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Power IT

SF6 insulated Compact Switchgear, SafePlus and


SF6 insulated Ring Main Unit, SafeRing
12 / 24 kV

ABB
SF6 insulated
SafePlus/SafeRing CSG / RMU

2 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SF6 insulated
SafePlus/SafeRing CSG / RMU

Content Page

1. Application 4-7
2. Design Philosophy 8-9
3. SafeRing Configurations 10 - 13
4. SafePlus Modules 14 - 24
5. Switchgear Design 25 - 37
6. Accessories 38 - 58
7. Remote Control 59 - 62
8. Dimensions 63 - 70
9. Technical Data 71 - 77
10. Environment 78

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
3
1.1
SF6 insulated
SafePlus/SafeRing CSG / RMU
Applications SafeRing

1. Applications
1.1 SafeRing
1.2 Safeplus

CSS SafeRing CSS


installed in
Compact Secondary Substations

S AFE RIN G

S a fe Rin g I RM U I EC 2 9 8
T y pk Ve IE C
U i ,a U
: 2S 6IEe 5rC 51l 62n 9ko V :
U wk V Uw k V
In A In A
I tmh ka A We ig h t / Ge I m wiak A c h t : kg
A BB T e Kr
ma p fet rM
AS
a t au dr e ci ln a sSks :i -e n 2 5No C
r wain yn d o o r / ni n e n r a u m

RMU, type SafeRing


CCV/CCF

SAFE RI NG

Sa f e Ri n g IR MU I EC 2 9 8
T y p e : Se r i a l n o :
U k VI EC 2 6I 5EC ,U 51 26 9k V
Uwk V U wk V
In A In A
I htmak A I m ka A
W e i g h t / Ge w ci h t : kg
T e m p e r a t u r e c la s s : - 2 5 C i n n d o o r i/ n n e n r a u m
ABB Kr a f t ASM a d e i n S k i e n No r wa y

RMU, type SafeRing


CCVV/CCFF

S AFE RI NG S AFE RIN G

TSay pf e R
e i:n g Se rR IiM
al U n o I :EC 2 9 8
S a fe Rin g I RM U I EC 2 9 8 U k VI EC 2 6I 5EC , U 51 26 9k V
T y p e : S e ri a l n o : Uw k V Uwk V
U k VIE C 1 2IE 9C U 5 6 k V In A In A
InU wA k V In k VA
Uw I ma k A I mak A
I tmh ka A I m ka A I ht kT AW
e mpe i g eh rat tu/ Geer wc lci ha s st : : - 2 5 C i n n d ko g o /r i n n e n ar u m
We ig h t / Ge wi c h t : kg M a d e i n S k i e n No r wa y
T e m p e r a t u re c la s s : - 2 5 C i n n d o o r i/ n n e n ar u m ABB K ra f t AS
A BB Kra ft M AS a d e i n Sk i e n No r wa y

RMU, type RMU, type


SafeRing SafeRing
DeV/DeF CCCV/CCCF

4 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SafePlus/SafeRing
SF6 insulated
CSG / RMU
Applications SafeRing 1.1

SafeRing

DeF CCF CCC DeV CCV

CCCF CCFF CCCC CCCV CCVV

SafeRing is a ring main unit for the secondary distribution network. SafeRing can be supplied in 10 different configurations
suitable for most switching applications in 12/24 kV distribution networks. It is extendible and combined with the SafePlus
concept, which is ABB's flexible, modular compact switchgear, they represent a complete solution for 12/24 kV secondary
distribution networks. SafeRing and SafePlus have identical user interfaces.

SafeRing is a completely sealed system with a stainless steel tank containing all living parts and switching functions. A sealed
steel tank with constant atmospheric conditions ensures a high level of reliability as well as personnel safety and a virtually
maintenance-free system.

The SafeRing concept offers a choice of either a switch fuse combination or circuit breaker with relay for protection of the
transformer. As the first ring main unit, SafeRing can be supplied complete with an integral remote control and monitoring unit.

SafeRing is designed for use in the following applications: C- Cable Switch


- Compact secondary substations De- Direct Cable Connection with
- Small industries Earthing Switch
- Wind power plants F- Switch Fuse-Disconnector
- Hotels, shopping centres, office buildings, V- Vacuum Circuit-Breaker
business centers etc.
- Light mining applications, airports, hospitals, tunnels
and underground railways

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
5
1.2
SF6 insulated
SafePlus/SafeRing CSG / RMU
Applications SafePlus

SafePlus

C De D F V

Sl Sv Be M

SafePlus is designed for use in the following applications:


- Compact secondary substations
- Small industries
- Wind power plants
- Hotels, shopping centres, office buildings, business centers etc.
- Light mining applications, airports, hospitals, tunnels and underground railways

C - Cable Switch
De - Direct Cable Connection with earthing
D - Direct Cable Connection
F - Switch-Fuse Disconnector
V - Vacuum Circuit breaker
Be - Busbar earthing
Sl - Busbar Sectionalizer, load break switch
Sv - Busbar Sectionalizer, vacuum circuit breaker
M - Metering Module

6 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SafePlus/SafeRing
SF6 insulated
CSG / RMU
Applications SafePlus 1.2

SafePlus compact switchgear consisting


of:
- 2-ways section with 2 modules of cable switches
- air-insulated metering module
- 2-ways section with 2 modules of switch fuses

SafePlus compact switchgear in fully modular design


consisting of:
- 3 modules of cable switches
- 3 modules of vacuum circuit breakers in combination with REF relays

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


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7
2.
SF6 insulated
SafePlus/SafeRing CSG / RMU
Design Philosophy

SafeRing and SafePlus – ABB switchgears for secondary


distribution

Evolution: - more functionality,smaller dimensions


Secondary distribution switchgears have been subject to a
significant development the recent 20 years.

The traditional switching cells are substituted with complete


switchgear systems. Specific functions as grounding, disconnect-
ing, cable connections, busbar extension, protection and
switching have become integrated features in compact functional
units.

Compact switchgear systems catered for customers MV applica-


tion needs. ABB has always been a part of this development.

The current ABB SafePlus range satisfies the most complex


system specifications.

The most unique specialisation is the development of the cable


ring switchgear. The numerous public distribution substations
requested a unified switching functionality that evolved into the
Ring Main Unit concept.
ABB SafeRing range is one major contributor to this specialisa-
tion.

Two Products – One range


ABB SafeRing is adapted to the needs in the immense utility
distribution network.
ABB SafePlus offers more in terms of flexibility and electrical
capacity.
Both switchgears offer the same customer interface.

Customers involvement:
The applied functionality in ABB SafeRing and SafePlus is a
result of input from customers all over the world.

Key customers are continuously involved with ABB design staff


to ensure optimised switchgear operation. The functionality will
always find its background from customer demands.

Dielectric Simulation Electrical and mechanical capability results from more than 100
years of ABB development.

Personnel – safety and service


Safety is not only a specification and rating issue, but also a real
life experience.
Standards and associated testing will disclose weakness at time
of testing. ABB takes this further to be an objective related to
durability and repetitive manufacturing quality.

All products are manufactured in accordance with ISO 9001.The


latest edition of relevant IEC standards will always apply to our
continuous test programme.
Features for further enhancing personnel safety are available.

“Integrated functionality” is a key objective to reduce the number


of moving components, further reducing the risk of any mechani-
cal defect.

8 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SafePlus/SafeRing
SF6 insulated
CSG / RMU
Design Philosophy 2.

We are responsible for the environment


The location for manufacturing SafeRing and SafePlus is Norway.
Norway’s green policy contributes to focus on environmental
factors in manufacturing as well as over the switchgears life span.

All products are manufactured in accordance with our ISO 14001


certification.
Recycling is confirmed at a 97% level.
To simplify this process we will continuously along with our part-
ners develop routines for handling at end of life.
Plastic parts are individually marked to simplify the recycling
process.

Solutions for elimination of gas emission in the rare event of a fault


can be supplied.

Modern - development and manufacturing


Numerical simulations together with long experience will ensure
SafeRing and SafePlus compact and robust design.
Test Reports
12 / 24 kV
Dielectric simulations will ensure that compactness will not influ-
ence the dielectrical capability.

The combination of design techniques, experience and the most


modern production technologyguaranteestate of the art products
and durability.

ABB Complete solutions – one supplier


Complex applications involving remote control and monitoring can
now be supplied from one supplier.

This makes large scale implementation feasible, and will simplify


engineering and procurement.

The control and monitoring unit available for SafeRing is located


behind the front cover. This option is also readily available for
retrofit, while such demands normally evolve after the switchgear is
in service.

Industrial IT
SafeRing and SafePlus are certified products according to "level 0:
Information" in the Industrial IT architecture concept of ABB.

Industrial IT describes the ABB group commitment to bridging the


gap between industrial assets and the information technology (IT)
needed to make them work seamlessly together in real time.

Industrial IT "level 0: Information" certified products must have all


relevant product documentation - including the operation manual,
instructions for installation and maintenance, electrical and
mechanical drawings, test reports and order information available
in electronic format for access via software products and systems
based on the ABB Aspect integrator Platform.

