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HANDBOOK

WELDING CONSUMABLES

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EWM Welding consumables - The logical consequence

The whole world of welding technology from one single supply source:

• Unbeatable benefits for the users of EWM Welding consumables


• One point of contact for all system components
• Consultation and service for the whole process chain
• Accelerated availability and delivery times

The responsibility for the complete process chain is carried by one single system partner:
EWM!!

Certified welding with EWM welding consumables


The complete spectrum of EWM welding consumables are produced to EWMs stringent specifi-
cations. Detailed analysis of every single production charge ensures perfectly consistent quality
and welding results.
Further to this, (we will take our solid wire as an example), , we control the winding, coating
quality, percentage of draw lubricants, feed/glide properties (also over long distances) and me-
tallurgical properties, just to mention a few of the factors effecting quality. All this to ensure the
best possible, reproducible process safety.

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INDEX BY PRODUCTS

Kapitel Rubrik Type S.


SE 7016 BR 3
SE 7018 BH5 4
SE 6013 RC 5
Un-alloyed
SE 6013 RRB 6
SE 6013 RRC 7
SE 6013 RR 8
SMAW Stick Electrodes SE 8018 CrMo1 9
Heat resistant
SE 7015 Mo 10
SE 308 L 11
SE 309 MoL 12
Stainless Steel SE 312 13
SE 316 L 14
SE 318 15
SW 70S G3 16
Un-alloyed
SW 70S G4 17
High tensile SW 100S NiMoCr 18
SW 80S CrMo1 19
Heat resistant
SW 80S Mo 20
Hardfacing SW Hard 600 21
SW 307 Si 22
SW 308 LSi 23
GMAW Solid Wire Stainless Steel SW 309 LSi 24
SW 316 LSi 25
SW 318 Si 26
SW 5754 Mg3 27
SW 5183 Mg4,5 Mn 28
Aluminium
SW 5356 Mg5 29
SW 4043 Si5 30
SW CuSi3 31
Copper
SW CuAl8 32

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INDEX BY PRODUCTS

Kapitel Rubrik Type S.


FCW 71T Basic 33
FCW 70TC Metal 34
Un-alloyed
FCW 71T Rutile 35
FCW 71T Selfshield 36
FCW 309 Rutile 37
FCAW Flux Cored Wire Stainless Steel
FCW 316 Rutile 38
Gas Welding Rods Un-alloyed GFR R60 39
Un-alloyed TR 70S G3 40
TR 307 Si 41
TR 308 LSi 42
Stainless Steel TR 316 LSi 43
TR 318 Si 44
TR 2209 Duplex 45
GTAW TIG Rod TR 80S Mo 46
Heat resistant
TR 80S CrMo1 47
TR 5754 Mg3 48
TR 5183 Mg4,5 Mn 49
Aluminium
TR 5356 Mg5 50
TR 4043 Si5 51
Copper TR CuNi 52

2 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
SE 7016 BR Un-alloyed

Description:
• Basic-rutile coated, double-casing electrode.
• Can be welded in any position except vertical-down.
• Good slag removal characteristics, low spatter tendency.
• Very good ignition characteristics.
• Excellent for out-of-position welding.
• Very good mechanical quality values.
• CTOD tested welding material.
Classification:
DIN EN ISO 2560-A:2005 E 42 2 B 12 H 10
AWS A5.1 E 7016
DIN 1913 E 51 43 B(R)10

Materials: S185 - S 355, P235GH, P265GH, P295GH, P235 -


P355, L210 - L360, S(P)275 - S(P)355, GP240R, GS-38,
GS-52, Shipbuilding steel A,B,D,E

Approvals: TÜV, DB
Chemical C Si Mn

composition, wt.% 0,05 0,65 1,0

Mechanical properties:
Yield strength, Re : 380 N/mm²
Tensile Strength, Rm : 610 N/mm²
Elongation, A5 : 22%
Impact energy, CV: -20°C > 47 J
Welding current: DC+; AC
Shielding gas:
Coating Basic-Rutile
Metal recovery: 98%
Redrying temperature: 380°C - 1 h

Hydrogen cont. / 100g weld metal <10.00 ml


Hardness as welded:
Wire-Ø Length Is A Item-No. Packing Units
2,5 mm 350 mm 60 - 90 097-003464-25350 Package 4,4 kg 225 St. Covering Box 22.00 kg 1123 St.
3,2 mm 350 mm 90 - 140 097-003464-32350 Package 4,4 kg 134 St. Covering Box 22.00 kg 670 St.
4,0 mm 450 mm 140 - 190 097-003464-40350 Package 5 kg 75 St. Covering Box 25.00 kg 375 St.
5,0 mm 450 mm 190 - 250 097-003464-50450 Package 5 kg 50 St. Covering Box 25.00 kg 250 St.
We can deliver in all diameters and pack forms on request.

www.ewm-group.com EWM reserves the right to change specifications without prior notice. 3
SE 7018 BH5 Un-alloyed

Description:
• Basic coated, reduced hydrogen stick electrode.
• Can be welded in any position except vertical-down.
• Good slag removal characteristics, low spatter tendency.
• Very good ignition characteristics.
• Excellent for out-of-position welding.
• Excellent, mechanical quality values.
• CTOD tested welding material.
Classification:
EN ISO 2560-A:2005 E 42 4B 32 H5
AWS A-5.1 E 7018
DIN 1913 E 51 55 B 10

Materials: S185 - S355, E295, E335, P235GH, P265GH, P295GH,


P235 - P460, L210 - L460, S(P)275 - S(P)460, GP240R,
Shipbuilding steel A,B,D,E

Approvals: TÜV, DB, GL, LR


Chemical C Si Mn

composition, wt.% 0,07 0,6 1,0

Mechanical properties:
Yield strength, Re : 440 N/mm²
Tensile Strength, Rm : 610 N/mm²
Elongation, A5 : 24%
Impact energy, CV: -40°C > 47 J
Welding current: DC+; AC (OCV>70 V)
Shielding gas:
Coating Basic
Metal recovery: 120%
Redrying temperature: 400°C - 1 h

Hydrogen cont. / 100g weld metal <5.00 ml


Hardness as welded:
Wire-Ø Length Is A Item-No. Packing Units
2,5 mm 350 mm 65 - 90 097-003463-25350 Package 4 kg 171 St. Covering Box 20.00 kg 859 St.
3,2 mm 350 mm 110 - 140 097-003463-32350 Package 4 kg 110 St. Covering Box 20.00 kg 550 St.
5,0 mm 450 mm 180 - 230 097-003463-50450 Package 5,4 kg 53 St. Covering Box 27.00 kg 265 St.
4,0 mm 450 mm 140 - 180 097-003463-40350 Package 4,2 kg 80 St. Covering Box 21.00 kg 400 St.
We can deliver in all diameters and pack forms on request.

4 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
SE 6013 RC Un-alloyed

Description:
• Rutile-cellulose coated stick electrode.
• Can be welded in any position including vertical-down.
• Good slag removal characteristics, medium spatter tendency.
• Very good ignition and reignition characteristics.
• Perfect for roots.
• Good, mechanical quality values

Classification:
EN ISO 2560-A:2005 E 38 0 RC 11
AWS A-5.1 E 6012
DIN 1913 E 43 22 R(C) 3

Materials: S185 - S355, P235GH, P265GH, P295GH, P235 - P355,


L210 - L360, S(P)275 - S(P)355, GP240R, Shipbuilding
steel A,B

Approvals: TÜV, DB, LR


Chemical C Si Mn

composition, wt.% 0,06 0,3 0,4

Mechanical properties:
Yield strength, Re : 360 N/mm²
Tensile Strength, Rm : 550 N/mm²
Elongation, A5 : 22%
Impact energy, CV: 0°C > 47 J
Welding current: AC; DC-
Shielding gas:
Coating Rutile-Cellulose
Metal recovery: 95%
Redrying temperature: not necessary, 120°C - 1 h, possible

Wire-Ø Length Is A Item-No. Packing Units


2,0 mm 300 mm 50 - 60 097-003461-20300 Package 4 kg 421 St. Covering Box 20.00 kg 2105 St.
2,5 mm 350 mm 55 - 85 097-003461-25350 Package 4,7 kg 269 St. Covering Box 23.50 kg 2105 St.
3,2 mm 350 mm 90 - 140 097-003461-32350 Package 5 kg 145 St. Covering Box 25.00 kg 640 St.
4,0 mm 350 mm 130 - 180 097-003461-40350 Package 4,4 kg 98 St. Covering Box 22.00 kg 668 St.
5,0 mm 450 mm 180 - 230 097-003461-50450 Package 6 kg 66 St. Covering Box 30.00 kg 330 St.
6,0 mm 450 mm 250 - 320 097-003461-60450 Package 6 kg 46 St. Covering Box 30.00 kg 230 St.
We can deliver in all diameters and pack forms on request.

www.ewm-group.com EWM reserves the right to change specifications without prior notice. 5
SE 6013 RRB Un-alloyed

Description:
• Thick rutile-basic coated stick electrode.
• Can be welded in any position except vertical-down.
• Good slag removal characteristics, medium spatter tendency.
• Very good ignition and reignition characteristics.
• Even with rusty, primed and galvanised workpieces thanks to the aggressive arc.
• Satisfactory mechanical quality values

Classification:
EN ISO 2560-A:2005 E 35 2 RB 12
AWS A-5.1 E 6013
DIN 1913 E 43 43 RR(B)7

Materials: S185 - S355, P235GH, P265GH, P295GH, P235 - P355,


L210 - L360, S(P)275 - S(P)355, GP240R, Shipbuilding
steel A,B,D,E

Approvals: TÜV, DB, GL, LR


Chemical C Si Mn

composition, wt.% 0,1 0,2 0,55

Mechanical properties:
Yield strength, Re : 360 N/mm²
Tensile Strength, Rm : 540 N/mm²
Elongation, A5 : 24%
Impact energy, CV: -20°C > 47 J
Welding current: AC; DC-
Shielding gas:
Coating Rutile-Basic
Metal recovery: 95%
Redrying temperature: not necessary, 140°C - 1 h, possible

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Length Is A Item-No. Packing Units
2,5 mm 350 mm 70 - 90 097-003460-25300 Package 4,7 kg 234 St. Covering Box 23.50 kg 1170 St.
3,2 mm 350 mm 115 - 145 097-003460-32350 Package 4,4 kg 134 St. Covering Box 22.00 kg 671 St.
4,0 mm 350 mm 145 - 190 097-003460-40450 Package 4,7 kg 96 St. Covering Box 23.50 kg 480 St.
5,0 mm 450 mm 200 - 250 097-003460-50450 Package 6 kg 60 St. Covering Box 30.00 kg 300 St.
We can deliver in all diameters and pack forms on request.

