Circuit Breaker
Class 631
CONTENTS
Description Page
Introduction ............................................................................................................... 1
Advantages ............................................................................................................... 3
Description ................................................................................................................ 6
Control Units ............................................................................................................. 7
Accessories ............................................................................................................. 23
Switch ..................................................................................................................... 36
Trip Curves ............................................................................................................. 37
Wiring Diagrams ..................................................................................................... 42
Circuit Breaker Dimensions .................................................................................... 46
Appendix ................................................................................................................. 62
Introduction
Standard Compliance
n UL489: MP08 to MP50 circuit breakers and their accessories are Listed under UL files E63335,
E103955 and E113555
n UL1066/ANSI: MC08 to MC50 circuit breakers are UL Listed according to UL1066 (ANSI C37-13)
under file E161835
n International Standards: the MASTERPACT® circuit breaker has been designed to meet all the
major standards including:
o IEC 947-2 and related standards such as VDE, BS, EN, etc.
o JEC, JIS
n UL 1008: MP12, MP20 and MP30 circuit breakers are suitable for use in transfer switch
equipment
n Marine Applications:
o Homologated by Bureau Veritas
o Approved by Det Norske Veritas and Germanische Lloyd's
o Listed by Lloyd's Register of Shipping
o American Bureau of Shipping application
o UL marine
100% Rated
The circuit breakers are designed for continuous operation at 100% of their current rating.
Other Performances
The UL 489 and UL1066 (ANSI C37-13) standard performance tests assure that the circuit breaker
has sufficient characteristics to be used in normal conditions. However, the circuit breaker exceeds,
without additional costs, the UL standard 1,500 operations required in endurance. The heavy-duty
mechanism and the contact design provide a mechanical endurance of 10,000 operations (approx.)
without maintenance (see page 64).
Tropicalization
The standard moisture and fungus protection ensure normal operation under extreme ambient
conditions. MASTERPACT circuit breakers comply with T2 tropicalization (IEC Standard 68-2-30);
relative humidity 95% at 113°F (45°C) and 80% at 131°F (55°C) (hot, humid climate). Salt spray
resistance as per IEC 68-2-11.
Poles
The 4-pole version is an efficient solution to ground fault problems created by incorrectly grounded
standby generators and incorrect transfer switching systems. By isolating the neutral of multiple
sources coupled together, 4-pole circuit breakers prevent ground faults from returning to the source
via unintended paths. Where unintended paths exist, ground fault sensing can become inaccurate or
create nuisance tripping.
1
11/98 ©1995 Square D—All Rights Reserved
Introduction
Ratings
Type Ampere Rating (A) Sensor Ratings (A)
MP/MC08 800 250–400–600–800
MP12 1200 800–1200
MP/MC16 1600 1200–1600
MP/MC20 2000 1600–2000
MP25 2500 2000–2500
MP30 3000 2500–3000
MC32 3200 2500–3200
MP/MC40 4000 2500–3000–4000
MP/MC50 5000 4000–5000
MP63 6300 5000–6300
Interrupting Ratings
UL489/NEMA AB1
Type Rating (A) 480 Vac 600 Vac Short-time
Standard Interrupting Rating
MP08 H1 800 65 kA 65 kA 50 kA
MP12 H1 1200 65 kA 65 kA 50 kA
MP16 H1 1600 65 kA 65 kA 50 kA
MP20 H1 2000 75 kA 75 kA 75 kA
MP25 H1 2500 75 kA 75 kA 75 kA
MP30 H1 3000 75 kA 75 kA 75 kA
MP40 H1 4000 100 kA 100 kA 100 kA
MP50 H1 5000 100 kA 100 kA 100 kA
MP63 H1 6300 (1) 100 kA 100 kA 100 kA
High Interrupting Rating
MP08 H2 800 100 kA 65 kA 50 kA
MP12 H2 1200 100 kA 65 kA 50 kA
MP16 H2 1600 100 kA 65 kA 50 kA
MP20 H2 2000 100 kA 75 kA 75 kA
MP25 H2 2500 100 kA 75 kA 75 kA
MP30 H2 3000 100 kA 75 kA 75 kA
MP40 H2 4000 125 kA 100 kA 100 kA
MP50 H2 5000 125 kA 100 kA 100 kA
MP63 H2 6300 (1) 150 kA 100 kA 100 kA
(1) Not UL Listed.
2
©1995 Square D—All Rights Reserved 11/98
Advantages
06313005
06313004
Connected Position Test Position Disconnected Position
3
11/98 ©1995 Square D—All Rights Reserved
Advantages
63 40-50 32 08-30
06313008
IG LI
LIG
I
reset V G
push to reset LG
L off
masterpact
I I M08 H2
I1 I2 I3 O circuit breaker
push ON 3 pole
90%
push OFF 600V 50/60Hz
STR 58 U
frame size 2000A
operation
suitable for continious
in a minimum
cubical
50% at 100% rating by W21 by D14.1/4
inches
space H17.5 not required
ventilation is
20% discharged
O OPEN
E63335 List.
UND. LAB. O
tr 240 CIRCUIT BREAKER
Ir 120
Io=3000A .88
.9 .92
.95 60 00000 Doles. Issue
N° LM-8792
90 480
.98 30
%Ir .85
1
15
.8 at 1,5Ir NEMA
105 cat. no. 54775 xIo
for masterpact
In = 6000A
tm.4 interrupting rating
amps
max RMS sym
with sensors
Im .3
4 5 .2
3
6 .3
Volts Amps
8 .2
.1 240 100K
2
10
.1 0
480 100K
1.5 off
xIo on I t
2
600 65K
I 8 12
Ir : 6 17
t
22
Ir fault 4
Im : 2 off
xIn T
tr th : th .4 .4
Ih 600 .3
500
800 .3
Ih
Im fault 400 690V 50/60Hz
fault
tm 1000 .2
.1
.2
IEC 957-2 rating
320 .1
th I 250
1200
on I t
2 off interrupting 75KA
A
R Icu 380/440V 75KA
i Ic2.8 660V
Ic1 .9 .93
.85 75KA
+S– .95 .7
.9
Icu 380/440V 75KA
.86
.95 660V
short time rating
.98 .6
.85 1
test .5 sec.
Icw=75KA 0.5
1
.8 xIr
xIr
–T+
F test
connected
test
disconnected
Field-installable Accessories
n As the installation develops and changes, the circuit breaker can develop and change with it.
Most accessories are field-installable, without losing the UL Listing mark, without any adjustment
and with only the aid of a screwdriver.
n The uniform design of the circuit breaker line allows these accessories to be common for the
whole line.
06313009
4
©1995 Square D—All Rights Reserved 11/98
Advantages
Segregated Compartment
Once the front cover has been removed to provide access to the auxiliary compartment, the main
contacts remain fully isolated. Furthermore, interphase partitioning allows full insulation between
each pole even if the front cover has been removed.
Reinforced Insulation
Two insulation barriers separate the front of the circuit breaker from main circuits.
06313011
5
11/98 ©1995 Square D—All Rights Reserved
Description
1 2 3 Description
1. Arc chamber and terminal covers
06313012
8 7
11 12 Front View
1. Charging handle
2. Manual opening push button
06313013
1
(charged or discharged)
I
I
MER
masterpact
MP20
H1
LIN GERIN
2 5. Main contact position indicator (open or
O
closed)
I3 r
I1 I2 circuit breake
push ON 3 pole z
90%
push OFF 600V 50/60H
Io=3000A
Ir
.88
.9 .92
.95 60
tr 120 240
O
OPEN
00000
E63335
UND. LAB. O
Doles. Issue
List.
CIRCUIT BREAKER
N° LM-8792
4 interlock)
90 480
.98 30
interrupting rating
%Ir .85
1
15
.8 at 1,5Ir
5
3
6 .3 240 75K
8 .2
.1 480 75K
2
1.5 10
.1 0
off
600 75K
on I t
2
xIo
disconnected position
.85
Icu 380/440V
Ic1 .9 .93 .9
+S– .95 .7 75KA
.86 660V
.85
.98 .6
.95
short time rating
1 sec.
Icw=75KA 0.5
test 1
.5
.8 xIr
xIr
–T+
F test
9. Racking crank storage
10. Door escutcheon
6
11. Fault indicator and reset button
connected
test 12. Open position locking (key interlock)
d
disconnecte
10 9 8 7
6
©1995 Square D—All Rights Reserved 11/98
Control Units
The circuit breaker can be equipped with a microprocessor-based, electronic control unit which
06313014
provides all the traditional protection of the universal power circuit breaker (long-time, short-time,
instantaneous and ground-fault) plus other built-in functions:
n RMS sensing (standard)
n Alarm switch (standard)
n Overcurrent trip switch (standard)
n Interchangeable rating plugs (on STR28DP, STR38SP and STR58UP)
n Thermal memory and I2t ramp (standard on STR 38-58 control unit)
n Defeatable instantaneous (standard on STR 38-58 control unit)
n Zone-selective interlocking for ground-fault and short-time (option)
n Current and load meter (option)
n Load-monitoring outputs (option)
n Fault indicators (option)
n Communication ability (option)
Control Units STR 18M STR 28D STR 38S STR 58U
Basic Features
Long-time (1) Setting Adjustable Adjustable Adjustable
Delay Fixed Fixed Adjustable
Short-time Pickup Adjustable Adjustable
Delay Adjustable Adjustable
Instantaneous Adjustable Adjustable Fixed (2) Adjustable (2)
Test Receptacle Standard Standard Standard
Additional Features (Options)
Ground-fault Protection (3) n n
Built-in Ammeter n n n
Fault Indicators n n
Segregated Alarm Switch n
Zone-selective Interlocking n
Load Monitoring n
Communication Outputs n
(1) Long-time pickup at 1.1 current setting.