Detailed information on IndustrialIT is available at


http://www.abb.com/industrialit

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


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9
3.
SF6 insulated
SafePlus/SafeRing CSG / RMU
SafeRing Configurations

3. SafeRing Configurations
3.1 General
3.2 Configurations
C- Cable Switch
F- Switch Fuse-Disconnector
De- Direct Cable Connection with Earthing Switch
V- Vacuum Circuit Breaker

3.1 General Additional equipment


SafeRing is an extendible (additional equipment) ring main unit for the • Manometer for SF6 pressure / denisity monitoring
secondary distribution network. SafeRing can be supplied in 10 different • Integrated control and monitoring unit (ICMU)
configurations suitable for most switching applications in 12/24 kV
distribution networks. • Motor operation
• Trip coil open
When combined with the SafePlus concept, which is ABB’s flexible, • Trip coil open and close
modular compact switchgear, they represent a complete solution for 12/24 • Latched single spring mechanism for
kV secondary distribution networks. SafeRing and SafePlus have identical Ring Cable switch
user interfaces.
• Aux. switch for load break switch position
SafeRing is a completely sealed system with a stainless steel tank 2NO + 2NC
containing all the live parts and switching functions. A sealed steel tank • Aux. switch for vacuum circuit breaker position
with constant atmospheric conditions ensures a high level of reliability as 2NO + 2NC
well as personnel safety and a virtually maintenance-free system. • Aux. switch for disconnected position 2NO + 2NC
The SafeRing concept offers a choice of either a switch fuse combination • Aux. switch for earth switch position 2NO + 2NC
or circuit breaker with relay for protection of the transformer. • Aux. switch for fuse blown 1NO
As the first ring main unit, SafeRing can be supplied complete with an • Vacuum circuit breaker tripped signal 1NO
integral remote control and monitoring unit.
• Capacitive voltage indication
• Short circuit indicator
SafeRing is supplied with the following standard equipment:
• Cable cover with window
• Earthing switches
• Cable cover for double T
• Operating mechanisms with integral mechanical interlocking
• Arc proof cable covers complete
• Operating handle
• Facilities for padlocks on all switching functions
• Extra base frame (h=450 mm or 290 mm)
• Bushings for cable connection in front with cable covers
• Top entry box
• Lifting lugs for easy handling
• Cable support bars, non-magnetic or adjustable
• All 3- and 4-way units are designed for the subsequent fitting of
• Ronis interlocking system, EL 11 AP
an integral remote control and monitoring unit
• Current measuring
• Prepared for relay test equipment
Optional features:
• Bushings for connection of external busbar
• Bushings for cable testing, incl. earthing device (C and De modules only)
• Various cable bushings
• Interlocking
Cable compartment front cover interlocked with earthing switch
Interlocking of compartment for cable test bushings
• Arc suppressor
• Signal (1NO) from arc suppressors wired to terminals (only one each SF6 tank)
• Signal (1NO) from internal pressure indicator wired to terminals
(only one each SF6 tank)

10 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SafePlus/SafeRing
SF6 insulated
CSG / RMU
SafeRing Configurations 3.2
DeF

Depth: 765 mm
Width: 696 mm
Height: 1336 mm

CCF

Depth: 765 mm
Width: 1021 mm
Height: 1336 mm

CCCF

Depth: 765 mm
Width: 1346 mm
Height: 1336 mm

CCFF

Depth: 765 mm
Width: 1346 mm
Height: 1336 mm

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
11
3.2
SF6 insulated
SafePlus/SafeRing CSG / RMU
SafeRing configurations

DeV

Depth: 765 mm
Width: 696 mm
Height: 1336 mm

CCV

Depth: 765 mm
Width: 1021 mm
Height: 1336 mm

CCCV
Depth: 765 mm
Width: 1346 mm
Height: 1336 mm

CCVV
Depth: 765 mm
Width: 1346 mm
Height: 1336 mm

12 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


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3.2
SF6 insulated
SafePlus/SafeRing CSG / RMU
SafeRing configurations

CCC

Depth: 765 mm
Width: 1346 mm
Height: 1336 mm

CCCC

Depth: 765 mm
Width: 1346 mm
Height: 1336 mm

Technical data
C-module F-module V-module
SafeRing Switch Earthing Switch Downstream Vacuum circuit Earthing
disconnector switch fuse earthing switch breaker switch
Rated voltage kV 12/15/17,5/24 12/15/17,5/24 12/17,5/24 12/17,5/24 12/15/17,5/24 12/15/17,5/24
Power frequency withstand voltage kV 28/38/38/50 28/38/38/50 28/38/50 28/38/50 28/38/38/50 28/38/38/50
Impuls withstand voltage kV 95/95/95/125 95/95/95/125 95/95/125 95/95/125 95/95/95/125 95/95/95/125
Rated current A 630/630/630/630 see 1) 200/200/200/200
Breaking capacities:
active load A 630/630/630/630
closed loop A 630/630/630/630
off load cable charging A 135/135/135/135
off load transformer A 20/20/20
earth fault A 200/150/150/150
earth fault cable charging A 115/87/87/87
short circuit breaking current kA see 2) 21/21/16/16
Making capacity kA 52,5/52,5/40/40 52,5/52,5/40/40 see 2) 12,5/12,5/12,5 52,5/52,5/40/40 52,5/52,5/40/40
Short time current 1 sec. kA 3) 5/5/5
Short time current 3 sec. kA 21/21/16/16 21/21/16/16 21/21/16/16 4) 21/21/16/16

1) Depending on the current rating of the fuse


2) Limited by High Voltage fuse
3) Other ratings available on request
4) Only valid with 400 series bushings
SafeRing is tested according to IEC publications IEC 60265, IEC 60129, IEC 60056, IEC 60420, IEC 60694 and IEC 60298

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


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13
4.
SF6 insulated
SafePlus/SafeRing CSG / RMU
SafePlus Modules

4. SafePlus Modules
4.1 General
4.2 C- Cable Switch
4.3 F- Switch Fuse Disconnector
4.4 V- Vacuum Circuit Breaker
4.5 Sl- Busbar Sectionallizer, Load Break Switch
4.6 Sv- Busbar Sectionallizer, Vacuum Circuit Breaker
4.7 D- Direct Cable Connection
4.8 De- Direct Cable Connection with Earthing Switch
4.9 Be- Busbar Earthing
4.10 M- Metering Module (air insulated)

4.1 General
SafePlus is a metal enclosed compact switchgear system for up to SafePlus (not M module) is supplied with
24 kV distribution applications. The switchgear has a unique the following standard equipment:
flexibility due to its extendibility and the possible combination of fully
modular and semi modular configurations. - Earthing switches (not D module)
When SafePlus is used in a fully modular configuration with - Operating mechanisms with integral
covered external busbars, SafePlus is a metal clad switchgear. mechanical interlocking
When combined with SafeRing, which is ABBs standard ring main - Operating handle
unit, they represent a complete solution for 12/24 kV distribution - Facilities for padlocks on all switching functions
networks. - Bushings for cable connection in front (not Sl, Sv and
SafePlus and SafeRing have identical user interfaces. Be module)
- Cable compartment cover
SafePlus is a completely sealed system with a stainless steel tank - Manometer for SF6 pressure/
containing all the live parts and switching functions. density monitoring
- Lifting lugs for easy handling
A sealed steel tank with constant atmospheric conditions ensures a
high level of reliability as well as personnel safety and a virtually
maintenance-free system. As an option an external busbar can be
provided to obtain full modularity.
This external busbar kit has to be mounted to the switchgears on
site. And it is fully insulated and screened to ensure the reliability
and climatic independence.

The SafePlus system offers a choice of either a switch fuse


combination or a circuit breaker
with relay for protection of the transformer.
SafePlus accommodates a wide selection of
protection relays for most applications.
SafePlus can also be supplied with or retrofitted with remote control
and monitoring equipment

14 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


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SafePlus/SafeRing
SF6 insulated
CSG / RMU
C- Cable-Switch 4.2
Technical data
Rated voltage kV 12 15 17,5 24
Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Rated current A 630 630 630 630
Breaking capacities:
active load A 630 630 630 630
closed loop A 630 630 630 630
off load cable charging A 135 135 135 135
earth fault A 200 150 150 150
earth fault cable chargning A 115 87 87 87
Making capacity kA 62,5 52,5 52,5 52,5
Short time current 1 sec kA 25 - - -
Short time current 3 sec. kA 21 21 21 21
Number of mechanical operations 1000 CO manual
Earthing-Switch
Rated voltage kV 12 15 17,5 24
Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Rated current A 630 630 630 630
Making capacity kA 62,5 52,5 52,5 52,5
Short time current 1 sec kA 25 - - -
Short time current 3 sec. kA 21 21 21 21
Number of mechanical operations 1000 CO manual
Depth: 765 mm
Width: 325 mm
Height: 1336 mm