6 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
SE 6013 RRC Un-alloyed

Description:
• Thick rutile-cellulose coated stick electrode.
• Can be welded in any position except vertical-down.
• Good slag removal characteristics, low spatter tendency.
• Very good ignition and reignition characteristics.
• Even with rusty, primed and galvanised workpieces thanks to the aggressive arc.
• Satisfactory mechanical quality values

Classification:
EN ISO 2560-A:2005 E 42 0 RC 11
AWS A-5.1 E 6013
DIN 1913 E 51 22 RR(C) 6

Materials: S185 - S355, P235GH, P265GH, P295GH, P235 - P355,


L210 - L360, S(P)275 - S(P)355, GP240R, Shipbuilding
steel A,B,D

Approvals: TÜV, DB
Chemical C Si Mn

composition, wt.% 0,08 0,4 0,6

Mechanical properties:
Yield strength, Re : 380 N/mm²
Tensile Strength, Rm : 610 N/mm²
Elongation, A5 : 22%
Impact energy, CV: 0°C > 47 J
Welding current: AC; DC-/+
Shielding gas:
Coating Rutile-Cellulose
Metal recovery: 95%
Redrying temperature: not necessary, 140°C - 1 h, possible

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Length Is A Item-No. Packing Units
2,5 mm 350 mm 55 - 85 097-003462-25350 Package 4,4 kg 222 St. Covering Box 22.00 kg 1111 St.
4,0 mm 350 mm 130 - 170 097-003462-40350 Package 4 kg 77 St. Covering Box 20.00 kg 385 St.
3,2 mm 350 mm 90 - 135 097-003462-32350 Package 4 kg 118 St. Covering Box 20.00 kg 590 St.
We can deliver in all diameters and pack forms on request.

www.ewm-group.com EWM reserves the right to change specifications without prior notice. 7
SE 6013 RR Un-alloyed

Description:
• Thick rutile-coated stick electrode.
• Can be welded in any position except vertical-down.
• Self-removing slag, very low spatter tendency.
• Excellent ignition and reignition characteristics.
• Very homogeneous seam finish.
• Satisfactory mechanical quality values

Classification:
EN ISO 2560-A:2005 E 42 0 RR 12
AWS A-5.1 E 6013
DIN 1913 E 51 22 RR 6

Materials: S185 - S 355, P235GH, P265GH, P295GH, P235 -


P355, L210 - L360, S(P)275 - S(P)355, GP240R, Ship-
building steel A,B,D

Approvals: TÜV, DB
Chemical C Si Mn

composition, wt.% 0,09 0,5 0,7

Mechanical properties:
Yield strength, Re : 420 N/mm²
Tensile Strength, Rm : 610 N/mm²
Elongation, A5 : 22%
Impact energy, CV: 0°C > 47 J
Welding current: AC; DC-
Shielding gas:
Coating Rutile
Metal recovery: 95%
Redrying temperature: not necessary, 140°C - 1 h, possible

Wire-Ø Length Is A Item-No. Packing Units


2,0 mm 300 mm 50 - 70 097-003459-20300 Package 4 kg 360 St. Covering Box 20.00 kg 1800 St.
2,5 mm 350 mm 55 - 85 097-003459-25350 Package 4 kg 185 St. Covering Box 20.00 kg 925 St.
3,2 mm 350 mm 90 - 135 097-003459-32350 Package 4 kg 115 St. Covering Box 20.00 kg 575 St.
4,0 mm 450 mm 130 - 170 097-003459-40450 Package 5,4 kg 80 St. Covering Box 27.00 kg 400 St.
5,0 mm 450 mm 175 - 220 097-003459-50450 Package 5,4 kg 51 St. Covering Box 27.00 kg 205 St.
6,0 mm 450 mm 097-003459-60450 Package 5,4 kg 36 St. Covering Box 27.00 kg 180 St.
We can deliver in all diameters and pack forms on request.

8 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
SE 8018 CrMo1 Heat resistant

Description:
• Basic coated, reduced hydrogen stick electrode.
• Can be welded in any position except vertical-down.
• Good slag removal characteristics, low spatter tendency.
• Very good ignition characteristics.
• Excellent for out-of-position welding.
• Excellent, mechanical quality values.
• Creep resistant characteristics.
Classification:
EN 1599:1997: E CrMo1 B 4 2 H5
AWS A5.5: E8018-B2
DIN 8575 E CrMo1 B 20+

Materials: 13 CrMo 4-5, 16 CrMo 4-4, G-17 CrMo 5-5, 16MnCr5,

Approvals: TÜV, DB
Chemical C Si Mn Cr Mo

composition, wt.% 0,06 0,6 0,95 1,1 0,5

Mechanical properties:
Yield strength, Re : 470 N/mm²
Tensile Strength, Rm : 670 N/mm²
Elongation, A5 : 20%
Impact energy, CV: 20°C > 95 J
Welding current: DC+
Shielding gas:
Coating Basic
Metal recovery: 100%
Redrying temperature: 400°C - 1 h

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Length Is A Item-No. Packing Units
3,2 mm 350 mm 100 - 130 097-003471-32350 Package 4 kg 110 St. Covering Box 20.00 kg 550 St.
2,5 mm 300 mm 65 - 95 097-003471-25300 Package 3,4 kg 171 St. Covering Box 17.00 kg 855 St.
4,0 mm 450 mm 140 - 180 097-003471-40450 Package 5,4 kg 80 St. Covering Box 20.00 kg 400 St.
We can deliver in all diameters and pack forms on request.

www.ewm-group.com EWM reserves the right to change specifications without prior notice. 9
SE 7015 Mo Heat resistant

Description:
• Basic coated, reduced hydrogen stick electrode.
• Can be welded in any position except vertical-down.
• Good slag removal characteristics, low spatter tendency.
• Very good ignition characteristics.
• Excellent for out-of-position welding.
• Excellent, mechanical quality values.
• Creep resistant and higher strength characteristics.
Classification:
EN 1599:1997: E Mo B 52
AWS A5.5: E7015-G
DIN 8575 E Mo B 26

Materials: P235 - P265, L360 - L415, P355GH, P295GH, S(P)275 -


S(P)460, 16 Mo 3, 17 MnMoV 6-4, 15NiCuMoNb 5

Approvals: TÜV
Chemical C Si Mn Mo

composition, wt.% 0,05 0,6 0,95 0,5

Mechanical properties:
Yield strength, Re : 450 N/mm²
Tensile Strength, Rm : 630 N/mm²
Elongation, A5 : 22%
Impact energy, CV: -20°C > 47 J; -40°C > 47 J
Welding current: DC+
Shielding gas:
Coating Basic
Metal recovery: 100%
Redrying temperature: 400°C - 1 h

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Length Is A Item-No. Packing Units
2,5 mm 350 mm 65 - 95 097-003472-25350 Package 3,7 kg 171 St. Covering Box 18.50 kg 859 St.
3,2 mm 350 mm 110 - 140 097-003472-32350 Package 4 kg 110 St. Covering Box 20.00 kg 549 St.
4,0 mm 450 mm 140 - 180 097-003472-40450 Package 5,4 kg 80 St. Covering Box 20.00 kg 400 St.
We can deliver in all diameters and pack forms on request.

10 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
SE 308 L Stainless Steel

Description:
• Rutile coated, high-alloy stick electrode.
• Can be welded in any position except vertical-down.
• Self-removing slag, very low spatter tendency.
• Excellent ignition and reignition characteristics.
• Very homogeneous seam finish.
• Can be used for welding stabilised Cr-Ni steels.
• Cold tough up to 196 °C
Classification:
EN ISO 14343-A:2007: E 19 9 L R 12
AWS A5.4: E 308 L -16
DIN 8556 E 19 9 LR(B) 23
W 1.4316
Materials: 1.4300, 1.4301, 1.4303, 1.4306, 1.4308, 1.4311, 1.4312,
1.4371, 1.4541, 1.4543, 1.4552

Approvals: TÜV, DB
Chemical C Cr Ni

composition, wt.% 0,03 20,0 11,0

Mechanical properties:
Yield strength, Re : 320 N/mm²
Tensile Strength, Rm : 550 N/mm²
Elongation, A5 : 35%
Impact energy, CV: 20°C > 70 J
Welding current: DC+; AC
Shielding gas:
Coating Rutile
Metal recovery:
Redrying temperature: selten nötig, 300°C - 2 h

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Length Is A Item-No. Packing Units
2,5 mm 300 mm 50 - 90 097-003465-25300 Metal Can 3 kg 164 St. Covering Box 9.00 kg 492 St.
3,2 mm 350 mm 80 - 110 097-003465-32350 Metal Can 3,2 kg 88 St. Covering Box 9.60 kg 264 St.
4,0 mm 350 mm 100 - 150 097-003465-40350 Metal Can 4,3 kg 78 St. Covering Box 12.90 kg 234 St.
5,0 mm 450 mm 150 - 200 097-003465-50450 Metal Can 5,4 kg 49 St. Covering Box 16.20 kg 147 St.
We can deliver in all diameters and pack forms on request.

www.ewm-group.com EWM reserves the right to change specifications without prior notice. 11
SE 309 MoL Stainless Steel

Description:
• Rutile coated, high-alloy stick electrode.
• Can be welded in any position except vertical-down.
• Self-removing slag, very low spatter tendency.
• Excellent ignition and reignition characteristics.
• Very homogeneous seam finish.
• Suitable for dissimilar joints.
• Maximum operating temperature 300 °C
Classification:
EN 1600:1997: E 23 12 2 L R 32
AWS A5.4: E 309 Mo - 26
DIN 8556 E 23 12 2 LR(B) 23
W 1.4459
Materials: 1.4401, 1.4404, 1.4406, 1.4410, 1.4437, 1.5471, 1.4580

Approvals: TÜV, DB
Chemical C Cr Ni Mo

composition, wt.% 0,03 24,0 13,0 3,5

Mechanical properties:
Yield strength, Re : 460 N/mm²
Tensile Strength, Rm : 650 N/mm²
Elongation, A5 : 30%
Impact energy, CV: 20°C > 55 J
Welding current: DC+; AC
Shielding gas:
Coating Rutile
Metal recovery:
Redrying temperature: selten nötig, 300°C - 2 h

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Length Is A Item-No. Packing Units
2,5 mm 300 mm 60 - 90 097-003466-25300 Metal Can 3 kg 162 St. Covering Box 9.00 kg 486 St.
3,2 mm 350 mm 80 - 110 097-003466-32350 Metal Can 3,2 kg 87 St. Covering Box 9.60 kg 261 St.
4,0 mm 350 mm 100 - 150 097-003466-40350 Metal Can 4,3 kg 78 St. Covering Box 12.90 kg 234 St.
5,0 mm 450 mm 150 - 200 097-003466-50450 Metal Can 5,4 kg 49 St. Covering Box 16.20 kg 147 St.
We can deliver in all diameters and pack forms on request.