(2) Defeatable on N1 and H1 types.
(3) Two types: residual sensing (T) or residual source ground return (W).
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11/98 ©1995 Square D—All Rights Reserved
06313015
Control Units
.98
7 n LED flashing on overload (1)
105 .85
.8 1
xIo n Remote indication by static contact
Im
3
4 5
6
8 10. Available spaces for setting identification
2
1.5 10
8
11. Test receptacle
xIr
t
9
Ir :
Ir 10 Overcurrent Protection—RMS Sensing
Im :
Long-time Current Setting STR 28DP: 0.8 to 1 x Rating Plug (Pickup at 1.1 x Setting)
Im
STR 28D: 0.4 to 1 x Current Sensor (Pickup at 1.1 x Setting)
Max. Delay Fixed: 7.5 sec. at 6 x Current Setting
i
+ – Rating Plug Current Sensor Plug Rating
test 11 250 A 250–200–150–125 A
400 A 400–300–250–200 A
600 A 600–500–400–300 A
800 A 800–600–500–400 A
1200 A 1200–1000–800–600 A
1600 A 1600–1200–1000–800 A
2000 A 2000–1600–1200–1000 A
2500 A 2500–2000–1600–1200 A
06313016
t 3000 A 3000–2500–2000–1600 A
3200 A 3200–3000–2500–2000–1600 A
4000 A 4000–3200–3000–2500–2000 A
5000 A 5000–4000–3200–3000–2500 A
Long-time Setting
6300 A 6300–6000–5000–4000–3200–3000 A
Instantaneous Pickup 1.5 to 10 x Current Setting
Built-in Ammeter (Optional)
Option I Values Displayed Phase 1, 2, 3, Max., Neutral Current
Accuracy ±1.5 % (2)
Instantaneous Bar Graph Indication Phase 1, 2, 3—10% Steps
Control Power Not Required (3)
Fault or Alarm Indicators
Not Discriminated Local Pop-out Type Indicator and LED Pre-trip Alarm
Remote Overcurrent Trip and Pre-trip Alarm Switches
(see pp. 14–15)
I
(1) According to time-current curves: between 105% and 120% of current setting.
(2) Total accuracy including current sensors: ±4.5%.
(3) Control power not required for loads greater than 20% of current sensor. Required for load less than 20%
of current sensors if maximum demand memory requested (see diagram on p. 43).
8
©1995 Square D—All Rights Reserved 11/98
Control Units
push to reset 1
1. Mechanical pop-out type fault indicator and reset button:
n Indicates that a fault trip has occurred
n Prevents closure of the circuit breaker after fault until reset
2. Ammeter (LCD digital display)
2 3. Ammeter selector used to read:
n Phase currents (1, 2, 3, N, ground)
I1 I2 I3 I 3 n Or the phase with the highest load current (max.)
90% 4 4. Load indication (bar graph in % of current setting)
5. Sensor rating
STR 38 S
6. Local and remote pre-trip alarm:
50% 5
n LED on at 90% of current setting
n LED flashing on overload (1)
20%
6 n Remote indication by static contact
Ir
.9 .92
7 7. Rating plug (on STR 38SP)
90
%Ir
.88
.85
.95
.98
8 8. Long-time current setting
105
.8
xIo
1
9 9. Short-time pickup
Im tm
.4 .3
3
4 5
6 .3 .2
10 10. Short-time delay
2
1.5
xIr
10
8 .2
.1 0
.1
on I2t off
11. Instantaneous ON/OFF selector
t I 11 12. Available space for setting identification
Ir :
Ir fault
Im :
12 13. Ground-fault (option T) pickup
tr
th :
max.
xIn
off
13 14. Ground-fault (option T) time delay
Ih th T
Ih
fault Im fault 400
500 600
800 .3
.4 .4
.3
14 15. Local (option F) fault indicators consisting of built-in light emitting
tm
th
I
320
250
1000 .2
1200 .1 .1
.2
diodes; fault indicators differentiate the three causes of tripping:
A on I2t off
overcurrent
i
15 overload, short circuit and ground fault, if any
+ –
test 16 16. Test receptacle
–
ground
+ 17. Fault indicator saving battery (option PIL)
F
18. Fault indicator reset or battery test button
18 test
17 19. Fault indicator reactivating button (option PIL) (2)
19
Overcurrent Protection—RMS sensing
Long-time Current Setting STR 38SP: 0.8 to 1 x Rating Plug (Pickup at 1.1 x Setting)
STR 38S: 0.4 to 1 x Current Sensor (Pickup at 1.1 x Setting)
Delay Fixed: 7.5 sec. at 6 x Current Setting
06313018
9
11/98 ©1995 Square D—All Rights Reserved
Control Units
06313019
V
1 STR 58U Control Unit for Universal Application
I+T L+I
push to reset reset V
L+T
I L+I+T
T
2 1. Mechanical pop-out type fault indicator and reset button:
L off
n Indicates that a fault trip has occurred
n Prevents closure of the circuit breaker after fault until reset
2. Switch selector for the type of fault to be remotely indicated and reset
3 flat push button (see option FV, p. 15)
3. Ammeter (LCD digital display)
I1 I2 I3 I 4 4. Ammeter selector used to read:
90%
5 n Phase currents (1, 2, 3, N, ground)
n Or the phase with the highest load current (max.)
STR 58 U
5. Load indication (bar graph in % of current setting)
50% 6
6. Sensor rating
7
7. Local and remote pre-trip alarm:
20% 8 n LED on at 90% of current setting
Ir
.9 .92 120
tr
240
9 n LED flashing on overload (according to time current curves: 105%
90
%Ir
.88 .95 60
10 to 120% of current setting)
.98 30 480
105 .85
.8 1 15 11
xIo at 1.5Ir
n Remote indication by static contact
Im tm
3
4 5
6 .3
.4 .3
.2
12 8. Rating plug (on STR 58UP)
τ tr
norm
min.
2
1.5
xIr
10
8 .2
.1 0
.1
on I2t off
9. Long-time current setting
t I
12 14
13 10. Long-time delay setting
Ir :
Ir fault
Im :
8
4 22
19
14 11. Short-time pickup
tr xIn
2 Max. 15 12. Short-time delay
21 th :
Ih 1200A Max th T
Ih
fault Im fault
500
400
600
800 .3
.4 .4
.3
16 13. Thermal memory min./max. selector
tm
th
I
320
250
1000 .2
1200 .1 .1
.2
17 14. Instantaneous pickup
A on I2t off
overcurrent
i Ic1
.9 .93
Ic2
.8 .85
R 15. Ground-fault (option T or W) pickup
+ –
test
.86
.85
.95
.98 .6
.7 .9
16. Ground-fault (option T or W) time delay
.95
–
ground
+ .8
xIr
1 .5
xIr
1
18 17. Available space for setting identification
22 F 19 18. Load monitoring (option R) pickups (see p. 16)
test
20 19. Test receptacle
23 20. Fault indicator saving battery (option PIL)
21. Local (option F) fault indicators consist of built-in light emitting diodes
which differentiate the three causes of tripping: overload, short circuit
and ground fault, if any
22. Fault indicator reset or battery test button
23. Fault indicator reactivating button (with PIL option, fault-indicator
lights (21) will only light up when this button is pushed in)
10
©1995 Square D—All Rights Reserved 11/98
Control Units
t
06313020
I 3000 A 3000–2500–2000–1600 A
3200 A 3200–3000–2500–2000–1600 A
4000 A 4000–3200–3000–2500–2000 A
5000 A 5000–4000–3200–3000–2500 A
6300 A 6300–6000–5000–4000–3200–3000 A
Short-time Pickup 1.5 to 10 x Current Setting
Delay bands 0–0.1–0.2–0.3–0.4 with I2t OFF
0.1–0.2–0.3 with I2t ON
Zone-selective Interlocking with Option Z (see p. 13)
Instantaneous Pickup Adjustable from 2 to Max. Value (1); Defeatable on N1 and
H1 Types
Ground-fault Protection (Option T or W) (2)
Pickup Delay Band 0.1 x Current Sensor to 1200 A (3)
0.1–0.2–0.3–0.4 with I2t Ramp ON/OFF Switch
Zone-selective Interlocking with Option Z (see p. 13)
Fault Indicators (Option F)
Not Discriminated Local Mechanical Pop-out Type Indicator and LED Pre-trip Alarm
Remote Overcurrent Trip and Pre-trip Alarm Switches (see pp. 14–15)
Discriminated Local With Option F (see p. 14)
Remote With Option FV (see p. 15)
Built-in Ammeter (Option I)
Values Display Phase 1, 2, 3, Max., Neutral and Ground Current
Accuracy ±1.5% (4)
Bar Graph Indication Phase 1, 2, 3—10% Steps
Control Power Not Required (5)
Load Monitoring (Option R)
Inverse Time Alarm Pickups Ic1 = 0.8 to 1 x Current Setting
Ic2 = 0.5 to 1 x Current Setting
Time delay See Curve, p. 41
Outputs for Communication through DIGIPACT® System (Option C)
Transmitted Values Entire Settings of the Trip Unit
Circuit Breaker Status: Open, Tripped, Closed
Alarms: Overload, Type of Fault, Internal Watchdog (6)
Ammeter Values: Phase, Neutral, Ground, Max. Currents
(1) See values on pp. 38–40.