Standard feature Optional features also available as retrofit


- Three position load break switch and earthing switch - External busbar
- Three position single spring operating mechanism with two separate - Latched single spring mechanism
operating shafts for load break function and earthing function - Motor operation for load break switch
- Switch position indication for load break switch and earthing switch - Low voltage compartment / top entry box
- Cable bushings horizontal in front, 400 series bolted with integrated - Auxiliary switches
voltage divider for voltage indication Load break switch position 2NO+2NC
- Cable compartment cover allowing surge arrestor type Earthing switch position 2NO+2NC
Raychem RDA and double cable connection with ABB Kabeldon - Capacitive voltage indicator
cable adapters - HR-module (Voltage Detecting System, VDS,
- Busbar, 630A acc. to IEC 61243 -5, alternatively VPIS, acc.to IEC 61958
- Earthing bar with integrated indicator lamps (LED)
- Indicator lamps, 3-phase VIM-3
Optional features - Indicator lamp, 1-phase VIM-1
- Bushings for connection of external busbar
- Bushings for cable testing (incl. earthing device testpoints) - Short circuit indicators
- Cable bushings Horstmann Alpha/E
400 series plug-in (In = 400 A) Horstmann Alpha/M
600 series bolted Horstmann Gamma
400 series bolted combisensor with integrated voltage - Short circuit and earth fault indicator
divider for voltage indication and integrated sensors for Horstmann Delta/E
current and voltage monitoring - Ronis key interlock
- Interlocking - External current sensors (CT) for monitoring
Cable compartment front cover interlocked with earthing - Cable compartment cover
switch - with window
Interlocking of compartment for cable test bushings - with extra depth (double T, surge arrestors)
- Arc suppressor - arc proof (if existing module have interlocked cable
- Signal (1NO) from arc suppressors wired to terminals compartment
(only one each SF6 tank) - Arc proof cable and interlocked compartment cover
- Signal (1NO) from internal pressure indicator wired to terminals - Cable support bars, non-magnetic or adjustable
(only one each SF6 tank) - Earthing bar for surge arrestor type Raychem RDA

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
15
SafePlus/SafeRing
SF6 insulated
CSG / RMU
F- Switch Fuse Disconnector 4.3
Technical data

Rated voltage kV 12 15 17,5 24


Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Rated current A 200 200 200 200
Breaking capacities:
off load transformer A 20 20 20 20
Making capacity kA 1) 1) 1) 1)
Number of mechanical operations 1000 CO manual
Earthing switch downstream 2)
Rated voltage kV 12 15 7,5 24
Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Making capacity kA 12,5 12,5 12,5 12,5
Short time current 1 sec kA 5 5 5 5
Number of mechanical operations 1000 CO manual

1) Limited by the high voltage fuselinks

Depth: 765 mm
Width: 325 mm
Height: 1336 mm

Standard features Optional features also available as retrofit


- Fuse/transformer rating: - External busbars
12 kV, max 125 A CEF fuses - Capacitive voltage indicator
24 kV, max 63 A CEF fuses - HR-module (Voltage Detecting System, VDS,
- Integrated load break switch and upstream earthing switch (3-pos.) acc. to IEC 61243 -5, alternatively VPIS, acc.to IEC 61958
mechanically linked with downstream earthing switch with integrated indicator lamps (LED)
- Switch positioning indication for load break switch and earthing switch - Indicator lamps, 3-phase VIM-3
- Three positioning double spring mechanism with two separate - Indicator lamp, 1-phase VIM-1
operating - Trip coil open
shafts for loadbreak function and earthing function - Trip coil open and close
- Fuse canisters for DIN type fuse. Only accessible when earthing switch - Motor operation for load break switch
is closed - Low voltage compartment/ Top entry box
- Fuse tripping arrangement - Cable compartment cover
- Optical fuse trip indication - with window
- Cable bushings horizontal in front, 200 series plug in with integrated - with extra depth (double T)
voltage devider for voltage indication - arc proof (if existing module has interlocked cable
- Cable compartment allowing surge arrestor type compartment)
Raychem RDA and double cable connection with - Cable support bars, non-magnetic or adjustable
ABB Kabeldon cable adapters - Earthing bar for surge arrestor type Raychem RDA -
- Busbars, 630 A Auxiliary switches :
- Earthing bar - Load break switch position 2NO+2NC
- Earthing switch position 2NO+2NC
Optional features - Fuse Blown 1 NO
- Bushings for connection of external busbar
- Ronis key interlock on earthing switch
- Cable bushings:
400 series bolted
400 series plug-in
600 series bolted
400 series bolted combisensor with integrated
voltage devider for voltage indication
integrated sensors for current and voltage
monitoring
- Interlocking
Cable compartment front cover interlocked with
earthing switch
- Signal (1NO) from internal pressure indicator
wired to terminals
(only one each SF6 tank)

16 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SafePlus/SafeRing
SF6 insulated
CSG / RMU
V- Vacuum Circuit Breaker 4.4
Technical data

Rated voltage kV 12 15 17,5 24


Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Rated current A 200/630
Breaking capacities:
Short circuit breaking current kA 21 21 21 21
Making capacity kA 52,5 52,5 40 40
Short time current 3 sec kA 21 21 16 16
Number of mechanical operations 2000 CO manual

Earthing Switch
Rated voltage kV 12 15 17,5 24
Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Making capacity kA 52,5 52,5 40 40
Short time current 3 sec. kA 21 21 16 16
Number of mechanical operations 1000 CO manual
Depth: 765 mm
Width: 325 mm
Height: 1336 mm
Optional features also available as retrofit
Standard features
- External busbars
- 200 A VCB for transformer protection or
- Trip coil open
630 A VCB for feeder protection
- Trip coil open and close
- Two positioning double spring mechanism for VCB
- Motor operation for VCB
- Three positioning Isolator/Earthing switch downstream VCB
- Low voltage compartment / Top entry box
- Three positioning single spring mechanism
- Capacitive voltage indicator
Isolator/Earthing switch
- HR-module (Voltage Detecting System, VDS,
- Interlocking between VCB and Isolator/Earthing switch
acc. to IEC 61243 -5, alternatively VPIS, acc.to IEC 61958
- Switch positioning indication for VCB and
with integrated indicator lamps (LED)
Isolator/earthing switch
- Indicator lamps, 3-phase VIM-3
- Self powered electronic protection relay with ring core
- Indicator lamp, 1-phase VIM-1, alternatively VPIS,
CTs on cables (only standard on 200 A)
acc.to IEC 61958
- Trip coil (for relay tripping)
with integrated indicator lamps (LED)
- Cable bushings horizontally in front:
- Short circuit indicators (only 630 A VCB)
200 series plug in (200 A VCB) with integrated voltage
- Horstmann Alpha/E
sensor for voltage indication
- Horstmann Alpha/M
400 series bolted (630 A VCB) with integrated voltage
- Horstmann Gamma
devider for voltage indicatior
- Short circuit and earth fault indicator (only 630 A VCB)
- Cable compartment cover allowing surge arrestor type - Horstmann Delta/E
Raychem RDA and double cable connection with
- Cable compartment cover
ABB Kabeldon cable adapters - with window
- Busbars, 630 A - with extra depth (double T, surge arrestors)
- Earthing bar - arc proof (if existing module have interlocked cable
Optional features compartment)
- Bushings for connection of external busbar
- Cable bushings - Auxiliary switches
400 series plug-in - Vacuum circuit breaker position 2NO+2NC
600 series bolted - Disconnector position 2NO+2NC
400 series bolted combisensor with integrated screen for - Earthing switch position 2NO+2NC
voltage indication and integrated sensor for current and - Vacuum circuit breaker tripped signal 1NO
voltage monitoring - Cable support bars, non-magnetic or adjustable
- Interlocking - Ronis key interlock on disconnector earthing switch
Cable compartment front cover interlocked with - Advanced relays type SPAJ, REF and others.
earthing switch
- Arc suppressor (only for 630 A version)
- Signal (1NO) from arc suppressors wired to terminals
(only one each SF6 tank)
- Signal (1NO) from internal pressure indicator wired to
terminals (only one each SF6 tank)
SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB
6
17
4.5
SF6 insulated
SafePlus/SafeRing CSG / RMU
Sl - Busbar Sectionalizer

Technical data
Rated voltage kV 12 15 17,5 24
Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Rated current A 630 630 630 630
Breaking capacities:
active load A 630 630 630 630
closed loop A 630 630 630 630
off load cable charging A 135 135 135 135
earth fault A 200 150 150 150
earth fault cable chargning A 115 87 87 87
Making capacity kA 62,5 52,5 52,5 52,5
Short time current 1 sec kA 25 - - -
Short time current 3 sec. kA 21 21 21 21
Number of mechanical operations 1000 CO manual

Earthing Switch
Rated voltage kV 12 15 17,5 24
Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Depth: 765 mm Depth: 765 mm Rated current A 630 630 630 630
Width: 325 mm Width: 650 mm Making capacity kA 62,5 52,5 52,5 52,5
Height: 1336 mm Height: 1336 mm Short time current 1 sec kA 25 - - -
Busriser is needed when Short time current 3 sec. kA 21 21 21 21
Sl module is on right hand Number of mechanical operations 1000 CO manual
side of SF6 tank

