0 penilaian0% menganggap dokumen ini bermanfaat (0 suara)
181 tayangan22 halaman
Stress Engineering Services for Coke Drum Health Monitoring And Reliability Improvement Stress Engineering Services, Inc. 4 Health Monitoring Systems h Short and Long Term Strain Monitoring of Coke Drum Response to Daily Operation h Cause and Effect of Operation on Drum Damage h Integration into Local DCS Drum Design and Modeling Using Actual Operating Transients h Skirt h Shell h Piping and Nozzles Defect Identification and Assessment h Acoustic Emission Testing h Inspection Planning and Coordination.
Stress Engineering Services for Coke Drum Health Monitoring And Reliability Improvement Stress Engineering Services, Inc. 4 Health Monitoring Systems h Short and Long Term Strain Monitoring of Coke Drum Response to Daily Operation h Cause and Effect of Operation on Drum Damage h Integration into Local DCS Drum Design and Modeling Using Actual Operating Transients h Skirt h Shell h Piping and Nozzles Defect Identification and Assessment h Acoustic Emission Testing h Inspection Planning and Coordination.
Hak Cipta:
Attribution Non-Commercial (BY-NC)
Format Tersedia
Unduh sebagai PDF, TXT atau baca online dari Scribd
Stress Engineering Services for Coke Drum Health Monitoring And Reliability Improvement Stress Engineering Services, Inc. 4 Health Monitoring Systems h Short and Long Term Strain Monitoring of Coke Drum Response to Daily Operation h Cause and Effect of Operation on Drum Damage h Integration into Local DCS Drum Design and Modeling Using Actual Operating Transients h Skirt h Shell h Piping and Nozzles Defect Identification and Assessment h Acoustic Emission Testing h Inspection Planning and Coordination.
Hak Cipta:
Attribution Non-Commercial (BY-NC)
Format Tersedia
Unduh sebagai PDF, TXT atau baca online dari Scribd
for Coke Drum Health Monitoring And Reliability Improvement
April 12, 2001 Stress Engineering Services, Inc 1
SES Engineering Services to Owners, Operators, and Designers of Delayed Coke Drums….. 4 Health Monitoring Systems 4 Drum Design and Modeling h Short and Long Term Strain Using Actual Operating Monitoring of Coke Drum Transients Response to Daily Operation h Skirt h Cause and Effect of Operation on Drum Damage h Shell h Integration into local DCS h Piping and Nozzles 4 Defect Identification and 4 Life Assessment and Assessment Extension Recommendations h Acoustic Emission Testing 4 Metallurgical Consulting and h Inspection Planning & Coordination Testing h Weld Repair Procedures 4 Crack Growth Prediction h Fracture Mechanics and h Creep Analysis and Omega Probabilistic Crack Growth Testing evaluations using actual 4 Heater Condition and Life operating data Assessment h Low Cycle Fatigue Damage Accumulation 4 Root Cause Failure Analysis 4 Bulge Analysis 4 Forensic and Litigation h Severity of bulges and Support growth rate April 12, 2001 Stress Engineering Services, Inc 2 SES DrumBeat Coke Drum Structural Health Monitoring Program
April 12, 2001 Stress Engineering Services, Inc 3
Benefits of SES Program to Coke Drum Operators l Record and analyze actual measurements from drum response to daily operation essential to accurately assess, predict and extend drum Health l Achieve a better understanding of cause and effect of operation and processes on drum reliability l Allow Operators to monitor, improve and optimize daily operation versus drum damage to create “Best Practices” l Make and Save Operators $$$$$$$$$$$$$$$$$$
April 12, 2001 Stress Engineering Services, Inc 4
What SES does to improve Coke Drum Economics and Reliability: 4 Install High Temperature Strain Gages, Thermocouples and Intrinsically safe system to monitor Shell and Skirt Regions 4 Hook Intrinsically Safe Logger into Local DCS or Directly to SES 4 Retrieve Strain and Process Data routinely 4 Evaluate trends of recorded strain and damage versus daily operation: Cause and Effect 4 Provide Prompt Feedback and Analysis to Operators to allow for improvement 4 Provide Engineering Analysis and Support to Extend Life April 12, 2001 Stress Engineering Services, Inc 5 What SES does to improve Coke Drum Economics and Reliability: 4 Install High Temperature Strain Gages, Thermocouples and Intrinsically safe system to monitor Shell and Skirt Regions 4 Hook Intrinsically Safe Logger into Local DCS or Directly to SES 4 Retrieve Strain and Process Data routinely 4 Evaluate trends of recorded strain and damage versus daily operation: Cause and Effect 4 Provide Prompt Feedback and Analysis to Operators to allow for improvement 4 Provide Engineering Analysis and Support to Extend Life April 12, 2001 Stress Engineering Services, Inc 5 Temperature distribution soon after Switching