(2) Residual scheme (T). The maximum ground-fault pickup meets 1999 National Electrical Code paragraph
230-95 (a) (not exceeding 1200 A). Source Ground Return scheme (W) on request.
(3) 0.2 minimum pickup only with external power.
(4) Total accuracy including current sensors: ± 4.5%.
(5) Control power not required for loads greater than 20% of current sensors. Required for loads less than
20% of current sensor if maximum demand memory requested (see diagram, p. 43).
(6) Internal watchdog: Control unit internal temperature.
11
11/98 ©1995 Square D—All Rights Reserved
06313182
Control Units
push to reset
Thermal Memory
Purpose
The thermal memory function allows an optimization of cables or bus bar protection in case of low
90%
I1 I2 I3 amplitude repetitive faults. Such faults can be due to repetitive motor startings, fluctuating load or
subsequent closing after a fault.
STR 58 U
50%
20%
Traditional electronic protection has no effect when facing such repetitive faults because the
Ir tr duration of each overload above the pickup setting is too short to achieve effective tripping.
xIn xIo at 1.5Ir
Nevertheless, each overload involves a temperature rise in the installation, the cumulative effect of
Im tm
which could lead to overheating of the system.
xIo
t I
Principle
xIn
Ih th T
DANGER
xIn
i Ic1 Ic2
HAZARD OF ELECTRICAL SHOCK, BURN
R
test
F
xIr xIr
OR EXPLOSION.
test
The thermal memory function remembers and integrates the thermal heating caused by each pickup
setting overrun. Before tripping, the integrated heating value will reduce the associated time delay
and, therefore, the reaction of the control unit will be closer to the real heating of the power network
system. After tripping, the memory will also reduce the time delay when closing the circuit breaker
on fault.
06313183
06313184
I Temperature
Pickup Setting
t t
I2 t I 2t
t t
STR Trip Unit with STR Trip Unit without
Thermal Memory Thermal Memory
12
©1995 Square D—All Rights Reserved 11/98
06313021 Control Units
06313023
T1 T2
S1 S2
Neutral
S1 T1
Ground-fault
Neutral CTs
S2 T2
Zone-selective Interlocking (ZSI)
Option Z on the STR58U control unit provides
Note: #18 to #14 AWG cables, max. length 90 ft./30m. selective interlocking on short time or ground
fault. A pilot wire links several trip units in the
distribution network, as shown in the opposite
figure. In the event of a fault, the trip unit will
A Z12
06313022
Z11
respond to the preset delay only if receiving a
Z22 Out signal from the downstream unit. If not receiving
Z21 In
a signal, the tripping will be instantaneous.
Therefore, the fault is cleared instantaneously
by the nearest circuit breaker: the thermal
1 stresses (I2t) in the network are minimized,
without any effect on the correct time-delay
coordination in the installation.
Fault 1
Circuit breaker A will clear the fault
instantaneously, regardless of its time-delay
setting.
B Z12 Z12 Z12
Z11 Out Z11 Out Z11 Out Fault 2
Z22 Z22 Z22
Z21 In Z21 In Z21 In Circuit breaker B will inform upstream circuit
breaker A that it is clearing the fault and will
prevent it from tripping instantaneously. Circuit
2 breaker A will trip at the end of its time delay
setting if the fault is not cleared during this time.
Note:
n Drawout circuit breaker terminals are
delivered with "in" terminals jumpered.
Remove the jumper when interlocking with a
downstream circuit breaker.
Z12 Z12
n The MASTERPACT circuit breaker may also
Z11 Out Z11 Out be interlocked with COMPACT® NS and CK
Z22 Z22
Z21 In Z21 In
type molded case circuit breakers with ZSI
option.
n Do not ground ZSI wiring.
13
11/98 ©1995 Square D—All Rights Reserved
Control Units
push to reset
In addition to the mechanical fault indicator, this indicator differentiates the three causes of tripping:
overload, short circuit or ground fault, if any. Three light-emitting diodes indicate separately long-
time, short-time/ instantaneous and ground-fault trip. A flat push button allows resetting of the
90%
I1 I2 I3 indicator after tripping. A separate power supply is required to maintain the indication after tripping
of the circuit breaker. Two different possibilities are offered:
STR 58 U
50% n Connecting a reliable 24 Vdc control voltage on F1-F2. Auxiliary power module (AD) is used for
20%
other voltages. When the control source is considered as unreliable, a battery pack (BAT) is to
Ir tr be added to an AD power module.
xIo at 1.5Ir n From a built-in battery module. When no external control source is available, a built-in battery
Im tm
module may be ordered (option PIL). This module integrates battery testing and indicator
t I
xIo
reactivating buttons.
xIn
06313027
06313025
06313026
Ih th T
24 Vdc
1W
xIn
i Ic1 Ic2 R
+
test AD (1)
xIr xIr
F
AD (1)
test
+
BAT
+
F1 F2 F1 F2 F1 F2
push to reset
Delivered as standard with control unit. The alarm indicator is a fixed, front face light-emitting diode
which operates as follows:
n Fixed when the current exceeds 90% of the current setting.
I1 I2 I3 n Flashing on overload: according to time-current curves, 105% to 120% of current setting.
90%
The pre-trip alarm switch is a static contact which closes when in the overload zone, up to the
50%
STR 58 U
tripping of the circuit breaker. This contact can be used for ultimate load shedding, alarm before
ALR
tripping, etc.
20%
Ir tr
xIn
Ih th T
xIn
i Ic1 Ic2 R
test
xIr xIr
F
test
14
©1995 Square D—All Rights Reserved 11/98
Control Units
Fault
82 84
SDE
81
push to reset
This switch works exactly as the standard overcurrent trip switch (SDE) except that a commutator
on the front face is used to choose the type of fault which will operate the contact: overload, short-
circuit, ground-fault, or any combination of these types. This option can be used in addition to the
I1 I2 I3
SDE switch for remote signalization of particular types of faults. A flat push button allows resetting of
90%
the indicator after tripping.
STR 58 U
50%
xIo at 1.5Ir
Im tm Wired in parallel with the remote opening button which operates the shunt trip, the option FV
xIo contact provides an electrical interlock which prevents the circuit breaker from being closed after the
t I
pre-selected type of faults: for example the circuit breaker will be able to be remotely closed after
Ih
xIn
th T overload, but not after short circuit.
06313032
06313031
xIn
i Ic1 Ic2 R
test
xIr xIr Fault Remote
F Fault Open
test
V2
V2 C2
V MX
V
V1 C1
V1
15
11/98 ©1995 Square D—All Rights Reserved
06313033
Control Units
push to reset
Load monitoring (R)
Option R provides two independent static contacts which operate when the current exceeds
adjustable pickup limits:
n When the current exceeds the limit Ic1 (or Ic2), the contact C-R1 (or C-R2) closes following an
90%
I1 I2 I3 inverse time characteristic A.
n When the current drops below the limit Ic1 (or Ic2), the contact C-R1 (or C-R2) opens with
STR 58 U
50% constant time delay (10 seconds) B.
20%
These contacts can be used for load shedding, alarms, indications, etc.
Ir tr
xIo at 1.5Ir
Voltage 240 Vac max.
Im tm
Outputs 0.1 A triac
xIo
t I
06313034
xIn t
Ih th T
xIn
i Ic1 Ic2 R
Long-time
test
xIr xIr
F
test
B
A
Test Kits
Every control unit is equipped with a test receptacle that can be used with a test kit. Tests
performed by test kits are only functional tests designed to electrically test the operating integrity of
the control unit, the flux transfer device and the mechanical operation of the circuit breaker. Tests
are not designed to calibrate the circuit breaker. Calibration can only be done at the factory.
