Nominal output power down to 90% supply voltage
Safe operation down to 75% supply voltage, with reduced power
Maximum supply phase unbalance 2%
Supply frequency 50 Hz
Supply frequency tolerance ± 2%
Total input power factor > 0.95 (for 20 ... 100% load)

1.4 Performance Data

Output voltage range
Output frequency control range
Short term overloadability
Accuracy of speed control
Torque rise time
Minimum nominal base frequency
Maximum field weakening range
Total drive efficiency at nominal load
Output harmonic distortion
Torque ripple
0... Unominal
0... ± 66 Hz (optionally up to 82.5 Hz)
110% (1 min. every 10 min.)
typically 0.1% of nominal speed
< 10 ms
45 Hz (lower settings possible with power derating)
1 : 1.5
> 95.3% (including input transformer, auxiliaries and output sine filter
Æ no additional motor losses from harmonic heating to be expected)
typically < 2% for voltage and current
(at nominal load conditions)
typically < 2% of nominal torque
(for all frequency components; no particular PWM carrier component
existent due to DTC)

Design comments/warnings:
1) Supply voltage is 11000V. This will implicate additional costs!

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1.5 Converter Cooling
Cooling method Air cooling with internal fans and ΔP supervision
Nominal heat losses 18.4 kW
Maximum heat losses 19.5 kW
Cooling air flow 5 m3/s
Redundant cooling fans yes

1.6 Additional Data

Auxiliary supply voltage
Auxiliary supply voltage tolerance
Auxiliary power consumption
Control power supply voltage
Sound pressure level
400 VAC, 3-phase, 50 Hz
± 10%
approx. 8 kW (without optional heaters/coolers)
Internally derived, backed-up by internal back-up batteries
< 85 dB (A) under nominal conditions

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1.7 Converter Enclosure, Dimensions and Weight
Type of enclosure Corrosion protected, coated steel enclosure, unpainted,
EMC conforming, 2mm (12 gauge) thick sheet steel
Painting of enclosure Doors painted in RAL 7035 light grey (standard)
Door interlocking Electromechanical door interlocking system for personnel
safety
Degree of protection IP 42
Cable entry Top or bottom
Accessibility for maintenance Only front access required
Dimensions (width * depth * height) 3300 * 1100 * 2700 mm (excl. top mounted cooling fans)
Note: consider minimum 800 mm clearance on top for
sufficient cooling air circulation.

Weight 5100 kg (approx. value, incl. input isolation transformer)

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2 Standards and Certifications
The ACS 1000 complies with following codes and standards:

Drive Standards IEC 60146-1-1

IEC 61800-4
GOST-R

Impulse test voltage 30 kV, 1.2 / 50 μs (on secondary side of input isolation
transformer)
AC test voltage 9.6 kV, 1 min (on secondary side of input isolation
transformer)
Power Transformer Standards IEC 60076
IEC 61378-1
ANSI/IEEE C57.12.01

Network harmonics Compliance with IEEE 519, IEC 61000-2-4

at both, supply side and motor side

Following certifications are available for ACS 1000:

Certifications CE compliance
Marine certifications on request
GOST-R certification

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3 Plant Design Data

3.1 Ambient Conditions

Altitude of installation ≤ 1000 m a.s.l.
Installation of drive indoors
Ambient operating temp. range 1 ... 40 °C (non freezing)
Transportation and storage temp. 1 ... + 55 °C
Relative humidity ≤ 95 %, non condensing
Expected motor cable length ≤ 5000 m
Area classification of motor non hazardous

3.2 Supply Network

Voltage 11000 V
Supply voltage tolerance + 10 / -10%
Min. Supply Voltage, at which the
drive has to deliver full power 90 %
Supply frequency 50 Hz
Supply frequency tolerance ± 3%
Maximum supply phase unbalance 2%
Short circuit power min. 200 MVA
max. 500 MVA

3.3 Auxiliary supply

Auxiliary supply voltage
Auxiliary supply voltage tolerance
Control power supply voltage
Control supply voltage tolerance
400 VAC, 3-phase, 50 Hz
± 10%
Internally derived from customer's 3-phase supply, backed-
up by internal back-up batteries
± 10%

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3.4 Load Information for Positions
100 ACS1043-A1-C0-00-SJ01
Application
Load characteristic square torque
Nominal speed 1000 rpm
Required power at nominal speed 365 kW
Starting torque 30 %
Required overload 110 %
for 60 sec. / 10 min.
Maximum speed 1000 rpm

3.5 Motor Data for Positions

100 ACS1043-A1-C0-00-SJ01
Application
Motor voltage 3300 V
Motor nominal frequency 50 Hz
Motor pole number 6
Motor nominal shaft power 365 kW
Efficiency at nominal load 96.2 %
Power factor at nominal load 0.78 pu
Breakdown torque 3 pu

3.6 Drive Monitor

DriveMonitor variant Without DriveMonitor