Standard features Optional features also available as retrofit


- Three positioning load break switch and earthing switch - External busbars
- Three positioning single spring operating mechanism - Latched single spring mechanism
with two separate operating shafts for loadbreak - Motor operation for load break switch
function and earthing function - Low voltage compartment/Top entry box
- Switch position indication for load break switch - Auxiliary switches
and earthing switch - Load break switch position 2NO+2NC
- Busbars, 630 A - Earthing switch position 2NO+2NC
- Ronis key interlock

Optional features
-Bushings for connection of external busbars
- Signal (1 NO) from internal pressure indicator wired to
terminals (only one each SF6 tank)

18 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SafePlus/SafeRing
SF6 insulated
CSG / RMU
Sv - Busbar Sectionalizer 4.6
Technical data

Rated voltage kV 12 15 17,5 24


Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Rated current A 630
Breaking capacity:
Short circuit breaking curent kA 21 21 16 16
Making capacity kA 52,5 52,5 40 40
Short time current 3 sec kA 21 21 16 16
Number of mechanical operations 2000 CO manual

Earthing Switch
Rated voltage kV 12 15 17,5 24
Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Making capacity kA 52,5 52,5 40 40
Short time current 3 sec. kA 21 21 16 16
Number of mechanical operations 1000 CO manual
Sv is always
together with
Depth: 765 mm
Width: 650 mm busrise module
Height: 1336 mm (Br)

Standard features Optional features also available as retrofit


- External busbars
- 630 A VCB - Protection relay (metering module is required)
- Two position double spring mechanism for VCB - Trip coil for relay trip
- Three positioning Isolator/Earthing switch - Additional trip coil
- Three positioning single spring mechanism Isolator/Earthing switch - Motor operation for VCB
- Switch positioning indication for VCB and Isolator/earthing switch - Low voltage compartment / Top entry box
- Interlocking between VCB and Isolator/Earthing switch - Auxiliary switches
- Busbars, 630 A - VCB position 2NO+2NC
- Disconnector position 2NO+2NC
Optional features - Earthing switch position 2NO+2NC
- Bushings for connection of external busbar - Ronis key interlock on disconnector earthing switch
- Signal (1 NO) from internal pressure indicator wired to
terminals (only one each SF6 tank)

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
19
4.7
SF6 insulated
SafePlus/SafeRing CSG / RMU
D - Direct Cable Connection

Technical data

Rated voltage kV 12 15 17,5 24


Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Rated current A 630 630 630 630
Short time current 1 sec kA 25 - - -
Short time current 3 sec. kA 21 21 21 21

Depth: 765 mm
Width: 325 mm
Height: 1336 mm

Standard features Optional features also available as retrofit


- Cable bushings horizontally in front, 400 series bolted with - External busbars
integrated voltage sensor for voltage indication. - Low voltage compartment / top entry box
- Cable compartment cover allowing surge arrestor type - Capacitive voltage indicator
Raychem RDA and double cable connection with ABB - HR-module (Voltage Detecting System, VDS,
Kabeldon cable adapters acc. to IEC 61243 -5, alternatively VPIS,
- Busbars,630 A acc.to IEC 61958 with integrated indicator lamps (LED)
- Earthing bar - Indicator lamps, 3-phase VIM-3
- Indicator lamp, 1-phase VIM-1
Optional features - Short circuit indicators
- Bushings for connection of external busbars Horstmann Alpha/E
- Cable bushings: Horstmann Alpha/M
400 series plug-in (In = 400 A) Horstmann Gamma
600 series bolted - Earth fault indicator
400 series bolted combisensor with integrated screen for Horstmann Delta/E
voltage indication and integrated sensor for current and - External current sensors (CT) for monitoring
voltage monitoring - Cable compartment cover
- Arc suppressor - with window
- Signal (1NO) from arc suppressors wired to terminals - with extra depth (double T, surge arrestors)
(only one each SF6 tank) - arc proof (if existing module have interlocked cable
- Signal (1NO) from internal pressure indicator wired to compartment
terminals - Cable support bars, non-magnetic or adjustable
- Earth bar for surge arrestor type Raychem RDA

20 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
4.8
SF6 insulated
SafePlus/SafeRing CSG / RMU De - Direct Cable Connection
with Earthing Switch

Technical data
Rated voltage kV 12 15 17,5 24
Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Rated current A 630 630 630 630
Making capacity kA 62,5 52,5 52,5 52,5
Short time current 1 sec kA 25 - - -
Short time current 3 sec. kA 21 21 21 21
Number of mechanical operations 1000 Co manual

Depth: 765 mm
Width: 325 mm
Height: 1336 mm

Standard features Optional features also available as retrofit


- Earthing switch - External busbars
- Two positioning single spring mechanism - Low voltage compartment / Top entry box
- Switch position indication - Capasitive Voltage Indicator
- HR-module (Voltage Detecting System, VDS,
- Cable bushings horizontal in front, 400 series
acc. to IEC 612-43-5, alternatively VPIS,
bolted with integrated voltage sensor for voltage indication.
acc.to IEC 61958 with integrated indicator lamps (LED)
- Cable compartment cover allowing surge arrestor - Indicator lamps, 3-phase VIM-3
type Raychem RDA and doble cable connection with - Indicator lamp, 1-phase VIM-1
ABB Kabeldon cable adapters - Short circuit indicators
- Busbars, 630 A - Horstmann Alpha/E
- Earthing bar - Horstmann Alpha/M
- Horstmann Gamma
Optional features - Earth fault indicator
- Bushings for connection of external busbars - Horstmann Delta/E
- Bushings for cable testing, incl. earthing device - External current sensors (CT) for monitoring
- Cable bushings: - Cable compartment cover
400 series plug-in (In = 400 A) - with window
600 series bolted - with extra depth (double T, surge arrestors)
400 series bolted with integrated screen for voltage indication and - arc proof (if existing module have interlocked
integrated sensors for current and voltage monitoring cable compartment)
- Interlocking
- Cable support bars, non-magnetic or adjustable
Cable compartment front cover
- Earth bar for surge arrestor type Raychem RDA
interlocking with earthing switch
- Auxiliary switches
Interlocking of compartment for cable test bushings
Earthing switch position 2NO+2NC
- Arc suppressor
- Ronis key interlock
- Signal (1NO) from arc suppressors wired to terminals
(only one each SF6 tank)
- Signal (1NO) from internal pressure indicator
wired to terminals

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
21
4.9
SF6 insulated
SafePlus/SafeRing CSG / RMU
Be - Busbar Earthing

Technical data
Rated voltage kV 12 15 17,5 24
Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Rated current A 630 630 630 630
Making capacity kA 62,5 52,5 52,5 52,5
Short time current 1 sec kA 25 - - -
Short time current 3 sec. kA 21 21 21 21
Number of operations 1000 CO manual

Standard features
Depth: 765 mm - Earthing switch
Width: 325 mm - Two position single spring mechanism
Height: 1336 mm - Switch position indication for earthing switch
- Busbars, 630 A
- Earthing bar

Optional features
- Bushings for connection of external busbars
- Signal (1NO) from internal pressure indicator wired to terminals

Optional features also available as retrofit


- External busbars
- Low voltage compartment / Top entry box
- Auxiliary switches
Earthing switch position 2NO+2NC
- Ronis key interlock

22 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
4.10
SF6 insulated
SafePlus/SafeRing CSG / RMU
M - Metering Module

Technical data
Rated voltage kV 12 15 17,5 24
A Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Rated current A 630 630 630 630
Making capacity kA 62,5 52,5 52,5 52,5
Short time current 1 sec kA 25 - - -
Short time current 3 sec. kA 21 21 21 21
V

The M-module is a factory assembled type tested air insulated metering cubicle
with conventional CTs and VTs. The M-module is designed for CTs and VTs
with dimensions according to DIN 42600 Narrow type

Depth: 765 mm Standard features


Width: 696 mm - 2 or 3 pcs (has to be specified) DIN 42600 Narrow type current
Height: 1806 mm transformers with ribs.
- 3 pcs DIN 42600 Narrow type single pole voltage transformers.
- 3 pcs 400 series bushings with connections and external
busbars for SafePlus modules on left hand side.
- 3 pcs 400 series bushings with connections and external
busbars for SafePlus modules on right hand side.
- 3 pcs 400 series bushings only required if the M-module is left hand side or
right hand side end module.
- Internal layout with CTs and VTs on left hand side or right hand
side dependent of power direction (has to be specified).
- Padlock interlocking to prevent access to live parts.

Voltage transformers
- Single pole insulated with measuring and earth fault windings.
- Primary voltage and frequency (50 or 60 Hz) has to be specified.
- Secondary windings - / 110:√3 / 110:3 Volt or -- / 100:√3 / 100:3 Volt.
has to be specified.
- Note: VTs can also be delivered without open Delta Earth fault windings
Front view
- Burden / class has to be specified.