06313035
06313036
16
©1995 Square D—All Rights Reserved 11/98
Control Units
Communication
MASTERPACT circuit breakers can be easily connected to a supervising personal computer using
the DIGIPACT® system. The following four functions can thus be provided:
n Indication:
o Status of the circuit breaker (on, off or tripped; connected or disconnected)
o Causes of tripping (overload, short circuit or ground fault)
n Monitoring:
o Operation of circuit breaker (open, closed or reset)
o Resetting a molded case circuit breaker (COMPACT NS and CK)
n Management:
o Control unit settings
o Pre-trip alarm
o Load monitoring status
o Control unit internal temperature alarm
o Number of operation cycles performed by the circuit breaker
n Metering:
o RMS value of the current in three phases
MODBUS ®/JBUS
IN JBus
LIN GER
MERSV
pulsar
OK
BBus
com
24V
com
error
DIGIPACT DC150 POWERLOGIC ® POWERLOGIC
Data Concentrator Circuit Monitor Power Meter
error
1 3
N∞1
N∞1
Internal Bus
push
to
trip
push
push
GERIN
MERLIN
9
multi
ATB1s
17
11/98 ©1995 Square D—All Rights Reserved
Control Units
Function
The SC150 indication and control interface is used to:
n Transmit to the DC150 data concentrator:
o Status information (on, off, tripped, tripped due to electrical fault, tripped due to ground fault)
for COMPACT CK and MASTERPACT circuit breakers or any other power circuit actuator
o The connected or disconnected status of withdrawable COMPACT CK and MASTERPACT circuit
breakers
o The status of any external contact
n Receive commands transmitted by a personal computer or programmable logic controller (PLC)
via the DC150 data concentrator (on, off and reset of the COMPACT CK and MASTERPACT
circuit breakers or any other power circuit actuator)
n Receive the information transmitted by the communications option on electronic control units
(STR43, STR53, STR55 and STR58) installed in COMPACT NS, COMPACT CK and
MASTERPACT circuit breakers:
o Trip-unit settings
o The RMS value of the current in the three phases and the neutral
o Current overloads
o The causes of tripping (overloads, short circuits or ground fault)
n Count the number of cycles carried out by the device
Important: The SC150 interface is used with COMPACT NS circuit breakers to:
n Remote to the user the information supplied by the communications option on STR43 and STR53
control units
n Actuate non-communicating motor operators
n Count the number of cycles carried out by the circuit breaker
Note: When associated with the SC150 interface, COMPACT NS circuit breakers are equipped with
standard auxiliary switches and motor operators. The SC150 indication and control interface is not
required with COMPACT NS circuit breakers equipped with communication-type auxiliary switches
or a communication-type motor operator.
18
©1995 Square D—All Rights Reserved 11/98
Control Units
19
11/98 ©1995 Square D—All Rights Reserved
Control Units
Function
The DC150 data concentrator is used to:
n Centralize all the information supplied by the various communicating devices:
o Auxiliary switches and motor operator
o SC150 indication and control interface
n Make information available to a personal computer or programmable logic controller (PLC) via the
MODBUS/JBUS protocol
n Log status changes and tripping of the communicating circuit breakers in order to provide the
user with a list of time-stamped events
n Supply the 24 V and 15 V power required by the communicating devices and the internal bus
n Carry out addressing for the communicating devices
Each DC150 data concentrator can be connected to a maximum of 48 instrumented outgoing or
incoming circuits.
Accessories
Connection Cable for Internal Bus Cat. No. 50779 65 ft. (20 m)
or 50780 330 ft. (100 m)
Junction Block for Internal Bus Cat. No. 50778
RS485/RS232 Conversion Unit Cat. No. 50786
Connection to Personal Computer An RS232/RS485 converter is required for connection to a personal computer
equipped with an RS232 output to the MODBUS/RS485 bus.
06313041
06313040
06313116
06313042
20
©1995 Square D—All Rights Reserved 11/98
Control Units
2 1 3 4 6 5 Description
1. LED indicating that address is correct
06313043
MERLIN GERIN
Digipact
2. LED indicating that address is incorrect
DC150
BBus JBus 3. LED indicating presence of 24 V power
OK com com 4. LED indicating communication on
error 24V error 7 internal bus
16
9600
19200
5. LED indicating MODBUS/JBUS
78 9
communication
AB
456
N°1
CD E
15 8
23
1 F
0
N°1 N°2
78 9 6. LED indicating MODBUS/JBUS error
AB
456
N°2
CD E
9
7. MODBUS/JBUS speed setting
23
1 F
0
Technical Data
Electrical Characteristics
Voltage 110–240 Vac/115–125 Vdc
Tolerance +10%–15%
Operating Temperature Range –13 to 158°F (–25 to 70°C)
Storage Temperature Range –67 to 158°F (–55 to + 70°C)
Electromagnetic Compatibility Electrostatic Discharges Level 3
(IEC 1000-4-2)
Radiated Susceptibility Level 3
(IEC 1000-4-3)
Low-energy Conducted Level 4
Susceptibility (IEC 1000-4-4)
High-energy Conducted Level 4
Susceptibility (IEC 1000-4-5)
Conducted and Radiated Class A
Emissions (EN 50081-1)
Protocol MODBUS/JBUS (Slave)
Speed 9600 or 19200 Baud
Data Format Eight Bits, No Parity, One Stop
Physical Link RS485 (2-Wire or 4-Wire)
Implemented MODBUS/JBUS Protocol Functions Read N Consecutive Bits Function 1 or 2
Read N Words Function 3 or 4
Write One Bit Function 5
Write One Word Function 6
Write N Bits Function 15
Write N Words Function 16
Weight 4 lb. (1.5 kg)
Degree of Protection (as Per IEC 529) IP30
IP20 (Connections)
Wiring Diagrams
See p. 45
Dimensions
See p. 61
21
11/98 ©1995 Square D—All Rights Reserved
Control Units
Number of Devices
As on any communications network, the number of devices that may be connected on the
DIGIPACT internal bus is limited. The maximum number of devices is calculated in terms of
"communication points." Each type of device represents a number of points indicated in the table
below. The total number of points for the various devices connected to a single bus must not exceed
100. If the required devices represent more than 100 points, simply add a second DIGIPACT
internal bus with a second DC150 data concentrator. The same sizing rules apply to the second bus
as well.
Length of Bus
The table below indicates the cross-sectional area of the cable that must be used depending on the
total length of the bus.
Cross-sectional Area Maximum Length of Bus
0.03 in.2 (0.75 mm2) 660 ft. (200 m)
0.06 in.2 (1.5 mm2) 1310 ft. (400 m)
0.1 in.2 (2.5 mm2) 2300 ft. (700 m)
The total resistance of the two wires for the bus must be less than 12 ohms. If the bus is too long,
simply:
n Increase the cross-sectional area of the cable.
n Create two shorter buses for the installation (in this case, a second DC150 data concentrator
is required).
22
©1995 Square D—All Rights Reserved 11/98
Accessories
Location
Disconnected Terminal Connected
Position Block Position
Switches Switches
Auxiliary Overcurrent
Switches Trip Switch
06313046
Opening Coil
Closing Coil
Heavy Usage
Auxiliary
Switches
Ready to
Close Switch
V
I+T L+I
L+I+T
I
reset V
push to reset L+T
T
L off
I
I2 I3
I1
90%
STR 58 U
50%
20%
120
tr 240
Ir .9 .92
.95 60
.88
480
90 .98 30
%Ir .85 15
.8 1
at 1.5Ir
D xIo
CONNECTE
105
tm.4
Spring
.3
Im 4 5 .2
TEST 3
6 .3
.1
8 .2
CTED 2 .1 0
DISCONNE
1.5 10 off
on I t
2
norm xIr
τ tr
Charging
min.
I 14
12
19
t Ir : 8
22
Ir fault 4
Im : 2 Max.
Motor
xIn T
tr th : th .4
Ih 1200A Max
600
.4
.3
500 .3
800
Ih 400
Im fault .2
fault
tm 1000 .2
320 .1 .1
1200 off
on I t
2
th I 250
A R
i Ic2 .85
Ic1.9 .93
.8
.9
overcurrent .95 .7
+ – .86
.95
.98 .6
.85 .5 1
test .8 1 xIr
– + xIr
ground
F
test
Secondary Disconnects
Electrical accessories are UL Listed for field installation per UL file E113554. They are provided with
terminals and located on secondary disconnecting blocks above the circuit breaker:
n Fixed-mounted: By one or two connecting plugs (provided).
n Drawout-mounted: To terminal block A located in the front of the stationary assembly for easy
access. (This terminal block is then wired to another connection block B that operates
automatically to isolate the internal accessories when the circuit breaker is in the disconnected
position.)
A
06313044
06313010
23
11/98 ©1995 Square D—All Rights Reserved
Accessories
The MASTERPACT circuit breaker is equipped with a true two-step stored energy mechanism which
ensures fast opening and closing operations and complete open-close-open sequence without
recharging the mechanism. The MASTERPACT circuit breaker has manual actuators that include a
charging handle and push-to-open and push-to-close buttons. In addition, remote operation is
possible with the following field-installable accessories:
n Spring charging motor (MCH)
n Closing release (XF)
n Undervoltage trip device (MN) or shunt trip (MX) for opening
The manual operating mechanism can still be used in an emergency. The addition of the electrical
operating mechanism does not alter circuit breaker dimensions.
The spring-charging motor automatically charges the stored energy mechanism (when the circuit
breaker closes) making O–C–O cycles possible without recharging. Opening and closing operations
are instantaneous.
Spring
Charged
262 B4
CH
B1
Spring-charged Switch
This type "b" switch is closed when the spring is charged. It comes standard with the spring
charging motor and is provided with a common terminal.
