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Kajian Format dan Isi Desain Rinci

Technical Report · October 2017

DOI: 10.13140/RG.2.2.24083.37928

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Singgih Hawibowo Alexander Agung

Universitas Gadjah Mada Universitas Gadjah Mada
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Widya Rosita
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Kerjasama Badan Pengawas Tenaga Nuklir dan Lembaga
Kerjasama Fakultas Teknik Universitas Gadjah Mada
Yogyakarta

LAPORAN AKHIR

KAJIAN TEKNIS UNTUK MENDUKUNG

EFEKTIFITAS PENGAWASAN REAKTOR DAYA

KEGIATAN III

KAJIAN FORMAT DAN ISI DESAIN RINCI

Yogyakarta
2017
PENGANTAR

Laporan Duabulanan Kedua ini merupakan salah satu laporan dari kegiatan
“Kajian Teknis untuk Mendukung Efektifitas Pengawasan Reaktor Daya” yang
harus diserahkan oleh Tim Pelaksana kepada BAPETEN. Laporan ini memuat hasil
kerja pada subkegiatan III dengan topik “Kajian Format dan Isi Desain Rinci”.
Pada laporan ini merupakan rangkuman dari laporan duabulanan-I,
duabulanan-II dan duabulanan-III serta rekomendasi yang diberikan untuk badan
regulasi dalam mengatur proses perizinan fasilitas nuklir.

Yogyakarta, 14 September 2017

Ketua

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 DAFTAR ISI

LEMBAR PENGESAHAN .................................................................................... ii

PENGANTAR ....................................................................................................... iii

DAFTAR ISI .......................................................................................................... iv

BAB I PENDAHULUAN ....................................................................................... 1

BAB II PROSES ASSESMENT PERMOHONAN IZIN ....................................... 3

2.1. Informasi untuk assessment...................................................................... 4

2.2. Dokumen untuk assesment ....................................................................... 4

BAB III FORMAT DAN ISI .................................................................................. 7

3.1. INTRODUCTION OF SYSTEM DESIGN DESCRIPTION .................. 7

3.1.1. System Description ........................................................................... 7

3.1.2. Limitation of SDD ............................................................................ 8

3.1.3. Ownership of SDD ............................................................................ 8

3.1.4. Definition and Acronyms .................................................................. 8

3.2. GENERAL OVERVIEW ......................................................................... 8

3.2.1. System Functions/Safety Functions .................................................. 8

3.2.2. System Classification ........................................................................ 8

3.2.3. Basic Operational Overview ............................................................. 8

3.3. REQUIREMENTS AND BASES ............................................................ 9

3.3.1. Requirements and Bases ................................................................... 9

3.3.2. Bases ................................................................................................. 9

3.3.3. References ......................................................................................... 9

3.3.4. General Requirements ....................................................................... 9

3.3.5. Specific Requirements .................................................................... 10

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 3.3.6. Engineering Disciplinary Requirements ......................................... 11

3.3.7. Testing and Maintainance Requirements ........................................ 12

3.3.8. Other Requirements ............................................................................ 13

3.4. SYSTEM DESCRIPTION ..................................................................... 14

3.4.1. Configuration Information .................................................................. 14

3.4.2. Operations ........................................................................................... 15

3.4.3. Testing and Maintenance .................................................................... 16

3.4.4. Supplemental Information................................................................... 16

BAB IV REKOMENDASI ................................................................................... 17

DAFTAR PUSTAKA ........................................................................................... 18

LAMPIRAN A SPESIFIKASI PROYEK ............................................................. 19

A.1. Umum ................................................................................................... 19

A.2. Standard & Code .................................................................................. 19

A.3. Komponen Utama PLTN ..................................................................... 19

A.4. Bahan Bakar ......................................................................................... 19

A.5. Local Content ....................................................................................... 20

A.6. Lokasi proyek ....................................................................................... 20

A.7. Schedule ............................................................................................... 20

