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MASTERPACT® Universal Power

Circuit Breaker

Class 631

CONTENTS
Description Page
Introduction ............................................................................................................... 1
Advantages ............................................................................................................... 3
Description ................................................................................................................ 6
Control Units ............................................................................................................. 7
Accessories ............................................................................................................. 23
Switch ..................................................................................................................... 36
Trip Curves ............................................................................................................. 37
Wiring Diagrams ..................................................................................................... 42
Circuit Breaker Dimensions .................................................................................... 46
Appendix ................................................................................................................. 62
Introduction
Standard Compliance
n UL489: MP08 to MP50 circuit breakers and their accessories are Listed under UL files E63335,
E103955 and E113555
n UL1066/ANSI: MC08 to MC50 circuit breakers are UL Listed according to UL1066 (ANSI C37-13)
under file E161835
n International Standards: the MASTERPACT® circuit breaker has been designed to meet all the
major standards including:
o IEC 947-2 and related standards such as VDE, BS, EN, etc.
o JEC, JIS
n UL 1008: MP12, MP20 and MP30 circuit breakers are suitable for use in transfer switch
equipment
n Marine Applications:
o Homologated by Bureau Veritas
o Approved by Det Norske Veritas and Germanische Lloyd's
o Listed by Lloyd's Register of Shipping
o American Bureau of Shipping application
o UL marine

High Short-time Current Rating: Up to 100 kA for 1 sec.


The exceptional short-time rating of 75,000 A in a 3000 A frame and 100,000 A in a 4000 A frame
and above allows the circuit breakers to be fully selective up to their interrupting ratings.

100% Rated
The circuit breakers are designed for continuous operation at 100% of their current rating.

Other Performances
The UL 489 and UL1066 (ANSI C37-13) standard performance tests assure that the circuit breaker
has sufficient characteristics to be used in normal conditions. However, the circuit breaker exceeds,
without additional costs, the UL standard 1,500 operations required in endurance. The heavy-duty
mechanism and the contact design provide a mechanical endurance of 10,000 operations (approx.)
without maintenance (see page 64).

Tropicalization
The standard moisture and fungus protection ensure normal operation under extreme ambient
conditions. MASTERPACT circuit breakers comply with T2 tropicalization (IEC Standard 68-2-30);
relative humidity 95% at 113°F (45°C) and 80% at 131°F (55°C) (hot, humid climate). Salt spray
resistance as per IEC 68-2-11.

Poles
The 4-pole version is an efficient solution to ground fault problems created by incorrectly grounded
standby generators and incorrect transfer switching systems. By isolating the neutral of multiple
sources coupled together, 4-pole circuit breakers prevent ground faults from returning to the source
via unintended paths. Where unintended paths exist, ground fault sensing can become inaccurate or
create nuisance tripping.

Ampere Rating (A) 3-Pole 4-Pole


800 MP-MC MP-MC
1200 MP MP
1600 MP-MC MP-MC
2000 MP-MC MP-MC
2500 MP MP
3000 MP MP
3200 MC
4000 MP-MC MP (1)
5000 MP-MC MP (1)
6300 MP (1)
(1) Not UL Listed.

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11/98 ©1995 Square D—All Rights Reserved
Introduction

Ratings
Type Ampere Rating (A) Sensor Ratings (A)
MP/MC08 800 250–400–600–800
MP12 1200 800–1200
MP/MC16 1600 1200–1600
MP/MC20 2000 1600–2000
MP25 2500 2000–2500
MP30 3000 2500–3000
MC32 3200 2500–3200
MP/MC40 4000 2500–3000–4000
MP/MC50 5000 4000–5000
MP63 6300 5000–6300

Interrupting Ratings
UL489/NEMA AB1
Type Rating (A) 480 Vac 600 Vac Short-time
Standard Interrupting Rating
MP08 H1 800 65 kA 65 kA 50 kA
MP12 H1 1200 65 kA 65 kA 50 kA
MP16 H1 1600 65 kA 65 kA 50 kA
MP20 H1 2000 75 kA 75 kA 75 kA
MP25 H1 2500 75 kA 75 kA 75 kA
MP30 H1 3000 75 kA 75 kA 75 kA
MP40 H1 4000 100 kA 100 kA 100 kA
MP50 H1 5000 100 kA 100 kA 100 kA
MP63 H1 6300 (1) 100 kA 100 kA 100 kA
High Interrupting Rating
MP08 H2 800 100 kA 65 kA 50 kA
MP12 H2 1200 100 kA 65 kA 50 kA
MP16 H2 1600 100 kA 65 kA 50 kA
MP20 H2 2000 100 kA 75 kA 75 kA
MP25 H2 2500 100 kA 75 kA 75 kA
MP30 H2 3000 100 kA 75 kA 75 kA
MP40 H2 4000 125 kA 100 kA 100 kA
MP50 H2 5000 125 kA 100 kA 100 kA
MP63 H2 6300 (1) 150 kA 100 kA 100 kA
(1) Not UL Listed.

UL1066/ANSI C37–13/NEMA SG3


Type Rating (A) 508 V 635 V Short-time
Special Interrupting Rating
MC08 N1 800 50 kA 50 kA 42 kA
MC16 N1 1600 50 kA 50 kA 50 kA
Standard Interrupting Rating
MC08 H1 800 65 kA 65 kA 50 kA
MC16 H1 1600 65 kA 65 kA 50 kA
MC20 H1 2000 65 kA 65 kA 65 kA
MC32 H1 3200 65 kA 65 kA 65 kA
MC40 H1 4000 100 kA 100 kA 100 kA
MC50 H1 5000 100 kA 100 kA 100 kA

2
©1995 Square D—All Rights Reserved 11/98
Advantages

Drawout Circuit Breaker Design


n The drawout assembly mechanism allows the circuit breaker to be racked in four positions
(connected, test, disconnected and withdrawn).
n The closing and opening push buttons, the racking handle and racking mechanism are accessible
through the front door cutout. Therefore the circuit breaker can be disconnected without opening
the door and accessing live parts. Safety shutters can be provided as an option for protection from
06313003
live parts when the circuit breaker is removed.

06313005
06313004
Connected Position Test Position Disconnected Position

True Two-step Stored Energy Mechanism


The closing time is less than five cycles. The circuit breaker is operated via a stored-energy
mechanism which can be manually or motor charged. Closing and opening operations can be initiated
either from the local push buttons on the circuit breaker front face or by remote control.
O–C–O cycle is possible without recharging.

Designed for No Maintenance...


The circuit breaker has fewer parts (by a factor of at least five) than conventional circuit breakers
while performing the same functions. This leads to greatly enhanced reliability and reduction in
maintenance. Under normal operating conditions, according to standards and controlled by tests, the
circuit breaker does not require maintenance.

…But Exceeds Standards with an Easy and Reduced Maintenance


It is easy to remove the arc chutes and visually inspect the contacts and wear indicator. The operation
counter (spring-charging motor option) can also indicate when inspections and possible maintenance
should be done. After operating conditions exceeding those given by standards, it is possible to
extend the circuit breaker life by:
n Replacement of arc chutes and spring charging motor by the user.
n Replacement of main contacts by an after sale service team.
Note: See pages 62–63 for additional information.
06313007
06313006

Contact Good Contact Worn


(Circuit Breaker Closed) (Circuit Breaker Closed)

3
11/98 ©1995 Square D—All Rights Reserved
Advantages

Single Design up to 6300 A


All frame sizes have been designed with the same technology featuring identical depth and door
cutouts, and common control units and accessories.

63 40-50 32 08-30
06313008

IG LI
LIG
I
reset V G
push to reset LG
L off

masterpact
I I M08 H2

I1 I2 I3 O circuit breaker
push ON 3 pole
90%
push OFF 600V 50/60Hz

STR 58 U
frame size 2000A
operation
suitable for continious
in a minimum
cubical
50% at 100% rating by W21 by D14.1/4
inches
space H17.5 not required
ventilation is

20% discharged
O OPEN
E63335 List.
UND. LAB. O
tr 240 CIRCUIT BREAKER
Ir 120

Io=3000A .88
.9 .92
.95 60 00000 Doles. Issue
N° LM-8792

90 480
.98 30
%Ir .85
1
15
.8 at 1,5Ir NEMA
105 cat. no. 54775 xIo
for masterpact
In = 6000A
tm.4 interrupting rating
amps
max RMS sym
with sensors
Im .3
4 5 .2
3
6 .3
Volts Amps
8 .2
.1 240 100K
2
10
.1 0
480 100K
1.5 off
xIo on I t
2

600 65K
I 8 12

Ir : 6 17
t
22
Ir fault 4
Im : 2 off
xIn T
tr th : th .4 .4
Ih 600 .3
500
800 .3
Ih
Im fault 400 690V 50/60Hz
fault
tm 1000 .2
.1
.2
IEC 957-2 rating
320 .1
th I 250
1200
on I t
2 off interrupting 75KA
A
R Icu 380/440V 75KA
i Ic2.8 660V
Ic1 .9 .93
.85 75KA
+S– .95 .7
.9
Icu 380/440V 75KA
.86
.95 660V
short time rating
.98 .6
.85 1
test .5 sec.
Icw=75KA 0.5
1
.8 xIr
xIr
–T+

F test

connected
test

disconnected

Field-installable Accessories
n As the installation develops and changes, the circuit breaker can develop and change with it.
Most accessories are field-installable, without losing the UL Listing mark, without any adjustment
and with only the aid of a screwdriver.
n The uniform design of the circuit breaker line allows these accessories to be common for the
whole line.
06313009

Front Connection of Secondary Circuits


All accessory terminals are located on a connecting block which is accessible from the front even
with the circuit breaker in the test or disconnected position. This is particularly useful for field
inspection and modification.
06313010

4
©1995 Square D—All Rights Reserved 11/98
Advantages

Disconnecting through Door


The racking handle and racking mechanism are accessible through the front door cutout.
Disconnecting the circuit breaker will therefore be possible without opening the door and giving
access to live parts.

Isolation Function by Positive Indication of Contact Status


The mechanical indicator is truly representative of the status of all three main contacts.

Segregated Compartment
Once the front cover has been removed to provide access to the auxiliary compartment, the main
contacts remain fully isolated. Furthermore, interphase partitioning allows full insulation between
each pole even if the front cover has been removed.

Reinforced Insulation
Two insulation barriers separate the front of the circuit breaker from main circuits.
06313011

5
11/98 ©1995 Square D—All Rights Reserved
Description

1 2 3 Description
1. Arc chamber and terminal covers
06313012

2. Accessories and control unit front


connecting block
3. Position carriage switches
4 4. Opening coils
5. Arc chute
5 6. Spring charging motor
7. Front cover
8. Control unit
9. Racking crank
13 10. Pull-out handgrip
12 11. Retractable rails
12. Handling handgrip
11 6
13. Safety shutters
10

8 7

11 12 Front View
1. Charging handle
2. Manual opening push button
06313013

3. Manual closing push button


I
IG LI
LIG 4. Stored energy mechanism status indicator
push to reset
reset V
LG
L off
G

1
(charged or discharged)
I
I
MER
masterpact
MP20
H1
LIN GERIN
2 5. Main contact position indicator (open or
O
closed)
I3 r
I1 I2 circuit breake
push ON 3 pole z
90%
push OFF 600V 50/60H

STR 58 U frame size 2000A 3


50%
suitable for continious
at 100% rating
operation
in a minimum
cubical
by W21 by D14.1/4
space H17.5 not required
ventilation is
inches
6. Disconnected position locking (key
discharged
20%

Io=3000A
Ir
.88
.9 .92
.95 60
tr 120 240
O
OPEN
00000
E63335
UND. LAB. O

Doles. Issue
List.
CIRCUIT BREAKER
N° LM-8792
4 interlock)
90 480
.98 30
interrupting rating
%Ir .85
1
15
.8 at 1,5Ir

7. Disconnected position padlocking


amps
max RMS sym
105 cat. no. 54775 xIo
for masterpact
In = 6000A
tm.4
with sensors
Im 4 5
.3
.2
Volts Amps

5
3
6 .3 240 75K
8 .2
.1 480 75K
2
1.5 10
.1 0
off
600 75K
on I t
2

xIo

8. Drawout position indicator showing that the


75KA
I 8 12 short time rating
Ir : 6 17
t
22
Ir fault 4
Im : 2 off
xIn T

circuit breaker is in the connected, test or


tr th : th .4 .4
Ih 600 .3
500
.3 z
690V 50/60H
800
Ih 400
fault
Im fault
1000 .2
.2 IEC 957-2 rating
interrupting
tm 320 .1
.1 75KA
Icu 380/440V
1200
th on I t off
2
I 250
A 75KA
R
i Ic2.8 660V 75KA

disconnected position
.85
Icu 380/440V
Ic1 .9 .93 .9
+S– .95 .7 75KA
.86 660V
.85
.98 .6
.95
short time rating
1 sec.
Icw=75KA 0.5
test 1
.5
.8 xIr
xIr
–T+

F test
9. Racking crank storage
10. Door escutcheon
6
11. Fault indicator and reset button
connected
test 12. Open position locking (key interlock)
d
disconnecte

10 9 8 7

6
©1995 Square D—All Rights Reserved 11/98
Control Units

The circuit breaker can be equipped with a microprocessor-based, electronic control unit which
06313014

provides all the traditional protection of the universal power circuit breaker (long-time, short-time,
instantaneous and ground-fault) plus other built-in functions:
n RMS sensing (standard)
n Alarm switch (standard)
n Overcurrent trip switch (standard)
n Interchangeable rating plugs (on STR28DP, STR38SP and STR58UP)
n Thermal memory and I2t ramp (standard on STR 38-58 control unit)
n Defeatable instantaneous (standard on STR 38-58 control unit)
n Zone-selective interlocking for ground-fault and short-time (option)
n Current and load meter (option)
n Load-monitoring outputs (option)
n Fault indicators (option)
n Communication ability (option)

Control Units STR 18M STR 28D STR 38S STR 58U
Basic Features
Long-time (1) Setting Adjustable Adjustable Adjustable
Delay Fixed Fixed Adjustable
Short-time Pickup Adjustable Adjustable
Delay Adjustable Adjustable
Instantaneous Adjustable Adjustable Fixed (2) Adjustable (2)
Test Receptacle Standard Standard Standard
Additional Features (Options)
Ground-fault Protection (3) n n
Built-in Ammeter n n n
Fault Indicators n n
Segregated Alarm Switch n
Zone-selective Interlocking n
Load Monitoring n
Communication Outputs n
(1) Long-time pickup at 1.1 current setting.
(2) Defeatable on N1 and H1 types.
(3) Two types: residual sensing (T) or residual source ground return (W).

