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Article history: This paper presented a novel autocascade refrigeration cycle (NARC) with an ejector. In the
Received 2 November 2006 NARC, the ejector is used to recover some available work to increase the compressor suc-
Received in revised form 5 May 2007 tion pressure. The NARC enables the compressor to operate at lower pressure ratio, which
Accepted 11 May 2007 in turn improves the cycle performance. Theoretical computation model based on the con-
Published online 18 May 2007 stant pressure-mixing model for the ejector is used to perform a thermodynamic cycle
analysis for the NARC with the refrigerant mixture of R23/R134a. The effects of some
Keywords: main parameters on cycle performance were investigated. The results show the NARC
Refrigeration system has an outstanding merit in decreasing the pressure ratio of compressor as well as increas-
Compression system ing the COP. For NARC operated at the condenser outlet temperature of 40 C, the evapora-
Sub-cooling tor inlet temperature of 40.3 C, and the mass fraction of R23 is 0.15, the pressure ratio of
Liquid the ejector reaches to 1.35, the pressure ratio of compressor is reduced by 25.8% and the
Ejector COP is improved by 19.1% over the conventional autocascade refrigeration cycle.
Modelling ª 2007 Elsevier Ltd and IIR. All rights reserved.
Thermodynamic cycle
Enhancement
Performance
1. Introduction such as the simple configuration, high reliability and the low
cost. Therefore, autocascade refrigeration obtained more
Autocascade refrigeration can use only one compressor to practical applications recently in commercial refrigerator,
obtain lower refrigerating temperature between 40 C and cryogenic coolers and natural gas liquefaction plants.
180 C. Especially, the use of one compressor makes the Missimer (1997) discussed the refrigerant conversion of
autocascade refrigeration systems to have greater advantages autocascade refrigeration systems and described selecting
Nomenclature Subscripts
c condenser
COP coefficient of performance
com compressor
h specific enthalpy, kJ kg1 K1
d diffuser
m_ mass flow rate, kg s1
e evaporator
Q refrigerating capacity, kW
ec evaporative condenser
qo refrigerating capacity per unit mass flow of refrig-
eje ejector
erant mixture in the compressor, kJ kg1
m mixing flow
t temperature, C
n nozzle
u velocity, m s1
p primary flow
W compressor power, kW
s secondary flow, isentropic process
z mass fraction
1 inlet in the ejector
rp pressure ratio
2 outlet in the ejector
Greek letters 1–8 state points in Fig. 1
m entrainment ratio
h efficiency
CFC substitutes for autocascade refrigeration systems. HFC of a throttling device as a feasible method to recover some
candidates like R32, R134a, R152a, and R23 can be a choice in available work of the expansion process in the refrigeration
a range of temperature. Naer and Rozhentsev (2002) investi- cycle. Through the function of the ejector the compressor suc-
gated the application of hydrocarbon mixtures in small refrig- tion pressure can be increased, and thus resulting in less com-
erating and cryogenic machines, one of which employed the pression work and improving cycle performance. Kornhauser
autocascade refrigeration cycle with one liquid phase separa- (1990) firstly proposed the idea to employ an ejector in vapor-
tor. Their research results demonstrate that small, single compression refrigeration cycle and analyzed the thermody-
stage, sealed, lubricated compressors can be applied to micro- namic performance of the cycle. He found a theoretical COP
coolers for the temperature range of 73 C to 183 C. Kim improvement of up to 21% over the standard cycle under
and Kim (2002) investigated the performance of an autocas- standard conditions, 15 C and 30 C for evaporator and con-
cade refrigeration system using zeotropic refrigerant mixtures denser temperatures, respectively. Tomasek and Radermacher
of R744/R134a and R744/R290. Their experimental results (1995) analyzed a domestic refrigerator cycle with an ejector,
show that as the composition of R744 in the refrigerant mix- which consists of two evaporators that operate at different
ture increases, cooling capacity is enhanced, but the coeffi- pressure and temperature levels. The analysis results show
cient of performance (COP) tends to decrease while the that the ejector cycle gives an increase of up to 12.4% in the
system pressure rises. COP compared to that of a standard refrigerator-freezer refrig-
It is known that even though the advantage of autocascade eration cycle. Disawas and Wongwises (2004) experimentally
refrigeration cycle is to use only one compressor to produce investigated the performance of the refrigeration cycle using
low temperature over a wide span, the COP of the cycle be- a two-phase ejector as an expansion device. The research re-
comes lower and higher pressure ratio risk appears for the sults show that the coefficient of performance of the cycle
compressor with the decreases of refrigerating temperature. with the ejector is higher than that of the conventional refrig-
In a conventional autocascade refrigeration cycle with a eration cycle over the whole range of experimental conditions.