Current transformers
- Single-core or double-core design.
- Secondary side reconnectable possible.
- Primary current max. 600 Amp., has to be specified.
- Secondary current 5 Amp or 1 Amp. has to be specified.

Side view

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
23
4.10
SF6 insulated
SafePlus/SafeRing CSG / RMU
M - Metering Module

Low voltage compartment


- Terminals for voltage transformers secondary connection.
- 3-pole MCB for measuring voltage.
- 1-pole MCB for earth fault voltage.
- Damping resistor for voltage transformers open delta earth fault
windings, to avoid ferro resonance.
- Separate terminals for current tranformers secondary windings.
- Space for electronic kWh-meter.

Optional features
- Primary fuses for voltage transformers.
- Voltmeter with selector switch, 6 positions +0.
- A-meter with selector switch, 3 positions +0.
- Additional meters.
- Ronis key interlocking to prevent access to living parts.
- Cable bottom entry for outgoing cable.
- Metering module delivered for voltage measuring only.
Front view with cable bottom entry - Metering module delivered without low voltage equipment and wiring.
- Metering module delivered without VTs and CTs, with connections
only.

24 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SafePlus/SafeRing
SF6 insulated
CSG / RMU
Switchgear Design 5.

5. Switchgear Design
5.1 Outer Assembly
5.2 Cable Switch Module
5.3 Circuit Breaker Module
5.4 Fuse Switch Module
5.5 Cable Bushings
5.6 Arc Suppressor
5.7 Completely Sealed System
5.8 Cable Test Bushings
5.9 Mechanisms and Interlocks
5.10 External Busbars

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
25
5.1
SF6 insulated
SafePlus/SafeRing CSG / RMU
Outer Assembly

Upper front cover


18 5 6 7 8 9 10 1. Manometer
2. Nameplate
3. Short circuit indicator
1
4. Capacitive voltage indication
2 5. Load break switch position
6. Earthing switch position
3 7. Push buttons close/open operation
4 8. Charged spring indicator
12 9. Self powered protection relay
10. Circuit breaker position
11 13
Lower front cover
14 11. Fuse blown indicator
12. Disconnector position
13. Earthing switch position
14. Capacitive voltage indication

15 Cable compartment cover


15. Cable compartment cover standard
16 16. Cable compartment cover with inspection window
17. Support bar (removable)
17
Side cover
3-ways SafePlus configuration consisting of Cable
18. Lifting lug
switch, Fuse switch and Vacuum circuit breaker

Covers

Upper and lower front cover have a thickness of 3 millimeter


aluminium which is covered with a polycarbonate foil. These foils
contain the mimic diagram of the main circuit with the position
indicators for the switching devices. Background colour for these
foils are RAL 7012. The upper front cover is removable. The
lower front cover can be opened.

There are four different cable compartment covers; standard, with


inspection window, arc proof and finally one with extra depth for
parallel cables.
These covers are manufactured from 1.25 millimeter aluzink (not
the arc proof cover) and are powder painted with colour RAL
7035.
All cable compartment covers are removable. Each module has a
separate cable compartment that is divided from the others by
means of partition walls. Also these partition walls can easily be
removed, allowing a comfortable access for connection of
cables.

A vertical partition wall is fitted to divide the cable compartment(s)


from the rear side of the switchgear / ring main unit.
In case of an arc fault inside the SF6 tank, followed by an
opening of the pressure relief in the bottom of the tank, this
partition wall will prevent the hot gases blowing out from the
pressure relief to enter the cable compartments.

Side covers are made of 2 millimeter hot rolled steel and powder
painted with colour RAL 7035.

26 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
5.2
SF6 insulated
SafePlus/SafeRing CSG / RMU
Cable Switch Module

The cable switch (C-Module) is a three positioning


switch-disconnector and earthing switch using
SF6 gas as an arc quenching medium.

The switch positioning are close – open – earthed. In the


open position the switch satisfies the disconnector
requirements.

C-module equipped with arc suppressor (optional


equipment) and cable test bushings
(optional equipment).

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
27
5.3
SF6 insulated
SafePlus/SafeRing CSG / RMU
Vacuum Circuit Breaker Module

The vacuum circuit breaker (V-Module) uses vacuum bottles as


interrupters of the current.
In series with the circuit breaker main circuit is connected a
three-position disconnector earthing switch which is identical to
the cable switch except the switch has no interrupting capacity.

The operation between vacuum circuit breaker and


disconnector/earthing switch is mechanically interlocked.

28 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SafePlus/SafeRing
SF6 insulated
CSG / RMU
Fuse Switch Module 5.4

The Fuse switch (F-Module) has a three positioning


switch disconnector and earthing switch identical to the
cable switch.(C-Module)

By means of the fuse tripping device it operates as a


switch-fuse combination. There is a double earthing
switch which in the earthed position connects earth to
both sides of the fuses simultaneously.

Both earthing switches are operated in one operation.


The fuse switch and earthing switch is mechanically
interlocked to prevent hazardous access to the fuses.

The lower cover which gives access to the fuses is also


mechanically interlocked with the earthing switch.

3-ways unit consisting of two C-Modules and one


F-Module. Both C-Modules are equipped with arc
suppressor (optional equipment) and cable test bushings
(optional equipment)

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
29
5.5
SF6 insulated
SafePlus/SafeRing CSG / RMU
Cable Bushings

The connection of the HV-cable is made by cable bushings.


The bushings are made of cast resin with moulded in
conductors.
In addition, a screen is moulded in to control
the electrical field and is also used as the main capacitor
supplying the voltage indicators.

ABB has produced bushings for SF6 switchgears since 1985.

A very high number of units have been installed worldwide on


distribution networks, power stations and industrial complexes.

Used together with full-screened connectors an ideal solution


for areas with a history of humidity or condensation problems is
achieved.
The bushings are designed according to DIN 47636.
400 series bushing with terminal for capacitive
voltage indication
There are 5 different cable bushings:
- 200 series with plug-in contact (In=200A)
- 400 series with M16 bolted contact (In=630A)
- 400 series with M16 bolted contact and integrated voltage
and current sensors (In=630A)
- 400 series with plug-in contact (In=400A)
- 600 series with M16 bolted contact (In=630A)

For more details, please see chapter 6.8

30 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SafePlus/SafeRing
SF6 insulated
CSG / RMU
Arc Suppressor 5.6
The Arc Suppressor is an optimal quick-make short circuit
device with a mechanical pressure detector that can be
installed with each incoming feeder inside the sealed SF6
tank of the SafeRing and SafePlus switchgear.

If an arc fault should occur inside the SF6 tank the pressure
detector of the Arc Suppressor will automatically trip the
short circuit device of the incoming feeder(s) within
milliseconds, thereby transforming the arc fault into a bolted
fault.
The arc is extinguished without any emission of hot gases
and the bolted short circuit will be interrupted by the
upstream circuit breaker.

No links or release mechanisms are installed outside the tank.


Corrosion and any enviromental influences are therefore
prevented, giving optimum reliability.

The pressure detector is insensitive to pressure changes


due to variation in atmospheric temperature or pressure as
well as external phenomena such as vibrations or shocks.

The arc suppressor will operate for short-circuit currents in


the range of 1kArms to 21kArms and it will reduce the
generated arc energy to less than 5% of the arc energy
released during an arcing time of 1 sec.

A signalling device (1NO) will indicate local or remote the


tripping of one or more arc suppressors.

Since the system is self-contained, an internal arc fault will


have no impact on the surroundings. No arc fault tests have to
be repeated in combination with channel release systems or
transformer stations.
The costs of the cleaning work which has to be done after an
internal arc fault when the release flap has opened, are
reduced to zero.

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
31
5.7
SF6 insulated
SafePlus/SafeRing CSG / RMU
Completely Sealed System

SafeRing/SafePlus are switchgears types using gas SF6


(Sulfur hexafluoride) as insulation and quenching medium.
The SF6 is contained in a welded stainless steel tank.

The pressure system is defined as a sealed for life system with an


operating life time of 30 years. The leakage rate is less than 0,1% per
year.
Robot welding
In order to guaranty a reliable and tight welding, all welding work is carried
out by computer controlled robots.
Electrical and mechanical bushings penetrating the tank are clamped and
sealed to the tank by high quality O-rings.

The mechanical bushing has in addition a rotating shaft which connect the
shaft of the switch to the corresponding shaft of the mechanism.
The rotating shaft is sealed by a double set of gas seals.

All SF6 tanks have to pass a leakage test, before gas filling. Leakage test
and gas filling are done inside a vacuum chamber. The first step in the
leakage test is to evacuate all air inside both SF6 tank and vacuum
chamber simultaneously. Then SF6 tank is filled with Helium.

Due to the characteristics of Helium this test will detect absolutely all
possible leakages. If the SF6 tank passes this test, the Helium has to be
evacuated and replaced by SF6.

The SF6 tank has a degree of protection of IP67.


This means the SF6 tank can be immersed into water and still maintain all
functions in a satisfactory way.

