a r t i c l e i n f o a b s t r a c t
Article history: Desiccant wheel is an important and crucial component that can be used in building HVAC systems in
Received 23 December 2009 order to reach relevant energy savings and to use renewable sources. The optimization of air handling
Received in revised form 8 March 2010 units based on desiccant wheels instead of conventional components is complex and it requires adequate
Accepted 10 March 2010
simulation tools. In the present paper desiccant wheels performance and optimization are investigated.
The analysis is carried out through a one-dimensional gas side resistance model which considers devel-
Keywords:
oping temperature and velocity profiles along the channels. Simulation results show a good agreement
Desiccant wheel
with experimental data available in literature in a wide range of operating conditions. The model is used
Adsorption
Optimization
to analyze the influence of working conditions on desiccant wheel performance and on the optimal rev-
Pressure drop olution speed. Several performance criteria are introduced and each one of them is used to investigate
Performance and to find out the optimal desiccant wheel configuration. For each criterion the best process air angular
sector and revolution speed are identified, and the obtained results are compared. Through a practical
example it is finally shown how each criterion leads to different optimal configurations.
© 2010 Elsevier B.V. All rights reserved.
0378-7788/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.enbuild.2010.03.007
S. De Antonellis et al. / Energy and Buildings 42 (2010) 1386–1393 1387
Greek letters
˚E energy flux (W/m2 ) 2. Mathematical model
˚DA dry air mass flux (kgDA /(m2 s))
˚H2 O water mass flux (kgH2 O /(m2 s)) 2.1. Desiccant wheel description and model assumptions
density (kg/m3 )
ω rotational speed (rev/h) The rotating wheel, which is characterized by a diameter Dwh
angular sector (◦ ) and a length L, is divided into two sections: the first one is crossed
ϕ relative humidity by the process air and the second one by the regeneration air. The
ε desiccant wheel porosity wheel rotates at constant velocity N and each channel is periodically
exposed to the two streams.
Subscripts As shown in Fig. 1, the typical geometry of the channel cross-
DA dry air section is sinusoidal in the upper part and flat in the remaining
D desiccant part.
M matrix material The physical model and the numerical analysis are based on the
v water vapour following assumptions:
l liquid water
ad, w adsorbed water 1. the air flow is one-dimensional;
pro process air 2. the channels are equal and uniformly distributed throughout the
reg regeneration air wheel;
in inlet 3. temperature, humidity and velocity of each flow are uniform at
out outlet the inlet face of the wheel;
fan fan 4. heat and mass transfer between adjacent channels is negligible;
5. axial heat conduction and water vapour diffusion in the air
stream and in the desiccant material are negligible;
1388 S. De Antonellis et al. / Energy and Buildings 42 (2010) 1386–1393
6. the specific heat and thermal conductivity of dry air, water The adsorption isotherm of desiccant material can be expressed
vapour and liquid water are constant; in the following form:
7. air leakages between the two streams are negligible.
4
ϕ= ai W i (6a)
2.2. Governing equations i=0
or
Referring to Fig. 2, the following laws have been applied to an
infinitesimal element of the channel: conservation of water mass W = aϕn (6b)
and of energy in the system made up of the support material, the where a and n are coefficients end exponents which depend on the
desiccant material and the adsorbed water; conservation of water adsorbent material.
mass, of dry air mass and of energy in the wet air stream. The heat transfer coefficient is calculated from the local Nusselt
Mass balance of water in the desiccant material, support mate- number as follows:
rial and adsorbed water:
hT Deq
NuL = (7)
∂W hm (X − Xw )P k
= (1)
∂t fD and the mass transfer coefficient is calculated from the Sherwood
number:
Energy balance for the desiccant material, support material and hM Deq
adsorbed water: ShL = (8)
DA D
∂TD In order to consider the developing temperature and velocity
(fM cpM + fD cpD + fD cad,w W )
∂t profiles along the channel, the local Nusselt number is evaluated
= (cpv (T − TD ) + QADS )hm (X − Xw )P + hT (T − TD )P (2) through the following correlation [18]:
0.0841
NuL = NuFD + (9)
0.002907 + Gz −0.6504
Mass balance of water in the air stream:
where NuFD is the Nusselt number for the fully developed flow and
∂X ∂X Phm its value depends on the channel geometry.