two-compound mixed refrigerant, the throttling process in Li and Groll (2005) proposed transcritical CO2 refrigeration cy-
throttling devices generates irreversible loss and reduces the cle with ejector expansion device and studied the effect of dif-
usable work potential. Clearly, this loss is one important rea- ferent operating conditions on the relative performance of the
son that causes the relative low COP of the cycle. In addition, ejector expansion transcritical CO2 cycle. Their research re-
there also exists heat transfer irreversible loss in the evapora- sults found that the COP of the ejector expansion transcritical
tive condenser because of the larger temperature difference CO2 cycle can be improved by more than 16% over the basic
across it. The lower the refrigerating temperature, the higher transcritical CO2 cycle for typical air conditioning operation
the heat transfer irreversible loss. This loss also reduces the conditions.
COP of the cycle. In this paper, it is also proposed to apply an ejector in
The overall cycle performance can be improved if these in- autocascade refrigeration cycle to improve the cycle perfor-
dividual losses are reduced. For reducing the throttling loss, mance. The present study mainly focuses on a theoretical in-
the best ideal method is to use expander instead of the throt- vestigation on the performance of this novel autocascade
tling device. However, additional expander actually makes the refrigeration cycle using two-compound mixed refrigerant.
system more complicated and higher cost due to expander The cycle will be simulated at typical operating conditions
itself. In order to recover the potential kinetic energy in the ex- to investigate the effects of main parameters, such as the
pansion process, some researchers have attempted to use composition of the used refrigerant mixtures, the evaporator
other expansion engine rather than the expander. Due to the outlet dew point temperature and primary pressure of the
simple configuration, the low cost and ability to handle two- ejector on its performance. In addition, the performance
phase flow without damage, an ejector could be used instead comparison between the novel autocascade refrigeration
international journal of refrigeration 31 (2008) 279–286 281
where hp;n2;s is the ideal exit enthalpy of the primary flow un-
der the isentropic expansion, hn is the nozzle efficiency.
In the mixing section, the momentum conservation equa-
tion and energy conservation equation for the ideal mixing
process according to constant pressure-mixing process are
given as
m _ s us;n2 ¼ m
_ p up;n2 þ m _pþm _ u (3)
s m;m2;s
m_ p hp;n2 þ u2p;n2 =2 þ m _ s hs;n2 þ u2s;n2 =2
where um;m2;s and hm;m2;s are the ideal exit velocity and en-
thalpy of the mixed flow under the constant pressure mixing.
If neglecting the velocity of secondary flow us;n2 compared
with the primary flow velocity up;n2 and considering the en-
ergy loss of the mixing process, the actual exit velocity um;m2
and enthalpy hm;m2 of the mixed flow then can be derived
from Eqs. (1)–(4) as
The compressor power of the compressor is given as 4.1. Effects of the tec on cycle performance
Wcom ¼ h2 h1 m_ 1 =hcom (13)
The following results are obtained when the condenser outlet
The coefficient of performance (COP) of the cycle can be deter- temperature tc ¼ 40 C, the evaporator outlet dew point tem-
mined by perature te ¼ 30 C, the mass fraction of R23 z ¼ 0:35.