12 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
SE 312 Stainless Steel

Description:
• Rutile coated, high-alloy stick electrode.
• Can be welded in any position except vertical-down.
• Self-removing slag, very low spatter tendency.
• Excellent ignition and reignition characteristics.
• Very homogeneous seam finish.
• Suitable for dissimilar joints. (Austenite-ferrite), buffer layers.
• Scale resistant up to 1100 °C
Classification:
EN 1600:1997: E 29 9 R 32
AWS A5.4: E 312 - 16
DIN 8556 E 29 9 R(B) 23
W 1.4337
Materials: For problem steels with high strength, joining of dissimi-
lar steels, tool steels, heat treatable
or tempered and quenched steels, spring steels, high
carbon steels etc.
Approvals: TÜV, DB
Chemical C Cr Ni

composition, wt.% 0,1 30,0 10,0

Mechanical properties:
Yield strength, Re : 500 N/mm²
Tensile Strength, Rm : 750 N/mm²
Elongation, A5 : 20%
Impact energy, CV: 20°C > 25 J
Welding current: DC+; AC
Shielding gas:
Coating Rutile
Metal recovery:
Redrying temperature: selten nötig, 300°C - 2 h

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Length Is A Item-No. Packing Units
2,0 mm 300 mm 40 - 60 097-003467-20300 Metal Can 3 kg 249 St. Covering Box 9.00 kg 747 St.
3,2 mm 350 mm 80 - 110 097-003467-32350 Metal Can 3,2 kg 89 St. Covering Box 9.60 kg 267 St.
2,5 mm 300 mm 60 - 90 097-003467-25300 Metal Can 3 kg 162 St. Covering Box 9.00 kg 486 St.
4,0 mm 350 mm 100 - 150 097-003467-40350 Metal Can 4,3 kg 80 St. Covering Box 12.90 kg 240 St.
5,0 mm 350 mm 150 - 200 097-003467-50350 Metal Can 4,2 kg 147 St. Covering Box 12.60 kg 441 St.
We can deliver in all diameters and pack forms on request.
www.ewm-group.com EWM reserves the right to change specifications without prior notice. 13
SE 316 L Stainless Steel

Description:
• Rutile coated, high-alloy stick electrode.
• Can be welded in any position except vertical-down.
• Self-removing slag, very low spatter tendency.
• Excellent ignition and reignition characteristics.
• Very homogeneous seam finish.
• Can be used for stabilised and non-stabilised Cr-Ni steels.
• Maximum operating temperature 400 °C
Classification:
EN 1600:1997: E 19 12 3 L R 12
AWS A5.4: E 316 L - 16
DIN 8556 E 19 12 3 LR 23
W 1.4430
Materials: 1. 4401, 1.4404, 1.4406, 1.4408, 1.4420, 1.4435,
1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583

Approvals: TÜV, DB
Chemical C Cr Ni Mo

composition, wt.% 0,03 20,0 13,0 3,0

Mechanical properties:
Yield strength, Re : 320 N/mm²
Tensile Strength, Rm : 550 N/mm²
Elongation, A5 : 35%
Impact energy, CV: 20°C > 70 J
Welding current: DC+; AC
Shielding gas:
Coating Rutile
Metal recovery:
Redrying temperature: selten nötig, 300°C - 2 h

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Length Is A Item-No. Packing Units
2,0 mm 300 mm 40 - 60 097-003468-20300 Metal Can 3 kg 260 St. Covering Box 9.00 kg 780 St.
2,5 mm 300 mm 50 - 90 097-003468-25300 Metal Can 3 kg 164 St. Covering Box 9.00 kg 492 St.
3,2 mm 350 mm 80 - 110 097-003468-32350 Metal Can 3,2 kg 89 St. Covering Box 9.60 kg 267 St.
4,0 mm 350 mm 100 - 150 097-003468-40350 Metal Can 4,3 kg 80 St. Covering Box 12.90 kg 240 St.
5,0 mm 450 mm 150 - 200 097-003468-50450 Metal Can 5,4 kg 50 St. Covering Box 16.20 kg 150 St.
We can deliver in all diameters and pack forms on request.
14 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
SE 318 Stainless Steel

Description:
• Rutile coated, high-alloy stick electrode.
• Can be welded in any position except vertical-down.
• Self-removing slag, very low spatter tendency.
• Excellent ignition and reignition characteristics.
• Very homogeneous seam finish.
• Can be used for welding stabilised Cr-Ni steels.
• Maximum operating temperature 400 °C
Classification:
EN 1600:1997: E 19 12 3 Nb R 12
AWS A5.4: E 318 - 16
DIN 8556 E 19 12 3 Nb R(B) 23
W 1.4576
Materials: 1.4571, 1.4573, 1.4580, 1.4581, 1.4583, 1.4401, 1.4404,
1.4408, 1.4420, 1.4435, 1.4436

Approvals: TÜV, DB
Chemical C Cr Ni Mo Nb

composition, wt.% 0,03 20,0 13,0 3,0 0,3

Mechanical properties:
Yield strength, Re : 400 N/mm²
Tensile Strength, Rm : 620 N/mm²
Elongation, A5 : 35%
Impact energy, CV: 20°C > 60 J
Welding current: DC+; AC
Shielding gas:
Coating Rutile
Metal recovery:
Redrying temperature: selten nötig, 300°C - 2 h

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Length Is A Item-No. Packing Units
2,5 mm 300 mm 50 - 90 097-003469-25300 Metal Can 3 kg 162 St. Covering Box 9.00 kg 486 St.
3,2 mm 350 mm 80 - 110 097-003469-32350 Metal Can 3,2 kg 89 St. Covering Box 9.60 kg 267 St.
4,0 mm 350 mm 100 - 150 097-003469-40350 Metal Can 4,3 kg 80 St. Covering Box 12.90 kg 240 St.
5,0 mm 450 mm 150 - 200 097-003469-50450 Metal Can 5,4 kg 49 St. Covering Box 16.20 kg 147 St.
2,0 mm 300 mm 40 - 60 097-003469-20300 Metal Can 3 kg 249 St. Covering Box 9.00 kg 747 St.
We can deliver in all diameters and pack forms on request.
www.ewm-group.com EWM reserves the right to change specifications without prior notice. 15
SW 70S G3 Un-alloyed

Description:
• Low-alloy MAG solid wire electrode.
• Copper-plated, layer wound.
• For industry, trade and repair shops.
• Low-spatter thanks to high level of chemical purity.
• Approved for EWM forceArc and coldArc.

Classification:
EN ISO 14341-A G 42 3M G3Si1
AWS A5.18: ER 70S-6

Materials: S185 - S 355; P235GH; P265GH; P295GH; P235 -


P355; L210 - L360; S(P)275 - S(P)355; E295; E335;
GP240R; Shipbuilding steel A,B,D;E

Approvals: TÜV, DB, GL, LR


Chemical C Si Mn P S

composition, wt.% 0,06 0,41 1,1 0,012 0,011

Mechanical properties:
Yield strength, Re : 430 N/mm²
Tensile Strength, Rm : 540 N/mm²
Elongation, A5 : 28%
Impact energy, CV: -29°C > 70 J; -20°C > 52 J
Welding current: DC+
Shielding gas: 100% CO₂, Ar + 8 - 20% CO₂ - C1, M21

Metal recovery:

Wire-Ø Spool-Ø Is A Item-No. Packing Units


0,8 mm 200 mm 50 - 220 097-003450-20008 Spool 5 kg
1,0 mm 200 mm 50 - 220 097-003450-20010 Spool 5 kg
1,2 mm 200 mm 100 - 320 097-003450-20012 Spool 5 kg
0,8 mm 300 mm 50 - 220 097-003450-30008 Spool 15 kg
1,0 mm 300 mm 50 - 220 097-003450-30010 Spool 15 kg
1,2 mm 300 mm 100 - 320 097-003450-30012 Spool 15 kg
1,6 mm 300 mm 170 - 390 097-003450-30016 Spool 15 kg
1,0 mm 50 - 220 097-003450-25010 Drum 250 kg
1,2 mm 100 - 320 097-003450-25012 Drum 250 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.

16 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
SW 70S G4 Un-alloyed

Description:
• Low-alloy MAG solid wire electrode.
• Copper-plated, layer wound.
• For industry, trade and repair shops.
• Low-spatter thanks to high level of chemical purity.
• Approved for EWM forceArc and coldArc.