24
©1995 Square D—All Rights Reserved 11/98
06313049 Accessories
06313050 Remote
Close
A4
XF
A1
Anti-pumping Function
When the closing coil (XF) is permanently energized, the circuit breaker remains in the open
position after it has been opened, either by manual or electrical operation. The circuit breaker can
only be closed if the closing coil is momentarily de-energized (see p. 32).
Note: This anti-pumping function can be disabled by series connecting a ready-to-close ("b" contact)
switch (PF) to the closing coil.
25
11/98 ©1995 Square D—All Rights Reserved
Accessories
Opening Coils
Three types of voltage releases can be used for remote opening of the circuit breakers:
n Shunt trip (MX)
n Instantaneous undervoltage trip device (MN)
n Time-delayed undervoltage trip device (MNR)
Possible Combinations
Each MASTERPACT circuit breaker can be equipped with:
n One shunt trip (MX) + one undervoltage trip device (MN or MNR)
n Or two shunt trips (MX)
06313049
Remote
Open
C2
MX
C1
Remote
Open
D4
MN
D1
26
©1995 Square D—All Rights Reserved 11/98
Accessories
MN MNR (1)
Control Voltage (V)
60 Hz 120 120
240 —
480 480
DC 24 —
48 —
125 —
250 —
Consumption (Inrush and Sealed)
AC 20 VA 20 VA
DC 15 W 15 W
Operating Time (s)
0.09 0.5–0.9–1.5–3
(1) Not UL Listed.
Four SPDT switches with double break construction. They are directly operated by the main
contacts and ensure a large insulation distance in open position. They are therefore particularly
suitable for insulation of auxiliary circuits or reliable interlockings.
n "a" contacts are open when the circuit breaker is open and closed when the circuit breaker is
closed.
n "b" switches are closed when the circuit breaker is open and open when the circuit breaker is
closed.
See page 30 for operating diagrams. Auxiliary switches are field-installable.
06313054
Closed
Open
12 14 22 24 32 34 42 44
OF
11 21 31 41
27
11/98 ©1995 Square D—All Rights Reserved
06313055
Accessories
Open Closed
F F O O
Ready-to-Close
252 254
PF
251
28
©1995 Square D—All Rights Reserved 11/98
Accessories
06313059
Disconnected
Connected Test
314 312 324 322 334 332 344 342 352 354 362 364 372 374
29
11/98 ©1995 Square D—All Rights Reserved
Accessories
Operating Diagrams
Auxiliary Switches
0 1 2
06313061
inch
0 1 2 3 4 5
mm
Fully Fully
Closed Open
Closed
Closed
a
.4 Open 3/8 in. (9.5 mm)
Between Contacts
Heavy Usage (OF) .1
b Open Closed in Open Position
.2
a
Standard (O) .1 .4 Closed Open
b
Standard (F) .1 .2 Open Closed
b
.4 Closed Open
24 Additional (OFSUP) .1
a Open Closed
.2
Note: Contacts are shown with the circuit breaker in the open position. Scale applies only to
distance between main contacts.
Position Switches
06313062
b
.4 Open Closed
Connected Position .1
Switches (CE) a Closed Open
.2
b
.2 Open Closed
Disconnected Position .1
a Closed Open
Switches (CD) .4
b
.4 Open Closed Open
Test Position Switches .1
a Closed Open Closed
(CT) .2
Note: Position switches are shown with the circuit breaker in the connected position.
30
©1995 Square D—All Rights Reserved 11/98
Accessories
06313064
Push Button Locking Device (VBP) Open Position Lock (VSKA)
06313065
31
11/98 ©1995 Square D—All Rights Reserved
Accessories
Mechanical Interlocks
n Disconnecting When Circuit Breaker Is Closed:
During any disconnecting attempt when the circuit breaker is closed, an interlocking device
ensures the tripping of the circuit breaker before the actual separation of the main disconnects.
The circuit breaker remains, however, operable in the other positions: test, disconnected and
withdrawn.
n Circuit Breaker Closing When Not Completely Connected:
The interlocking device mentioned above prevents closing of the circuit breaker if the connecting
operation is not completely achieved.
n Connecting Circuit Breaker When Door Opened:
VPEC and VPOC options prevent the compartment door from being opened when the circuit
breaker is in the connected position and from connecting the circuit breaker when the door is
open.
Electrical Interlocks
n Priority of Opening Orders (Standard):
Opening coils (undervoltage trip devices, shunt trip) and opening push button have priority over
the closing coils and closing push button.
n Mechanical Pop-out Type Indicator (Standard):
Under overcurrent or ground-fault conditions, the trip indicator located in the control unit will pop
out. It is not possible to close the circuit breaker until this trip indicator is reset. This standard
function can be disabled upon request.
n Anti-pumping Function (Standard):
In case the closing coil (XF) becomes permanently energized, the circuit breaker remains in the
open position A after it has been opened, either by manual or electrical operation. The circuit
breaker can be closed only if the closing coil is momentarily de-energized B.
Note: This anti-pumping function can be disabled by series connecting a "ready to close" (NC
contact) switch (PF) with the closing coil (XF).
06313066
Closing Coil
ON ON
OFF OFF B
ON
OFF OFF
Circuit
Breaker Status
ON ON
Without
Anti-pumping
Function
OFF OFF A
32
©1995 Square D—All Rights Reserved 11/98
Accessories
Two or three MASTERPACT circuit breakers can be mechanically interlocked by means of rods or
cables. This accessory is mountable on the right side of the circuit breaker. This adaptation can be
made on site without modifying the circuit breaker.
Mechanical Interlock Between Two or Three Stacked Circuit Breakers
This interlocking is obtained by the joining of:
n One adaptation block
n One or two adjustable and nonadjustable rods
Maximum distance between the two fixing surfaces of the devices: 35 in. (0.89 m)
Mechanical Interlocks Between Two Side-by-Side Circuit Breakers
This interlocking is obtained by the joining of:
n One adaptation block
n One set of adjustable cables with a maximum length of 78 in. (2 m)
N1 N2 G
Two uses, independently powered supply by two transformers N1 and N2, standby through a circuit
breaker or a connection tie switch, preventing the connection in parallel of the two current
transformers.
06313069
N1 N2
C
One use, power supplied by one group of transformers N1, N2 or N3 or of generators, preventing
any connection in parallel.
06313070
N1 N2 N3
33
11/98 ©1995 Square D—All Rights Reserved
Accessories
06313072
06313074
2 1 B A
3 C
4 D
5 E
6 F
Possible Arrangements
Frame Stationary Frame Stationary
Assembly Assembly
A–B–C 4–5–6 B–C–D 1–5–6
A–B–D 3–5–6 B–C–E 1–4–6
A–B–E 3–4–6 B–C–F 1–4–5
A–B–F 3–4–5 B–D–E 1–3–6
A–C–D 2–5–6 B–D–F 1–3–5
A–C–E 2–4–6 B–E–F 1–3–4
A–C–F 2–4–5 C–D–E 1–2–6
A–D–E 2–3–6 C–D–F 1–2–5
A–D–F 2–3–5 C–E–F 1–2–4
A–E–F 2–3–4 D–E–F 1–2–3
34
©1995 Square D—All Rights Reserved 11/98
Accessories
06313076
35
11/98 ©1995 Square D—All Rights Reserved
06313077
Switch
Ratings
Type Ampere Short-time Rating Short-circuit Withstand When
Rating (RMS Sym. Amperes) Protected by a MASTERPACT
(A) 600 Vac Max. Circuit Breaker (A)
Max. Frame (A) 600 Vac Max.
MP08 NA 800 50,000 800 50,000
MP12 NA 1200 50,000 1200 50,000
MP16 NA 1600 50,000 1600 50,000
MP20 NA 2000 50,000 2000 50,000
MP25 NA 2500 50,000 2500 50,000
MP30 NA 3000 50,000 3000 50,000
MP40 NA 4000 85,000 4000 85,000
MP50 NA 5000 85,000 5000 85,000
MP63 NA (1) 6300 85,000 6300 85,000
(1) Not UL Listed.
CAUTION
Construction
The MASTERPACT switch is identical to the MP circuit breaker, except that the switch is not
equipped with current transformers or an actual control unit. However, it does have an STR08
dummy unit.