=− u− (X − Xw ) (3) The Lewis number is assumed constant and equal to 1, so the
∂t ∂z DA A
local Sherwood number is assumed equal to the local Nusselt num-
Mass balance of dry air in the air stream: ber.
The actual velocity of air in the channel is u = v/ε, where ε is the
∂DA ∂(DA u) wheel porosity defined as the ratio of the void volume to the total
=− (4) volume of the desiccant wheel and v the face velocity.
∂t ∂z
The isosteric heat of adsorption is defined as:
Energy balance in the air stream:
Qads = hv − had,w − cpv (T − TD ) (10)
∂T ∂T hT (T − TD )P hm (X − XW )Pcpv T Air is assumed as an ideal gas mixture at the atmospheric pres-
= −u − − (5)
∂t ∂z cpWA DA A cpWA DA A sure.
2.3. Boundary and initial conditions The adsorption isotherm is calculated through the following
relation [13]:
Initial conditions and boundary conditions during the pro-
W = 0.24ϕ2/3 (14)
cess period and during the regeneration period are respectively
reported: and the isosteric heat of adsorption is calculated through the
⎧ Clausius–Clapeyron equation.
⎪
⎨ T (0, z) = T0 T (t, 0) = Tpro T (t, 0) = Treg The Nusselt number for the fully developed flow depends on the
TD0 (0, z) = TD0
X(t, 0) = Xpro X(t, 0) = Xreg (11) channel geometry [11]:
⎪ X(0, z) = X0
⎩ v(t, 0) = vpro v(t, 0) = vreg a
a
2
W (0, z) = W0
NuFD = 1.1791 1 + 2.7701 − 3.1901
b b
2.4. Pressure drop a
3 a
4
+ 1.9975 − 0.4966 (15)
Distributed pressure drop across the desiccant wheel is evalu- b b
ated in the following way:
while the following correlation is used to calculate the equivalent
L 1 2 diameter of the sinusoidal duct [11]:
pD = 4f
Deq 2
u (12) a
a
2
Deq = a 1.0542 − 0.4670 − 0.1180
where f is the Fanning friction factor, while local pressure drop is: b b
a
3 a
4
1
pL = k u2 (13) + 0.1794 − 0.0436 (16)
2 b b
where k is the loss coefficient which takes into account the contrac- where a is the channel height and b the channel base (Fig. 1).
tion and expansion of the air at the inlet and outlet of the desiccant Referring to the scheme of Fig. 3, in all the case studies the inlet
wheel. humidity ratio of the process air is equal to the inlet humidity ratio
of the regeneration air. Referring to Table 1, comparison between
2.5. Numerical solution simulation results and experimental data [12,13] is carried out in
a wide range of working conditions. Figs. 4 and 5 show for differ-
The PDE system is solved through the discretization of both time ent working conditions respectively the outlet process air humidity
and space variables with the Eulero Forward method. The numeri- ratio versus the angular position and the fractional residue of water
cal model is developed in MatlabTM . vapour Xpro,out /Xpro,in against the revolution speed.
Preliminary code execution has been completed in order to find Quite good agreements between model and data are achieved in
out the best simulation space and time step, which are respectively all the conditions (the maximum difference between experimental
set to 1 cm and 0.1 s. data and simulation results is lower than 20%) and therefore it is
The simulation starts at the beginning of the process time and possible to state that the model is able to well predict the optimal
it finishes at the end of the regeneration period. Convergence is revolution speed of the desiccant wheel.
achieved when water mass and heat transferred from the desiccant From Figs. 4 and 5 preliminary considerations about desiccant
material during the regeneration period are equal to water mass wheel performance can be inferred:
and heat transferred in the process period plus a prefixed error.
• At the beginning of the adsorption period the dehumidification
process is less effective because the desiccant material is still
3. Model validation
warm from the regeneration period. At the end of the adsorp-
tion period the adsorbent material increases its water content
3.1. Heat and mass transfer
and the dehumidification capacity decreases (Fig. 4).