Classification:
EN ISO 14341-A G 42 2C G4Si1, G 46 4M G4Si1
AWS A5.18: ER 70 S - 6

Materials: S185 - S 355; P235GH; P265GH; P295GH; P235 -


P355; L210 - L360; S(P)275 - S(P)355; E295; E335;
GP240R; Shipbuilding steel A,B,D;E

Approvals: TÜV, DB
Chemical C Si Mn P S

composition, wt.% 0,076 0,95 1,65 0,019 0,015

Mechanical properties:
Yield strength, Re : 461 N/mm² , 524 N/mm² (Co₂)
Tensile Strength, Rm : 560 N/mm²617
Elongation, A5 : 29%, 27%
Impact energy, CV: -20°C > 95 J; -30°C > 55 J
Welding current: DC+
Shielding gas: 100% CO₂, Ar + 8 - 20% CO₂ - C1, M21

Metal recovery:

Wire-Ø Spool-Ø Item-No. Packing Units


0,8 mm 300 mm 097-003451-30008 Spool 15 kg
1,0 mm 300 mm 097-003451-30010 Spool 15 kg
1,2 mm 300 mm 097-003451-30012 Spool 15 kg
1,6 mm 300 mm 097-003451-30016 Spool 15 kg
1,0 mm 097-003451-25010 Drum 250 kg
1,2 mm 097-003451-25012 Drum 250 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.

www.ewm-group.com EWM reserves the right to change specifications without prior notice. 17
SW 100S NiMoCr High tensile

Description:
• Medium-alloy MAG solid wire electrode.
• Copper-plated, layer wound.
• High-strength welding filler material for vehicle and crane construction
• Low-spatter thanks to high level of chemical purity.
• Approved for EWM forceArc.
• For steels with a yield point of up to 690 n/mm.

Classification:
EN ISO 16834-A:2007: G 69 4 Mn 3 Ni1Cr Mo
AWS A5.28: ER 100 S - G

Materials: S690QL1, S420N - S500N, P420NH - P500NH, S420NL


- S500NL

Approvals: TÜV, DB
Chemical C Si Mn Cr Ni Mo V

composition, wt.% 0,09 0,52 1,57 0,3 1,4 0,25 0,09

Mechanical properties:
Yield strength, Re : 690 N/mm²
Tensile Strength, Rm : 796 N/mm²
Elongation, A5 : 16%
Impact energy, CV: 20°C > 80 J; -40°C > 47 J
Welding current: DC+
Shielding gas: 100% CO₂, Ar + 8 - 20% CO₂ - C1, M21

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Spool-Ø Item-No. Packing Units
1,0 mm 300 mm 097-003479-30010 Spool 15 kg
1,2 mm 300 mm 097-003479-30012 Spool 15 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.

18 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
SW 80S CrMo1 Heat resistant

Description:
• Medium-alloy MAG solid wire electrode.
• Copper-plated, layer wound.
• Creep resistant filler for pipe and container construction.
• Low-spatter thanks to high level of chemical purity.
• Approved for EWM coldArc.
• Maximum operating temperature 550 °C.
• Bruscato factor max. 15 ppm.
Classification:
EN 12070:1999: G CrMo 1 Si
AWS A5.28: ER 80 S - B 2
W 1.7339

Materials: 13CrMo4-5

Approvals: TÜV, DB
Chemical C Si Mn Cr Mo

composition, wt.% 0,1 0,6 1,0 1,2 0,52

Mechanical properties:
Yield strength, Re : 305 N/mm²
Tensile Strength, Rm : 450 N/mm²
Elongation, A5 : 20%
Impact energy, CV: 20°C > 100 J; -10°C > 47 J
Welding current: DC+
Shielding gas: 100% CO₂, Ar + 8 - 20% CO₂ - C1, M21

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Spool-Ø Item-No. Packing Units
1,0 mm 300 mm 097-003477-30010 Spool 15 kg
1,2 mm 300 mm 097-003477-30012 Spool 15 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.

www.ewm-group.com EWM reserves the right to change specifications without prior notice. 19
SW 80S Mo Heat resistant

Description:
• Medium-alloy MAG solid wire electrode.
• Copper-plated, layer wound.
• Creep resistant filler for pipe and container construction.
• Low-spatter thanks to high level of chemical purity.
• Approved for EWM coldArc.
• Maximum operating temperature 500 °C.

Classification:
EN 12070:1999: G Mo Si
AWS A5.28: ER 80 S - G
W 1.5424

Materials: P235G1TH - P255G1TH, P310GH, 16Mo3, L320,


L360NB - L415NB

Approvals: TÜV, DB
Chemical C Si Mn Mo

composition, wt.% 0,1 0,6 1,15 0,52

Mechanical properties:
Yield strength, Re : 460 N/mm²
Tensile Strength, Rm : 560 N/mm²
Elongation, A5 : 22%
Impact energy, CV: 20°C > 60 J; -20°C > 47 J
Welding current: DC+
Shielding gas: 100% CO₂, Ar + 8 - 20% CO₂ - C1, M21

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Spool-Ø Item-No. Packing Units
1,0 mm 300 mm 097-003478-30010 Spool 15 kg
1,2 mm 300 mm 097-003478-30012 Spool 15 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.

20 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
SW Hard 600 Hardfacing

Description:
• High-alloy MAG solid wire electrode for hard coatings.
• Copper-plated, layer wound.
• For impact loading and mineral abrasion.
• High chromium content - good with aggressive media.
• Up to 60 HRC.

Classification:
W 1.4718

Materials: Excavator teeth, bulldozer blades, swing hammers, crus-


her jaws, scrapers etc.

Approvals:
Chemical C Si Cr

composition, wt.% 0,45 3,0 9,5

Mechanical properties:
Yield strength, Re :
Tensile Strength, Rm :
Elongation, A5 :
Impact energy, CV:
Welding current:
Shielding gas: 100% CO₂, Ar + 8 - 20% CO₂ - C1, M21

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded: 52 HRC - 57 HRC
Wire-Ø Spool-Ø Item-No. Packing Units
1,2 mm 300 mm 097-003480-30012 Spool 15 kg
1,6 mm 300 mm 097-003480-30016 Spool 15 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.

www.ewm-group.com EWM reserves the right to change specifications without prior notice. 21
SW 307 Si Stainless Steel

Description:
• High-alloy MAG solid wire electrode.
• Annealed and layer wound.
• Excellent welding characteristics thanks to high Si content
• Suitable for dissimilar joints. (Austenite-ferrite), buffer layers.
• Strain-hardening.

Classification:
EN ISO 14343-A:2007: G 18 8 Mn
AWS 5.9: ER 307 L
W 1.4370

Materials: Schweißkritische Stähle, Werkzeugstähle, Federstähle,


Manganhartstähle, Einsatzstähle, Dissimilar joints
1.3401

Approvals:
Chemical C Si Mn Cr Ni

composition, wt.% 0,08 0,85 7,0 19,0 9,0

Mechanical properties:
Yield strength, Re : 380 N/mm²
Tensile Strength, Rm : 600 N/mm²
Elongation, A5 : 40%
Impact energy, CV: 20°C > 100 J
Welding current: DC+
Shielding gas: Ar + 2% CO₂, Ar + 1 - 3% O₂ - M12, M13

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Spool-Ø Is A Item-No. Packing
0,8 mm 300 mm 60 - 210 097-003473-30008 Spool 15 kg
1,0 mm 300 mm 80 - 250 097-003473-30010 Spool 15 kg
1,2 mm 300 mm 100 - 290 097-003473-30012 Spool 15 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.

22 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
SW 308 LSi Stainless Steel

Description:
• High-alloy MAG solid wire electrode.
• Annealed and layer wound.
• Excellent welding characteristics thanks to high Si content
• For non-rusting Cr-Ni steels with low C content.
• Can be used for stabilised and non-stabilised Cr-Ni steels.
• Maximum operating temperature 350 °C

Classification:
EN ISO 14343-A:2007: G 19 9 L Si
AWS 5.9: ER 308 L Si
W 1.4316

Materials: 1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319,


1.4541, 1.4550, 1.4552

Approvals: TÜV, DB
Chemical C Si Mn Cr Ni

composition, wt.% 0,02 0,8 1,75 20,0 10,0

Mechanical properties:
Yield strength, Re : 400 N/mm²
Tensile Strength, Rm : 590 N/mm²
Elongation, A5 : 40%
Impact energy, CV: -196°C > 50 J
Welding current: DC+
Shielding gas: Ar + 2% CO₂, Ar + 1 - 3% O₂ - M12, M13

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Spool-Ø Is A Item-No. Packing
0,8 mm 200 mm 60 - 210 097-003474-20008 Spool 5 kg
1,0 mm 200 mm 80 - 250 097-003474-20010 Spool 5 kg
0,8 mm 300 mm 60 - 210 097-003474-30008 Spool 15 kg
1,0 mm 300 mm 80 - 250 097-003474-30010 Spool 15 kg
1,2 mm 300 mm 100 - 290 097-003474-30012 Spool 15 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
www.ewm-group.com EWM reserves the right to change specifications without prior notice. 23
SW 309 LSi Stainless Steel

Description:
• High-alloy MAG solid wire electrode.
• Annealed and layer wound.
• Excellent welding characteristics thanks to high Si content
• Suitable for dissimilar joints. (Austenite-ferrite), buffer layers.
• Maximum operating temperature 300 °C

Classification:
EN ISO 14343-A:2007: G 23 12 L Si
AWS 5.9: ER 309 L Si
W 1.4332

Materials: Dissimilar joints

Approvals: TÜV
Chemical C Si Mn Cr Ni

composition, wt.% 0,02 0,8 1,8 23,5 13,5

Mechanical properties:
Yield strength, Re : 450 N/mm²
Tensile Strength, Rm : 650 N/mm²
Elongation, A5 : 35%
Impact energy, CV: -120°C > 60 J
Welding current: DC+
Shielding gas: Ar + 2% CO₂, Ar + 1 - 3% O₂ - M12, M13

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Spool-Ø Is A Item-No. Packing
1,0 mm 300 mm 80 - 250 097-003498-30010 Spool 15 kg
1,2 mm 300 mm 100 - 290 097-003498-30012 Spool 15 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.