Page
Accessories 23
Wiring diagrams 42
Circuit Breaker Dimensions 46
36
©1995 Square D—All Rights Reserved 11/98
Trip Curves
10000
1000
2000
3000
4000
5000
6000
7000
8000
9000
100
200
300
400
500
600
700
800
900
70
80
90
06313078
.5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20 30 40 50 60
10000
9000 9000
8000 8000
7000 7000
6000 6000
5000 5000
4000 4000
3000 3000
Current Setting:
2000 STR 28D = 0.4–1 x Sensor Rating 2000
STR 28DP = 0.8–1 x Plug Rating
1000 1000
900 900
800 800
700 700
600 600
500 500
400 400
300 300
200 200
100 100
90 90
80 80
70 70
60 60
50 50
40 40
30 30
20 20
Time in Seconds
10 10
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
Instantaneous Pickup
1 I = 1.5–10 x Ir 1
.9 .9
.8 .8
.7 .7
.6 .6
.5 .5
.4 .4
.3 .3
.2 .2
.1 .1
.09 .09
.08 .08
.07 .07
.06 .06
.05 .05
.04 .04
.03 .03
.02 .02
.01 .01
.5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20 30 40 50 60
70
80
100
90
200
300
400
500
600
700
800
900
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
37
11/98 ©1995 Square D—All Rights Reserved
Trip Curves
100
100
70
80
90
70
80
90
06313079
.5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20 30 40 50 60 2 3 4 5 6 7 8 9 10 20 30 40 50 60
10000
9000 9000
8000 8000
7000 7000
6000 6000
5000 5000
4000 4000
3000 3000
Current Setting:
2000 STR 38S = 0.4–1 x Sensor Rating 2000
STR 38SP = 0.8–1 x Plug Rating
2
1000 1000
900 900
800 800
700 700
600 600
500 500
400 400
300 300
200 200
100 100
90 90
80 80
70 70
60 60
50 50
40 40
30 30
20 20
Time in Seconds
10 10
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
Short-time Pickup
Inst (*)
I2 t ON Im = 1.5–10 x (Ir)
1 1
.9 .9
.8 .8
.7 .7
.6 .6
.5 .5
.4 0.4 .4
.3
0.3 0.3 .3
.2 .2
0.2 0.2
.03 .03
.02 .02
.01 .01
100
2 3 4 5 6 7 8 9 10 20 30 40 50 60
70
80
90
100
.5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20 30 40 50 60
70
80
90
x Ir x In
(*) Instantaneous
Rating In (A) 630 800/1000 1200/1600 2000 2500 3000/3200 4000/5000/6300
Fixed Threshold I = In x … 28 28 24 20 14 12 10
38
©1995 Square D—All Rights Reserved 11/98
Trip Curves
100
100
06313080
70
80
90
70
80
90
.5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20 30 40 50 60 2 3 4 5 6 7 8 9 10 20 30 40 50 60
9000 9000
8000 8000
7000 7000
6000 6000
5000 5000
4000 4000
3000 3000
Current Setting:
2000 STR 58U = 0.4–1 x Sensor Rating 2000
1000 1000
900 900
800 800
700 700
600 600
500 500
400 400
300 300
200 200
100 100
90 90
80 80
70 70
60 60
50 50
40 40
30 30
20 20
Time in Seconds
10 10
9 9
8 8
7 7
6 6
5 5
4 Short-time Pickup 4
Im = 1.5–10 x (Ir)
3 3
Instantaneous Dial 2 2
Settings I 2 t ON
800/1000 A 1 1
.9 .9
H1: 2–4–8–12–14–19–22–Off .8 .8
.7 .7
H2: 2–4–8–12–14–19–22–Max.
.6 .6
1200/1600 A .5 .5
.4 0.4 .4
H1: 2–4–8–12–14–17–22–Off
H2: 2–4–8–12–14–17–22–Max. .3
0.3 0.3 .3
2000 A .2 .2
H1: 2–4–8–10–12–14–17–Off
0.2 0.2
H2: 2–4–8–10–12–14–17–Max.
.1 I 2 t OFF 0.1 0.1 .1
2500 A .09 .09
.08 .08
H1: 2–4–6–8–10–12–12–Off .07 .07
.06 .06
H2: 2–4–6–8–10–12–12–Max.
.05 .05
3000/3200 A Instantaneous Pickup
.04 .04
I = 2 x In Max (*)
H1: 2–4–6–8–10–10–10–Off .03 .03
H2: 2–4–6–8–10–10–10–Max.
.02 .02
4000/5000/6300 A
H1: 2–4–6–8–8–8–8–Off
H2: 2–4–6–8–8–8–8–Max.
.01 .01
100
100
70
80
90
70
80
90
.5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20 30 40 50 60 2 3 4 5 6 7 8 9 10 20 30 40 50 60
x Ir x In
(*) Instantaneous
Rating In (A) 630 800/1000 1200/1600 2000 2500 3000/3200 4000/5000/6300
Maximum Threshold I = In x 28 28 24 20 14 12 10
39
11/98 ©1995 Square D—All Rights Reserved
Trip Curves
1000
100
200
300
400
500
600
700
800
900
06313081
.05
.06
.07
.08
.09
70
80
90
.1 .12 .15 .2 .3 .4 .5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20 30 40 50 60
1000 1000
900 900
800 800
700 700
600 600
500 Ground-fault Pickup 500
400 Ih = 0.1 x In 1200 A Max. 400
300 300
200 200
100 100
90 90
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 I 2t ON 2
Time in Seconds
1 1
.9 .9
.8 .8
.7 .7
.6 .6
.5 .5
.4 0.4 .4
.3
0.3 .3
.2 .2
0.2
.1
.09
I2t OFF .1
.09
.08 0.1 .08
.07 .07
.06 .06
.05 .05
.04 .04
.03 .03
.02 .02
.01 .01
.009 .009
.008 .008
.007 .007
.006 .006
.005 .005
.004 .004
.003 .003
.002 .002
.001 .001
1000
.05
.06
.07
.08
.09
.1 .12 .15 .2 .3 .4
70
80
90
.5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20
100
200
300
400
500
600
700
800
900
30 40 50 60
40
©1995 Square D—All Rights Reserved 11/98
Trip Curves
1000
06313082
100
200
300
400
500
600
700
800
900
.05
.06
.07
.08
.09
70
80
90
.1 .12 .15 .2 .3 .4 .5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20 30 40 50 60
10000 10000
9000 9000
8000 8000
7000 7000
6000 6000
5000 5000
4000 4000
3000 3000
Current Setting
Ir = 0.8–1 x Plug Rating
2000 2000
300 300
200 200
100 100
90 90
80 80
70 tr1 = tr / 2 70
60 60
50 50
40 40
30 30
tr2 = tr / 4
20 20
Time in Seconds
10 10
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
1 1
.9 .9
.8 .8
.7 .7
.6 .6
.5 .5
.4 .4
.3 .3
.2 .2
.1 .1
.09 .09
.08 .08
.07 .07
.06 .06
.05 .05
.04 .04
.03 .03
.02 .02
.01 .01
1000
.05
.06
.07
.08
.09
70
80
90
100
200
300
400
500
600
700
800
900
41
11/98 ©1995 Square D—All Rights Reserved
Wiring Diagrams
Closed Spring
Remote
Disconnected Test Charged
Open
Connected Open
Remote
314 312 324 322 334 332 344 342 352 354 362 364 372 374 Close
MN MX XF
Standard
OF PF CH
Note: Circuit breaker shown in connected, charged and open position with undervoltage releases energized.
42
©1995 Square DÑ All Rights Reserved 11/98
Wiring Diagrams
Ic2
Upstream
Circuit
Breaker Communication (3)
Network
S2 S1
1 LT ST Gnd Out
24 Vdc Downstream
Circuit
Breaker
(1) 84 terminal not available with Z or C option. (5) Use 24 Vdc supply for lower setting.
(2) Zone-selective interlocking with downstream circuit breaker: remove (6) Use 24 Vdc supply for F option if not supplied with PIL (battery)
the jumper. option; use 24 Vdc supply (mandatory) for FV option.
(3) Communication output through DIGIPACT module.
(4) Use 24 Vdc supply for loads less than 20% of current sensor
rating, or one-phase load less than 40% of sensor rating.
43
11/98 ©1995 Square D—All Rights Reserved
Wiring Diagrams
06313085
C1 NO NC ON C2 reset C3 CD CE SDV SD 24-250V CC
400 630
Control Outputs Inputs 100-440V CA
To "IN"
SC150
2 1 4 Input
DIGIPACT Terminals
Internal Bus COM Inputs
+ – NC 0 24V e+ e– T+ T– C4 ON IN OFFSDE
L N To "C4"
SC150 Indication and Control Interface SC150
Input
To SC150 Terminals
Terminals
"T+" and "T–"
To "CD" To "C4"
on SC150 on SC150 2 1 4
Input To "OFF" Input Terminals
Terminals on SC150
Input Terminals
To "CE" To "ON"
on SC150 on SC150 To Auxiliary
Input Input Terminals Source
Terminals To "SDE"
2 1 4 2 1 4 2 1 4 2 1 4 on SC150 2 1
Input Terminals
CE CD OF SDE e+ e – SDE
Control Unit To "ON"
STR28 / 38 / 58 SC150 Control
Output Terminals Control Unit
to "NO" STR58U
SC150 Control Control Unit
Output Terminals
To Power Supply "L"
A4 C2 B4
Remote To "e +" and "e –"
Control on SC150
XF MX M "COM" Terminals
A1 C1 B1
To Power Supply "N"
Internal Bus
Marking Color
24 V Red
0V Black
Internal Bus – White
Internal Bus + Blue
44
©1995 Square D—All Rights Reserved 11/98
Wiring Diagrams
06313086
9600
24 V MODBUS/JBUS
B 19200 Speed
0V
NC Internal 78 9A
Bus
3456
N°1
B CD
Internal Bus – 2
0
E
DC150 Address
B on MODBUS/JBUS
Internal Bus + 78 9A
3456
N°2 Network
B CD
2 E
0
1
6
RS485
110–240 Vac MODBUS/JBUS
A C
115–125 Vdc Protection 9
5
Connectors
The DC150 concentrator is connected using a SUBD9 male connector with a metal hood (e.g., ITT
canon, DE9P K83 + hood or DE115-500-5-RD). The DC150 concentrator is equipped with a SUBD9
female connector. For a multidrop configuration, the tap-offs can be made either via a branching off
of RS485 connector Catalog No. 50788 or standard connection boxes, taking care to respect the
necessary precautions when connecting the shieldings. The adaptation of an RS232 output on a
personal computer to accept the RS485 standard connector should be done with the RS485/RS232
converter Catalog No. 50786.