7
11/98 ©1995 Square D—All Rights Reserved
06313015
Control Units

STR 28D Control Unit for General Application


push to reset 1
1. Mechanical pop-out type fault indicator and reset button:
n Indicates that a fault trip has occurred
n Prevents closing of the circuit breaker after fault until reset
2. Ammeter (LCD digital display)
2 3. Ammeter selector used to read:
n Phase currents (1, 2, 3, N)
I1 I2 I3 I
3 n Or the phase with the highest load current (max.)
90%
4 4. Load indication (bar graph in % of current setting)
5. Sensor rating
STR 28 D 6. Rating plug (on STR 28DP)
50% 5
7. Long-time current setting
8. Instantaneous pickup
20%
9. Local and remote pre-trip alarm:
Ir
.9 .92
6 n LED on at 90% of current setting
90
%Ir
.88 .95

.98
7 n LED flashing on overload (1)
105 .85
.8 1
xIo n Remote indication by static contact
Im
3
4 5
6
8 10. Available spaces for setting identification
2
1.5 10
8
11. Test receptacle
xIr

t
9
Ir :
Ir 10 Overcurrent Protection—RMS Sensing
Im :

Long-time Current Setting STR 28DP: 0.8 to 1 x Rating Plug (Pickup at 1.1 x Setting)
Im
STR 28D: 0.4 to 1 x Current Sensor (Pickup at 1.1 x Setting)
Max. Delay Fixed: 7.5 sec. at 6 x Current Setting
i
+ – Rating Plug Current Sensor Plug Rating
test 11 250 A 250–200–150–125 A
400 A 400–300–250–200 A
600 A 600–500–400–300 A
800 A 800–600–500–400 A
1200 A 1200–1000–800–600 A
1600 A 1600–1200–1000–800 A
2000 A 2000–1600–1200–1000 A
2500 A 2500–2000–1600–1200 A
06313016

t 3000 A 3000–2500–2000–1600 A
3200 A 3200–3000–2500–2000–1600 A
4000 A 4000–3200–3000–2500–2000 A
5000 A 5000–4000–3200–3000–2500 A
Long-time Setting
6300 A 6300–6000–5000–4000–3200–3000 A
Instantaneous Pickup 1.5 to 10 x Current Setting
Built-in Ammeter (Optional)
Option I Values Displayed Phase 1, 2, 3, Max., Neutral Current
Accuracy ±1.5 % (2)
Instantaneous Bar Graph Indication Phase 1, 2, 3—10% Steps
Control Power Not Required (3)
Fault or Alarm Indicators
Not Discriminated Local Pop-out Type Indicator and LED Pre-trip Alarm
Remote Overcurrent Trip and Pre-trip Alarm Switches
(see pp. 14–15)
I
(1) According to time-current curves: between 105% and 120% of current setting.
(2) Total accuracy including current sensors: ±4.5%.
(3) Control power not required for loads greater than 20% of current sensor. Required for load less than 20%
of current sensors if maximum demand memory requested (see diagram on p. 43).

Note: Io: Rating plug tm: Short-time delay


In: Sensor rating I: Instantaneous pickup
Ir: Long-time pickup Ih: Ground-fault pickup
tr: Long-time delay th: Ground-fault delay
Im: Short-time pickup

8
©1995 Square D—All Rights Reserved 11/98
Control Units

STR 38S Control Unit for Selective Application


06313017

push to reset 1
1. Mechanical pop-out type fault indicator and reset button:
n Indicates that a fault trip has occurred
n Prevents closure of the circuit breaker after fault until reset
2. Ammeter (LCD digital display)
2 3. Ammeter selector used to read:
n Phase currents (1, 2, 3, N, ground)
I1 I2 I3 I 3 n Or the phase with the highest load current (max.)
90% 4 4. Load indication (bar graph in % of current setting)
5. Sensor rating
STR 38 S
6. Local and remote pre-trip alarm:
50% 5
n LED on at 90% of current setting
n LED flashing on overload (1)
20%
6 n Remote indication by static contact
Ir
.9 .92
7 7. Rating plug (on STR 38SP)
90
%Ir
.88

.85
.95

.98
8 8. Long-time current setting
105
.8
xIo
1
9 9. Short-time pickup
Im tm
.4 .3
3
4 5
6 .3 .2
10 10. Short-time delay
2
1.5
xIr
10
8 .2
.1 0
.1

on I2t off
11. Instantaneous ON/OFF selector
t I 11 12. Available space for setting identification
Ir :
Ir fault
Im :
12 13. Ground-fault (option T) pickup
tr
th :
max.
xIn
off
13 14. Ground-fault (option T) time delay
Ih th T
Ih
fault Im fault 400
500 600
800 .3
.4 .4
.3
14 15. Local (option F) fault indicators consisting of built-in light emitting
tm
th
I
320
250
1000 .2
1200 .1 .1
.2
diodes; fault indicators differentiate the three causes of tripping:
A on I2t off

overcurrent
i
15 overload, short circuit and ground fault, if any
+ –
test 16 16. Test receptacle

ground
+ 17. Fault indicator saving battery (option PIL)
F
18. Fault indicator reset or battery test button
18 test
17 19. Fault indicator reactivating button (option PIL) (2)
19
Overcurrent Protection—RMS sensing
Long-time Current Setting STR 38SP: 0.8 to 1 x Rating Plug (Pickup at 1.1 x Setting)
STR 38S: 0.4 to 1 x Current Sensor (Pickup at 1.1 x Setting)
Delay Fixed: 7.5 sec. at 6 x Current Setting
06313018

t Thermal Memory as Standard


Rating Plug 4 to 6 Rating Plugs Available Per Sensor Rating: See STR 28D Control Unit, p. 8
Short-time Pickup 1.5 to 10 x Current Setting
Delay Bands 0–0.1–0.2–0.3–0.4 with I2t OFF
Long-time Setting
0.1–0.2–0.3 with I2t ON
Instantaneous Pickup High-set Fixed Type (3)—Defeatable on N1 and H1 Types
Ground-fault Protection (Option T or W) (4)
Pickup 0.1 x Current Sensor to 1200 A (5)
Delay Band 0.1–0.2–0.3–0.4 with I 2t Ramp ON/OFF Switch
Ground-fault Short-time
Pickup Pickup Fault Indicators (Option F)
Ground-fault Short-time Delay Not Discriminated Local Mechanical Pop-out Type Indicator and LED Pre-trip Alarm
Delay
Remote Overcurrent Trip and Pre-trip Alarm Switches (see pp. 14–15)
Discriminated Local With Option F (see p. 14)
Instantaneous
Built-in Ammeter (Option I)

I Values Display Phase 1, 2, 3, Max., Neutral and Ground Current


Accuracy ±1.5% (6)
Bar Graph Indication Phases 1, 2, 3—10% steps
Control Power Not Required (7)
(1) According to time current curves: 105% to 120% of current setting.
(2) With PIL option, fault indicator lights (15) will light up only when this button is pushed in.
(3) See values on pp. 38–40.
(4) Residual scheme (T). The maximum ground-fault pickup meets 1999 National Electrical Code paragraph
230-95 (a) (not exceeding 1200 A). Source Ground Return scheme (W) on request.
(5) 0.1 minimum pickup requires 24 Vdc external power.
(6) Total accuracy including current sensors: ±4.5%.
(7) Control power not required for loads greater than 20% of current sensor. Required for loads less than
20% of current sensor if maximum demand memory requested (see diagram, p. 43).

9
11/98 ©1995 Square D—All Rights Reserved
Control Units
06313019

V
1 STR 58U Control Unit for Universal Application
I+T L+I
push to reset reset V
L+T
I L+I+T

T
2 1. Mechanical pop-out type fault indicator and reset button:
L off
n Indicates that a fault trip has occurred
n Prevents closure of the circuit breaker after fault until reset
2. Switch selector for the type of fault to be remotely indicated and reset
3 flat push button (see option FV, p. 15)
3. Ammeter (LCD digital display)
I1 I2 I3 I 4 4. Ammeter selector used to read:
90%
5 n Phase currents (1, 2, 3, N, ground)
n Or the phase with the highest load current (max.)
STR 58 U
5. Load indication (bar graph in % of current setting)
50% 6
6. Sensor rating
7
7. Local and remote pre-trip alarm:
20% 8 n LED on at 90% of current setting
Ir
.9 .92 120
tr
240
9 n LED flashing on overload (according to time current curves: 105%
90
%Ir
.88 .95 60
10 to 120% of current setting)
.98 30 480
105 .85
.8 1 15 11
xIo at 1.5Ir
n Remote indication by static contact
Im tm
3
4 5
6 .3
.4 .3
.2
12 8. Rating plug (on STR 58UP)
τ tr
norm
min.
2
1.5
xIr
10
8 .2
.1 0
.1

on I2t off
9. Long-time current setting
t I
12 14
13 10. Long-time delay setting
Ir :
Ir fault
Im :
8

4 22
19
14 11. Short-time pickup
tr xIn
2 Max. 15 12. Short-time delay
21 th :
Ih 1200A Max th T
Ih
fault Im fault
500
400
600
800 .3
.4 .4
.3
16 13. Thermal memory min./max. selector
tm
th
I
320
250
1000 .2
1200 .1 .1
.2
17 14. Instantaneous pickup
A on I2t off

overcurrent
i Ic1
.9 .93
Ic2
.8 .85
R 15. Ground-fault (option T or W) pickup
+ –
test
.86

.85
.95

.98 .6
.7 .9
16. Ground-fault (option T or W) time delay
.95

ground
+ .8
xIr
1 .5
xIr
1
18 17. Available space for setting identification
22 F 19 18. Load monitoring (option R) pickups (see p. 16)
test
20 19. Test receptacle
23 20. Fault indicator saving battery (option PIL)
21. Local (option F) fault indicators consist of built-in light emitting diodes
which differentiate the three causes of tripping: overload, short circuit
and ground fault, if any
22. Fault indicator reset or battery test button
23. Fault indicator reactivating button (with PIL option, fault-indicator
lights (21) will only light up when this button is pushed in)

10
©1995 Square D—All Rights Reserved 11/98
Control Units

t
06313020

Overcurrent Protection—RMS Sensing


Long-time Current Setting STR 58UP: 0.8 to 1 x Rating Plug (Pickup at 1.1 x Setting)
STR 58: 0.4 to 1 x Current Sensor (Pickup at 1.1 x Setting)
Delay Bands 0.94–1.88–3.75–7.50–15–30s at 6 x Current Setting
Long-time Pickup
Thermal Memory as Standard with Min./Max. Selector
Rating Plug Current Sensor Plug Rating
Long-time Delay
250 A 250–200–150–125 A
400 A 400–300–250–200 A
600 A 600–500–400–300 A
Ground-fault
Pickup 800 A 800–600–500–400 A
Short-time Pickup 1200 A 1200–1000–800–600 A
Ground-fault
Delay Short-time Pickup 1600 A 1600–1200–1000–800 A
2000 A 2000–1600–1200–1000 A
Instantaneous Pickup 2500 A 2500–2000–1600–1200 A

I 3000 A 3000–2500–2000–1600 A
3200 A 3200–3000–2500–2000–1600 A
4000 A 4000–3200–3000–2500–2000 A
5000 A 5000–4000–3200–3000–2500 A
6300 A 6300–6000–5000–4000–3200–3000 A
Short-time Pickup 1.5 to 10 x Current Setting
Delay bands 0–0.1–0.2–0.3–0.4 with I2t OFF
0.1–0.2–0.3 with I2t ON
Zone-selective Interlocking with Option Z (see p. 13)
Instantaneous Pickup Adjustable from 2 to Max. Value (1); Defeatable on N1 and
H1 Types
Ground-fault Protection (Option T or W) (2)
Pickup Delay Band 0.1 x Current Sensor to 1200 A (3)
0.1–0.2–0.3–0.4 with I2t Ramp ON/OFF Switch
Zone-selective Interlocking with Option Z (see p. 13)
Fault Indicators (Option F)
Not Discriminated Local Mechanical Pop-out Type Indicator and LED Pre-trip Alarm
Remote Overcurrent Trip and Pre-trip Alarm Switches (see pp. 14–15)
Discriminated Local With Option F (see p. 14)
Remote With Option FV (see p. 15)
Built-in Ammeter (Option I)
Values Display Phase 1, 2, 3, Max., Neutral and Ground Current
Accuracy ±1.5% (4)
Bar Graph Indication Phase 1, 2, 3—10% Steps
Control Power Not Required (5)
Load Monitoring (Option R)
Inverse Time Alarm Pickups Ic1 = 0.8 to 1 x Current Setting
Ic2 = 0.5 to 1 x Current Setting
Time delay See Curve, p. 41
Outputs for Communication through DIGIPACT® System (Option C)
Transmitted Values Entire Settings of the Trip Unit
Circuit Breaker Status: Open, Tripped, Closed
Alarms: Overload, Type of Fault, Internal Watchdog (6)
Ammeter Values: Phase, Neutral, Ground, Max. Currents
(1) See values on pp. 38–40.
(2) Residual scheme (T). The maximum ground-fault pickup meets 1999 National Electrical Code paragraph
230-95 (a) (not exceeding 1200 A). Source Ground Return scheme (W) on request.
(3) 0.2 minimum pickup only with external power.
(4) Total accuracy including current sensors: ± 4.5%.
(5) Control power not required for loads greater than 20% of current sensors. Required for loads less than
20% of current sensor if maximum demand memory requested (see diagram, p. 43).
(6) Internal watchdog: Control unit internal temperature.

11
11/98 ©1995 Square D—All Rights Reserved
06313182
Control Units

push to reset
Thermal Memory

Purpose
The thermal memory function allows an optimization of cables or bus bar protection in case of low
90%
I1 I2 I3 amplitude repetitive faults. Such faults can be due to repetitive motor startings, fluctuating load or
subsequent closing after a fault.
STR 58 U
50%

20%
Traditional electronic protection has no effect when facing such repetitive faults because the
Ir tr duration of each overload above the pickup setting is too short to achieve effective tripping.
xIn xIo at 1.5Ir
Nevertheless, each overload involves a temperature rise in the installation, the cumulative effect of
Im tm
which could lead to overheating of the system.
xIo
t I
Principle
xIn
Ih th T
DANGER
xIn
i Ic1 Ic2
HAZARD OF ELECTRICAL SHOCK, BURN
R

test

F
xIr xIr
OR EXPLOSION.
test

Use "min" position for emergency only when


closing on fault is absolutely necessary.
Failure to observe these precautions will
cause death, personal injury or electrical
shock.

The thermal memory function remembers and integrates the thermal heating caused by each pickup
setting overrun. Before tripping, the integrated heating value will reduce the associated time delay
and, therefore, the reaction of the control unit will be closer to the real heating of the power network
system. After tripping, the memory will also reduce the time delay when closing the circuit breaker
on fault.
06313183

06313184

I Temperature

Pickup Setting

t t

STR Trip Units


The STR 38S and STR 58U trip units incorporate the thermal memory as standard:
n Before tripping on long-time and ground-fault protection (if provided)
n After tripping on long-time protection only, adjustable min./max. position for the STR 58U trip unit
is standard
The control unit measures the internal temperature rise of the circuit breaker by thermal resistors. The
cooling time constant of the memory is not fixed, but depends on the over-temperature condition.
06313185
06313186

I2 t I 2t

Trip Level Trip Level

t t
STR Trip Unit with STR Trip Unit without
Thermal Memory Thermal Memory

12
©1995 Square D—All Rights Reserved 11/98
06313021 Control Units

Main Circuit Breaker Neutral Sensor


Ground-fault protection may be applied on
3Ø4W or 3Ø3W circuits. On 3Ø4W circuits an
external neutral sensor must be used. This
neutral current sensor must have the same
ampere rating as the circuit breaker sensor.