24 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
SW 316 LSi Stainless Steel

Description:
• High-alloy MAG solid wire electrode.
• Annealed and layer wound.
• Excellent welding characteristics thanks to high Si content
• For non-rusting Cr-Ni steels with low C content.
• Can be used for stabilised and non-stabilised Cr-Ni steels.
• Maximum operating temperature 400 °C

Classification:
EN ISO 14343-A:2007: G 19 12 3 L Si
AWS 5.9: ER 316 L Si
W 1.4430

Materials: 1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436,


1.4571, 1.4580, 1.4581, 1.4583

Approvals: TÜV, DB
Chemical C Si Mn Cr Mo

composition, wt.% 0,02 0,85 18,5 12,0 2,7

Mechanical properties:
Yield strength, Re : 400 N/mm²
Tensile Strength, Rm : 600 N/mm²
Elongation, A5 : 40%
Impact energy, CV: -196°C > 50 J
Welding current: DC+
Shielding gas: Ar + 2% CO₂, Ar + 1 - 3% O₂ - M12, M13

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Spool-Ø Is A Item-No. Packing
0,8 mm 200 mm 60 - 210 097-003475-20008 Spool 5 kg
1,0 mm 200 mm 80 - 250 097-003475-20010 Spool 5 kg
0,8 mm 300 mm 60 - 210 097-003475-30008 Spool 15 kg
1,0 mm 300 mm 80 - 250 097-003475-30010 Spool 15 kg
1,2 mm 300 mm 100 - 290 097-003475-30012 Spool 15 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
www.ewm-group.com EWM reserves the right to change specifications without prior notice. 25
SW 318 Si Stainless Steel

Description:
• High-alloy MAG solid wire electrode.
• Annealed and layer wound.
• Excellent welding characteristics thanks to high Si content
• Can be used for welding stabilised Cr-Ni steels.
• Maximum operating temperature 400 °C

Classification:
EN ISO 14343-A:2007: G 19 12 3 Nb Si
AWS 5.9: ER 318 Si
W 1.4576

Materials: 1.4571, 1.4573, 1.4580, 1.4581, 1.4583, 1.4401, 1.4404,


1.4408, 1.4420, 1.4435, 1.4436

Approvals: TÜV, DB
Chemical C Si Mn Cr Mo Nb

composition, wt.% 0,04 0,8 1,8 19,5 2,7 0,5

Mechanical properties:
Yield strength, Re : 400 N/mm²
Tensile Strength, Rm : 610 N/mm²
Elongation, A5 : 34%
Impact energy, CV: -120°C > 40 J
Welding current: DC+
Shielding gas: Ar + 2% CO₂, Ar + 1 - 3% O₂ - M12, M13

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Spool-Ø Is A Item-No. Packing
0,8 mm 300 mm 60 - 210 097-003476-30008 Spool 15 kg
1,0 mm 300 mm 80 - 250 097-003476-30010 Spool 15 kg
1,2 mm 300 mm 100 - 290 097-003476-30012 Spool 15 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.

26 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
SW 5754 Mg3 Aluminium

Description:
• MIG solid wire electrode, aluminium.
• Double-shell quality.
• 3% magnesium
• Medium strength and corrosion resistance.
• Suitable for subsequent anodisation.

Classification:
EN ISO 18273 S AL 5754
AWS 5.10: ER 5754
W 3.3536

Materials: AlMg 1 F (3.3315), AlMg 1,8 (3.3326), AlMg 3


(3.3535), AlMgSi 0,5 (3.3206), AlMgSi 0,7 (3.3210 ,
G-AlMg 3 (3.3541)

Approvals: TÜV, DB, GL


Chemical Si Fe Cu Mn Cr Zn Ti

composition, wt.% 0,4 0,4 0,1 0,5 0,3 0,2 0,15

Mechanical properties:
Yield strength, Re : 80 N/mm²
Tensile Strength, Rm : 190 N/mm²
Elongation, A5 : 20%
Impact energy, CV:
Welding current: DC+
Shielding gas: Ar, Ar + 30% He - I1, I3

Metal recovery:
Redrying temperature:
Melting range: 615 to 642
Hydrogen cont. / 100g weld metal
Hardness as welded:
Wire-Ø Spool-Ø Item-No. Packing Units
1,0 mm 300 mm 097-003481-30010 Spool 7,5 kg
1,2 mm 300 mm 097-003481-30012 Spool 7,5 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.

www.ewm-group.com EWM reserves the right to change specifications without prior notice. 27
SW 5183 Mg4,5 Aluminium
Mn
Description:
• MIG solid wire electrode, aluminium.
• Double-shell quality.
• 4.5% magnesium, 0.7% manganese.
• High strength and high corrosion resistance, seawater resistant.
• Suitable for subsequent anodisation.

Classification:
EN ISO 18273 S AL 5183
AWS 5.10: ER 5183
W 3.3548

Materials: AlMg 5 (3.3555), AlMg 4,5 Mn (3.3547), AlMg 3


(3.3535), AlMgSi 1 (3.2315), G-AlMg 5 (3.3561); G-
AlMg 3 (3.3541)

Approvals: TÜV, DB, LR


Chemical Si Fe Cu Zn Ti

composition, wt.% 0,4 0,4 0,1 0,25 0,15

Mechanical properties:
Yield strength, Re : 125 N/mm²
Tensile Strength, Rm : 275 N/mm²
Elongation, A5 : 17%
Impact energy, CV:
Welding current: DC+
Shielding gas: Ar, Ar + 30% He - I1, I3

Metal recovery:
Redrying temperature:
Melting range: 574 to 638
Hydrogen cont. / 100g weld metal
Hardness as welded:
Wire-Ø Spool-Ø Item-No. Packing Units
1,0 mm 300 mm 097-003482-30010 Spool 7,5 kg
1,2 mm 300 mm 097-003482-30012 Spool 7,5 kg
1,6 mm 300 mm 097-003482-30016 Spool 7,5 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.

28 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
SW 5356 Mg5 Aluminium

Description:
• MIG solid wire electrode, aluminium.
• Double-shell quality.
• 5% magnesium
• High strength and high corrosion resistance, seawater resistant.
• Suitable for subsequent anodisation.

Classification:
EN ISO 18273 S AL 5356
AWS 5.10: ER 5356
W 3.3556

Materials: AlMg 5 (3.3555), AlMg 4,5 Mn (3.3547), AlMg 3


(3.3535), AlMgSi 1 (3.2315), G-AlMg 5 (3.3561); G-
AlMg 3 (3.3541)

Approvals: TÜV, DB, GL, LR


Chemical Si Fe Cu Zn

composition, wt.% 0,25 0,4 0,1 0,1

Mechanical properties:
Yield strength, Re : 120 N/mm²
Tensile Strength, Rm : 250 N/mm²
Elongation, A5 : 8%
Impact energy, CV:
Welding current: DC+
Shielding gas: Ar, Ar + 30% He - I1, I3

Metal recovery:
Redrying temperature:
Melting range: 575 to 633
Hydrogen cont. / 100g weld metal
Hardness as welded:
Wire-Ø Spool-Ø Item-No. Packing Units
0,8 mm 200 mm 097-003483-20008 Spool 2 kg
1,0 mm 200 mm 097-003483-20010 Spool 2 kg
1,0 mm 300 mm 097-003483-30010 Spool 7,5 kg
1,2 mm 300 mm 097-003483-30012 Spool 7,5 kg
1,6 mm 300 mm 097-003483-30016 Spool 7,5 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
www.ewm-group.com EWM reserves the right to change specifications without prior notice. 29
SW 4043 Si5 Aluminium

Description:
• MIG solid wire electrode, aluminium.
• Double-shell quality.
• 5% silicon
• Untreated low strength values.
• Not suitable for subsequent anodisation.
• Main areas of use are welds on cast aluminium.

Classification:
EN ISO 18273 S AL 4043A
AWS 5.10: ER 4043
W 3.2245

Materials: AlMgSi 0,8 (3.2316), AlMgSi 0,5 (3.3206), AlMgSi 0,7


(3.3210), AlMgSi 1 (3.2315), G-AlSi 5 Mg (3.2341)

Approvals: TÜV, DB, GL


Chemical Fe Cu Mn Cr Zn Ti

composition, wt.% 0,6 0,3 0,15 0,2 0,1 0,15

Mechanical properties:
Yield strength, Re : 40 N/mm²
Tensile Strength, Rm : 120 N/mm²
Elongation, A5 : 8%
Impact energy, CV:
Welding current:
Shielding gas: Ar, Ar + 30% He - I1, I3

Metal recovery:
Redrying temperature:
Melting range: 573 to 625
Hydrogen cont. / 100g weld metal
Hardness as welded:
Wire-Ø Spool-Ø Item-No. Packing Units
1,0 mm 300 mm 097-003484-30010 Spool 7,5 kg
1,2 mm 300 mm 097-003484-30012 Spool 7,5 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.

30 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
SW CuSi3 Copper

Description:
• Copper-based, MIG/MAG solid wire electrode
• Low interference due to observation of the smallest dimensional tolerances, layer wound.
• Joint welding of Cu materials and various steel sheets.
• GMA-surfacing on steel.
• Resistant to high temperatures and corrosion.
• Pulse arc recommended, approved for coldArc.

Classification:
EN 14640 CuSi3Mn1 Cu6560
AWS 5.7: ERCuSi-A
W 2.1461

Materials: CuZn5, CuZn10, CuZn15, CuSi2Mn, CuSi3Mn

Approvals:
Chemical Al Si Mn Sn Zn Pb Fe P

composition, wt.% 0,01 4,00 1,50 0,20 0,20 0,02 0,50 0,02

Mechanical properties:
Yield strength, Re :
Tensile Strength, Rm : 370 N/mm²
Elongation, A5 : 40%
Impact energy, CV:
Welding current: DC+
Shielding gas: Ar, Ar + 30% He - I1, I3

Metal recovery:
Redrying temperature:
Solidus: 910
Liquidus 1025

Hardness as welded: 80 HB - 90 HB
Wire-Ø Spool-Ø Item-No. Packing Units
0,8 mm 200 mm 097-003485-20008 Spool 5 kg
1,0 mm 200 mm 097-003485-20010 Spool 5 kg
0,8 mm 300 mm 097-003485-30008 Spool 15 kg
1,0 mm 300 mm 097-003485-30010 Spool 15 kg
1,0 mm 097-003485-25010 Drum 250 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
www.ewm-group.com EWM reserves the right to change specifications without prior notice. 31
SW CuAl8 Copper

Description:
• Copper-based, MIG/MAG solid wire electrode
• Low interference due to observation of the smallest dimensional tolerances, layer wound.
• Joint welding of Cu materials and various steel sheets.
• Wear-resistant GMA-surfacing on steel.
• Resistant to high temperatures and corrosion. Seawater resistant
• Pulse arc recommended, approved for coldArc.