Vacuum chamber for leakage test


and SF6 gas filling

32 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SafePlus/SafeRing
SF6 insulated
CSG / RMU
Cable Test Bushings 5.8
As an option, both C and De modules can be equipped with cable test
bushings situated behind the lower front cover.
This cover can be interlocked against the earthing switch to avoid access to
the cable test compartment before earthing switch is in closed position.

When these bushings are mounted, cable insulation test can easily be done
according to the following procedure:

Principle sketch for testing:


1. Close the earthing switch after having checked the
voltage indicators

2. Open compartment cover

3. Install the injection device onto the access terminals

4. Open the removable earthing bridge

5. Perform cable testing

6. Re-install the earthing bridge

7. Remove the injection device

8. Close compartment cover

9. Open the earthing switch

If the switchgear is not equipped with cable test bushings,


cable testing is possible directly at the cable connectors if
they are designed for this purpose, please follow the
supplier's instruction.

Removable earthing bridge

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
33
5.9
SF6 insulated
SafePlus/SafeRing CSG / RMU
Mechanisms and Interlocks

C-module F-module V-module All operating mechanisms are situated outside the SF6 tank behind
the front covers with degree of protection of IP2X.

This gives the opportunity of easy access to all operating


mechanisms if retrofit or service should be required. The speed of
operation of these mechanisms are independent of the operator.

To prevent access to cable compartment before earthing switch is in


closed position, all mechanisms can as an option be supplied with
mechanical interlocks which make it impossible to remove the cable
compartment covers.
It will then also be impossible to operate earthing switch to open
position before cable compartment cover is mounted properly.

Each mechanism is equipped with a padlocking device. When adding


a padlock to this device, the access to operate the mechanism will be
impossible. This device has three holes with diameter 9 millimeter.

All operating mechanisms are equipped with position indicators for all
switches. In order to achive true indication, indicators are directly
connected to the operating shafts of the switches inside the SF6 tank,
Mechanisms front view.
please see shafts shown with red colour on next page.
SF6 tank with operating mechanisms
Operating handle has an anti-reflex system which prevents an
immediate re-operation of the switch.

All steel parts have been electroplated with zinc and and then olive
chromated.

Position
indicator

Padlocking device

34 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
5.9
SF6 insulated
SafePlus/SafeRing CSG / RMU
Mechanisms and Interlocks
Cable switch module and Busbar sectionalizer with load break switch
(C-mechanism)
The mechanism (3PKE) has two operating shafts; the upper one for the load break
switch and the lower one for the earthing switch.
Both shafts are single spring operated and operate one common shaft which is
SF6 Air directly connected to the three position switch (CFE-C) inside the SF6 tank. When
both load break switch and earthing switch are in open position, the switch satisfies
the specifications of disconnector.

Due to the mechanical interlock between the upper and lower operating shaft, it is
impossible to operate the load break switch when earthing switch is in earthed
position or operate the earthing switch when the load break switch is in closed
position.

C-mechanism

Fuse switch module (F-mechanism)


The mechanism (3PAE) has two operating shafts; the upper one for the load break
switch and the lower one for the earthing switch.
The upper one operates two springs; one for closing and one for opening. Both
springs are charged in one operation. By means of mechanical push buttons it is
SF6 Air then possible to close and open the load break switch.
The opening spring is always charged when the load break switch is in closed
position and will then be ready to open the load break switch immediately if one of
the HV fuses blow.
The blown fuse(s) has/have to be replaced before the operator will be able to close
the load break switch again. According to IEC Publ.282-1, all three fuse links
should be replaced, even if only one or two have operated.

The lower shaft is single spring operated. Both operating shafts operate one
common shaft which is directly connected to the three position switch (CFE-F)
inside the SF6 tank.
F-mechanism
Due to the mechanical interlock between the upper and lower operating shaft, it is
impossible to operate the load break switch when earthing switch is in earthed
position or operate the earthing switch when the load break switch is in closed
position.
It will also be impossible to get access to the fuse compartment before earthing
switch is in closed position.
Air
SF6

Vacuum circuit breaker and Busbar sectionalizer with circuit breaker


(V-mechanism)
These two modules have two mechanisms; the upper one (2PA) with one operating
shaft is for circuit breaker and the lower (3PKE) one with two operating shafts is for
disconnector and earthing switch.
The upper mechanism has two operating springs; one for closing and one for
opening.
Both springs are charged in one operation. By means of mechanical push buttons it
is then possible to close and open the circuit breaker.
The opening spring is always charged when the circuit breaker is in closed position
and will then be ready to open immediately if the protection relay gives a trip
signal.

However a quick reclosing is not possible. If the mechanism is equipped with a


motor operation a reclosing will take approx. 10 seconds.
V-mechanism
The lower mechanism is identical to the one described above for Cable switch
module.

There is a mechanical interlock between these two mechanisms which prevents


operating of the disconnector and earthing switch when the circuit breaker is in
closed position.
When the earthing switch is in closed position it will be impossible to operate the
disconnector, but the circuit breaker can be closed for testing purpose.

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
35
5.10
SF6 insulated
SafePlus/SafeRing CSG / RMU
External Busbars

On the top of all SafeRing and SafePlus switchgears it is


possible as an option to have bushings for connection of
external busbars on the leftmost and the rightmost module.

For a SafePlus switchgear consisting of only one module (which


is both leftmost and rightmost in one module), only one set of
bushings on the top is necessary.

When bushings are mounted on the top, you will have these
possibilities:

1. When adding a dead end receptacle to each of these


bushings, SafeRing/SafePlus will be prepared for future
busbar extension.

SafePlus prepared for future extension on right hand side

2. With a special designed external busbars kit, it will be


possible to connect two or more sections.

Since a 5-ways switchgear is the maximum size within one


common SF6 tank, the busbar kit allows a configuration
with more than 5 modules.

The installation of the external busbars has to de done on


site, see separate manual for installation
instructions,NOPOWSP 6006 GB.

SafePlus consisting of two sections connected to each other by means of


external busbar kit

Both dead end receptacles and the external busbar kit are
fully screened and insulated with EPDM.
This means that these parts are touchproof and protection
covers are not required.
However protection covers are available as an option.

SafePlus with external busbars cover

36 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SafePlus/SafeRing
SF6 insulated
CSG / RMU
External Busbars 5.10

SafePlus switchgear can also be configured fully modular. This


gives 1250 A busbar rating.

The busbars between the modules and the end adapters used
on the leftmost and rightmost module are identical to the parts
used in the previous example. For the three modules in the
middle a special cross adapter is used.

SafePlus with a fully modular design

All external busbars have identical lengths except those used


for extension between a Metering module with a switchgear on
the right hand side.

SafePlus with one incomer (C- module), one Metering module


(M-module) and three fused T-offs (F-modues), which are
prepared for future extension.

Top view

Top view with busbar cover mounted

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
37
6.
SF6 insulated
SafePlus/SafeRing CSG / RMU
Accessories

6. Accessories
6.1 Base Frame
6.2 Low Voltage Compartment
6.3 Support Module
6.4 Motor Operation, Shunt Trip coil and Auxiliary Switches
6.5 Transformer protection
6.5.1 Fuse selection table
6.5.2 Fuses
6.6 Relays
6.7 Combi Sensor
6.8 Cable Termination
6.9 Capacitive Voltage Detection / Indication
6.10 Short Circuit Indicator
6.11 Ronis Key Interlocks

38 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SafePlus/SafeRing
SF6 insulated
CSG / RMU
Base Frame 6.1
When SafeRing or SafePlus are placed directly on a floor,
there will be a height of 595 millimeter up to the centre of
the cable bushings.
If cable trench is missing, the height might be too low. It is
then possible to put an additonal base frame between the
floor and the switchgear.

This base frame is available in two different heights; 290


and 450 millimeter.

When using the one with 290 millimeter height, it will give
the same height as our previous switchgear type RGC
when it was mounted on a standard RGC base frame.

Inside the standard cable compartment for the vacuum


circuit breaker it will be enough space for three current
transformers for protection purposes.

If an earth fault transformer or an extra set of current


transformers are required, an additonal base frame is
necessary, please see examples on left hand side.

The base frame has openings for cable entrance from the
bottom and from both sides. It is delivered as a kit and has
Base frame Base frame Base frame to be assembled on site.
450 millimeter with earth 290 millimeter with an 290 millimeter with
fault transformer and an extra set of current earth fault trans-
extra set of current transformers former
transformers

Front view

Rear view

Side view

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
39
6.2
SF6 insulated
SafePlus/SafeRing CSG / RMU
Low Voltage Compartment

If motor operation, coils, auxiliary switches, self powered protection relay


etc. are mounted on a SafeRing or SafePlus module, the terminal blocks
and the wiring are located behind the front covers.

However, an additional top entry box can be mounted on the top of all
SafeRing and SafePlus switchgears. Since the top entry box is fixed to
Top entry box with ammeter and position switch
the side covers of the SF6 tank, the total width of the switchgear must
be covered.

The top entry box allows entrance of the customer’s low voltage wiring
from the rear side, left hand side and right hand side.

Further the top entry box gives the opportunity to install ammeters with
position switches, local/remote switch for motor operation etc.