April 12, 2001 Stress Engineering Services, Inc 6
Skirt is forced outward during Fill transient
April 12, 2001 Stress Engineering Services, Inc 7
High Temperature Strain Gage with Intrinsically Safe Instrumentation
April 12, 2001 Stress Engineering Services, Inc 8
Structural Health Monitoring Data Processing Tasks
l Review Recorded Data for
– High Temperature Strain Gages – Thermocouples l Correct Readings for Temperature Error l Calculate each pair for Bi-Axial Principal Stress and Stress Intensity l Determine Stress Range each Cycle l Compile Histograms and Damage Accumulation l Evaluate Process Cause and Structural Effect l Compare Different Operating Procedures for resulting Structural Damage
April 12, 2001 Stress Engineering Services, Inc 9
Measured Stress is caused by several conditions
l Measured Stress is l Stress is composed of
due to – Average stress in wall : – Pressure Membrane – Gravity and – Bending Stress Hydrostatic inside/outside wall – Thermal gradients – Secondary Stress for – Flattening of Bulges Geometric Equilibrium – Solid Coke – Peak Stress at defects, Interference undercuts, weld caps, radius transition – Solid Coke Friction – Ring Bending from l Stress measurement on Bulge Diameters OD is independent of source of stress
April 12, 2001 Stress Engineering Services, Inc 10
Typical Coking Cycle for Process and Stress
April 12, 2001 Stress Engineering Services, Inc 11
Plot Stress Range for each Cycle
April 12, 2001 Stress Engineering Services, Inc 12
Histogram of Stress Ranges describes how often a stress happens
April 12, 2001 Stress Engineering Services, Inc 13
Calculate Fatigue Damage for each Stress Component and Determine Cycle Life
April 12, 2001 Stress Engineering Services, Inc 14
Histogram of Stress Ranges and Damage for Low Cycle Fatigue
April 12, 2001 Stress Engineering Services, Inc 15
Integration With SES “DrumBeat” Analysis On-line DCS Sensors Critical Control Information Factors
SES Operator Observations Logs Outputs
Operational Intelligence to Fatigue crack Growth Prediction
April 12, 2001 Stress Engineering Services, Inc 16
The Future DrumBeat….
An Automated and On Site
Structural Health Monitoring System for Improved Reliability of Delayed Coke Drums
April 12, 2001 Stress Engineering Services, Inc 17
SES Drumbeat Information Links l Remaining Life Evaluations of Coke Drums (pdf)
l Assessing Structural Integrity of Coke Drums
(pdf)
l SES DrumBeat PowerPoint notes (pdf)
l Stress Engineering Services at
www.stress.com
April 12, 2001 Stress Engineering Services, Inc 18
SES DrumBeat Coke Drum Structural Health Monitoring System 4 SES DrumBeat is a collection of procedures for processing strain gage, thermocouple, and process data measured on a coke drum. 4 SES DrumBeat is becoming an automated software to routinely manage large volumes of data in real time for cyclic damage accumulation. 4 SES DrumBeat will become an on-site system available to provide clients with continuous update on coke drum operation. 4 SESDrumBeat.com is under development to provide clients a secure access to their results. 4 CokeDrum.com is under development to provide clients with information about SES and coke drum services. 4 Stress.com is the Stress Engineering Services web site for complete introduction to our upstream and downstream engineering services. April 12, 2001 Stress Engineering Services, Inc 19 April 12, 2001 Stress Engineering Services, Inc 20 Stress Engineering Services, Inc 13800 Westfair East Houston, Texas 77041 281-955-2900 www.stress.com
This CD is the property of Stress
Engineering Services Inc. The information herein is confidential and is issued on the understanding that no part thereof shall be copied or communicated to a third party without authorization in writing from Stress Engineering Services Inc. April 12, 2001 Stress Engineering Services, Inc 20
S. Kannadhasan (Editor), R. Nagarajan (Editor), Alagar Karthick (Editor) - Intelligent Technologies For Sensors - Applications, Design, and Optimization For A Smart World-A