Classification:
EN 14640 CuAl8
AWS 5.7: ER Cu Al - A1
W 2.0921

Materials: CuAl5, CuAl8, CuAl9, CuZn20Al

Approvals:
Chemical Al Si Mn Ni Zn Pb Fe

composition, wt.% 6,00 0,20 0,50 0,80 0,20 0,02 0,50

Mechanical properties:
Yield strength, Re :
Tensile Strength, Rm : 450 N/mm²
Elongation, A5 : 45%
Impact energy, CV:
Welding current: DC+
Shielding gas: Ar, Ar + 30% He - I1, I3

Metal recovery:
Redrying temperature:
Solidus: 1030
Liquidus 1040

Hardness as welded: 140 HB


Wire-Ø Spool-Ø Item-No. Packing
0,8 mm 200 mm 097-003486-20008 Spool 5 kg
1,0 mm 200 mm 097-003486-20010 Spool 5 kg
0,8 mm 300 mm 097-003486-30008 Spool 15 kg
1,0 mm 300 mm 097-003486-30010 Spool 15 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.

32 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
FCW 71T Basic Un-alloyed

Description:
• Low-alloy, basic MAG cored wire electrode.
• Bright, layer wound.
• Very strong and highly resistant to cracking.
• Ideal for thick metal sheets and rigidly clamped constructions
• Hydrogen content < 5% in the welding material.

Classification:
DIN EN ISO 17632-A T 42 2 B M 1 H5
AWS A5.20: E 71 T - 5 M-J
JIS Z3313 YFW-A502B

Materials: S185 - S 355; P235GH; P265GH; P295GH; P235 -


P355; L210 - L360; S(P)275 - S(P)355; E295; E335;
GP240R; Shipbuilding steel A,B,D;E

Approvals: TÜV, DB, GL


Chemical C Si Mn P S

composition, wt.% 0,07 0,45 1,4 0,014 0,009

Mechanical properties:
Yield strength, Re : 480 N/mm²
Tensile Strength, Rm : 570 N/mm²
Elongation, A5 : 30%
Impact energy, CV: -40°C > 95 J
Welding current: DC-
Shielding gas: 100% CO₂, Ar + 8 - 20% CO₂ - C1, M21
Charge Basic
Metal recovery: 86%
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Spool-Ø Item-No. Packing Units
1,2 mm 300 mm 097-003452-30012 Spool 12,5 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.

www.ewm-group.com EWM reserves the right to change specifications without prior notice. 33
FCW 70TC Metal Un-alloyed

Description:
• Low-alloy, metal powder MAG cored wire electrode.
• Bright, layer wound.
• Excellent fissure bridging and edge formation.
• Notch-free seam transitions.
• Very high current carrying capacity and yield.

Classification:
DIN EN ISO 17632-A T 42 2 M M/C 1 H5
AWS A5.18: E 70C - 6 M/ -6 C
JIS Z3313 YFW-C50DM

Materials: S185 - S 355; P235GH; P265GH; P295GH; P235 -


P355; L210 - L360; S(P)275 - S(P)355; E295; E335;
GP240R; Shipbuilding steel A,B,D;E

Approvals: TÜV, DB, LR


Chemical C Si Mn P S

composition, wt.% 0,08 0,49 1,53 0,013 0,015

Mechanical properties:
Yield strength, Re : 480 N/mm²
Tensile Strength, Rm : 560 N/mm²
Elongation, A5 : 31%
Impact energy, CV: -29°C > 62 J
Welding current: DC+
Shielding gas: 100% CO₂, Ar + 8 - 20% CO₂ - C1, M21
Charge Metal-Powder
Metal recovery: 96%
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Spool-Ø Is A Item-No. Packing Units
1,2 mm 300 mm 50 - 300 097-003453-30012 Spool 12,5 kg
1,6 mm 300 mm 200 - 450 097-003453-30016 Spool 12,5 kg
1,2 mm 097-003453-25012 Drum 250 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.

34 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
FCW 71T Rutile Un-alloyed

Description:
• Low-alloy, rutile, MAG cored wire electrode.
• Bright, layer wound.
• Welding is possible in any position with one machine setting.
• Very easy handling and controllability.
• Preferred application on pipe and steel constructions, in Ship construction, on ceramic

Classification:
DIN EN ISO 17632-A T 42 2 P M 1 H5
AWS A5.20: E 71 T -1M
JIS Z3313 YFW-A50DR

Materials: S185 - S 355; P235GH; P265GH; P295GH; P235 -


P355; L210 - L360; S(P)275 - S(P)355; E295; E335;
GP240R; Shipbuilding steel A,B,D;E

Approvals: TÜV, DB, GL, LR


Chemical C Si Mn P S

composition, wt.% 0,05 0,48 1,22 0,013 0,009

Mechanical properties:
Yield strength, Re : 510 N/mm²
Tensile Strength, Rm : 570 N/mm²
Elongation, A5 : 30%
Impact energy, CV: -18°C > 110 J
Welding current: DC+
Shielding gas: 100% CO₂, Ar + 8 - 20% CO₂ - C1, M21
Charge Rutile
Metal recovery: 88%
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Spool-Ø Is A Item-No. Packing Units
1,2 mm 300 mm 120 - 300 097-003454-30012 Spool 12,5 kg
1,6 mm 300 mm 180 - 450 097-003454-30016 Spool 12,5 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.

www.ewm-group.com EWM reserves the right to change specifications without prior notice. 35
FCW 71T Un-alloyed
Selfshield
Description:
• Low-alloy, self-shielding cored wire electrode.
• Bright, layer wound.
• Can be welded in any position, including vertical down.
• Very easy handling and controllability.
• High current carrying capacity and low spatter.
• Reduced barium proportion. Observe safety information.

Classification:
AWS A5.20: E71T-11
JIS YFW S50GB

Materials: S185 - S 355; P235GH; P265GH; P295GH; P235 -


P355; L210 - L360; S(P)275 - S(P)355; E295; E335;
GP240R; Shipbuilding steel A,B,D;E

Approvals: TÜV, DB
Chemical C Si Mn P S Al

composition, wt.% 0,19 0,35 0,6 0,011 0,006 1,2

Mechanical properties:
Yield strength, Re : 520 N/mm²
Tensile Strength, Rm : 590 N/mm²
Elongation, A5 : 21%
Impact energy, CV:
Welding current: DC-
Shielding gas: 100% CO₂, Ar + 8 - 20% CO₂ - C1, M21

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Spool-Ø Is A Item-No. Packing Units
0,9 mm 200 mm 80 - 200 097-003314-00000 Spool 2 kg
0,9 mm 200 mm 80 - 200 097-003315-00000 Spool 5 kg
1,2 mm 200 mm 160 - 220 097-003317-00000 Spool 5 kg
1,2 mm 300 mm 160 - 220 097-003455-30012 Spool 15 kg
1,6 mm 300 mm 180 - 280 097-003455-30016 Spool 15 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.
36 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
FCW 309 Rutile Stainless Steel

Description:
• High-alloy, rutile MAG cored wire electrode.
• Excellent weldability, low spatter formation.
• Slag is removed very easily.
• For dissimilar joints and buffer layers.
• Operating temperature with mixed joints 300 °C.

Classification:
EN ISO 17633-A:2006: T 23 12 L R C/M 3
AWS A5.22: E 309 LT0-1/4
JIS Z3323 YF309LC
W 1.4430
Materials: Joints between stainless and mild or medium carbon
steels.

Approvals: TÜV, DB, GL, LR


Chemical C Si Mn P S Ni Cr Mo Cu

composition, wt.% 0,028 0,61 1,24 0,019 0,01 12,58 24,17 0,05 0,03

Mechanical properties:
Yield strength, Re : 450 N/mm²
Tensile Strength, Rm : 580 N/mm²
Elongation, A5 : 33%
Impact energy, CV:
Welding current: DC+
Shielding gas: 100% CO₂, Ar + 8 - 20% CO₂ - C1, M21
Charge Rutile
Metal recovery: 86%
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Spool-Ø Is A Item-No. Packing Units
1,2 mm 300 mm 130 - 270 097-003456-30012 Spool 12,5 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.

www.ewm-group.com EWM reserves the right to change specifications without prior notice. 37
FCW 316 Rutile Stainless Steel

Description:
• High-alloy, rutile MAG cored wire electrode.
• Excellent weldability, low spatter formation.
• Slag is removed very easily.
• For non-rusting Cr-Ni-Mo steels with low carbon content.
• Operating temperature up to 400 °C.

Classification:
EN ISO 17633-A:2006: T 19 12 3 L R C/M 3
AWS A5.22: E 316 LT0-1/4
JIS Z3323 YF316LC
W 1.4430
Materials: 1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436,
1.4571, 1.4580, 1.4581, 1.4583

Approvals: TÜV, DB, GL, LR


Chemical C Si Mn P S Ni Cr Mo Cu

composition, wt.% 0,026 0,59 1,43 0,02 0,01 12,02 18,95 2,54 0,06

Mechanical properties:
Yield strength, Re : 380 N/mm²
Tensile Strength, Rm : 540 N/mm²
Elongation, A5 : 41%
Impact energy, CV: 0°C > 44 J
Welding current: DC+
Shielding gas: 100% CO₂, Ar + 8 - 20% CO₂ - C1, M21
Charge Rutile
Metal recovery: 86%
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Spool-Ø Is A Item-No. Packing Units
1,2 mm 300 mm 130 - 270 097-003457-30012 Spool 12,5 kg
We can deliver in all diameters and pack forms e.g small spools, large spools and drums, on request.