06313088
1
6
06313087
2
0V 1
7
0V Rp 6
3
5V Rp 2
7 8
Rc
4
3
RD+ (A') 9 L+ (A / A')
8
RD– (B') 5 L– (B / B')
4
TD+ (A)
9
TD– (B)
5
06313090
06313089
06313091
6
10.63 153
270
0.75 2.82
19 Basis: 72 5.83
MP08 to MP30 0.73 149
2.6 MC08 to MC32 19
66 2.72
69
1.85 MP40 to MP63 Mounting
47 1.77 MC40/MC50 Holes
12.8 2.17 45
325 55 0.19 Dia. 7.1 7.1
∅5 180 180 0.69/ 18
06313094
06313093
6
153
10.63
270 0.57 5.83
2.82
2.82
72
72 15 149
2.72
1.06 69
12.8 27
325 Mounting 0.69
1.48 Holes 0.19 Dia. 7.1 7.1 18
38 ∅5 180 180
06313097
0.79
06313095
4
≤0.15 20
4
14.2
360
0.80
20
2.36
Mounting 60
14.5/368 MP30 Holes
0.12 1.69 0.12 17.5
29.4/748 MP50/MC50 43 Circuit
3 3 Breaker 445
38.4/978 MP63
Base
Dimensions: inch
mm
46
©1995 Square D—All Rights Reserved 11/98
Circuit Breaker Dimensions
3.15
06313099
80 0.39/10
0.7 1.75 0.56 Dia. MP08 to MP16 1.73
0.7 18 45 ∅14 MC08 to MC16 44
18
0.79/20
1.75 MP20/MC20 0.79
45 20
1.75
45
0.7 0.78 1.8 2.9
18 20 46 74
4.72
120
3.15
80
06313101
0.79/20 3.31
06313100
1.75
45
0.7 0.78 1.8 4.5
18 20 46 114
4.72
120
MP50 to MP63
06313103
0.54 6.27
14 160 4.7
120 0.58
1.57 15
40
2.35 =
2.11 60 =
54 = = =
= = 7.84
200
3.13 2.35 3.5 2.19
80 60 0.68 89.5 56 0.98
8.62 17.5 1.17 25
220 0.78 30
20 7.84
200
Dimensions: inch
mm
47
11/98 ©1995 Square D—All Rights Reserved
Circuit Breaker Dimensions
06313106
115 115 85 ∅12,7 115 115 85
3.15
0.98 80 0.98
minimum cubicle space
0.63
25 25 0.47 Dia. 16 17.5 in. (440 mm) h. by
∅12
21 in. (530 mm) w. by
14.25 in. (360 mm) d.
Ventilation is not
required. Refer to shop
drawing #688 378 for
verification. Vertical
Necessary Space for Removing the Arc Chutes terminals are optional
3.15 Cell (Insulation Not Required)
for MP08–MP12 circuit
17.24 80 breakers.
06313108
438
14.88 1.57
06313107
378 40 Min.
0.69
17,5
1 15.78
0.39 401
10 25,4
(4) Mounting
Holes
0.44 Dia. / Ø11 4.41 5.59
112 142
2.08 3.15
53 80
0.43 15.75 0.43 5.91 2.68
11 400 11 150 68 0.19 1.69
16.61 2.83 9.17 0.71
422 3 43
72 233 18
1.18 / 30 Min. 11.14 0.49
2.36 / 60 Max. 283 12,5
Ø12
06313109
493 40 Min.
0.69
17,5
1 15.78
0.39 401
10 25,4
(4) Mounting
Holes
0.44 Dia. / Ø11 4.41 5.59
112 142
2.08 3.15
53 80
48
©1995 Square D—All Rights Reserved 11/98
Circuit Breaker Dimensions
06313114
06313113
0.98 0.69
25 18
1
0.39 25 17.32
10 440 Min.
5.98
4.41 152
112
3.15
80
(4) Mounting 3.62 3.23
Holes 92 82
0.44 Dia./∅11
2.17 12.8 3.98 6.89 3.35 1.65
55 325 101 175 85 42
17.14 4.21 11.81 0.49
2.17 107 300 13
435 55 13.78 0.49
350 13
0.63
06313117
0.98
115 115 3.15115 47,5
16 0.5 Dia. minimum cubicle space
25 80 0.47 Dia. Ø12,7
Ø12 17.5 in. (440 mm) h. by
25.5 in. (645 mm) w. by
14.25 in. (360 mm) d.
Ventilation is not
required. Refer to shop
drawing #691 381 for
verification. Vertical
Withdrawn Position terminals are optional
9.56 1.77
for MP08–MP12–MC08
06313120
Disconnected Position
243 45 circuit breakers.
14.21
361
06313119
0.98 0.69
25 18
1
0.39 25 17.32
10 440 Min.
(4) Mounting
Holes
0.44 Dia. / Ø11 5.98
4.41 152
112
3.15
80
3.62 3.23
92 82
2.75 16.73 2.17 3.98 3.35 1.65
101 6.89
70 425 55 175 85 42
21.65 4.21 11.81 0.49
550
Dimensions: inch
107 300 13
13.78 0.49
350 13 mm
49
11/98 ©1995 Square D—All Rights Reserved
Circuit Breaker Dimensions
0.79
20 minimum cubicle space
17.5 in. (440 mm) h. by
21 in. (530 mm) w. by
14.25 in. (360 mm) d.
Ventilation is not
required. Refer to shop
drawing #688 379 for
verification.
378 1.57
40 Min.
(4) Mounting
Holes
0.44 Dia. / Ø11 5.98
152
3.15
80
0.43 15.75 0.43 5.91 2.68 0.71 1.69
11 400 11 150 68 18 0.12 43
16.61 2.83
422 72 3
1.18 / 30 Min. 14.98 1.75
2.36 / 60 Max. 380,5 44,5
4-Pole
4.53 4.53 4.53 3.35
115 115 115 85 Note: Suitable for
0.79
06313124
20 0.56 Dia.
Ø14,3 continuous operation at
100% rating in a
minimum cubicle space
17.5 in. (440 mm) h. by
25.5 in. (645 mm) w. by
14.25 in. (360 mm) d.
Ventilation is not
required. Refer to shop
drawing #691 379 for
Necessary Space for Removing the Arc Chutes
verification.
553
19.4
06313125
493 1.57
40 Min.
(4) Mounting
Holes
0.44 Dia. / Ø11 5.98
152
3.15
80
50
©1995 Square D—All Rights Reserved 11/98
Circuit Breaker Dimensions
06313129
14.21
361
Cell (Insulation Not Required)
06313128
4.53
115
1.75
45
17.32
440 Min.
5.98
152
3.15
(4) Mounting 80
3.23
Holes 82
0.44 Dia./∅11
2.17 12.8 2.17
55 325 3.98 6.89 3.35 1.65
55 101 175 85 42
17.14 1.75
435 4.21 17.64 0.7
107 448 45 18
4-Pole
4.53 4.53 4.53 1.87
115 115 115 47,5
0.79
20 0.56 Dia. Note: Suitable for
Ø14,3
06313130
continuous operation at
100% rating in a
minimum cubicle space
17.5 in. (440 mm) h. by
25.5 in. (645 mm) w. by
14.25 in. (360 mm) d.
Ventilation is not
required. Refer to shop
Withdrawn Position
drawing #691 382 for
9.56 1.77 Disconnected Position
verification.
243 45
14.21
361
06313131
21.89
556
4.53
115
1.75
45
(4) Mounting 17.32
Holes 440 Min.
0.44 Dia. / Ø11 5.98
152
3.15
80
3.23
82
2.75 16.73 2.17 6.89 3.35 1.65
3.98
70 425 55 101 175 85 42
21.65
550
4.21
107
17.64
448
1.75
45
0.7
18
Dimensions: inch
mm
51
11/98 ©1995 Square D—All Rights Reserved
Circuit Breaker Dimensions
14.88
378 1.57
40 Min.
1.75
44,5
15.78
401
(4) Mounting
Holes 10.24
0.44 Dia. / Ø11 2.28
58 260
4.72
120 2.24
0.43 15.75 0.43 5.91 2.68
400 57
11 16.61 11 150 68
2.83 13.95 1.75 1.13 0.24
422 72 354,5 44,5 29 6
493 1.57
40 Min.
1.75
44,5
15.78
401
(4) Mounting
Holes 2.28 10.24
0.44 Dia. / Ø11 58 260
4.72
120 2.24
0.43 20.2 0.43 5.91 2.68 57
11 515 11 150 68
2.83 13.95 1.75 1.13 0.24 Dimensions: inch
72 354,5 44,5 29 6 mm
52
©1995 Square D—All Rights Reserved 11/98
Circuit Breaker Dimensions
146 146 17
0.25
6
100% rating in a
0.25
6 minimum cubicle space
26 in. (660 mm) h. by
21 in. (530 mm) w. by
14.25 in. (360 mm) d.
with a ventilation of 30
sq. in. (200 cm2) at top
Withdrawn Position
and bottom. Refer to
9.56 1.77 Disconnected Position
shop drawing #688 380
243 45 for verification.