A.8. Lain-lain ............................................................................................... 20

LAMPIRAN B DESAIN PROSES ....................................................................... 21

B.1. Pendahuluan ............................................................................................... 21

B.1.1. Dokumen Process Flow Diagram (PFD) ............................................ 21

B.1.2. Dokumen Basic Engineering Design Data ......................................... 21

B.1.3. Dokumen Perhitungan/Desain Equipment dan Instrumentasi ............ 22

B.1.4. Dokumen Relative Equipment Elevation ........................................... 22

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 B.1.5. Dokumen Process Data Sheet ............................................................. 22

B.1.6. Dokumen Power Consumption .......................................................... 22

B.1.7. Dokumen Hazardous Material Class .................................................. 23

B.1.8. Dokumen Hazard and Operability (HAZOP) ..................................... 23

B.2. Dokumen Output pada Detail Design ........................................................ 25

B.2.1. Dokumen Piping and Instrumentation Diagram (P&ID) ................... 25

B.2.2. Dokumen Final Safe Chart ................................................................. 27

B.2.3. Dokumen Process Data for Instrument .............................................. 28

B.2.4. Dokumen Hydraulic Calculation ........................................................ 29

B.2.5. Dokumen Utility Balance ................................................................... 31

B.2.6. Dokumen Equipment List .................................................................. 32

B.2.7. Dokumen Individual Specification ..................................................... 33

B.2.8. Dokumen Line Index .......................................................................... 36

B.2.9. Dokumen Control Description ........................................................... 38

B.2.10. Dokumen Instrument Set Point ........................................................ 39

B.2.11. Dokumen Final Material Take Off ................................................... 40

B.2.12. Dokumen Requisition ....................................................................... 41

B.2.13. Dokumen Purchase ........................................................................... 44

B.2.14. Dokumen Precommisioning Procedure ............................................ 47

B.2.15. Dokumen Operation Manual ............................................................ 49

LAMPIRAN C DESAIN MEKANIKAL ............................................................. 54

C.1. Dokumen General Specification ................................................................ 54

C.2. Dokumen Engineering Standard Drawing ................................................. 55

C.3. Dokumen Requisition of Mechanical ........................................................ 56

C.4. Dokumen Purchase .................................................................................... 60

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LAMPIRAN D DESAIN PEMIPAAN ................................................................. 64

D.1. Pendahuluan .............................................................................................. 64

D.1.1. Dokumen Specification for piping design class ................................ 64

D.1.2. Dokumen Piping material specification ............................................ 64

D.2. Dokumen Output Detail Design ............................................................... 65

D.2.1. Dokumen Plot Plan ............................................................................ 65

D.2.2. Dokumen Isometric Drawing ............................................................. 66

D.2.3. Dokumen Piping Layout Drawing ..................................................... 67

D.2.4. Dokumen Support Drawing ............................................................... 67

D.2.5. Dokumen Requisition of Piping and Support .................................... 68

D.2.6. Dokumen Final Material Take Off ..................................................... 72

LAMPIRAN E DESAIN SIPIL DAN STRUKTUR ............................................ 74

E.1. Pendahuluan ............................................................................................... 74

E.1.1. Dokumen Design criteria for civil................................................... 74

E.1.2. Dokumen Engineering specification ............................................... 74

E.1.3. Dokumen Construction specification .............................................. 74

E.1.4. Dokumen Standard drawing............................................................ 75

E.2. Dokumen Output Detail Design ................................................................. 75

E.2.1. Dokumen Calculation Sheet ............................................................... 75

E.2.2. Dokumen Engineering Drawing ......................................................... 77

E.2.3. Dokumen Requisition of Civil and Structure ..................................... 79

E.2.4. Dokumen Material Take Off .............................................................. 81

LAMPIRAN F ELEKTRIKAL ............................................................................. 84

F.1. Pendahuluan .............................................................................................. 84

F.1.1. Dokumen Construction Specification and Process ............................. 84