• If the desiccant wheel rotates too slowly, the adsorption phase
The model is validated through experimental data available in
becomes too long: the desiccant material reaches its maximum
literature of a sorption wheel used for air dehumidification [12–15],
water vapour content and it is not able to dry process air anymore.
a commercial unit built by a Japanese manufacturer. The desiccant
On the other side, if the wheel rotates too fast, the adsorption
wheel channel pitch is 3.2 mm × 1.8 mm with a wall thickness of
period becomes too short and it finishes when the desiccant
0.2 mm. The wheel is made of a ceramic porous fibre paper, impreg-
material is still able to adsorb vapour. As a consequence, an
nated with silica gel. The honeycomb structure contains 70–80% of
type A silica gel and the desiccant wheel thickness is L = 0.2 m.
Table 1
Dehumidification capacity: input data used in the comparison between simulation
results (SIM) and experimental data (EXP).
Table 2
Pressure drop: comparison between simulation results (SIM) and experimental data
(EXP).
All the simulations reported in this section are carried out for the
same desiccant wheel which is used to validate the model in section
3.1. In order to calculate the pressure drop, the friction factor and
the loss coefficient are assumed respectively f = 11.5/Re [11] and
k = 0.2, according with desiccant wheel geometry.
Fig. 3 shows the air flow configuration adopted in the simula-
tions.
Desiccant wheel dehumidification capacity is influenced by
working conditions. For this reason it is particularly important to
Fig. 4. Outlet process air humidity ratio versus angular position: comparison analyze how each boundary condition affects the outlet process air
between experimental data and simulation results for different working conditions humidity ratio and the optimal revolution speed, which is a key
(vpro,in = vreg,in = 1 m/s, L = 0.2 m).
parameter. These effects are investigated in Fig. 6.
The parametric analysis is carried out referring to a base case,
characterized by a desiccant wheel with process area equals to
the regeneration one, regeneration and process temperature equal
respectively to 80 ◦ C and 30 ◦ C, humidity ratio and face velocity of
both air streams equal to 15 g/kg and 1 m/s. Then each one of these
parameters is varied in order to investigate the effect on the out-
let humidity ratio of the process air stream for different revolution
speeds.
The parametric analysis of regeneration air inlet conditions is
shown in Fig. 6(left) and obtained results can be explained in the
following way:
Pressure drop correlations are validated with experimental data • If the process air temperature decreases the relative humidity (at
available for a commercial wheel, different from the previous constant humidity ratio) becomes higher and the dehumidifica-
one, where the geometry of the channels is triangular (a = 2 mm, tion capacity increases. This effect is due to the higher capacity of
b = 4 mm and thickness equals to 0.07 mm) [16] and the wheel sorption substances of keeping water at high relative humidity.
length is L = 0.2 m. As a consequence a pre-cooling of process air can be a good way
The friction factor and the loss coefficient are respectively to increase moisture removal capacity of a desiccant wheel.
f = 13/Re [11] and k = 0.2 [17]. • If the process air velocity decreases also the outlet air humid-
Table 2 shows both experimental data and simulation results ity ratio decreases. Anyway, if the rotational speed is high, the
of pressure drop for different values of the face velocity. The dehumidification capacity decreases because the reduced air flow
quasi-linear behaviour put in evidence that local pressure drop is takes more time to cool the desiccant matrix and to start the
negligible compared to distributed pressure drop in the channel. dehumidification process.
Good agreements between data and simulations are achieved • If the inlet process air humidity ratio decreases, quite obviously
(the maximum relative error is lower than 5%). also the outlet process air humidity decreases.
S. De Antonellis et al. / Energy and Buildings 42 (2010) 1386–1393 1391
Fig. 6. Outlet process air humidity ratio versus revolution speed: influence of process (left) and regeneration (right) air conditions.
It can be noticed that the optimal revolution speed changes tion and process air flows [8]. Anyway both MRC and effectiveness
when the inlet air streams conditions are varied, and in particular do not take into consideration the power required to heat the regen-
it is affected from the process and regeneration air velocity. eration air and the electricity consumption related with pressure
drop across the wheel.