In the NARC, for a given operating conditions, the entrain-
COP ¼ Qe =Wcom (14) ment ratio of the ejector m is dependent on the primary pres-
_1 m
_ 8 are the mass flow sure, secondary pressure and outlet pressure of ejector. The
where h1–h8 are the enthalpies and m
primary pressure and secondary pressure are, respectively,
rates of state points 1–8 in the cycle.
relevant to tec and te . The outlet pressure of ejector is deter-
The corresponding thermodynamic properties of the states
mined based on meeting the mass conservation constraint
of the cycle can be determined from the equation of state of
for the cycle and the heat balance constraint for the evapora-
refrigerant mixture. In the calculating program written with
tive condenser, which can be evaluated by iteration in the
Fortran Language, the NIST routines were used to calculate
simulation.
these properties, which is currently an industry standard
Fig. 4 shows the variation of m and pressure ratio rpeje of the
(NIST Standard Reference Database, 1998).
ejector with the tec , respectively. In this figure, we can see that
both the m and rpeje increase with the increases of the tec . The
4. Results and discussion primary pressure of ejector is corresponding to the tec , which
increases with the increases of tec . Consequently, this results
In the present study, the refrigerant mixture of R23/R134a is in an increase of the entrainment ratio and outlet pressure of
selected as typical working fluid for simulating the cycle the ejector. For the given conditions, the rpeje can reach 1.15–
performance of NARC. To investigate the characteristics of 1.31. In addition, it can be found that the m is in the range of
the NARC, the following basic operating conditions are firstly 0.80–0.88 in the present NARC, which is close to 1 in values.
assumed. The efficiencies of the ejector are assumed to be This is because, as this ejector operates under the given oper-
hn ¼ 0:90, hm ¼ 0:85, and hd ¼ 0:85 by making reference to lit- ating conditions in the NARC, the pressure ratios across the
eratures (Li and Groll, 2005; Huang et al., 1999; Cizungu et al., ejector are maintained at low level, which are much smaller
2001). The compressor is assumed to have an isentropic effi- compared to that of the ejector operated in the conventional
ciency hcom ¼ 0:65, which is a constant and does not vary by ejector refrigeration cycle. Usually, the entrainment ratio of
the pressure ratio in all cases. the ejector depends on the primary pressure, secondary pres-
In the simulation for the cycle, we selected the tempera- sure and back pressure of ejector. When the primary pressure
ture, not the pressure, as the given operating parameters for and secondary pressure are fixed, the value of the entrain-
condenser, evaporator and evaporative condenser. For the ment ratio for the ejector increases as the value of the pres-
condenser, it is the condenser outlet temperature tc . The tc sure ratio decreases, i.e. the back pressure decreases.
used in the simulation is fixed at 40 C. For the evaporator, Therefore, the ejector can attain a higher entrainment ratio
the evaporator outlet dew point temperature te is used as op- in the NARC, which provides an increase of its performance.
erating parameter because there is the temperature glide in it. It should be noted that the high value of the entrainment ratio
Considering the different refrigeration request, the variable te in present theoretical simulation was obtained after taking
over a wide range of 20 C to 35 C was performed in the the efficiencies of the ejector into account in the modeling of
simulation. Similarly, the evaporative condenser outlet dew ejector. Of course, this value could be slightly smaller than it
point temperature tec is also selected as an analytical param- is in real refrigerating machines due to other practical factors.
eter. Actually, it is undetermined design parameter for the cy-
cle design when the tc and te are determined, which has
effects on both the temperature differences in the evaporative
condenser and the performance of the ejector. The parametric
study must be conducted to determine the optimum value in
the simulation for the cycle design.
It is known that the composition of refrigerant mixture is
an important variable, which has more important effect on
the cycle performance. Therefore, the mass fraction of R23 z
as the initial charged refrigerant mixture at point 1 is also
treated as a variable operating condition. In the simulation,
the variation of the cycle performance with the change of z
is represented.
In addition, in order to investigate the effects of the varia-
tion of those main variables on the cycle performance, the de-
gree of superheating and subcooling at evaporative condenser
and evaporator outlet is held zero.
It is noted that a performance comparison for the NARC
and CARC is made under the same operating conditions,
which is shown in the following corresponding figures. Fig. 4 – Variation of m and rpeje with the tec .
284 international journal of refrigeration 31 (2008) 279–286
Fig. 6 – Variation of COP with the tec . Fig. 7 – Variation of qo with the tec .
international journal of refrigeration 31 (2008) 279–286 285
Fig. 9 – Variation of COP with the te . Fig. 11 – Variation of rpcom with the z.
286 international journal of refrigeration 31 (2008) 279–286