Additionally all SafePlus switchgears can be supplied with low voltage


As seen from the side compartment.
This compartment may be equipped with protection relays, meters,
position switches, terminal blocks etc.

The compartment is fixed to the side covers of the SF6 tank and must
cover the total width of the switchgear.
However, each module has a separate hinged door but there are none
partition walls between the modules.

The low voltage compartment has the possibility for cable entry from
both left or right hand side.

Top entry box as seen from above when front/top


cover has been removed.

SPAJ 140 C

Low voltage compartment with SPAJ140C,


protection relay

Low voltage compartment with SPAJ140C,


protection relay - side view.

40 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SafePlus/SafeRing
SF6 insulated
CSG / RMU
Support Module 6.3
The support module is a separate cabinet designed for installation
at one of the ends of SafePlus switchgear. The purpose is to
provide housing for a standard power supply unit as well as offer

RTU211
free space for control equipment.

Description power supply unit:


- Battery charger
- 2x12V batteries
- Fuses
- MCB
- Terminals
- Free space XxYmm
- Total dimensions support module:
- Height 1336mm
- Width: 371 mm
- Depth: 751 mm

For additional space for remote control equipment a single low


voltage compartment can be delivered on top of the support
module.
The mounting plate is HxW = 450x300mm.

Typical equipment:
- Remote terminal unit RTU211

- Modem for communication

- Terminals

- Local/Remote switch

Additional engineering must be taken into consideration for


delivery of switchgear with remote control solutions.

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
41
6.4
SF6 insulated
SafePlus/SafeRing CSG / RMU
Motor Operation
Closing and opening operations of load-break switches and charging of the springs of the mechanisms for the circuit breaker and the switch-
fuse combination may be performed with a motor operation.
Disconnector in the V-module and all earthing switches do not have this possibility.

All motor devices require DC voltage. If control voltage is either 110 or 220 VAC, a rectifier is integrated in the control unit.

Operating cycle for motor operation is CO - 3 min (i.e. it may be operated with a frequency of up to one close and one open operation every
third minute). Motors and coils can easily be mounted to the mechanisms after delivery (retrofit).

Test voltage for tables below is + 10/ - 15 % for motor operations and closing coils and +10/ -30% for trip coils and opening coils.

The motor and coils can easily be mounted to the mechanisms after delivery (retro-fit).

Characteristics of motor operation for C-module

Rated Power Operation times Peak start Fuse


voltage consumption Closing time Opening time current
[V] [W] or [VA] [s] [s] [A]

24 90 6-9 6-9 14 F 6.3 A


48 150 4-7 4-7 13 F4A
60 90 6-9 6-9 7 F4A
110 90 6-9 6-9 3 F2A
220 90 6-9 6-9 1.7 F1A

Characteristics
Characteristicsof of
motor operation
motor forfor
operation F-module
F-module
Rated Power Operation times Peak start Fuse
voltage consumption Charge/ Opening current
closing time time
[V] [W] or [VA] [s] [ms] [A]

24 160 9 - 14 40 - 60 14 F 6.3 A
48 200 5-9 40 - 60 13 F4A
60 140 8 - 13 40 - 60 7 F4A
110 140 8 - 13 40 - 60 3 F2A
220 140 8 - 13 40 - 60 1.7 F1A

Characteristics
Characteristicsof of
motor operation
motor forfor
operation V-module
V-module
Rated Power Operation times Peak start Fuse
voltage consumption Charge/ Opening current
closing time time
[V] [W] or [VA] [s] [ms] [A]

24 180 10 - 17 40 - 60 14 F 6.3 A
48 220 5-9 40 - 60 13 F4A
60 150 9 - 13 40 - 60 7 F4A
110 170 9 - 13 40 - 60 3 F2A
220 150 9 - 14 40 - 60 1.7 F1A

Characteristics
Characteristicsof of
shunt triptrip
shunt coils, closing
coils, coils
closing and
coils opening
and coils
opening forfor
coils F-F-
and V-module
and V-module

Rated Power Operation times Current Fuse


voltage consumption Closing Opening
time time
[V] [W] or [VA] [ms] [ms] [A]

24 V DC 150 40 - 60 40 - 60 6 F 6.3 A
48 V DC 200 40 - 60 40 - 60 4 F4A
60 V DC 200 40 - 60 40 - 60 3 F4A
110 V DC 200 40 - 60 40 - 60 2 F2A
220 V DC 200 40 - 60 40 - 60 1 F1A
110 V AC 200 40 - 60 40 - 60 2 F2A
230 V AC 200 40 - 60 40 - 60 1 F1A

42 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
6.4
SF6 insulated
SafePlus/SafeRing CSG / RMU
Motor Operation

4 10 8 9 4
1 1 5 13
5
14

7
11
3 12
1
2
15
3
2 3
16
6
17

18 19

SafePlus consisting of CFV modules equipped with various auxiliary switches, coils
and motor operation

1. Terminal blocks/control unit motoroperation


2. Auxiliary switch S7, load break switch
3. Auxiliary switch S10, earthing switch
4. Opening coil Y1
5. Closing coil Y2
6. Auxiliary switch S9, fuse blown
7. Motor operation
8. Relay trip coil Y3 / Y5 /Y6*
9. Relay trip coil Y4 *
10. Auxiliary switch S9, circuit breaker tripped signal
11. Auxiliary switch S5, circuit breaker
12. Auxiliary switch S6, mechanism latched
13. Auxiliary switch S8, spring charged
14. Auxiliary switch S14, operating handle, VCB
15. Auxiliary switch S15, operating handle, disconnector
16. Auxiliary switch S7, disconnector
17. Auxiliary switch S13, cable compartment cover
18. Auxiliary switch S20, arc suppressor
19. Auxiliary switch S19, SF6 gas pressure

* Depending of the type of protection relay, the V module can only be


delivered with one of the relay trip coils.

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
43
6.5
SF6 insulated
SafePlus/SafeRing CSG / RMU
Transformer Protection

SafeRing and SafePlus offer a choice between a switch fuse combination


and circuit breaker in combination with relay for transformer protection.
The switch fuse combination offers optimal protection against short-circuits,
while the circuit breaker with relay offers better protection against low
overcurrents. Circuit breaker with relay is always recommended for larger
transformers.

SafeRing is delivered with a 200 A rated V module. SafePlus V- module


has two options: 200 or 630 A rating.

Both for SafeRing and SafePlus the relay is a selfpowered relay that utilize
the energy from the CTs under a fault situation, for energizing the trip coil.

The self powered relay can also be used for cable protection and more
details on the different relays can be found in chapter 6.7.

Transformer protection with selfpowered relay.


Recommeded types:

- MPRB 99-1.0-GF
- SACE PR521
- SEG WIC 1

Important features V-module:


- Relay behind cover. It’s not necessary with any additional low voltage box
for the selfpowered relays used for transformer protection.

Typical for vacuum circuit breaker protection:


- Good protection for short circuits
- Very good for protection of overcurrents
- Small fault currents are detected in an early stage.

44 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SafePlus/SafeRing
SF6 insulated
CSG / RMU
Fuses selection table 6.5.1

Fuse table for modules

100% Transformer rating (kVA):


CEF
UN (kV) 25 50 75 100 125 160 200 250 315 400 500 630 800 1000 1250 1600

3 16 25 25 40 40 50 50 80 100 125 160 160


3,3 16 25 25 40 40 50 50 63 80 100 125 160

7,2 kV
4,15 10 16 25 25 40 40 50 50 63 80 100 125 160
5 10 16 25 25 25 40 40 50 50 63 80 100 160 160
5,5 6 16 16 25 25 25 40 50 50 63 80 100 125 160
6 6 16 16 25 25 25 40 40 50 50 80 100 125 160 160
6,6 6 16 16 25 25 25 40 40 50 50 63 80 100 125 160

12 kV 17,5 kV 24 kV
10 6 10 10 16 16 25 25 25 40 40 50 50 80 80 125 125
11 6 6 10 16 16 25 25 25 25 40 50 50 63 80 100 125
12 6 6 10 16 16 16 25 25 25 40 40 50 63 80 100 125
13,8 6 6 10 10 16 16 25 25 25 25 40 50 50 63 80 100
15 6 6 10 10 16 16 16 25 25 25 40 40 50 63 80 100
17,5 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63 80
20 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63 63
22 6 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63
24 6 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63

– The table is based on using fuses type ABB CEF


– Normal operating conditions with no overload
– Ambient temperature -25°C + 40°C

120 % Transformer rating (kVA):


CEF
UN (kV) 25 50 75 100 125 160 200 250 315 400 500 630 800 1000 1250 1600

3 16 25 25 40 40 50 63 80 100 125 160


3,3 16 25 25 40 40 50 63 80 80 100 125
7,2 kV

4,15 10 16 25 25 40 40 50 63 80 80 100 125


5 10 16 25 25 25 40 40 50 63 80 80 125 160
5,5 6 16 16 25 25 25 40 50 50 80 80 100 125 160
6 6 16 16 25 25 25 40 40 50 63 80 100 125 160
6,6 6 16 16 25 25 25 40 40 50 63 80 80 100 125

10 6 10 10 16 16 25 25 25 40 40 50 63 80 80 125
12 kV 17,5 kV 24 kV

11 6 6 10 16 16 25 25 25 25 40 50 50 80 80 100 125
12 6 6 10 16 16 16 25 25 25 40 40 50 63 80 100 125

13,8 6 6 10 10 16 16 25 25 25 25 40 50 50 80 80 100
15 6 6 10 10 16 16 16 25 25 25 40 40 50 63 80 100
17,5 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63 80

20 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63
22 6 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63
24 6 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63

– The table is based on using fuses type ABB CEF


– Normal operating conditions with 20% overload
– Ambient temperature -25°C + 40°C

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
45
6.5.2
SF6 insulated
SafePlus/SafeRing CSG / RMU
Fuses

Fuse link type CEF

Fuse holder Fuse Fuse adapter

When fuse switch combination are chosen as transformer protection, the SafeRing and
SafePlus are designed and tested for HRC-fuses acc. To IEC Publication 282-1

The dimensions are in accordance to DIN 43625 and the length in the fuse canister is based
on fuse length e = 442 mm. Shorter fuses, (<24kV ) has to be compensated by means of a
fuse adapter.