38 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
GFR R60 Un-alloyed

Description:
• Low-alloy oxyacetylene welding rod.
• Copper-plated and stamped.
• Semifluid molten pool, good controllability.
• Recommended for seal welds.

Classification:
EN 12536 O III
AWS A5.2: R60
W 1.6215

Materials: S235G2T - S255GT, S235JO - S275JO, P235G1TH,


P255G1TH, P235GH, P265GH, P285NH, P295GH

Approvals: TÜV, DB
Chemical C Si Mn Ni

composition, wt.% 0,08 0,1 1,1 0,4

Mechanical properties:
Yield strength, Re : 310 N/mm²
Tensile Strength, Rm : 400 N/mm²
Elongation, A5 : 22%
Impact energy, CV: 20°C > 50 J
Welding current:
Shielding gas: Acetylen / O₂

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Item-No. Packing Units
2,0 mm 097-003488-10020 Package 5 kg Covering Box 25.00 kg
2,4 mm 097-003488-10024 Package 5 kg Covering Box 25.00 kg
3,0 mm 097-003488-10030 Package 5 kg Covering Box 25.00 kg

www.ewm-group.com EWM reserves the right to change specifications without prior notice. 39
TR 70S G3 Un-alloyed

Description:
• Low-alloy, TIG welding rod.
• Copper-plated and stamped.
• Semifluid molten pool, good controllability.

Classification:
EN ISO 636-A W 46 2 W 3 Si 1
AWS A5.18: ER 70 S - 6
W 1.5125

Materials: S185 - P275JR, S355JO - E335, S255N - P355N,


P235GH, P265GH, P310GH

Approvals: TÜV, DB
Chemical C Si Mn

composition, wt.% 0,09 0,87 1,47

Mechanical properties:
Yield strength, Re : 450 N/mm²
Tensile Strength, Rm : 550 N/mm²
Elongation, A5 : 22%
Impact energy, CV: 20°C > 100 J; -50°C > 47 J
Welding current: DC-
Shielding gas: Ar, Ar + 2% H - I1, R1

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Length Item-No. Packing Units
1,6 mm 1000 mm 097-003489-10016 Package 5 kg Covering Box 25.00 kg
2,0 mm 1000 mm 097-003489-10020 Package 5 kg Covering Box 25.00 kg
2,4 mm 1000 mm 097-003489-10024 Package 5 kg Covering Box 25.00 kg
3,0 mm 1000 mm 097-003489-10030 Package 5 kg Covering Box 25.00 kg
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.

40 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
TR 307 Si Stainless Steel

Description:
• High-alloy TIG welding rod.
• Stamped.
• Excellent welding characteristics thanks to high Si content
• Suitable for dissimilar joints. (Austenite-ferrite), buffer layers.
• Strain-hardening.

Classification:
EN 1600:1997: W 18 8 Mn Si
AWS 5.9: ER 307 Si
W 1.4370

Materials: Dissimilar joints, tough buffer and intermediate layers


prior to hardfacing, manganese steels, armour plates,
high carbon steels, surfacing of gears, valves, turbine
blades etc.
Approvals:
Chemical C Si Mn Cr Ni

composition, wt.% 0,08 0,85 7,0 19,0 9,0

Mechanical properties:
Yield strength, Re : 450 N/mm²
Tensile Strength, Rm : 650 N/mm²
Elongation, A5 : 42%
Impact energy, CV: -80°C > 60 J
Welding current: DC-
Shielding gas: Ar, Ar + 2% H - I1, R1

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Length Item-No. Packing Units
1,6 mm 1000 mm 097-003490-10016 Package 5 kg Covering Box 25.00 kg
2,0 mm 1000 mm 097-003490-10020 Package 5 kg Covering Box 25.00 kg
2,4 mm 1000 mm 097-003490-10024 Package 5 kg Covering Box 25.00 kg
3,2 mm 1000 mm 097-003490-10032 Package 5 kg Covering Box 25.00 kg
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.

www.ewm-group.com EWM reserves the right to change specifications without prior notice. 41
TR 308 LSi Stainless Steel

Description:
• High-alloy TIG welding rod.
• Stamped.
• Excellent welding characteristics thanks to high Si content
• For non-rusting Cr-Ni steels with low C content.
• Maximum operating temperature 350 °C

Classification:
EN ISO 14343-A:2007: W 19 9 L Si
AWS 5.9: ER 308 L Si
W 1.4316

Materials: 1.4301, 1.4303, 1.4306, 1.4308, 1.4310, 1.4311, 1.4319,


1.4541, 1.4550, 1.4552

Approvals: TÜV, DB
Chemical C Si Mn Cr Ni

composition, wt.% 0,02 0,8 1,75 20,0 10,0

Mechanical properties:
Yield strength, Re : 400 N/mm²
Tensile Strength, Rm : 590 N/mm²
Elongation, A5 : 40%
Impact energy, CV: -196°C > 50 J
Welding current: DC-
Shielding gas: Ar, Ar + 2% H - I1, R1

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Length Item-No. Packing Units
1,2 mm 1000 mm 097-003491-10012 Package 5 kg Covering Box 25.00 kg
1,6 mm 1000 mm 097-003491-10016 Package 5 kg Covering Box 25.00 kg
2,0 mm 1000 mm 097-003491-10020 Package 5 kg Covering Box 25.00 kg
2,4 mm 1000 mm 097-003491-10024 Package 5 kg Covering Box 25.00 kg
3,2 mm 1000 mm 097-003491-10032
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.
42 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
TR 316 LSi Stainless Steel

Description:
• High-alloy TIG welding rod.
• Stamped.
• Excellent welding characteristics thanks to high Si content
• For non-rusting Cr-Ni steels with low C content.
• Maximum operating temperature 400 °C

Classification:
EN ISO 14343-A:2007: W 19 12 3 L Si
AWS 5.9: ER 316 L Si
W 1.4430

Materials: 1.4401, 1.4404, 1.4406, 1.4408, 1.4429, 1.4435, 1.4436,


1.4571, 1.4580, 1.4581, 1.4583

Approvals: TÜV, DB
Chemical C Si Mn Cr Mo Ni

composition, wt.% 0,02 0,85 1,75 18,5 2,7 12,0

Mechanical properties:
Yield strength, Re : 400 N/mm²
Tensile Strength, Rm : 600 N/mm²
Elongation, A5 : 40%
Impact energy, CV: -196°C > 50 J
Welding current: DC-
Shielding gas: Ar, Ar + 2% H - I1, R1

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Length Item-No. Packing Units
1,2 mm 1000 mm 097-003492-10012 Package 5 kg Covering Box 25.00 kg
1,6 mm 1000 mm 097-003492-10016 Package 5 kg Covering Box 25.00 kg
2,0 mm 1000 mm 097-003492-10020 Package 5 kg Covering Box 25.00 kg
2,4 mm 1000 mm 097-003492-10024 Package 5 kg Covering Box 25.00 kg
3,2 mm 1000 mm 097-003492-10032
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.
www.ewm-group.com EWM reserves the right to change specifications without prior notice. 43
TR 318 Si Stainless Steel

Description:
• High-alloy TIG welding rod.
• Stamped.
• Excellent welding characteristics thanks to high Si content
• Can be used for welding stabilised Cr-Ni steels.
• Maximum operating temperature 400 °C

Classification:
EN ISO 14343-A:2007: W 19 12 3 Nb Si
AWS 5.9: ER 318 Si
W 1.4576

Materials: 1.4401, 1.4406, 1.4408, 1.4429, 1.4436, 1.4571, 1.4580,


1.4581, 1.4583

Approvals: TÜV, DB
Chemical C Si Mn Cr Mo Ni Nb

composition, wt.% 0,04 0,8 1,8 19,5 2,7 11,5 0,5

Mechanical properties:
Yield strength, Re : 400 N/mm²
Tensile Strength, Rm : 610 N/mm²
Elongation, A5 : 34%
Impact energy, CV: -120°C > 40 J
Welding current: DC-
Shielding gas: Ar, Ar + 2% H - I1, R1

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Length Item-No. Packing Units
1,2 mm 1000 mm 097-003493-10012 Package 5 kg Covering Box 25.00 kg
1,6 mm 1000 mm 097-003493-10016 Package 5 kg Covering Box 25.00 kg
2,0 mm 1000 mm 097-003493-10020 Package 5 kg Covering Box 25.00 kg
2,4 mm 1000 mm 097-003493-10024 Package 5 kg Covering Box 25.00 kg
3,2 mm 1000 mm 097-003493-10032
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.
44 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
TR 2209 Duplex Stainless Steel

Description:
• High-alloy TIG welding rod.
• Stamped.
• For ferrite-austenite chromium-nickel-molybdenum steel.
• Use in offshore technology, e.g. in pipe construction.
• Resistant to products containing chloride and acid gases.
• Maximum operating temperature 250 °C

Classification:
EN ISO 14343-A:2007: W 22 9 3 N L
AWS 5.9: ER 2209
W 1.4462

Materials: Dissimilar joints


1.4462, 1.4417, 1.4460

Approvals: TÜV
Chemical C Si Mn Cr Mo Ni N

composition, wt.% 0,02 0,4 1,8 22,5 3,0 9,0 0,18

Mechanical properties:
Yield strength, Re : 620 N/mm²
Tensile Strength, Rm : 800 N/mm²
Elongation, A5 : 30%
Impact energy, CV: -60°C > 85 J
Welding current: DC-
Shielding gas: Ar - I1

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Length Item-No. Packing Units
2,0 mm 1000 mm 097-003499-10020 Package 5 kg Covering Box 25.00 kg
2,4 mm 1000 mm 097-003499-10024 Package 5 kg Covering Box 25.00 kg
3,2 mm 1000 mm 097-003499-10032 Package 5 kg Covering Box 25.00 kg
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.

www.ewm-group.com EWM reserves the right to change specifications without prior notice. 45
TR 80S Mo Heat resistant

Description:
• Medium-alloy, TIG welding rod.
• Copper-plated and stamped.
• Creep resistant filler for pipe and container construction.
• Maximum operating temperature 500 °C.