06313023
T1 T2

S1 S2
Neutral

S1 T1
Ground-fault
Neutral CTs
S2 T2
Zone-selective Interlocking (ZSI)
Option Z on the STR58U control unit provides
Note: #18 to #14 AWG cables, max. length 90 ft./30m. selective interlocking on short time or ground
fault. A pilot wire links several trip units in the
distribution network, as shown in the opposite
figure. In the event of a fault, the trip unit will
A Z12
06313022

Z11
respond to the preset delay only if receiving a
Z22 Out signal from the downstream unit. If not receiving
Z21 In
a signal, the tripping will be instantaneous.
Therefore, the fault is cleared instantaneously
by the nearest circuit breaker: the thermal
1 stresses (I2t) in the network are minimized,
without any effect on the correct time-delay
coordination in the installation.
Fault 1
Circuit breaker A will clear the fault
instantaneously, regardless of its time-delay
setting.
B Z12 Z12 Z12
Z11 Out Z11 Out Z11 Out Fault 2
Z22 Z22 Z22
Z21 In Z21 In Z21 In Circuit breaker B will inform upstream circuit
breaker A that it is clearing the fault and will
prevent it from tripping instantaneously. Circuit
2 breaker A will trip at the end of its time delay
setting if the fault is not cleared during this time.
Note:
n Drawout circuit breaker terminals are
delivered with "in" terminals jumpered.
Remove the jumper when interlocking with a
downstream circuit breaker.
Z12 Z12
n The MASTERPACT circuit breaker may also
Z11 Out Z11 Out be interlocked with COMPACT® NS and CK
Z22 Z22
Z21 In Z21 In
type molded case circuit breakers with ZSI
option.
n Do not ground ZSI wiring.

Cable Size #18–#14 AWG/1.5mm2


Max. Length 90 ft./30 m
Wiring Twisted in Pairs One Turn per 4 in./10 cm
No. of Circuit Breakers Upstream: 2
Downstream: No Limit

13
11/98 ©1995 Square D—All Rights Reserved
Control Units

Fault Indicator (F)


06313024

push to reset

In addition to the mechanical fault indicator, this indicator differentiates the three causes of tripping:
overload, short circuit or ground fault, if any. Three light-emitting diodes indicate separately long-
time, short-time/ instantaneous and ground-fault trip. A flat push button allows resetting of the
90%
I1 I2 I3 indicator after tripping. A separate power supply is required to maintain the indication after tripping
of the circuit breaker. Two different possibilities are offered:
STR 58 U
50% n Connecting a reliable 24 Vdc control voltage on F1-F2. Auxiliary power module (AD) is used for
20%
other voltages. When the control source is considered as unreliable, a battery pack (BAT) is to
Ir tr be added to an AD power module.
xIo at 1.5Ir n From a built-in battery module. When no external control source is available, a built-in battery
Im tm
module may be ordered (option PIL). This module integrates battery testing and indicator
t I
xIo
reactivating buttons.
xIn

06313027
06313025

06313026
Ih th T
24 Vdc
1W
xIn
i Ic1 Ic2 R
+
test AD (1)
xIr xIr
F
AD (1)
test
+
BAT
+

F1 F2 F1 F2 F1 F2

(1) AC: 120 V, 60 Hz


DC: 24–48–125 Vdc

Configuration with Reliable Configuration with


Control Voltage Interruptible Control Voltage

Alarm Indicator Pre-trip Alarm Switch (ALR)


06313028

push to reset

Delivered as standard with control unit. The alarm indicator is a fixed, front face light-emitting diode
which operates as follows:
n Fixed when the current exceeds 90% of the current setting.
I1 I2 I3 n Flashing on overload: according to time-current curves, 105% to 120% of current setting.
90%
The pre-trip alarm switch is a static contact which closes when in the overload zone, up to the
50%
STR 58 U
tripping of the circuit breaker. This contact can be used for ultimate load shedding, alarm before
ALR
tripping, etc.
20%

Ir tr

Output Characteristics 0.1 A/240 Vac (Optical Triac)


xIo at 1.5Ir
Im tm
Power Supply Not Required
xIo
t I

xIn
Ih th T

xIn
i Ic1 Ic2 R

test
xIr xIr
F

test

14
©1995 Square D—All Rights Reserved 11/98
Control Units

Overcurrent Trip Switch (SDE)


Delivered standard with control unit. In addition to the fault trip indicator/reset button, one SPDT
switch provides alarm/lockout information. This SPDT switch is operated only when the circuit
breaker is tripped by the control unit. When the circuit breaker is reset, the "a" switch (alarm) is
open and the "b" switch (lockout) is closed.

Output Characteristics SPDT 10 A/240 Vac


Power Supply Not Required
06313029

Fault

82 84

SDE

81

Segregated Trip Switch (FV)


06313030

push to reset

This switch works exactly as the standard overcurrent trip switch (SDE) except that a commutator
on the front face is used to choose the type of fault which will operate the contact: overload, short-
circuit, ground-fault, or any combination of these types. This option can be used in addition to the
I1 I2 I3
SDE switch for remote signalization of particular types of faults. A flat push button allows resetting of
90%
the indicator after tripping.
STR 58 U
50%

Output Characteristics 5 A/240 Vac


20%
Power Supply Required
Ir tr

xIo at 1.5Ir
Im tm Wired in parallel with the remote opening button which operates the shunt trip, the option FV
xIo contact provides an electrical interlock which prevents the circuit breaker from being closed after the
t I
pre-selected type of faults: for example the circuit breaker will be able to be remotely closed after
Ih
xIn
th T overload, but not after short circuit.
06313032
06313031

xIn
i Ic1 Ic2 R

test
xIr xIr Fault Remote
F Fault Open
test

V2

V2 C2

V MX
V

V1 C1
V1

15
11/98 ©1995 Square D—All Rights Reserved
06313033
Control Units

push to reset
Load monitoring (R)
Option R provides two independent static contacts which operate when the current exceeds
adjustable pickup limits:
n When the current exceeds the limit Ic1 (or Ic2), the contact C-R1 (or C-R2) closes following an
90%
I1 I2 I3 inverse time characteristic A.
n When the current drops below the limit Ic1 (or Ic2), the contact C-R1 (or C-R2) opens with
STR 58 U
50% constant time delay (10 seconds) B.
20%
These contacts can be used for load shedding, alarms, indications, etc.
Ir tr

xIo at 1.5Ir
Voltage 240 Vac max.
Im tm
Outputs 0.1 A triac
xIo
t I
06313034

xIn t
Ih th T

xIn
i Ic1 Ic2 R
Long-time
test
xIr xIr
F

test

B
A

Test Kits
Every control unit is equipped with a test receptacle that can be used with a test kit. Tests
performed by test kits are only functional tests designed to electrically test the operating integrity of
the control unit, the flux transfer device and the mechanical operation of the circuit breaker. Tests
are not designed to calibrate the circuit breaker. Calibration can only be done at the factory.
06313035

06313036

Mini Test Kit

Calibration Test Kit

16
©1995 Square D—All Rights Reserved 11/98
Control Units

Communication
MASTERPACT circuit breakers can be easily connected to a supervising personal computer using
the DIGIPACT® system. The following four functions can thus be provided:
n Indication:
o Status of the circuit breaker (on, off or tripped; connected or disconnected)
o Causes of tripping (overload, short circuit or ground fault)
n Monitoring:
o Operation of circuit breaker (open, closed or reset)
o Resetting a molded case circuit breaker (COMPACT NS and CK)
n Management:
o Control unit settings
o Pre-trip alarm
o Load monitoring status
o Control unit internal temperature alarm
o Number of operation cycles performed by the circuit breaker
n Metering:
o RMS value of the current in three phases

Communication with Supervision,


Personal Computer
06313037

MODBUS ®/JBUS

IN JBus
LIN GER
MERSV
pulsar

OK
BBus

com

24V
com

error
DIGIPACT DC150 POWERLOGIC ® POWERLOGIC
Data Concentrator Circuit Monitor Power Meter
error

1 3
N∞1
N∞1

Internal Bus

SC150 Indication and SC150 Indication and


Control Interface Control Interface

push
to
trip

push
push

COMPACT NS Circuit Breaker


with Communications-type
Auxiliary Switches, Motor
Operator and Carriage Switches

GERIN
MERLIN
9
multi
ATB1s

MASTERPACT Circuit Breaker MASTERPACT Circuit Breaker


with STR 58U Trip Unit and with STR 58U Trip Unit and
Communications Option Communications Option ATB MULTI 9 ® Interface
for C60 with Motor Operator

17
11/98 ©1995 Square D—All Rights Reserved
Control Units

SC150 Indication and Control Interface


06313038

Function
The SC150 indication and control interface is used to:
n Transmit to the DC150 data concentrator:
o Status information (on, off, tripped, tripped due to electrical fault, tripped due to ground fault)
for COMPACT CK and MASTERPACT circuit breakers or any other power circuit actuator
o The connected or disconnected status of withdrawable COMPACT CK and MASTERPACT circuit
breakers
o The status of any external contact
n Receive commands transmitted by a personal computer or programmable logic controller (PLC)
via the DC150 data concentrator (on, off and reset of the COMPACT CK and MASTERPACT
circuit breakers or any other power circuit actuator)
n Receive the information transmitted by the communications option on electronic control units
(STR43, STR53, STR55 and STR58) installed in COMPACT NS, COMPACT CK and
MASTERPACT circuit breakers:
o Trip-unit settings
o The RMS value of the current in the three phases and the neutral
o Current overloads
o The causes of tripping (overloads, short circuits or ground fault)
n Count the number of cycles carried out by the device

The SC150 interface is connected to:


n The DC150 data connector
n The auxiliary switches (OF, SD, SDE, SDV, CE, CD) on the circuit breaker with which the interface
is associated
n The motor operator for execution of the on, off and reset commands
n The communications outputs of the STR43, STR53, STR55 and STR58 control units installed in
COMPACT NS, COMPACT CK and MASTERPACT circuit breakers
A non-assigned digital input is available for other use. The SC150 interface is associated with a
single circuit breaker.

Important: The SC150 interface is used with COMPACT NS circuit breakers to:
n Remote to the user the information supplied by the communications option on STR43 and STR53
control units
n Actuate non-communicating motor operators
n Count the number of cycles carried out by the circuit breaker
Note: When associated with the SC150 interface, COMPACT NS circuit breakers are equipped with
standard auxiliary switches and motor operators. The SC150 indication and control interface is not
required with COMPACT NS circuit breakers equipped with communication-type auxiliary switches
or a communication-type motor operator.

Information or Function Managed by the SC150 Indication and Control Interface


Information Transmitted or Devices Associated with the SC150 Interface
Function Carried Out
Display Device Status: Circuit Breaker or Other Power-circuit Actuator
n On, Off + Standard OF Auxiliary Switches
n Tripped + Standard SD Auxiliary Switches (COMPACT Circuit Breakers)
n Tripped Due to Electrical Fault + Standard SDE Auxiliary Switches
n Tripped Due to Ground Fault + SDV Auxiliary Switches (COMPACT NS) or Output Contact of a Ground-fault Relay
n Connected or Disconnected Position + Standard CE and CD Auxiliary Switches
Remotely Control a Device (On, Off or Reset) COMPACT or MASTERPACT Circuit Breaker Equipped with Standard Motor Operator
Count the Number of Operating Cycles As Above
Display the Cause of Tripping and the COMPACT or MASTERPACT Circuit Breaker Equipped with STR43, STR53, STR55
Trip Unit Settings (Settings and Time Delays) or STR58 Electronic Trip Unit with Communications Option (COM)
Trip an Alarm for Long-time Fault As Above
Display the Value of the Current for Each Phase As Above
Display Internal Temperature of Switchboard PT100 Probe –4 to 212°F (–20 to 100°C)

18
©1995 Square D—All Rights Reserved 11/98
Control Units

SC150 Indication and Control Interface (continued)


Technical Data
Digital Inputs (24 V, Self-powered by the SC150 Interface)
O Auxiliary Switch One Input
F Auxiliary Switch One Input
SD Auxiliary Switch (Tripping) One Input
SDE Auxiliary Switch (Tripping Due to Electrical Fault) One Input
CE Auxiliary Switch One Input
CD Auxiliary Switch One Input
SDV Auxiliary Switch (Tripping Due to Ground Fault) One Input
Other Uses One Unassigned Input
Electrical Characteristics
Voltage (Supplied by SC150) 24 Vdc
Current (Supplied by SC150) 120 mA dc
Resistance in On-state < 30 mΩ
Resistance in Off-state > 10000 MΩ
Control Outputs
Opening One N.O. and N.C. Control Terminal
Closing One N.O. Control Terminal
Reset One N.O. Control Terminal
Note: The opening, closing and reset control signals delivered by
the SC150 interface are of the impulse type. The pulse
duration is one second for the closing signal and two
seconds for the opening and reset signals.
Voltage 100–440 Vac/24–250 Vdc
Interrupting Rating AC 2500 VA
DC 300 W Continuous/500 W for Two Seconds
Utilization Category AC15/DC13 as Defined by IEC 947-5
Operating Temperature Range –13 to 158°F (–25 to 70°C)
Storage Temperature Range –67 to 185°F (–55°C to 85°C)
Damp Heat Not in Operation (IEC 68-2-30) 6 cycles 77°F (25°C)/131°F (55°C)/RH 95%
Damp Heat in Operation (IEC 68-2-56) 2 days 86°F (30°C)/RH 93%
Salt Mist (IEC 68-2-52) Kb Test, Severity Level 2
Electromagnetic Compatibility Electrostatic Discharges Level 3
(IEC 1000-4-2)
Radiated Susceptibility Level 3
(IEC 1000-4-3)
Low-energy Conducted Level 4
Susceptibility (IEC 1000-4-4)
High-energy Conducted Level 4
Susceptibility (IEC 1000-4-5)
Conducted and Radiated Class A
Emissions (EN 50081-1)
Dimensions 2 x 4 x 6.5 in. (50 x 105 x 165 mm)
Weight 2.5 lb. (1 kg)
Degree of Protection (as Per IEC 529) Front Face IP30
Other Faces IP30
Connections IP20
Vibrations (Lloyd’s 1996) Fc Test 5–13.2 Hz: .04 in. (1 mm)
13.2–100 Hz: .03 oz. (0.7 g)
Wiring Diagram
See p. 44
Dimensions
See pp. 61

19
11/98 ©1995 Square D—All Rights Reserved
Control Units

DC150 Data Concentrator


06313039

Function
The DC150 data concentrator is used to:
n Centralize all the information supplied by the various communicating devices:
o Auxiliary switches and motor operator
o SC150 indication and control interface
n Make information available to a personal computer or programmable logic controller (PLC) via the
MODBUS/JBUS protocol
n Log status changes and tripping of the communicating circuit breakers in order to provide the
user with a list of time-stamped events
n Supply the 24 V and 15 V power required by the communicating devices and the internal bus
n Carry out addressing for the communicating devices
Each DC150 data concentrator can be connected to a maximum of 48 instrumented outgoing or
incoming circuits.