14.21
06313144
361
2.28 1.75
58 44
17.32
440 Min.
10.24
260
(4) Mounting
Holes
0.44 Dia./∅11 4.72
120
2.17 12.8 2.17 3.98 3.35
55 325 6.89 1.30
55 101 175 85 0.71
17.14 4.21 17.64 1.75 1.14 33 18
435 107 448 29
45
Disconnected Position
243 45
14.21
361
06313143
21.89
556 Cell (Insulation Not Required)
2.28 1.75
58 44
4.72
120
2.75 16.73 2.17
70 425 55 3.98 6.89 3.35 1.30
21.65 101 175 85
Dimensions: inch
0.71
550 4.21 17.64 1.75 1.14 33 18
107 448 45 29 mm
53
11/98 ©1995 Square D—All Rights Reserved
Circuit Breaker Dimensions
2.28
06313146
1.75
58 44
17.32
440 Min.
10.24
260
(4) Mounting
Holes 4.72
0.44 Dia./∅11 120
Dimensions: inch
mm
54
©1995 Square D—All Rights Reserved 11/98
Circuit Breaker Dimensions
06313149
9.76 9.76 5.59 9.76 9.76 5.59
06313148
MP50
9.76 9.76 5.59
06313150
248 248 142
1.14 1.14
29 29
0.25 0.5 0.25
6,35 13 6,35
819
29.88 1.57
759 40 Min.
06313151
1.75
44,5
15.78
2.28 401
58 10.24
(4) Mounting
Holes 260
0.44 Dia. / Ø11
4.72
120 2.24
0.43 30.71 0.43 1.18 / 30 Min. 5.91 2.68 57
11 780 11 2.36 / 60 Max. 150 68
31.57 2.83 14.35 1.75 1.13 0.24
802
72 364,5 44,5 29 6
55
11/98 ©1995 Square D—All Rights Reserved
Circuit Breaker Dimensions
06313154
1.26 6
0.56 Dia. 32 32
∅14 0.56 Dia. 0.25
∅14 6
MP50–MC50
9.94 9.94 3.94
0.25 253 100 0.25
6 253
06313155
1.26 6
0.56 Dia. 32
∅14
Withdrawn Position
Disconnected Position
9.56 1.77
243 45 14.21
0.56 Dia.
361 ∅14
2.28
06313157
58 45
19.1
485 Min.
(6) Mounting 10.24
Holes 260
0.44 Dia./∅11 4.72
120
2.36 13.78 13.78 2.17
60 55 3.98 6.89 3.35
350 350 101 175 85 1.06 3.08
32.08 27
815 4.21 17.64 1.75 78
107 448 45 1.14
29
Dimensions: inch
mm
56
©1995 Square D—All Rights Reserved 11/98
Circuit Breaker Dimensions
06313159
0.25 1.26 6,35
6,35 32 6,35 0.25 1.26
0.56 Dia. 6,35 32
Ø14,3 0.56 Dia.
Ø14,3
MP50
06313160
252,5 252,5 252,5 100
0.25 1.26 0.25
6,35 32 6,35
0.56 Dia.
Ø14,3
Withdrawn Position
Disconnected Position
9.56 1.77
243 45 14.21
0.56 Dia.
361 ∅14
06313161
06313162
41.38
1051 Cell (Insulation Not Required)
2.28 1.75
58 45
19.1
485 Min.
10.24
(6) Mounting
Holes 260
0.44 Dia. / Ø11 4.72
120
Dimensions: inch
mm
57
11/98 ©1995 Square D—All Rights Reserved
Circuit Breaker Dimensions
6 51 6 0.56 Dia.
∅14
Withdrawn Position
9.56 1.77
243 45 Disconnected Position
14.21
361
2.28 1.75
58 45
19.1
485 Min.
10.24
(6) Mounting 260
Holes
0.44 Dia./∅11 4.72
120 3.08
78
Dimensions: inch
mm
58
©1995 Square D—All Rights Reserved 11/98
Circuit Breaker Dimensions
06313175
1.96
50
1.96
50
6.86
6 175
153 4.11 (*)
1.76 105
6.39 (*) 45
163 1.72
Circuit Breaker Basis 44
1.17 7.05 (*)
2.54 3.21 30 180
1.17 / 2.35
65 Circuit Breaker Basis 82 30 Min./ 60 Max.
6.5 for Rating: (*)
166 MP40 (3-Pole) to MP63,
MC40 (3-Pole)
Circuit Breaker Basis
for Rating:
MP08 to MP30 (4-Pole),
MC08 to MC32
Dimensions: inch
mm
59
11/98 ©1995 Square D—All Rights Reserved
Circuit Breaker Dimensions
06313177
06313176
1.96
50
1.96
50
50
6.56 ft.
2 m Max.
06313178
7.87
200 Min.
r= 4.72 r= 4.72
r= 120 Min. r= 120 Min.
60
©1995 Square D—All Rights Reserved 11/98
Circuit Breaker Dimensions
BBus JBus
OK
error
com
24V
com
error
5.47
9600 139
789
19200
4.92
456
AB
N°1
CD
3.94
23
125
EF
1
0
789
N°2
456
AB
N°1
N°2
CD
100
23
EF
1
0
3.94 7.60
193 1.97
100 50
1.97
50
4.13 6.50
105 165
2 Ø.20
2 Ø5
2.80
71 4.92
125
6.89
175
Dimensions: inch
mm
61
11/98 ©1995 Square D—All Rights Reserved
Appendix
DANGER CAUTION
HAZARD OF ELECTRICAL SHOCK, BURN HAZARD OF EQUIPMENT DAMAGE.
OR EXPLOSION.
Since circuit breakers contain factory-sealed
Turn OFF all power supplying the equipment and calibrated elements. Do not break seal. In
before installing or removing circuit breaker. case of malfunction, repairs must be made at
a Square D factory or by an authorized
Failure to observe these precautions will
company representative.
cause death, personal injury or electrical
shock. Failure to observe this precaution can
cause equipment damage.
62
©1995 Square D—All Rights Reserved 11/98
Appendix
63
11/98 ©1995 Square D—All Rights Reserved
Appendix
Endurances
Important Notice:
All endurances given are based on normal operating conditions and conventional tests:
n Closing and opening operations at rated current
n Power factor: 0.75–0.80
As actual conditions differ, use these values only as inspection guidelines and periodically check
contact wear.
Under normal operating conditions of use, as determined by UL 489 or ANSI Standards (see table
C) and controlled by tests, MASTERPACT circuit breakers do not require maintenance. However,
these circuit breakers exceed, without maintenance and additional costs, the endurances required
by standards. See tables A and C. Service maintenance by a field service representative will extend
the endurance according to table B. This service can be performed on site and consists in changing
contacts, arc chutes and some other parts.
Example:
MP16 at 480 V requires no maintenance before 10,000 cycles (mechanical or electrical). Endurance
may be increased after servicing at 10,000 operations.
64
©1995 Square D—All Rights Reserved 11/98
Appendix
65
11/98 ©1995 Square D—All Rights Reserved
Appendix
Closing Coil
Rated Voltage (V)
UL 489 Listed IEC 947-2
60 Hz 120 50/60 Hz 110-127
240 220-250
DC 24 DC 24
48 48
125 125
250 250
Shunt Trip
Rated Voltage (V)
UL 489 Listed IEC 947-2
60 Hz 120 50/60 Hz 110-127
240 220-250
480 440-480
DC 24 DC 24
48 48
125 125
250 250
Undervoltage Trip
Rated Voltage (V)
UL 489 Listed IEC 947-2
60 Hz 120 50/60 Hz 110-127
240 220-250
480 440-480
DC 24 DC 24
48 48
125 125
250 250
66
©1995 Square D—All Rights Reserved 11/98
Notes
67
11/98 ©1995 Square D—All Rights Reserved
Notes
68
©1995 Square D—All Rights Reserved 11/98
Notes
69
11/98 ©1995 Square D—All Rights Reserved
Notes
70
©1995 Square D—All Rights Reserved 11/98
Notes
71
11/98 ©1995 Square D—All Rights Reserved
Notes
72
©1995 Square D—All Rights Reserved 11/98
POWERLOGIC, Square D and are registered trademarks of Square D Company.
Square D Company MASTERPACT, COMPACT and MULTI 9 are registered trademarks of Schneider Electric.
PO Box 3069, 3700 Sixth St SW DIGIPACT is a registered trademark of Merlin Gerin. MODBUS is a registered trademark of
Cedar Rapids, IA 52406-3069 USA Schneider Automation. All other trademarks are the intellectual property of their respective
Field Services: 1-800-634-2003 companies.
www.squared.com 0631CT9501R11/98—November 98—Printed in USA—© 1998 Square D—All Rights Reserved