Classification:
EN 12070:1999: W Mo Si
AWS A5.28: ER 80 S - G
W 1.5424

Materials: P235G1TH - P255G1TH, P310GH, 16Mo3, L320,


L360NB - L415NB 15NiCuMoNb5 (WB36)

Approvals: TÜV, DB
Chemical C Si Mn Mo

composition, wt.% 0,1 0,6 1,15 0,52

Mechanical properties:
Yield strength, Re : 460 N/mm²
Tensile Strength, Rm : 560 N/mm²
Elongation, A5 : 22%
Impact energy, CV: 20°C > 60 J; -20°C > 47 J
Welding current: DC-
Shielding gas: Ar, Ar + 2% H - I1, R1

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Length Item-No. Packing Units
2,0 mm 1000 mm 097-003487-10020 Package 5 kg Covering Box 25.00 kg
2,4 mm 1000 mm 097-003487-10024 Package 5 kg Covering Box 25.00 kg
3,0 mm 1000 mm 097-003487-10030 Package 5 kg Covering Box 25.00 kg
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.

46 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
TR 80S CrMo1 Heat resistant

Description:
• Medium-alloy, TIG welding rod.
• Copper-plated and stamped.
• Creep resistant filler for pipe and container construction.
• Maximum operating temperature 550 °C.

Classification:
EN 12070:1999: W CrMo 1 Si
AWS A5.28: ER 80 S - B 2
W 1.7339

Materials: 13CrMo4-5

Approvals: TÜV, DB
Chemical C Si Mn Mo Cr

composition, wt.% 0,1 0,6 1,0 0,52 1,2

Mechanical properties:
Yield strength, Re : 305 N/mm²
Tensile Strength, Rm : 450 N/mm²
Elongation, A5 : 22%
Impact energy, CV: 20°C > 100 J; -10°C > 47 J
Welding current: DC-
Shielding gas: Ar, Ar + 2% H - I1, R1

Metal recovery:
Redrying temperature:

Hydrogen cont. / 100g weld metal


Hardness as welded:
Wire-Ø Length Item-No. Packing Units
2,0 mm 1000 mm 097-003500-10020 Package 5 kg Covering Box 25.00 kg
2,4 mm 1000 mm 097-003500-10024 Package 5 kg Covering Box 25.00 kg
3,0 mm 1000 mm 097-003500-10030 Package 5 kg Covering Box 25.00 kg
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.

www.ewm-group.com EWM reserves the right to change specifications without prior notice. 47
TR 5754 Mg3 Aluminium

Description:
• TIG welding rod, aluminium
• Double-shell quality.
• 3% magnesium
• Medium strength and corrosion resistance.
• Suitable for subsequent anodisation.

Classification:
EN ISO 18273 S AL 5754
AWS 5.10: ER 5754
W 3.3536

Materials: AlMg 1 (3.3315), AlMg 1,8 (3.3326), AlMg 3 (3.3535),


AlMgSi 0,5 (3.3206), AlMgSi 0,7 (3.3210 , G-AlMg 3
(3.3541)

Approvals: TÜV, DB, GL


Chemical Si Fe Cu Mn Cr Zn Ti

composition, wt.% 0,4 0,4 0,1 0,5 0,3 0,2 0,15

Mechanical properties:
Yield strength, Re : 80 N/mm²
Tensile Strength, Rm : 190 N/mm²
Elongation, A5 : 20%
Impact energy, CV:
Welding current: AC
Shielding gas: Ar, Ar + 30% He - I1, I3

Metal recovery:
Redrying temperature:
Melting range: 615 to 642
Hydrogen cont. / 100g weld metal
Hardness as welded:
Wire-Ø Length Item-No. Packing Units
2,0 mm 1000 mm 097-003494-10020 Package 2,5 kg Covering Box 10.00 kg
2,4 mm 1000 mm 097-003494-10024 Package 2,5 kg Covering Box 10.00 kg
3,2 mm 1000 mm 097-003494-10032 Package 2,5 kg Covering Box 10.00 kg
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.

48 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
TR 5183 Mg4,5 Mn Aluminium

Description:
• TIG welding rod, aluminium
• Double-shell quality.
• 4.5% magnesium, 0.7% manganese.
• High strength and high corrosion resistance, seawater resistant.
• Suitable for subsequent anodisation.

Classification:
EN ISO 18273 S AL 5183
AWS 5.10: ER 5183
W 3.3548

Materials: AlMg 5 (3.3555), AlMg 4,5 Mn (3.3547), AlMg 3


(3.3535), AlMgSi 1 (3.2315), G-AlMg 5 (3.3561); G-
AlMg 3 (3.3541)

Approvals: TÜV, DB, GL, LR


Chemical Si Fe Cu Zn Ti

composition, wt.% 0,4 0,4 0,1 0,25 0,15

Mechanical properties:
Yield strength, Re : 125 N/mm²
Tensile Strength, Rm : 275 N/mm²
Elongation, A5 : 17%
Impact energy, CV:
Welding current: AC
Shielding gas: Ar, Ar + 30% He - I1, I3

Metal recovery:
Redrying temperature:
Melting range: 574 to 638
Hydrogen cont. / 100g weld metal
Hardness as welded:
Wire-Ø Length Item-No. Packing Units
2,4 mm 1000 mm 097-003495-10024 Package 2,5 kg Covering Box 10.00 kg
2,0 mm 1000 mm 097-003495-10020 Package 2,5 kg Covering Box 10.00 kg
3,2 mm 1000 mm 097-003495-10032 Package 2,5 kg Covering Box 10.00 kg
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.

www.ewm-group.com EWM reserves the right to change specifications without prior notice. 49
TR 5356 Mg5 Aluminium

Description:
• TIG welding rod, aluminium
• Double-shell quality.
• 5% magnesium
• High strength and high corrosion resistance, seawater resistant.
• Suitable for subsequent anodisation.

Classification:
EN ISO 18273 S AL 5356
AWS 5.10: ER 5356
W 3.3556

Materials: AlMg 5 (3.3555), AlMg 4,5 Mn (3.3547), AlMg 3


(3.3535), AlMgSi 1 (3.2315), G-AlMg 5 (3.3561); G-
AlMg 3 (3.3541)

Approvals: TÜV, DB, GL, LR


Chemical Si Fe Cu Zn

composition, wt.% 0,25 0,25 0,4 0,1 0,1

Mechanical properties:
Yield strength, Re : 120 N/mm²
Tensile Strength, Rm : 250 N/mm²
Elongation, A5 : 8%
Impact energy, CV:
Welding current: AC
Shielding gas: Ar, Ar + 30% He - I1, I3

Metal recovery:
Redrying temperature:
Melting range: 575 to 633
Hydrogen cont. / 100g weld metal
Hardness as welded:
Wire-Ø Length Item-No. Packing Units
2,0 mm 1000 mm 097-003496-10020 Package 2,5 kg Covering Box 10.00 kg
2,4 mm 1000 mm 097-003496-10024 Package 2,5 kg Covering Box 10.00 kg
3,2 mm 1000 mm 097-003496-10032 Package 2,5 kg Covering Box 10.00 kg
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.

50 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
TR 4043 Si5 Aluminium

Description:
• TIG welding rod, aluminium
• Double-shell quality.
• 5% magnesium
• Untreated low strength values.
• Not suitable for subsequent anodisation.

Classification:
EN ISO 18273 S AL 4043A
AWS 5.10: ER 4043
W 3.2245

Materials: AlMgSi 0,8 (3.2316), AlMgSi 0,5 (3.3206), AlMgSi 0,7


(3.3210), AlMgSi 1 (3.2315), G-AlSi 5 Mg (3.2341)

Approvals: DB
Chemical Fe Cu Mn Cr Zn Ti

composition, wt.% 0,6 0,3 0,15 0,2 0,1 0,15

Mechanical properties:
Yield strength, Re : 40 N/mm²
Tensile Strength, Rm : 120 N/mm²
Elongation, A5 : 8%
Impact energy, CV:
Welding current:
Shielding gas: Ar, Ar + 30% He - I1, I3

Metal recovery:
Redrying temperature:
Melting range: 573 to 625
Hydrogen cont. / 100g weld metal
Hardness as welded:
Wire-Ø Length Item-No. Packing Units
2,0 mm 1000 mm 097-003497-10020 Package 2,5 kg Covering Box 10.00 kg
2,4 mm 1000 mm 097-003497-10024 Package 2,5 kg Covering Box 10.00 kg
3,2 mm 1000 mm 097-003497-10032 Package 2,5 kg Covering Box 10.00 kg
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.

www.ewm-group.com EWM reserves the right to change specifications without prior notice. 51
TR CuNi Copper

Description:
• TIG welding rod, copper-based
• For heavy-duty, corrosion resistant GMA-surfacing on steel.
• Seawater resistant.

Classification:
EN 14640 S Cu 7158 (CuNi30) CuNi30 Cu7158
AWS 5.7: ER CuNi
BS 2901P.3 C18
W 2.0837
Materials:

Approvals:
Chemical Ni Mn Fe Ti

composition, wt.% 31,3 1,0 0,7 0,5

Mechanical properties:
Yield strength, Re :
Tensile Strength, Rm : 420 N/mm²
Elongation, A5 : 36%
Impact energy, CV: > 240 J
Welding current:
Shielding gas: Ar, Ar + 30% He - I1, I3

Metal recovery:
Redrying temperature:
Melting range: 1180 to 1240
Hydrogen cont. / 100g weld metal
Hardness as welded: 115 HB
Wire-Ø Length Item-No. Packing Units
2,4 mm 1000 mm 097-003501-10024 Package 5 kg Covering Box 20.00 kg
We can deliver in all diameters and pack forms e.g plastic slide boxes on request.

52 EWM reserves the right to change specifications without prior notice. www.ewm-group.com
www.ewm-group.com EWM reserves the right to change specifications without prior notice. 53
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54 EWM reserves the right to change specifications without prior notice. www.ewm-group.com

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