Information or Function Managed by the DC150 Data Concentrator


Information Transmitted or Devices Required to Display the Information or
Function Carried Out Carry Out the Function
Display Device Status: Circuit Breaker or Other Power-circuit Actuator
n On, Off, Tripped, Tripped Due to Electrical Fault, o COMPACT NS Circuit Breaker + Communicating Auxiliary Switches
Connected, Disconnected o COMPACT/MASTERPACT Circuit Breaker + SC150 Indication and Control
Interface
o COMPACT NS Circuit Breaker + Communicating Auxiliary Switches
o MULTI 9 Control Device + ATB Interface
n Tripped Due to Ground Fault o COMPACT NS Circuit Breaker + Vigi or Ground-fault Relay + SC150
Indication and Control Interface
Remotely Operate a Circuit Breaker n COMPACT NS Circuit Breaker + Communicating Motor Operator
(On, Off or Reset) n COMPACT/MASTERPACT Circuit Breaker + SC150 Indication and Control
Interface
n MULTI 9 Control Device + ATB Interface

Inhibit Reset Following Tripping Due As Above


to Electrical Fault
Select Operating Mode of Motor As Above + CLS150 Indication and Local Control Module
Operators (Local or Remote)
Measure Currents (Phases and Neutral) COMPACT/MASTERPACT Circuit Breaker Equipped with Electronic Control Unit
Comprising Communications Option + SC150 Indication and Control Interface
Count Number of Operating Cycles SC150 Indication and Control Interface
Display Causes of Tripping COMPACT/MASTERPACT Circuit Breaker Equipped with Electronic Control Unit
Comprising Communications Option + SC150 Indication and Control Interface
Display Trip Alarm for Long-time Fault As Above
Display Trip Unit Settings As Above
(Thresholds and Time Delay)

Accessories
Connection Cable for Internal Bus Cat. No. 50779 65 ft. (20 m)
or 50780 330 ft. (100 m)
Junction Block for Internal Bus Cat. No. 50778
RS485/RS232 Conversion Unit Cat. No. 50786
Connection to Personal Computer An RS232/RS485 converter is required for connection to a personal computer
equipped with an RS232 output to the MODBUS/RS485 bus.
06313041
06313040

06313116

06313042

RS232/RS485 Converter Junction Block Connector Internal Bus Cable

20
©1995 Square D—All Rights Reserved 11/98
Control Units

DC150 Data Concentrator (continued)

2 1 3 4 6 5 Description
1. LED indicating that address is correct

06313043
MERLIN GERIN
Digipact
2. LED indicating that address is incorrect
DC150
BBus JBus 3. LED indicating presence of 24 V power
OK com com 4. LED indicating communication on
error 24V error 7 internal bus
16
9600
19200
5. LED indicating MODBUS/JBUS
78 9
communication

AB
456
N°1

CD E
15 8

23
1 F
0

N°1 N°2
78 9 6. LED indicating MODBUS/JBUS error

AB
456
N°2

CD E
9
7. MODBUS/JBUS speed setting

23
1 F
0

14 8-9. Coding wheels for JBUS address


10 10. JBUS connector
11. Power supply connector
12. Internal bus connector
13. Confirmation button
13 12 11
14-15. Keys for DIGIPACT module addresses
16. Address display

Technical Data
Electrical Characteristics
Voltage 110–240 Vac/115–125 Vdc
Tolerance +10%–15%
Operating Temperature Range –13 to 158°F (–25 to 70°C)
Storage Temperature Range –67 to 158°F (–55 to + 70°C)
Electromagnetic Compatibility Electrostatic Discharges Level 3
(IEC 1000-4-2)
Radiated Susceptibility Level 3
(IEC 1000-4-3)
Low-energy Conducted Level 4
Susceptibility (IEC 1000-4-4)
High-energy Conducted Level 4
Susceptibility (IEC 1000-4-5)
Conducted and Radiated Class A
Emissions (EN 50081-1)
Protocol MODBUS/JBUS (Slave)
Speed 9600 or 19200 Baud
Data Format Eight Bits, No Parity, One Stop
Physical Link RS485 (2-Wire or 4-Wire)
Implemented MODBUS/JBUS Protocol Functions Read N Consecutive Bits Function 1 or 2
Read N Words Function 3 or 4
Write One Bit Function 5
Write One Word Function 6
Write N Bits Function 15
Write N Words Function 16
Weight 4 lb. (1.5 kg)
Degree of Protection (as Per IEC 529) IP30
IP20 (Connections)
Wiring Diagrams
See p. 45
Dimensions
See p. 61

21
11/98 ©1995 Square D—All Rights Reserved
Control Units

Sizing of the DIGIPACT Internal Bus


Sizing of the DIGIPACT internal bus depends on two factors:
n The number of devices on the bus
n The length of the bus

Number of Devices
As on any communications network, the number of devices that may be connected on the
DIGIPACT internal bus is limited. The maximum number of devices is calculated in terms of
"communication points." Each type of device represents a number of points indicated in the table
below. The total number of points for the various devices connected to a single bus must not exceed
100. If the required devices represent more than 100 points, simply add a second DIGIPACT
internal bus with a second DC150 data concentrator. The same sizing rules apply to the second bus
as well.

Communicating Device Number of Points


DC150 Data Concentrator 4
Communicating Auxiliary Switches OF, SD, SDE for COMPACT® NS Circuit Breakers 2
Communicating Motor Operator and Auxiliary Switches for COMPACT NS Circuit Breakers 2
Communicating Auxiliary Switches CE and CD for COMPACT NS Circuit Breakers 0
SC150 Indication and Control Interface 4
CLS150 Indication and Local Control Module Associated with:
n Communicating Auxiliary Switches 0
n Communicating Motor Operator and Auxiliary Switches 0
n SC150 Indication and Control Interface 0
PM150 Power Meter 4
ATB MULTI 9 Interface 2

Length of Bus
The table below indicates the cross-sectional area of the cable that must be used depending on the
total length of the bus.
Cross-sectional Area Maximum Length of Bus
0.03 in.2 (0.75 mm2) 660 ft. (200 m)
0.06 in.2 (1.5 mm2) 1310 ft. (400 m)
0.1 in.2 (2.5 mm2) 2300 ft. (700 m)

The total resistance of the two wires for the bus must be less than 12 ohms. If the bus is too long,
simply:
n Increase the cross-sectional area of the cable.
n Create two shorter buses for the installation (in this case, a second DC150 data concentrator
is required).

22
©1995 Square D—All Rights Reserved 11/98
Accessories

Location
Disconnected Terminal Connected
Position Block Position
Switches Switches

Auxiliary Overcurrent
Switches Trip Switch
06313046

Opening Coil

Closing Coil

Heavy Usage
Auxiliary
Switches

Ready to
Close Switch
V

I+T L+I
L+I+T
I
reset V
push to reset L+T
T

L off

I
I2 I3
I1

90%

STR 58 U

50%

20%
120
tr 240
Ir .9 .92
.95 60
.88
480
90 .98 30
%Ir .85 15
.8 1
at 1.5Ir
D xIo
CONNECTE
105
tm.4

Spring
.3
Im 4 5 .2
TEST 3
6 .3
.1
8 .2
CTED 2 .1 0

DISCONNE
1.5 10 off
on I t
2
norm xIr
τ tr

Charging
min.
I 14
12
19
t Ir : 8
22
Ir fault 4
Im : 2 Max.

Motor
xIn T
tr th : th .4
Ih 1200A Max
600
.4
.3
500 .3
800
Ih 400
Im fault .2
fault
tm 1000 .2
320 .1 .1
1200 off
on I t
2
th I 250
A R
i Ic2 .85
Ic1.9 .93
.8
.9
overcurrent .95 .7
+ – .86
.95
.98 .6
.85 .5 1
test .8 1 xIr
– + xIr
ground

F
test

Secondary Disconnects
Electrical accessories are UL Listed for field installation per UL file E113554. They are provided with
terminals and located on secondary disconnecting blocks above the circuit breaker:
n Fixed-mounted: By one or two connecting plugs (provided).
n Drawout-mounted: To terminal block A located in the front of the stationary assembly for easy
access. (This terminal block is then wired to another connection block B that operates
automatically to isolate the internal accessories when the circuit breaker is in the disconnected
position.)
A
06313044

06313010

Fixed-mounted Circuit Breaker Drawout-mounted Circuit Breaker

Additional Connections (BS):


Single connection only is allowed in the terminal block. Multiple connections have to be made by
adding extra terminals in the block located on the stationary assembly. The BS option consists of
five additional terminals.
Connection:
Accessory terminals are maintenance-free and may be connected by standard #18 to #14 AWG
copper wires. Cable strip length: 3/8 in. (10 mm).

23
11/98 ©1995 Square D—All Rights Reserved
Accessories

The MASTERPACT circuit breaker is equipped with a true two-step stored energy mechanism which
ensures fast opening and closing operations and complete open-close-open sequence without
recharging the mechanism. The MASTERPACT circuit breaker has manual actuators that include a
charging handle and push-to-open and push-to-close buttons. In addition, remote operation is
possible with the following field-installable accessories:
n Spring charging motor (MCH)
n Closing release (XF)
n Undervoltage trip device (MN) or shunt trip (MX) for opening
The manual operating mechanism can still be used in an emergency. The addition of the electrical
operating mechanism does not alter circuit breaker dimensions.

Spring-charging Motor (MCH)


06313047

The spring-charging motor automatically charges the stored energy mechanism (when the circuit
breaker closes) making O–C–O cycles possible without recharging. Opening and closing operations
are instantaneous.

Control Voltage (V) 60 Hz 120–240


DC 24–48–125
Consumption AC 180 VA
DC 180 W
Inrush Current 2 to 3 x In for 0.1 sec.
Charging Time 3 to 4 sec.
06313048

Spring
Charged

262 B4

CH

B1

Operation Counter (CDM)


With spring-charging motor option only. The operation counter is read from the front and gives the
total number of circuit breaker operating cycles.

Spring-charged Switch
This type "b" switch is closed when the spring is charged. It comes standard with the spring
charging motor and is provided with a common terminal.

Max. Current (A)


60 Hz 240 V 10
DC 125 V 0.5
250 V 0.25

24
©1995 Square D—All Rights Reserved 11/98
06313049 Accessories

Closing Coil (XF)


This device releases the circuit breaker closing mechanism when the spring is charged. The closing
coil is rated for continuous duty. The closing release is supplied on request and can be fitted even
on a manual operating mechanism.

06313050 Remote
Close

A4

XF

A1

Anti-pumping Function
When the closing coil (XF) is permanently energized, the circuit breaker remains in the open
position after it has been opened, either by manual or electrical operation. The circuit breaker can
only be closed if the closing coil is momentarily de-energized (see p. 32).
Note: This anti-pumping function can be disabled by series connecting a ready-to-close ("b" contact)
switch (PF) to the closing coil.

Circuit Breaker Closing Time Less Than 80 ms


Operating Voltage Range 0.85 to 1.1 x Rated Voltage
Control Voltage (V) 60 Hz 120–240
DC 24–48–125
Consumption (Inrush and Sealed) 60 Hz 20 VA
DC 15 W

25
11/98 ©1995 Square D—All Rights Reserved
Accessories

Opening Coils
Three types of voltage releases can be used for remote opening of the circuit breakers:
n Shunt trip (MX)
n Instantaneous undervoltage trip device (MN)
n Time-delayed undervoltage trip device (MNR)

Possible Combinations
Each MASTERPACT circuit breaker can be equipped with:
n One shunt trip (MX) + one undervoltage trip device (MN or MNR)
n Or two shunt trips (MX)
06313049

Shunt Trip (MX)


This release is rated for continuous duty and operates with control voltages between 85% and 110%
of its rating. However, when series connected with an "a" auxiliary switch, the shunt trip can be
operated with 55% or more of its rated voltage and can be used for ground-fault protection when
combined with a Class 1 ground-fault sensing element. The shunt trip is field-installable.

Control Voltage (V)


60 Hz 120–240–480
DC 24–48–125–250
Consumption (Inrush and Sealed)
AC 20 VA
DC 15 W
Operating Time 40 ms
06313051

Remote
Open

C2

MX

C1

Instantaneous Undervoltage Trip Device (MN)


This release instantaneously opens the circuit breaker when supply voltage drops below a value
between 35% and 70% of rated voltage. If the release is not energized, the circuit breaker cannot
be closed (either manually or electrically). Any attempt to close it will have no effect on the main
contacts. Closing is possible when the release voltage reaches 85% of its rated value. The
instantaneous undervoltage trip device is field-installable.
06313052

Remote
Open

D4

MN

D1

26
©1995 Square D—All Rights Reserved 11/98
Accessories

Time-delayed Undervoltage Trip Device (MNR) (1)


To prevent the circuit breaker from tripping in the event of transient voltage drops, this release has a
built-in adjustable time delay. If required, this time delay can be overridden by connecting an
external switch on an additional circuit (wired by the user). The undervoltage trip device is field-
installable.

MN MNR (1)
Control Voltage (V)
60 Hz 120 120
240 —
480 480
DC 24 —
48 —
125 —
250 —
Consumption (Inrush and Sealed)
AC 20 VA 20 VA
DC 15 W 15 W
Operating Time (s)
0.09 0.5–0.9–1.5–3
(1) Not UL Listed.

Heavy Usage Auxiliary Switches (OF)


06313053

Four SPDT switches with double break construction. They are directly operated by the main
contacts and ensure a large insulation distance in open position. They are therefore particularly
suitable for insulation of auxiliary circuits or reliable interlockings.
n "a" contacts are open when the circuit breaker is open and closed when the circuit breaker is
closed.
n "b" switches are closed when the circuit breaker is open and open when the circuit breaker is
closed.
See page 30 for operating diagrams. Auxiliary switches are field-installable.
06313054

Closed

Open

12 14 22 24 32 34 42 44

OF

11 21 31 41

27
11/98 ©1995 Square D—All Rights Reserved
06313055
Accessories

24 Additional Auxiliary Switches (OFSUP)


An external plate holds a set of 24 SPDT switches operated by means of a cable. They are
available only for drawout circuit breakers.

Standard Auxiliary Switches (O and F)


2a + 2b switches available as standard:
n "a" contacts are open when the circuit breaker is open and closed when the circuit breaker is
closed.
n "b" switches are closed when the circuit breaker is open and open when the circuit breaker is
closed.
See page 30 for operating diagrams.
06313056

Open Closed

212 222 234 244

F F O O

211 221 231 241

Ready-to-close Switch (PF)


This SPDT switch indicates that the circuit breaker is ready to close and that the following
conditions exist:
n The circuit breaker is open
n The stored energy mechanism is charged
n The control unit is reset
n The circuit breaker opening push button is neither locked nor padlocked
n The circuit breaker is in the fully-connected or test position
The switch is field-installable.
06313057

Ready-to-Close

252 254

PF

251

28
©1995 Square D—All Rights Reserved 11/98
Accessories

Connected Position Switches (CE)


A block of four SPDT switches operate when a drawout circuit breaker is in the connected position.
The switch block is field-installable.