5. Effect of performance criteria on the desiccant wheel For this reason two further performance criteria are introduced:
optimal configuration the first one, Qreg /MRC, is the ratio between the regeneration heat
and the moisture removal capacity and the second one, Wel /MRC,
In this section different desiccant wheel optimization criteria is the ratio between the electric power used by the fan and the
are analyzed for various operating conditions. In other works avail- moisture removal capacity.
able in literature [4–9], the sorption wheel optimization is carried Referring to Fig. 3, the heat of regeneration is respectively:
out in terms of moisture removal capacity, defined as:
Qreg = mreg cpWA (Treg,in − Treg,in ) (20)
MRC = mpro (Xpro,in − Xpro,out ) (17)
and the fan electric power consumption is defined as:
or in terms of effectiveness, which is defined in this way:
mpro ppro /pro + mreg preg /reg
Xpro,in − Xpro,out Wel = (21)
εD = (18) fan
Xpro,in
The fan efficiency fan is assumed constant and equal to 0.6.
In the present work, instead of the desiccant wheel effective- The purpose of this section is to underline how different per-
ness, the humidity ratio reduction is used, and its definition is: formance criteria can lead to different optimal desiccant wheel
configurations. The analysis is carried out through the variation of
Xpro = Xpro,in − Xpro,out (19)
the revolution speed and the process air angular sector, which are
These different performance criteria lead to different desiccant the only two parameters of a specific desiccant wheel which can be
wheel optimal configurations in the case of unbalanced regenera- arbitrary set, while the other parameters are kept constant.
Fig. 7. MRC, Qreg /MRC, Wel /MRC and Xin − Xout as a function of the revolution speed and pro (vpro,in = vreg,in = 1 m/s, Tpro,in = 30 ◦ C, Treg,in = 80 ◦ C, Xreg,in = Xpro,in = 15 g/kg).
1392 S. De Antonellis et al. / Energy and Buildings 42 (2010) 1386–1393
Fig. 8. MRC, Qreg /MRC, Wel /MRC and Xin − Xout as a function of the revolution speed and pro (vpro,in = vreg,in = 1 m/s, Tpro,in = 16 ◦ C, Treg,in = 80 ◦ C, Te = 31 ◦ C, Xpro,in = 8.5 g/kg,
Xreg,in = 15.6 g/kg).
In Fig. 7 MRC, Qreg /MRC, Wel /MRC and Xpro are plotted versus 6.1. Case A—MRC optimization
N and pro for the reference working conditions (vpro,in = vreg,in =
1 m/s, Tpro,in = 30 ◦ C, Treg,in = 80 ◦ C, Xreg,in = Xpro,in = 15 g/kg), where The maximum moisture removal capacity is obtained for
pro is the process air angular sector. The overall face area of pro = 230◦ and N = 7 rev/h. In this configuration MRC = 4.61 gv /s,
the wheel is Arif = 1 m2 , L = 0.2 m and channel height and base are Qreg /MRC = 4.60 kW/(gv /s), Wel /MRC = 29.4 W/(gv /s) and
respectively a = 3.2 mm and b = 1.8 mm. The map can be explained Xpro = 6.01 gv /kg.
in this way: Considering that the design moisture removal is MRCeff = 1 gv /s,
the effective desiccant wheel face area, its diameter, the regener-
• At constant process air velocity the higher is pro , the higher is ation heat and the electric power consumption are respectively:
mpro . When pro increases, Xpro decreases because the regener-
ation period becomes too short and less effective. For this reason Arif 1
Aeff = MRCeff = × 1 = 0.217 m2
the MRC shows a maximum, which in this specific case is around MRC 4.61
pro = 200◦ .
• On the other side, the higher is pro , the lower is regeneration air
4Aeff 4 × 0.217
flow and, in this way, the heat of regeneration. For this reason the Deff = = = 0.525 m
minimum value of Qreg /MRC is reached for pro = 260◦ , a greater
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