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 F.1.2. Dokumen Individual Specification ..................................................... 84

F.1.3. Dokumen Motor List........................................................................... 84

F.1.4. Dokumen Single Line Diagram .......................................................... 85

F.1.5. Dokumen Hazardous Area Specification ............................................ 85

F.1.6. Dokumen Electrical Material Specification ........................................ 85

F.2. Dokumen Output pada Detail Design ...................................................... 86

F.2.1. Dokumen Cabel Schedule ................................................................... 86

F.2.2. Dokumen Connection Line ................................................................. 86

F.2.3. Dokumen Duct Bank Layout .............................................................. 87

F.2.4. Dokumen Electrical Equipment Layout.............................................. 88

F.2.5. Dokumen Fire Alarms Layout ............................................................ 89

F.2.6. Dokumen Grounding & Ligthing Protection ...................................... 89

F.2.7. Dokumen Lighting Layout .................................................................. 90

F.2.8. Dokumen Power Wiring Layout ......................................................... 91

F.2.9. Dokumen Vendor Print Check ............................................................ 92

LAMPIRAN G INSTRUMENTASI ..................................................................... 94

G.1. Pendahuluan ............................................................................................. 94

G.1.1. Dokumen Instrumentation Datasheet ................................................. 94

G.1.2. Dokumen Instrumentation Calculation .............................................. 94

G.1.3. Dokumen Individual Specification .................................................... 94

G.1.4. Dokumen Instrumentation Index ........................................................ 95

G.1.5. Dokumen Boundary Work ................................................................. 95

G.1.6. Dokumen Interlock Diagram .............................................................. 95

G.2. Dokumen Output pada Detail Design ........................................................ 95

G.2.1. Dokumen Instrumen Hook Up Drawing ............................................ 95

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 G.2.2. Dokumen Instrument Key Plant ......................................................... 96

G.2.3. Dokumen Instrument Layout ............................................................. 97

G.2.4. Dokumen Instrument Loop Diagram ................................................. 98

G.2.5. Dokumen Instrument Power Consumption Table .............................. 98

G.2.6. Dokumen Master List Instrument ...................................................... 99

G.2.7. Dokumen Vessel Sketch................................................................... 100

G.2.8. Dokumen Requisition....................................................................... 101

G.2.9. Dokumen Material Take Off ............................................................ 103

LAMPIRAN H CAT DAN INSULASI .............................................................. 105

H.1. Cat......................................................................................................... 105

H.1.1. Dokumen Engineering Spesification ................................................ 105

H.1.2. Material Take Off ............................................................................. 107

H.2. Insulasi ................................................................................................... 108

H.2.1. Dokumen Engineering Spesification ................................................ 108

H.2.2. Material Take Off ............................................................................. 109

LAMPIRAN I DOKUMEN CHECK LIST ........................................................ 111

LAMPIRAN J DESAIN NUKLIR ..................................................................... 116

J.1. Karaketristik Keselamatan ....................................................................... 116

J.2. Desain Reaktor .......................................................................................... 116

J.2.1. Elemen bahan bakar........................................................................... 116

J.2.2. Teras reaktor ...................................................................................... 116

J.2.3. Sistem shutdown ................................................................................ 116

J.2.4. Unit pressure valve ............................................................................ 116

J.2.5. Sistem isolasi utama dan sekunder .................................................... 117

J.2.6. Confinement envelope ....................................................................... 117

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 J.2.7. Pembuangan sisa panas ..................................................................... 117

J.2.8. Suplai tenaga darurat ..................................................................... 117

J.2.9. Sistem proteksi reaktor.................................................................. 117

J.2.10. Remote shutdown station ................................................................ 117

J.3. Klasifikasi nuklir dan syarat kualitas ................................................... 118

J.4. Postulated dan Pengukuran pada In-Plant-Event ................................. 118

J.5. Postulated dan Pengukuran pada External Event ................................. 118

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