Disconnected Position Switches (CD)


A block of two SPDT switches operate when a drawout circuit breaker is in the disconnected
position. The switch block is field-installable. See page 30 for operating diagrams.

Test Position Switch (CT)


One SPDT switch is operated only when the circuit breaker is in the test position. The switch is field-
installable.
06313058

06313059

Disconnected Position Switches (CD) Connected Position Switches (CE)


06313060

Disconnected

Connected Test

314 312 324 322 334 332 344 342 352 354 362 364 372 374

311 321 321 321 351 361 371

Connection by 1/4 in. Male Quick Connect Terminal

Current Ratings (A)


Voltage (V) Auxiliary Switch Ready-to-close Position Switch
Heavy Usage Standard 24 Additional Switch Connected Disconnected Test
60 Hz 240 10 15 15 12 15 15 15
480 10 (1) 6 6 6 6 6
600 6 3 3 3 3 3
DC 125 3 0.5 0.5 0.5 0.5 0.5
250 3 0.25 0.25 0.25 0.25 0.25
See page 65 for IEC voltage ratings.
(1) 8 A for MC08.

29
11/98 ©1995 Square D—All Rights Reserved
Accessories

Operating Diagrams

Auxiliary Switches
0 1 2

06313061
inch

0 1 2 3 4 5

mm
Fully Fully
Closed Open

Closed

Main Contact Position Open 13/8 in. (35 mm)


Between Contacts

Closed
a
.4 Open 3/8 in. (9.5 mm)
Between Contacts
Heavy Usage (OF) .1
b Open Closed in Open Position
.2

a
Standard (O) .1 .4 Closed Open

b
Standard (F) .1 .2 Open Closed

b
.4 Closed Open
24 Additional (OFSUP) .1
a Open Closed
.2

Note: Contacts are shown with the circuit breaker in the open position. Scale applies only to
distance between main contacts.

Position Switches
06313062

Disconnected Test Connected

Main Disconnect Connected


Position Isolation Distance (1 in. [25.4 mm] or More)

Secondary Disconnect Connected


Position Isolation Distance (1/2 in. [13 mm] or More)

b
.4 Open Closed
Connected Position .1
Switches (CE) a Closed Open
.2

b
.2 Open Closed
Disconnected Position .1
a Closed Open
Switches (CD) .4

b
.4 Open Closed Open
Test Position Switches .1
a Closed Open Closed
(CT) .2

Note: Position switches are shown with the circuit breaker in the connected position.

30
©1995 Square D—All Rights Reserved 11/98
Accessories

Push Button Locking Device (VBP)


This device prevents local manual operation of the circuit breaker by covering the opening and/or
closing the push buttons. This locking device can be locked by a padlock or a sealing lead.

Open Position Lock (VSKA)


A key interlock that locks the circuit breaker in the open position by holding the push button in its
depressed position. The key interlock is provided.
06313063

06313064
Push Button Locking Device (VBP) Open Position Lock (VSKA)
06313065

Door Interlock (VPEC)


This lock prevents the compartment door from being opened when the circuit breaker is in the
connected position. If the circuit breaker is put into the "connected" position with the door open, the
door can be closed without disconnecting the circuit breaker.
Note: For greater protection, this interlock can be used with racking interlock (VPOC) below.

Racking Interlock (VPOC)


This lock prevents racking in the circuit breaker when the door is open. (Insertion of the circuit
breaker racking crank is not possible when the compartment door is open.)

Disconnected Position Locking


The circuit breaker can be locked in the disconnected position by means of one to three padlocks
(padlocks not provided) or one key interlock (factory-mounted option VSKC). The key interlock is on
the stationary assembly and accessible with the cubicle door locked.
Note:
n Key interlock is of the captive key type, free when locked.
n By special order, locking may be possible on disconnected, test and connected positions
(VSKEC).

Spring Charge Interlock (VEAA)


This selection is for a device that prevents the circuit breaker or switch from being fully withdrawn
from its cradle when the closing spring is charged. It is standard for ANSI (UL1066) circuit breakers
and an option on others. The VEAA interlock is not compatible with undervoltage releases (MN,
MNR or MNRI).

31
11/98 ©1995 Square D—All Rights Reserved
Accessories

Mechanical Interlocks
n Disconnecting When Circuit Breaker Is Closed:
During any disconnecting attempt when the circuit breaker is closed, an interlocking device
ensures the tripping of the circuit breaker before the actual separation of the main disconnects.
The circuit breaker remains, however, operable in the other positions: test, disconnected and
withdrawn.
n Circuit Breaker Closing When Not Completely Connected:
The interlocking device mentioned above prevents closing of the circuit breaker if the connecting
operation is not completely achieved.
n Connecting Circuit Breaker When Door Opened:
VPEC and VPOC options prevent the compartment door from being opened when the circuit
breaker is in the connected position and from connecting the circuit breaker when the door is
open.

Electrical Interlocks
n Priority of Opening Orders (Standard):
Opening coils (undervoltage trip devices, shunt trip) and opening push button have priority over
the closing coils and closing push button.
n Mechanical Pop-out Type Indicator (Standard):
Under overcurrent or ground-fault conditions, the trip indicator located in the control unit will pop
out. It is not possible to close the circuit breaker until this trip indicator is reset. This standard
function can be disabled upon request.
n Anti-pumping Function (Standard):
In case the closing coil (XF) becomes permanently energized, the circuit breaker remains in the
open position A after it has been opened, either by manual or electrical operation. The circuit
breaker can be closed only if the closing coil is momentarily de-energized B.
Note: This anti-pumping function can be disabled by series connecting a "ready to close" (NC
contact) switch (PF) with the closing coil (XF).
06313066

Closing Coil

ON ON

OFF OFF B

Shunt Trip (same anti-pumping function with undervoltage trip device)

ON

OFF OFF

Circuit
Breaker Status

ON ON

Without
Anti-pumping
Function

OFF OFF A

32
©1995 Square D—All Rights Reserved 11/98
Accessories

Interlocking Rods and Cables


06313067

Two or three MASTERPACT circuit breakers can be mechanically interlocked by means of rods or
cables. This accessory is mountable on the right side of the circuit breaker. This adaptation can be
made on site without modifying the circuit breaker.
Mechanical Interlock Between Two or Three Stacked Circuit Breakers
This interlocking is obtained by the joining of:
n One adaptation block
n One or two adjustable and nonadjustable rods
Maximum distance between the two fixing surfaces of the devices: 35 in. (0.89 m)
Mechanical Interlocks Between Two Side-by-Side Circuit Breakers
This interlocking is obtained by the joining of:
n One adaptation block
n One set of adjustable cables with a maximum length of 78 in. (2 m)

Possible Mounting Arrangements Among Three Stacked Circuit Breakers


One use, power supplied by:
n Two transformers N1 and N2 which are connected in parallel
n Or one standby source G
06313068

N1 N2 G

Two uses, independently powered supply by two transformers N1 and N2, standby through a circuit
breaker or a connection tie switch, preventing the connection in parallel of the two current
transformers.
06313069

N1 N2
C

One use, power supplied by one group of transformers N1, N2 or N3 or of generators, preventing
any connection in parallel.
06313070

N1 N2 N3

33
11/98 ©1995 Square D—All Rights Reserved
Accessories

Safety Shutters (VO)


Comprising two independent parts, line and load side, the safety shutters automatically block
access to the main disconnects when the circuit breaker is in the disconnected, test or fully
withdrawn position.

Shutters Lock (VVC)


A factory-mounted movable and lockable slide (padlock not supplied) is used to:
n Lock the line or load shutters in the closed position
n Hold the line or load shutters in the open position
A support is provided at the back of the stationary assembly to hold the slide when not in use.
06313071

06313072

Safety Shutters Shutters Lock

Rejection Feature (VDC)


The rejection feature ensures that only the properly designated circuit breaker is matched with the
selected cradle assembly. It is made of two parts (one for the frame and one for the stationary
assembly), and allows 20 different combinations.
06313073

06313074

2 1 B A

3 C
4 D

5 E
6 F

Stationary Circuit Breaker


Assembly Frame

Possible Arrangements
Frame Stationary Frame Stationary
Assembly Assembly
A–B–C 4–5–6 B–C–D 1–5–6
A–B–D 3–5–6 B–C–E 1–4–6
A–B–E 3–4–6 B–C–F 1–4–5
A–B–F 3–4–5 B–D–E 1–3–6
A–C–D 2–5–6 B–D–F 1–3–5
A–C–E 2–4–6 B–E–F 1–3–4
A–C–F 2–4–5 C–D–E 1–2–6
A–D–E 2–3–6 C–D–F 1–2–5
A–D–F 2–3–5 C–E–F 1–2–4
A–E–F 2–3–4 D–E–F 1–2–3

34
©1995 Square D—All Rights Reserved 11/98
Accessories

Interphase Barrier (EIP)


Mounted between terminals of the stationary assembly, the interphase barrier prevents arc
prolongation to the circuit breaker in the event of a line side fault and isolates the circuit breaker
connections in insulated bus bar installations.

Transparent Cover (CB)


Hinged-mounted and locked with a milled head, this cover is designed to be installed on the door
escutcheon. It provides a higher degree of protection and is suitable for drawout or fixed-mounted
circuit breakers.
06313075

06313076

Interphase Barrier Transparent Cover

35
11/98 ©1995 Square D—All Rights Reserved
06313077
Switch

Ratings
Type Ampere Short-time Rating Short-circuit Withstand When
Rating (RMS Sym. Amperes) Protected by a MASTERPACT
(A) 600 Vac Max. Circuit Breaker (A)
Max. Frame (A) 600 Vac Max.
MP08 NA 800 50,000 800 50,000
MP12 NA 1200 50,000 1200 50,000
MP16 NA 1600 50,000 1600 50,000
MP20 NA 2000 50,000 2000 50,000
MP25 NA 2500 50,000 2500 50,000
MP30 NA 3000 50,000 3000 50,000
MP40 NA 4000 85,000 4000 85,000
MP50 NA 5000 85,000 5000 85,000
MP63 NA (1) 6300 85,000 6300 85,000
(1) Not UL Listed.

CAUTION

HAZARD OF EQUIPMENT DAMAGE.

This switch contains no overcurrent protection.


It is suitable for use at its ampere rating when
protected by a MASTERPACT circuit breaker
of the same ampere rating.

Failure to observe this precaution can


cause equipment damage.

Construction
The MASTERPACT switch is identical to the MP circuit breaker, except that the switch is not
equipped with current transformers or an actual control unit. However, it does have an STR08
dummy unit.

Accessories, Dimensions and Connections


Switch accessories, dimensions and connections are identical to those of the corresponding circuit
breaker, except that the overcurrent trip switch is not available with the switch version.

Page
Accessories 23
Wiring diagrams 42
Circuit Breaker Dimensions 46

36
©1995 Square D—All Rights Reserved 11/98
Trip Curves

Overcurrent Protection STR 28D Control Unit

10000
1000

2000

3000

4000
5000
6000
7000
8000
9000
100

200

300

400
500
600
700
800
900
70
80
90
06313078
.5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20 30 40 50 60
10000
9000 9000
8000 8000
7000 7000
6000 6000
5000 5000
4000 4000

3000 3000
Current Setting:
2000 STR 28D = 0.4–1 x Sensor Rating 2000
STR 28DP = 0.8–1 x Plug Rating

1000 1000
900 900
800 800
700 700
600 600
500 500

400 400

300 300

200 200

100 100
90 90
80 80
70 70
60 60
50 50
40 40

30 30

20 20
Time in Seconds

10 10
9 9
8 8
7 7
6 6
5 5

4 4

3 3

2 2

Instantaneous Pickup
1 I = 1.5–10 x Ir 1
.9 .9
.8 .8
.7 .7
.6 .6
.5 .5
.4 .4

.3 .3

.2 .2

.1 .1
.09 .09
.08 .08
.07 .07
.06 .06
.05 .05
.04 .04

.03 .03

.02 .02

.01 .01
.5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20 30 40 50 60
70
80

100
90

200

300

400
500
600
700
800
900
1000

2000

3000

4000
5000
6000
7000
8000
9000
10000

Multiple of Current Setting (Ir)

37
11/98 ©1995 Square D—All Rights Reserved
Trip Curves

Overcurrent Protection STR 38S Control Unit

100

100
70
80
90

70
80
90
06313079
.5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20 30 40 50 60 2 3 4 5 6 7 8 9 10 20 30 40 50 60
10000
9000 9000
8000 8000
7000 7000
6000 6000
5000 5000
4000 4000

3000 3000
Current Setting:
2000 STR 38S = 0.4–1 x Sensor Rating 2000
STR 38SP = 0.8–1 x Plug Rating
2

1000 1000
900 900
800 800
700 700
600 600
500 500

400 400

300 300

200 200

100 100
90 90
80 80
70 70
60 60
50 50
40 40

30 30

20 20
Time in Seconds

10 10
9 9
8 8
7 7
6 6
5 5

4 4

3 3

2 2
Short-time Pickup
Inst (*)
I2 t ON Im = 1.5–10 x (Ir)

1 1
.9 .9
.8 .8
.7 .7
.6 .6
.5 .5
.4 0.4 .4

.3
0.3 0.3 .3

.2 .2
0.2 0.2

.1 I2 t OFF 0.1 0.1 .1


.09 .09
.08 .08
.07 .07
.06
0 .06
.05 .05
.04 .04

.03 .03

.02 .02

.01 .01
100

2 3 4 5 6 7 8 9 10 20 30 40 50 60
70
80
90
100

.5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20 30 40 50 60
70
80
90

x Ir x In

(*) Instantaneous
Rating In (A) 630 800/1000 1200/1600 2000 2500 3000/3200 4000/5000/6300
Fixed Threshold I = In x … 28 28 24 20 14 12 10

38
©1995 Square D—All Rights Reserved 11/98
Trip Curves

Overcurrent Protection STR 58U Control Unit

100

100
06313080

70
80
90
70
80
90
.5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20 30 40 50 60 2 3 4 5 6 7 8 9 10 20 30 40 50 60
9000 9000
8000 8000
7000 7000
6000 6000
5000 5000
4000 4000

3000 3000
Current Setting:
2000 STR 58U = 0.4–1 x Sensor Rating 2000

STR 58UP = 0.8–1 x Plug Rating

1000 1000
900 900
800 800
700 700
600 600
500 500
400 400

300 300

200 200

100 100
90 90
80 80
70 70
60 60
50 50

40 40

30 30

20 20
Time in Seconds

10 10
9 9
8 8
7 7
6 6
5 5
4 Short-time Pickup 4
Im = 1.5–10 x (Ir)
3 3

Instantaneous Dial 2 2

Settings I 2 t ON
800/1000 A 1 1
.9 .9
H1: 2–4–8–12–14–19–22–Off .8 .8
.7 .7
H2: 2–4–8–12–14–19–22–Max.
.6 .6
1200/1600 A .5 .5
.4 0.4 .4
H1: 2–4–8–12–14–17–22–Off
H2: 2–4–8–12–14–17–22–Max. .3
0.3 0.3 .3

2000 A .2 .2

H1: 2–4–8–10–12–14–17–Off
0.2 0.2
H2: 2–4–8–10–12–14–17–Max.
.1 I 2 t OFF 0.1 0.1 .1
2500 A .09 .09
.08 .08
H1: 2–4–6–8–10–12–12–Off .07 .07
.06 .06
H2: 2–4–6–8–10–12–12–Max.
.05 .05
3000/3200 A Instantaneous Pickup
.04 .04
I = 2 x In Max (*)
H1: 2–4–6–8–10–10–10–Off .03 .03
H2: 2–4–6–8–10–10–10–Max.
.02 .02
4000/5000/6300 A
H1: 2–4–6–8–8–8–8–Off
H2: 2–4–6–8–8–8–8–Max.
.01 .01
100
100
70
80
90

70
80
90

.5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20 30 40 50 60 2 3 4 5 6 7 8 9 10 20 30 40 50 60

x Ir x In

(*) Instantaneous
Rating In (A) 630 800/1000 1200/1600 2000 2500 3000/3200 4000/5000/6300
Maximum Threshold I = In x 28 28 24 20 14 12 10

39
11/98 ©1995 Square D—All Rights Reserved
Trip Curves

Ground-fault Protection STR 38S–STR 58U Control Units

1000
100

200

300

400
500
600
700
800
900
06313081

.05
.06
.07
.08
.09

70
80
90
.1 .12 .15 .2 .3 .4 .5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20 30 40 50 60
1000 1000
900 900
800 800
700 700
600 600
500 Ground-fault Pickup 500
400 Ih = 0.1 x In 1200 A Max. 400

300 300

200 200

100 100
90 90
80 80
70 70
60 60
50 50
40 40

30 30

20 20

10 10
9 9
8 8
7 7
6 6
5 5
4 4

3 3

2 I 2t ON 2
Time in Seconds

1 1
.9 .9
.8 .8
.7 .7
.6 .6
.5 .5
.4 0.4 .4

.3
0.3 .3

.2 .2
0.2

.1
.09
I2t OFF .1
.09
.08 0.1 .08
.07 .07
.06 .06
.05 .05
.04 .04

.03 .03

.02 .02

.01 .01
.009 .009
.008 .008
.007 .007
.006 .006
.005 .005
.004 .004

.003 .003

.002 .002

.001 .001
1000
.05
.06
.07
.08
.09

.1 .12 .15 .2 .3 .4
70
80
90

.5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20
100

200

300

400
500
600
700
800
900

30 40 50 60

Multiple of Current Sensor (In)

40
©1995 Square D—All Rights Reserved 11/98
Trip Curves

Load Monitoring STR 58U Control Unit

1000
06313082

100

200

300

400
500
600
700
800
900
.05
.06
.07
.08
.09

70
80
90
.1 .12 .15 .2 .3 .4 .5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20 30 40 50 60
10000 10000
9000 9000
8000 8000
7000 7000
6000 6000
5000 5000
4000 4000

3000 3000
Current Setting
Ir = 0.8–1 x Plug Rating
2000 2000

1000 Ic1 = 0.8 1 x Ir 1000


900 900
800 800
700 700
600 600
500 500
Ic2 = 0.5 1 x Ir
400 400

300 300

200 200

100 100
90 90
80 80
70 tr1 = tr / 2 70
60 60
50 50
40 40

30 30
tr2 = tr / 4
20 20
Time in Seconds

10 10
9 9
8 8
7 7
6 6
5 5
4 4

3 3

2 2

1 1
.9 .9
.8 .8
.7 .7
.6 .6
.5 .5
.4 .4

.3 .3

.2 .2

.1 .1
.09 .09
.08 .08
.07 .07
.06 .06
.05 .05
.04 .04

.03 .03

.02 .02

.01 .01
1000
.05
.06
.07
.08
.09

70
80
90
100

200

300

400
500
600
700
800
900

.1 .12 .15 .2 .3 .4 .5 .6 .7 .8 .9 1 1.2 1.5 2 3 4 5 6 7 8 9 10 20 30 40 50 60

Multiple of Current Setting (Ir)

41
11/98 ©1995 Square D—All Rights Reserved
Wiring Diagrams

Diagram No. 689 889


06313083

Drawout Position Switches Auxiliary Switches Remote Operation

Connected Disconnected Test Standard Heavy Undervoltage Shunt Ready Motor


Duty Trip Device or Trip to Close Operator

Closed Spring
Remote
Disconnected Test Charged
Open

Connected Open

Remote
314 312 324 322 334 332 344 342 352 354 362 364 372 374 Close

212 222 234 244 12 14 22 24 32 34 42 44 D4 C2 A4 252 254 262 B4

311 321 331 341 351 361 371

MN MX XF

Standard
OF PF CH

211 221 231 241 11 21 31 41 D1 C1 A1 251 B1

Note: Circuit breaker shown in connected, charged and open position with undervoltage releases energized.

42
©1995 Square DÑ All Rights Reserved 11/98
Wiring Diagrams

Diagram No. 689 889


06313084

Remote Fault Ground-fault Local Fault Indications Zone-


Ammeter Load Data
and Overload Protection and Remote Selected selective
Monitoring Transmission
Indication Fault Indication Interlocking

Ic2

Fault Overload Selected


Alarm Alarm Fault
Ic1

Upstream
Circuit
Breaker Communication (3)
Network

S2 S1

82 84 (1) LR2 T2 T1 Z11 Z12 R1 R2 e+ e–

1 LT ST Gnd Out

I Option T or W Option Z Option C Option


LT (4) (5) (6)
SDE Alarm F or FV Option In R Option

81 LR1 F1 F2 V Z21 Z22 C


_ +
(2)

24 Vdc Downstream
Circuit
Breaker

(1) 84 terminal not available with Z or C option. (5) Use 24 Vdc supply for lower setting.
(2) Zone-selective interlocking with downstream circuit breaker: remove (6) Use 24 Vdc supply for F option if not supplied with PIL (battery)
the jumper. option; use 24 Vdc supply (mandatory) for FV option.
(3) Communication output through DIGIPACT module.
(4) Use 24 Vdc supply for loads less than 20% of current sensor
rating, or one-phase load less than 40% of sensor rating.

43
11/98 ©1995 Square D—All Rights Reserved
Wiring Diagrams

SC150 Indication and Control Interface


Motor PT100
To Power Operator Temperature External
Supply "L" Power Supply Probe Contact

06313085
C1 NO NC ON C2 reset C3 CD CE SDV SD 24-250V CC
400 630
Control Outputs Inputs 100-440V CA
To "IN"
SC150
2 1 4 Input
DIGIPACT Terminals
Internal Bus COM Inputs
+ – NC 0 24V e+ e– T+ T– C4 ON IN OFFSDE
L N To "C4"
SC150 Indication and Control Interface SC150
Input
To SC150 Terminals
Terminals
"T+" and "T–"

To "C3" To "C4" To "SDE"


on SC150 on SC150 on SC150
Input Terminals Input Terminals Input Terminals

To "CD" To "C4"
on SC150 on SC150 2 1 4
Input To "OFF" Input Terminals
Terminals on SC150
Input Terminals
To "CE" To "ON"
on SC150 on SC150 To Auxiliary
Input Input Terminals Source
Terminals To "SDE"
2 1 4 2 1 4 2 1 4 2 1 4 on SC150 2 1
Input Terminals

CE CD OF SDE e+ e – SDE
Control Unit To "ON"
STR28 / 38 / 58 SC150 Control
Output Terminals Control Unit
to "NO" STR58U
SC150 Control Control Unit
Output Terminals
To Power Supply "L"
A4 C2 B4
Remote To "e +" and "e –"
Control on SC150
XF MX M "COM" Terminals

A1 C1 B1
To Power Supply "N"

MASTERPACT Circuit Breaker

Internal Bus
Marking Color
24 V Red
0V Black
Internal Bus – White
Internal Bus + Blue

44
©1995 Square D—All Rights Reserved 11/98
Wiring Diagrams

DC150 Data Concentrator


DC150

06313086
9600
24 V MODBUS/JBUS
B 19200 Speed
0V
NC Internal 78 9A
Bus

3456
N°1

B CD
Internal Bus – 2
0
E
DC150 Address
B on MODBUS/JBUS
Internal Bus + 78 9A

3456
N°2 Network

B CD
2 E
0

1
6

RS485
110–240 Vac MODBUS/JBUS
A C
115–125 Vdc Protection 9
5

Connectors
The DC150 concentrator is connected using a SUBD9 male connector with a metal hood (e.g., ITT
canon, DE9P K83 + hood or DE115-500-5-RD). The DC150 concentrator is equipped with a SUBD9
female connector. For a multidrop configuration, the tap-offs can be made either via a branching off
of RS485 connector Catalog No. 50788 or standard connection boxes, taking care to respect the
necessary precautions when connecting the shieldings. The adaptation of an RS232 output on a
personal computer to accept the RS485 standard connector should be done with the RS485/RS232
converter Catalog No. 50786.
06313088

1
6
06313087

2
0V 1
7
0V Rp 6
3
5V Rp 2
7 8
Rc
4
3
RD+ (A') 9 L+ (A / A')
8
RD– (B') 5 L– (B / B')
4
TD+ (A)
9
TD– (B)
5

DC150 Concentrator with


Polarization and 2-wire
Adaptation
Recommended Protection and Cable Sizes
Recommended Type Catalog No.
Protection
C60N Supplementary Circuit Protector 3-Phase MG24466 or 24214
Curve C–10 A
Fuse-link 10 A aM 15660
Marking (1) Connection Cable
A Voltages 0.06 to 0.1 in.2 (0.75 to 2.5 mm2)
B Internal Bus 0.03 to 0.1 in.2 (0.75 to 2.5 mm2) (Twisted)
C MODBUS/JBUS 0.03 to 0.1 in.2 (0.75 to 2.5 mm2) (Shielded)
Internal bus Marking Color
24 V Red
0V Black
Internal Bus – White
Internal Bus + Blue
(1) See first drawing above.
45
11/98 ©1995 Square D—All Rights Reserved
Circuit Breaker Dimensions

Door Escutcheon (Drawout Mounting)


Door Cutout Drilling of the Door

06313090
06313089

06313091
6
10.63 153
270
0.75 2.82
19 Basis: 72 5.83
MP08 to MP30 0.73 149
2.6 MC08 to MC32 19
66 2.72
69
1.85 MP40 to MP63 Mounting
47 1.77 MC40/MC50 Holes
12.8 2.17 45
325 55 0.19 Dia. 7.1 7.1
∅5 180 180 0.69/ 18

Door Escutcheon (Fixed Mounting)


Door Cutout Drilling of the Door
06313092

06313094
06313093

6
153
10.63
270 0.57 5.83
2.82
2.82
72
72 15 149

2.72
1.06 69
12.8 27
325 Mounting 0.69
1.48 Holes 0.19 Dia. 7.1 7.1 18
38 ∅5 180 180

Note: Refer to shop drawings for verification.

Door Interlock Rear Cutout


0.15
06313096

06313097

0.79
06313095

4
≤0.15 20
4

14.2
360

0.80
20
2.36
Mounting 60
14.5/368 MP30 Holes
0.12 1.69 0.12 17.5
29.4/748 MP50/MC50 43 Circuit
3 3 Breaker 445
38.4/978 MP63
Base

Note: The door interlock can be mounted on


either the right side or the left side of the circuit
breaker.

Dimensions: inch
mm

46
©1995 Square D—All Rights Reserved 11/98
Circuit Breaker Dimensions

External Neutral Sensor

MP08 to MP20, MC08 to MC20 MP25/MP30/MP40, MC32/MC40


06313098

3.15

06313099
80 0.39/10
0.7 1.75 0.56 Dia. MP08 to MP16 1.73
0.7 18 45 ∅14 MC08 to MC16 44
18
0.79/20
1.75 MP20/MC20 0.79
45 20

6.30 3.94 2.36


100 60
160

1.75
45
0.7 0.78 1.8 2.9
18 20 46 74
4.72
120

3.15
80
06313101

0.79/20 3.31
06313100

0.7 1.75 0.56 Dia. 84


0.7 18 45 ∅14 MP25/MP30/MC32
18
1.18/30
1.75 MP40/MC40 0.79
45 20

6.30 3.94 2.36


100 60
160

1.75
45
0.7 0.78 1.8 4.5
18 20 46 114
4.72
120

MP50 to MP63

0.58 7.47 0.58 9.12 / 9.41


06313102

06313103

15 190 15 235 / 240


0.47 Dia.
1.17 Ø12
30
06313104

0.54 6.27
14 160 4.7
120 0.58
1.57 15
40
2.35 =
2.11 60 =
54 = = =
= = 7.84
200
3.13 2.35 3.5 2.19
80 60 0.68 89.5 56 0.98
8.62 17.5 1.17 25
220 0.78 30
20 7.84
200

Dimensions: inch
mm

47
11/98 ©1995 Square D—All Rights Reserved
Circuit Breaker Dimensions

MP08–MP12–MP16 Fixed Mounting


3-Pole Note: Suitable for
continuous operation at
06313105

4.53 4.53 3.35 0.5 Dia. 4.53 4.53 3.35


100% rating in a

06313106
115 115 85 ∅12,7 115 115 85
3.15
0.98 80 0.98
minimum cubicle space
0.63
25 25 0.47 Dia. 16 17.5 in. (440 mm) h. by
∅12
21 in. (530 mm) w. by
14.25 in. (360 mm) d.
Ventilation is not
required. Refer to shop
drawing #688 378 for
verification. Vertical
Necessary Space for Removing the Arc Chutes terminals are optional
3.15 Cell (Insulation Not Required)
for MP08–MP12 circuit
17.24 80 breakers.
06313108
438
14.88 1.57
06313107

378 40 Min.
0.69
17,5
1 15.78
0.39 401
10 25,4
(4) Mounting
Holes
0.44 Dia. / Ø11 4.41 5.59
112 142
2.08 3.15
53 80
0.43 15.75 0.43 5.91 2.68
11 400 11 150 68 0.19 1.69
16.61 2.83 9.17 0.71
422 3 43
72 233 18
1.18 / 30 Min. 11.14 0.49
2.36 / 60 Max. 283 12,5

4-Pole Note: Suitable for


4.53 4.53 4.53 3.35
4.53 4.53 4.53 3.35 115 115 115 85 continuous operation at
115 115 3.15115 85 0.63
0.98 16 0.5 Dia. 100% rating in a
25 80 0.47 Dia. Ø12,7
minimum cubicle space
06313110

Ø12
06313109

17.5 in. (440 mm) h. by


25.5 in. (645 mm) w. by
14.25 in. (360 mm) d.
Ventilation is not
required. Refer to shop
drawing #691 378 for
Necessary Space for Removing the Arc Chutes
verification. Vertical
terminals are optional
3.15 Cell (Insulation Not Required) for MP08–MP12 circuit
21.8 80
553 breakers.
19.4 1.57
06313112
06313111

493 40 Min.
0.69
17,5
1 15.78
0.39 401
10 25,4
(4) Mounting
Holes
0.44 Dia. / Ø11 4.41 5.59
112 142
2.08 3.15
53 80

0.43 20.2 0.43 5.91 2.68


11 515 11 150 68 0.19 1.69
2.83 9.17 0.71 3 43
72 233 18
1.18 / 30 Min. 11.14 0.49
12,5
2.36 / 60 Max. 283
Dimensions: inch
mm

48
©1995 Square D—All Rights Reserved 11/98
Circuit Breaker Dimensions

MP08–MP12–MP16–MC08–MC16 Drawout Mounting


3-Pole Note: Suitable for
continuous operation at
4.53 4.53 1.87 0.5 Dia. 4.53 4.53 1.87 100% rating in a

06313114
06313113

115 115 48 ∅12,7 115 115 48


3.15
minimum cubicle space
0.98 0.63
25 80
0.47 Dia. 16 17.5 in. (440 mm) h. by
∅12 21 in. (530 mm) w. by
14.25 in. (360 mm) d.
Ventilation is not
required. Refer to shop
drawing #688 378 for
Withdrawn Position verification. Vertical
9.56 1.77 terminals are optional
Disconnected Position
243 45 for MP08–MP12–MC08
14.21
361 circuit breakers.
Cell (Insulation Not Required)
06313120
06313115

0.98 0.69
25 18
1
0.39 25 17.32
10 440 Min.

5.98
4.41 152
112
3.15
80
(4) Mounting 3.62 3.23
Holes 92 82
0.44 Dia./∅11
2.17 12.8 3.98 6.89 3.35 1.65
55 325 101 175 85 42
17.14 4.21 11.81 0.49
2.17 107 300 13
435 55 13.78 0.49
350 13

4-Pole Note: Suitable for


continuous operation at
4.53 4.53 4.53 1.87
4.53 4.53 4.53 1.87 115 115 115 47,5 100% rating in a
06313118

0.63
06313117

0.98
115 115 3.15115 47,5
16 0.5 Dia. minimum cubicle space
25 80 0.47 Dia. Ø12,7
Ø12 17.5 in. (440 mm) h. by
25.5 in. (645 mm) w. by
14.25 in. (360 mm) d.
Ventilation is not
required. Refer to shop
drawing #691 381 for
verification. Vertical
Withdrawn Position terminals are optional
9.56 1.77
for MP08–MP12–MC08
06313120

Disconnected Position
243 45 circuit breakers.
14.21
361
06313119

21.89 Cell (Insulation Not Required)


556

0.98 0.69
25 18
1
0.39 25 17.32
10 440 Min.
(4) Mounting
Holes
0.44 Dia. / Ø11 5.98
4.41 152
112
3.15
80
3.62 3.23
92 82
2.75 16.73 2.17 3.98 3.35 1.65
101 6.89
70 425 55 175 85 42
21.65 4.21 11.81 0.49
550
Dimensions: inch
107 300 13
13.78 0.49
350 13 mm

49
11/98 ©1995 Square D—All Rights Reserved
Circuit Breaker Dimensions

MP20 Fixed Mounting


Note: Suitable for
3-Pole continuous operation at
0.56 Dia. 4.53 4.53 3.35
∅14 115 115 85 100% rating in a
06313121

0.79
20 minimum cubicle space
17.5 in. (440 mm) h. by
21 in. (530 mm) w. by
14.25 in. (360 mm) d.
Ventilation is not
required. Refer to shop
drawing #688 379 for
verification.

Necessary Space for Removing the Arc Chutes

17.24 3.15 Cell (Insulation Not Required)


438 06313123 80
14.88
06313122

378 1.57
40 Min.

4.53 1.75 15.78


115 44,5 401

(4) Mounting
Holes
0.44 Dia. / Ø11 5.98
152
3.15
80
0.43 15.75 0.43 5.91 2.68 0.71 1.69
11 400 11 150 68 18 0.12 43
16.61 2.83
422 72 3
1.18 / 30 Min. 14.98 1.75
2.36 / 60 Max. 380,5 44,5

4-Pole
4.53 4.53 4.53 3.35
115 115 115 85 Note: Suitable for
0.79
06313124

20 0.56 Dia.
Ø14,3 continuous operation at
100% rating in a
minimum cubicle space
17.5 in. (440 mm) h. by
25.5 in. (645 mm) w. by
14.25 in. (360 mm) d.
Ventilation is not
required. Refer to shop
drawing #691 379 for
Necessary Space for Removing the Arc Chutes
verification.

21.8 3.15 Cell (Insulation Not Required)


80
06313123

553
19.4
06313125

493 1.57
40 Min.

4.53 1.75 15.78


115 44,5 401

(4) Mounting
Holes
0.44 Dia. / Ø11 5.98
152
3.15
80

0.43 20.2 0.43 5.91 2.68 0.71 1.69


11 515 11 150 68 18 0.12 43
2.83
72 3
1.18 / 30 Min. 14.98 1.75 Dimensions: inch
2.36 / 60 Max. 380,5 44,5 mm

50
©1995 Square D—All Rights Reserved 11/98
Circuit Breaker Dimensions

MP20–MC20 Drawout Mounting


3-Pole Note: Suitable for
0.56 Dia. 4.53 4.53 1.87 continuous operation at
06313127

∅14 115 115 48


0.79
100% rating in a
20 minimum cubicle space
17.5 in. (440 mm) h. by
21 in. (530 mm) w. by
14.25 in. (360 mm) d.
Ventilation is not
required. Refer to shop
drawing #688 379 for
Withdrawn Position verification.
9.56 1.77 Disconnected Position
243 45

06313129
14.21
361
Cell (Insulation Not Required)
06313128

4.53
115
1.75
45
17.32
440 Min.
5.98
152
3.15
(4) Mounting 80
3.23
Holes 82
0.44 Dia./∅11
2.17 12.8 2.17
55 325 3.98 6.89 3.35 1.65
55 101 175 85 42
17.14 1.75
435 4.21 17.64 0.7
107 448 45 18

4-Pole
4.53 4.53 4.53 1.87
115 115 115 47,5
0.79
20 0.56 Dia. Note: Suitable for
Ø14,3
06313130

continuous operation at
100% rating in a
minimum cubicle space
17.5 in. (440 mm) h. by
25.5 in. (645 mm) w. by
14.25 in. (360 mm) d.
Ventilation is not
required. Refer to shop
Withdrawn Position
drawing #691 382 for
9.56 1.77 Disconnected Position
verification.
243 45
14.21
361
06313131

Cell (Insulation Not Required)


06313129

21.89
556

4.53
115
1.75
45
(4) Mounting 17.32
Holes 440 Min.
0.44 Dia. / Ø11 5.98
152
3.15
80
3.23
82
2.75 16.73 2.17 6.89 3.35 1.65
3.98
70 425 55 101 175 85 42
21.65
550
4.21
107
17.64
448
1.75
45
0.7
18
Dimensions: inch
mm

51
11/98 ©1995 Square D—All Rights Reserved
Circuit Breaker Dimensions

MP25–MP30 Fixed Mounting


3-Pole Note: Suitable for
2.01
continuous operation at
0.56 Dia. 5.85 5.85
06313133

∅14 149 149 51 100% rating in a


0.25 0.25
6 6 minimum cubicle space
26 in. (660 mm) h. by
21 in. (530 mm) w. by
14.25 in. (360 mm) d.
with a ventilation of 30
sq. in. (200 cm2) at top
and bottom. Refer to
shop drawing #688 380
for verification.
Necessary Space for Removing the Arc Chutes

17.24 3.15 Cell (Insulation Not Required)


438 06313138 80
06313134

14.88
378 1.57
40 Min.
1.75
44,5
15.78
401
(4) Mounting
Holes 10.24
0.44 Dia. / Ø11 2.28
58 260

4.72
120 2.24
0.43 15.75 0.43 5.91 2.68
400 57
11 16.61 11 150 68
2.83 13.95 1.75 1.13 0.24
422 72 354,5 44,5 29 6

4-Pole Note: Suitable for


continuous operation at
06313136

5.85 4.55 5.85 2.01 100% rating in a


149 115 149 51
0.25 minimum cubicle space
6,35
0.25 26 in. (660 mm) h. by
6,35
0.56 Dia. 25.5 in. (645 mm) w. by
Ø14,3 14.25 in. (360 mm) d.
with a ventilation of 30
sq. in. (200 cm2) at top
and bottom. Refer to
shop drawing #691 380
for verification.
Necessary Space for Removing the Arc Chutes
06313138

21.8 3.15 Cell (Insulation Not Required)


553 80
19.4
06313137

493 1.57
40 Min.
1.75
44,5
15.78
401
(4) Mounting
Holes 2.28 10.24
0.44 Dia. / Ø11 58 260

4.72
120 2.24
0.43 20.2 0.43 5.91 2.68 57
11 515 11 150 68
2.83 13.95 1.75 1.13 0.24 Dimensions: inch
72 354,5 44,5 29 6 mm

52
©1995 Square D—All Rights Reserved 11/98
Circuit Breaker Dimensions

MP25–MP30 Drawout Mounting


3-Pole Note: Suitable for
0.56 Dia. 5.75 5.75 0.65
∅14 continuous operation at
06313139

146 146 17
0.25
6
100% rating in a
0.25
6 minimum cubicle space
26 in. (660 mm) h. by
21 in. (530 mm) w. by
14.25 in. (360 mm) d.
with a ventilation of 30
sq. in. (200 cm2) at top
Withdrawn Position
and bottom. Refer to
9.56 1.77 Disconnected Position
shop drawing #688 380
243 45 for verification.
14.21

06313144
361

Cell (Insulation Not Required)


06313140

2.28 1.75
58 44

17.32
440 Min.
10.24
260
(4) Mounting
Holes
0.44 Dia./∅11 4.72
120
2.17 12.8 2.17 3.98 3.35
55 325 6.89 1.30
55 101 175 85 0.71
17.14 4.21 17.64 1.75 1.14 33 18
435 107 448 29
45

4-Pole Note: Suitable for


continuous operation at
5.35 4.92 5.75 0.65 100% rating in a
136 125 146 17
minimum cubicle space
06313142

0.25 0.25 0.25 0.65 26 in. (660 mm) h. by


6,35 6,35 6,35 16,5
25.5 in. (645 mm) w. by
0.56 Dia.
Ø14,3 14.25 in. (360 mm) d.
with a ventilation of 30
sq. in. (200 cm2) at top
and bottom. Refer to
shop drawing #691 380
Withdrawn Position for verification.
9.56 1.77
06313144

Disconnected Position
243 45
14.21
361
06313143

21.89
556 Cell (Insulation Not Required)

2.28 1.75
58 44

(4) Mounting 17.32


440 Min.
Holes
0.44 Dia./ Ø11 10.24
260

4.72
120
2.75 16.73 2.17
70 425 55 3.98 6.89 3.35 1.30
21.65 101 175 85
Dimensions: inch
0.71
550 4.21 17.64 1.75 1.14 33 18
107 448 45 29 mm

53
11/98 ©1995 Square D—All Rights Reserved
Circuit Breaker Dimensions

MC32 Drawout Mounting


3-Pole
Note: Suitable for
continuous operation at
06313145

6.10 6.10 2.55


0.25 155 155 65 100% rating in a
0.53 Dia. 6 0.25 minimum cubicle space
∅14 6 22 in. (560 mm) h. by
25.25 in. (640 mm) w.
by 14.25 in. (360 mm)
d. with a ventilation of
30 sq. in. (200 cm2) at
bottom. Refer to shop
drawing #689 074 for
verification.
06313147
Withdrawn Position

9.56 1.77 Disconnected Position


243 45
14.21
361

Cell (Insulation Not Required)

2.28
06313146

1.75
58 44

17.32
440 Min.
10.24
260
(4) Mounting
Holes 4.72
0.44 Dia./∅11 120

2.75 16.73 2.17 3.98 6.89 3.35


70 425 55 101 175 85 1.30
0.71
21.65 4.21 17.64 1.75 1.14 33 18
550 107 448 29
45

Dimensions: inch
mm

54
©1995 Square D—All Rights Reserved 11/98
Circuit Breaker Dimensions

MP40–MP50 Fixed Mounting


3-Pole MP40

06313149
9.76 9.76 5.59 9.76 9.76 5.59
06313148

1.14 248 248 142 248 248 142


29 0.25 1.14 0.78 1.14
6,35 29 20 29
0.25 0.5 1.14
0.56 Dia. 6 13 29
∅14

MP50
9.76 9.76 5.59

06313150
248 248 142
1.14 1.14
29 29
0.25 0.5 0.25
6,35 13 6,35

Necessary Space for Removing the Arc Chutes

Cell (Insulation Not Required)


32.24
06313152

819
29.88 1.57
759 40 Min.
06313151

1.75
44,5

15.78
2.28 401
58 10.24
(4) Mounting
Holes 260
0.44 Dia. / Ø11
4.72
120 2.24
0.43 30.71 0.43 1.18 / 30 Min. 5.91 2.68 57
11 780 11 2.36 / 60 Max. 150 68
31.57 2.83 14.35 1.75 1.13 0.24
802
72 364,5 44,5 29 6

Note: Suitable for


continuous operation at
100% rating in a
minimum cubicle space
26 in. (660 mm) h. by
34 in. (870 mm) w. by
14.25 in. (360 mm) d.
with a ventilation of 30
sq. in. (200 cm2) both at
top and bottom. Refer to
shop drawing #688 381
for verification.
Dimensions: inch
mm

55
11/98 ©1995 Square D—All Rights Reserved
Circuit Breaker Dimensions

MP40–MP50–MC50–MC50 Drawout Mounting


3-Pole MP40–MC50
9.94 9.94 3.94
0.25 253 253 100 0.25
6 9.94 9.94 3.94
0.25
06313153

6 253 253 100 1.26

06313154
1.26 6
0.56 Dia. 32 32
∅14 0.56 Dia. 0.25
∅14 6

MP50–MC50
9.94 9.94 3.94
0.25 253 100 0.25
6 253

06313155
1.26 6
0.56 Dia. 32
∅14

Withdrawn Position
Disconnected Position

9.56 1.77
243 45 14.21
0.56 Dia.
361 ∅14

Cell (Insulation Not Required)


1.75
06313156

2.28
06313157

58 45

19.1
485 Min.
(6) Mounting 10.24
Holes 260
0.44 Dia./∅11 4.72
120
2.36 13.78 13.78 2.17
60 55 3.98 6.89 3.35
350 350 101 175 85 1.06 3.08
32.08 27
815 4.21 17.64 1.75 78
107 448 45 1.14
29

Note: Suitable for


continuous operation at
100% rating in a
minimum cubicle space
26 in. (660 mm) h. by
34 in. (870 mm) w. by
14.25 in. (360 mm) d.
with a ventilation of 30
sq. in. (200 cm2) both at
top and bottom. Refer to
shop drawing #688 381
for verification.

Dimensions: inch
mm

56
©1995 Square D—All Rights Reserved 11/98
Circuit Breaker Dimensions

MP40–MP50 Drawout Mounting

4-Pole (Not UL Listed) MP40


9.94 9.94 9.94 3.94
252,5 252,5 252,5 100 9.94 9.94 9.94 3.94
06313158

252,5 252,5 252,5 100


0.25
0.25

06313159
0.25 1.26 6,35
6,35 32 6,35 0.25 1.26
0.56 Dia. 6,35 32
Ø14,3 0.56 Dia.
Ø14,3

MP50

9.94 9.94 9.94 3.94

06313160
252,5 252,5 252,5 100
0.25 1.26 0.25
6,35 32 6,35

0.56 Dia.
Ø14,3

Withdrawn Position
Disconnected Position

9.56 1.77
243 45 14.21
0.56 Dia.
361 ∅14
06313161

06313162

41.38
1051 Cell (Insulation Not Required)

2.28 1.75
58 45

19.1
485 Min.
10.24
(6) Mounting
Holes 260
0.44 Dia. / Ø11 4.72
120

1.57 18.70 18.70 2.36 3.98 6.89 3.35


40 475 475 60 101 175 85 1.06 3.08
41.14 4.21 17.64 1.75 27 78
1045 107 448 45 1.14
29

Note: Refer to shop


drawing #691 384 for
verification.

Dimensions: inch
mm

57
11/98 ©1995 Square D—All Rights Reserved
Circuit Breaker Dimensions

MP63 Drawout Mounting (Not UL Listed)


3-Pole Note: Refer to shop
drawing #688 382 for
13.78 13.78 4.62 verification.
350 350 118
0.25 2.00 0.25
06313163

6 51 6 0.56 Dia.
∅14

Withdrawn Position

9.56 1.77
243 45 Disconnected Position
14.21
361

Cell (Insulation Not Required)


06313165
06313164

2.28 1.75
58 45

19.1
485 Min.
10.24
(6) Mounting 260
Holes
0.44 Dia./∅11 4.72
120 3.08
78

1.57 18.70 18.70 2.16 3.98 6.89 3.35


175 85 1.06
40 475 475 55 101 27
41.14 4.21 17.64 1.75 1.14
1045 107 448 45 29

Dimensions: inch
mm

58
©1995 Square D—All Rights Reserved 11/98
Circuit Breaker Dimensions

Mechanical Interlocks for Drawout or Fixed Circuit Breakers


Connecting Links for Two Stack-mounted Circuit Breakers
Drawout Mounting Fixed Mounting
06313174

06313175
1.96
50
1.96
50

0.19 0.54 1.17


2.03 1.17 5 14 30
52 30 4.9
1.57 4.9 125
40 125 35.29
900
Max. 35.29
900
Max.
35.29
900
Max.

6.86
6 175
153 4.11 (*)
1.76 105
6.39 (*) 45
163 1.72
Circuit Breaker Basis 44
1.17 7.05 (*)
2.54 3.21 30 180
1.17 / 2.35
65 Circuit Breaker Basis 82 30 Min./ 60 Max.
6.5 for Rating: (*)
166 MP40 (3-Pole) to MP63,
MC40 (3-Pole)
Circuit Breaker Basis
for Rating:
MP08 to MP30 (4-Pole),
MC08 to MC32

Dimensions: inch
mm

59
11/98 ©1995 Square D—All Rights Reserved
Circuit Breaker Dimensions

Connecting Links for Three Stack-mounted Circuit Breakers


Drawout Mounting Fixed Mounting

06313177
06313176

1.96
50

0.19 0.54 2.35


1.57 2.03 2.35 5 14 60
7.05
40 7.05 52 60 180
180
35.29
35.29 900
900 Max.
Max.

1.96
50
50

0.19 0.54 2.35


5 14 60
1.57 2.03 2.35 7.05
40 52 60 180
7.05
180 35.29
900
35.29 Max.
900
Max.
6.86
1.96 175
50 35.29
900 4.11 (*)
(*) 1.76 Max. 105
1.96 45
50 1.17 2.43
Circuit
30 Breaker 62
7.05
180 Basis (*)
2.54 2.35 1.17 / 2.35
65 60 30 Min. / 60 Max.
6.5 Circuit Breaker Basis for Ratings:
166 MP40 (3-Pole) to MP63, MC40 (3-Pole)
Circuit Breaker Basis for Ratings:
MP08 to MP30 (4-Pole), MC08 to MC32

Mechanical Interlocks for Drawout or Fixed Circuit Breakers


Cables for Two Side-by-Side Circuit Breakers

6.56 ft.
2 m Max.
06313178

7.87
200 Min.
r= 4.72 r= 4.72
r= 120 Min. r= 120 Min.

Mounted on Rails Mounted on Backplate Dimensions: inch


mm
(Except as otherwise
indicated)

60
©1995 Square D—All Rights Reserved 11/98
Circuit Breaker Dimensions

DC150 Data Concentrator 4 Ø.20


4 Ø5
06313179

BBus JBus

OK
error
com
24V
com
error
5.47
9600 139
789
19200
4.92
456

AB

N°1
CD

3.94
23

125
EF
1
0

789
N°2
456

AB

N°1
N°2
CD

100
23

EF
1
0

3.94 7.60
193 1.97
100 50

SC150 Indication and Control Interface


06313180

1.97
50

4.13 6.50
105 165
2 Ø.20
2 Ø5

2.80
71 4.92
125

6.89
175

Dimensions: inch
mm

61
11/98 ©1995 Square D—All Rights Reserved
Appendix

Routine Maintenance Guidelines

DANGER CAUTION
HAZARD OF ELECTRICAL SHOCK, BURN HAZARD OF EQUIPMENT DAMAGE.
OR EXPLOSION.
Since circuit breakers contain factory-sealed
Turn OFF all power supplying the equipment and calibrated elements. Do not break seal. In
before installing or removing circuit breaker. case of malfunction, repairs must be made at
a Square D factory or by an authorized
Failure to observe these precautions will
company representative.
cause death, personal injury or electrical
shock. Failure to observe this precaution can
cause equipment damage.

Recommended Inspection Intervals


MASTERPACT circuit breakers are designed to be maintenance free (see page 64). However, all
equipment with moving parts requires periodic inspection to ensure optimum performance and
reliability. It is recommended that the circuit breakers be routinely inspected six months after
installation, followed by an annual inspection. Intervals can vary depending on particular use and
experience.
Inspection of Circuit Breaker Terminals
n Inspect terminals; if there is discoloration due to overheating, the joint should be disassembled
and the surface cleaned before reinstallation. It is essential that electrical connections are made
carefully in order to prevent overheating.
n Check for terminal tightness.

Inspection of Main Contacts


The arc chutes are easily removed to allow access to the main contacts and to the wear indicator.
The wear indicator consists of a groove located within the contacts support (see page 3). When the
circuit breaker is closed, this groove is entirely covered up by the moving contacts. Over time, the
wear of the contacts will make the groove appear. When the groove is fully visible, replace the
breaker or have an authorized service center change the contacts.
Inspection of Clusters
Totally maintenance free, they have to be replaced only after overheating due to a defective
connection or after a major fault. Inspection is advised when checking the terminal connections.
Cleaning
Remove any dust and dirt that may have accumulated on the circuit breaker surface and terminals.
Mechanical Checks
For long periods circuit breakers may not be required to operate on overload or short-circuit
conditions. Therefore it is essential to operate the circuit breaker periodically to avoid mechanical
gumming.

62
©1995 Square D—All Rights Reserved 11/98
Appendix

Insulation Resistance Tests


When circuit breakers are subjected to severe operating conditions, an insulation resistance test
may be performed as indicated in NEMA standard publication No. AB4-1991. An insulation
resistance test is used to determine the quality of the insulation between phases and phase-to-
ground. The resistance test is made at a dc voltage higher than the rated voltage to determine the
actual resistance of the insulation. The most common method employs a "megger" type instrument.
A 1000-volt instrument will provide a more reliable test because it is capable of detecting tracking on
insulated surfaces. Investigate resistance values below 1 megohm. The insulation test shall be
made:
n Between line and load terminals of individual poles with the circuit breaker contacts open
n Between adjacent poles and from poles to the metallic supporting structure with the circuit
breaker contacts closed
This test may be made with the circuit breaker in place after the line and load conductors have been
removed, or with the circuit breaker bolted to a metallic base which simulates the in-service
mounting.
Electrical Tests
These tests require equipment for pole resistance measurement and for overcurrent and
instantaneous tripping in accordance with NEMA Standard publication No. AB4. They are not within
the scope of normal field operation.

63
11/98 ©1995 Square D—All Rights Reserved
Appendix

Endurances

A–Endurance Without Maintenance


MASTERPACT 08 12 16 20 25 30 - 32 40 50 63
MP or MC
Mechanical 12,500 10,000 10,000 10,000 10,000 10,000 5,000 5,000 5,000
Electrical 480 Vac 10,000 10,000 10,000 9,000 8,000 4,000 3,000 3,000 2,000
600 Vac 10,000 10,000 10,000 7,000 6,000 2,600 2,500 2,500 1,500
B–Endurance With Service Maintenance
Electrical (480 Vac) or Mechanical
20,000 20,000 20,000 15,000 15,000 15,000 10,000 10,000 10,000
C–Endurance Required by Standards
Frame size 800 1200 1600 2000 2500 3000 4000 5000 6300
UL489 Mechanical 3,500 2,000 2,000 2,000 2,000 1,500 1,500 1,500 1,500
Electrical 500 500 500 500 500 400 400 400 400
ANSI Mechanical 12,500 NS 4,000 4,000 NS 1,500 1,500 NS NS
Electrical 2,800 NS 800 800 NS 400 400 NS NS

Important Notice:
All endurances given are based on normal operating conditions and conventional tests:
n Closing and opening operations at rated current
n Power factor: 0.75–0.80
As actual conditions differ, use these values only as inspection guidelines and periodically check
contact wear.

Under normal operating conditions of use, as determined by UL 489 or ANSI Standards (see table
C) and controlled by tests, MASTERPACT circuit breakers do not require maintenance. However,
these circuit breakers exceed, without maintenance and additional costs, the endurances required
by standards. See tables A and C. Service maintenance by a field service representative will extend
the endurance according to table B. This service can be performed on site and consists in changing
contacts, arc chutes and some other parts.

Example:
MP16 at 480 V requires no maintenance before 10,000 cycles (mechanical or electrical). Endurance
may be increased after servicing at 10,000 operations.

64
©1995 Square D—All Rights Reserved 11/98
Appendix

IEC 947-2 Interrupting Ratings


In addition to UL 489 and ANSI C37-13, MASTERPACT circuit breakers comply with the IEC 947-2
Standard as per the table below. For further information, contact a sales representative.

Type Ampere Interrupting Ratings


3-Pole Rating (A) UL489 IEC 947-2
RMS Symmetrical Amps
480 Vac 600 Vac Short-time 440 Vac 690 Vac
Icu Ics Icu Ics
Standard Interrupting Rating
MP08 H1 800 65 kA 65 kA 50 kA 65 kA 65 kA 65 kA 65 kA
MP12 H1 1200 65 kA 65 kA 50 kA 65 kA 65 kA 65 kA 65 kA
MP16 H1 1600 65 kA 65 kA 50 kA 65 kA 65 kA 65 kA 65 kA
MP20 H1 2000 75 kA 75 kA 75 kA 75 kA 75 kA 75 kA 75 kA
MP25 H1 2500 75 kA 75 kA 75 kA 75 kA 75 kA 75 kA 75 kA
MP30 H1 3000 75 kA 75 kA 75 kA 75 kA 75 kA 75 kA 75 kA
MP40 H1 4000 100 kA 100 kA 100 kA 100 kA 100 kA 85 kA 85 kA
MP50 H1 5000 100 kA 100 kA 100 kA 100 kA 100 kA 85 kA 85 kA
MP63 H1 6300 (1) 100 kA 100 kA 100 kA 100 kA 100 kA 85 kA 85 kA
High Interrupting Rating
MP08 H2 800 100 kA 65 kA 50 kA 100 kA 100 kA 85 kA 85 kA
MP12 H2 1200 100 kA 65 kA 50 kA 100 kA 100 kA 85 kA 85 kA
MP16 H2 1600 100 kA 65 kA 50 kA 100 kA 100 kA 85 kA 85 k A
MP20 H2 2000 100 kA 75 kA 75 kA 100 kA 100 kA 85 kA 85 kA
MP25 H2 2500 100 kA 75 kA 75 kA 100 kA 100 kA 85 kA 85 kA
MP30 H2 3000 100 kA 75 kA 75 kA 100 kA 100 kA 85 kA 85 kA
MP40 H2 4000 125 kA 100 kA 100 kA 150 kA 125 kA 85 kA 85 kA
MP50 H2 5000 125 kA 100 kA 100 kA 150 kA 125 kA 85 kA 85 kA
MP63 H2 6300 (1) 150 kA 100 kA 100 kA 150 kA 125 kA 85 kA 85 kA
(1) Not UL Listed.

65
11/98 ©1995 Square D—All Rights Reserved
Appendix

IEC 947-2 Ratings


Auxiliary and Position Switches
Voltage (V) Auxiliary Switch Overcurrent Ready to Position
Trip Switch Close Switch Switches
OF O OFSUP SDE PF CE/CD/CT
50/60 Hz 110 15
240 10 10 10 10 10 10
380 10 6 6 5 5 6
480 10 6 6 6
600 6 3 3 3
DC 48 5 3 3 3 3 3
125 3 0.5 0.5 0.3 0.3 0.5
250 3 0.25 0.25 0.15 0.15 0.25
500 0.5
OF: Heavy Duty O: Standard OFSUP: 24 Additional CE: Connected CD: Disconnected CT: Test

Spring Charging Motor


Rated Voltage (V)
UL 489 Listed IEC 947-2
60 Hz 120 50/60 Hz 100-127
240 200-240
DC 24 DC 24-30
48 48-60
125 100-125

Closing Coil
Rated Voltage (V)
UL 489 Listed IEC 947-2
60 Hz 120 50/60 Hz 110-127
240 220-250
DC 24 DC 24
48 48
125 125
250 250

Shunt Trip
Rated Voltage (V)
UL 489 Listed IEC 947-2
60 Hz 120 50/60 Hz 110-127
240 220-250
480 440-480
DC 24 DC 24
48 48
125 125
250 250

Undervoltage Trip
Rated Voltage (V)
UL 489 Listed IEC 947-2
60 Hz 120 50/60 Hz 110-127
240 220-250
480 440-480
DC 24 DC 24
48 48
125 125
250 250

66
©1995 Square D—All Rights Reserved 11/98
Notes

67
11/98 ©1995 Square D—All Rights Reserved
Notes

68
©1995 Square D—All Rights Reserved 11/98
Notes

69
11/98 ©1995 Square D—All Rights Reserved
Notes

70
©1995 Square D—All Rights Reserved 11/98
Notes

71
11/98 ©1995 Square D—All Rights Reserved
Notes

72
©1995 Square D—All Rights Reserved 11/98
POWERLOGIC, Square D and are registered trademarks of Square D Company.
Square D Company MASTERPACT, COMPACT and MULTI 9 are registered trademarks of Schneider Electric.
PO Box 3069, 3700 Sixth St SW DIGIPACT is a registered trademark of Merlin Gerin. MODBUS is a registered trademark of
Cedar Rapids, IA 52406-3069 USA Schneider Automation. All other trademarks are the intellectual property of their respective
Field Services: 1-800-634-2003 companies.
www.squared.com 0631CT9501R11/98—November 98—Printed in USA—© 1998 Square D—All Rights Reserved

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