Please note: When insertion the fuse link into the canister, the striker-pin must always face
outwards against the fuse holder. Fuse adapter to be fixed to the fuse link contact part
that face inwards in the fuse canister.

1600 kVA is the maximum size Distribution Transformer that can be fed from a SafeRing /
SafePlus fuse switch module. For bigger Transformers, we recommend our vacuum CB
module with CT’s and protection relay.

The below table shows available CEF fuse links allowing for use in SafeRing / SafePlus. For
more technical data, we refer to our catalogue NOPOWCEF 5964 GB.

In order to find the correct fuse size compared to the transformer rating in kVA , please see
the selection table below.

Type Rated Rated e/D Type Rated Rated e/D


voltage kV current A mm voltage kV current A mm

CEF 3,6/7,2 6 192/65 CEF 17,5 6 292/65


CEF 3,6/7,2 10 192/65 CEF 17,5 10 292/65
CEF 3,6/7,2 16 192/65 CEF 17,5 16 292/65
CEF 3,6/7,2 25 192/65 CEF 17,5 25 292/65
CEF 3,6/7,2 40 192/65 CEF 17,5 40 292/87
CEF 3,6/7,2 50 192/65 CEF 17,5 50 292/87
CEF 3,6/7,2 63 192/65 CEF 17,5 63 292/87
CEF 3,6/7,2 80 192/87 CEF 17,5 80 442/87
CEF 3,6/7,2 100 192/87 CEF 17,5 100 442/87
CEF 3,6/7,2 125 292/87
CEF 3,6/7,2 160 292/87 CEF 24 6 442/65
CEF 24 10 442/65
CEF 24 16 442/65
CEF 12 6 292/65 CEF 24 25 442/65
CEF 12 10 292/65 CEF 24 40 442/65
CEF 12 16 292/65 CEF 24 50 442/87
CEF 12 25 292/65 CEF 24 63 442/87
CEF 12 40 292/65
CEF 12 50 292/65
CEF 12 63 292/65
CEF 12 80 292/87
CEF 12 100 292/87
CEF 12 125 442/87

46 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SafePlus/SafeRing
SF6 insulated
CSG / RMU
Relays 6.6
Photo to the left:
- SafePlus with 12 modules
- Delivered with relays type SPAA 121C on V-modules

SafePlus is delivered with a V-module with 630A vacuum circuit There are three main groups of relays delivered:
breaker. This chapter describes the different choices of protection A) ABB feeder protection relays
relays and feeder terminals that can be used in SafePlus. These B) Selfpowered relays
relays require an additional low voltage compartment. B) ABB feeder terminals type REF 54x

For transformer protection with max. 200A vacuum circuit breaker A) ABB offers a wide range of feeder protection relays.
see chapter 6.5 These relays have been sold for a long period and have a
Standard test procedure is functional test of trip circuit of the relays. excellent reputation for reliability and secure operation.
All customer settings must be done on site. These relays have either 18-80VDC or 80-265VAC/DC auxiliary
REF type feeder terminals are configured according to customer supplies and are connected to conventional CTs and VTs.
specification for protection functions. Special control requirements
on request only. B) Selfpowered relays are a favourite for rough conditions and
The V-module can also be delivered prepared for protection relays. places without any possible auxiliary supply.

This is defined in two types: SafeRing and SafePlus can be delivered with different types to
1. Trip coil and auxiliary contact. fulfill all relevant needs in a distribution network.
2. Cut out in LV-compartment, trip coil, aux contact, wiring and
drawings. C) ABB feeder terminals, type REF 54x provides cost-effective
This is only for relays that we deliver complete from factory or have solutions for different protection, monitoring and control
received necessary documentation on the relay. applications.
The terminals enables the use of accurate and reliable current
Other types of relays on request. and voltage sensors as well as conventional CTs and VTs.

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
47
6.6
SF6 insulated
SafePlus/SafeRing CSG / RMU
Relays

Ring core current transformers and earth fault transformer

MPRB 99-1.0-GF transformer protection


and cable protection kit (selfpowered) Ring core current ransformer type Ratio
Transformer type CT1 14,4 - 41,4 /
CT2 117,4 - 335 /0,3 A

SEG WIC1 transformer protection and


cable protection kit (selfpowered Ring core current transformer type Current range
Transformer type W2 16 - 56 A
W3 32-112 A
(Thermal load capacity: W4 64 - 224 A
Permanently: 2,5 x highest rated current) W5 128 - 448 A

PR 521 transformer protection and cable


protection kit (selfpowered) Ring core current transformer type Ratio

40 / 1 A
Transformer type 80 / 1 A
250 / 1 A

Protection relay standard CT's typical Ring core current transformer type Ratio - burden

GSA 100 / 42 100 / 5 A - 4 VA


GSA 100 / 42 200 / 5 A - 4 VA
GSA 100 / 42 300 / 5 A - 5 VA
Transformer type : class 10P10 GSA 100 / 42 400 / 5 A - 5 VA
GSA 100 / 42 500 / 5 A - 5 VA
GSA 100 / 42 600 / 5 A - 5 VA

Earth fault transformer

Earth fault transformer, class 10P10, burden Multi-tap secondary: 50 -


0,5 - 15 VA dependent on selcted ratio KOLMA 06A1 (90 mm) 150 /1A or 50 - 750 / 5A

Earth fault transformer, class 10P10, burden Multi-tap secondary: 50 -


0,5 - 15 VA dependent on selcted ratio KOLMA 06D1 (180 mm) 150 /1A or 50 - 750 / 5A

48 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
6.6
SF6 insulated
SafePlus/SafeRing CSG / RMU
Relays

ABB SPACOM feeder protection relays

Protection and measurement Relay

Type of faults IEEE device IEC symbol Protection function SPAJ SPAJ SPAA SPAA SPAA
No. 140 C 141 C 120 C 121 C 341 C

51 3l> Non-directional overcurrent, low-set stage X X X


50/51/51B 3 l >> Non-directional overcurrent, high-set stage X X X
Short circuits 50/51B 3 l >>> Non-directional overcurrent instanaous
stage/blockable X
51 2 I> Two-phase non-directional overcurrent, low-set stage X X
50/51 2 I>> Two-phase non-directional overcurrent, high-set stage X X

51N lo > Non-directional earth fault, low-set stage X X


51N lo >/SEF Non-directional earth fault, low-set stage sensitive X
50N/51N lo >>/lo-o > Non-directional earth fault, high-set stage X X X
Earth fault 67N lo >-->/SEF Directional earth fault, sensitive, In=1A and 5A X X
67N lo >-->/SEF Directional earth fault, sensitive, In=0,2A and 1A X
67N lo >>--> Directional earth fault, high-set stage X X X
59N Uo > Residual overvoltage
(SPAA 341 also high-set/instantanous) X X X

Additional 46 ∆l> Phase discontinuty X


functions 62BF CBFP Circuit breaker failure X X X X X

Type of 31/21 Three-phase / two-phase current X X X X X


measurements lo Neutral current X X X X X
current ∆l Degree of unbalance X
Uo Residual voltage X X X

*Other types on request only

Selfpowered relays

Functionality Relay

IEEE
device MPRB 99-

Features Description No. WIC1 1.0-GF PR512/P PR 521

Phase overcurrent (multi-characteristic) 50/51 X X X X


Short circuit protection 50/51 X X X X
Protection functions Number of overcurrent elements 2 1 2 1
Earth fault current 50N/51N X X X (option) X (option)
Number of earth fault elements 1 1 2 1

Characteristic Overcurrent element DEFT, INV 1) special curv. DEFT,INV 2) DEFT,INV2)


curves Earth fault current DEFT DEFT DEFT,INV2) DEFT

Fault value memory X up to 48h


Additional funtions Electro-impulse / Relay contact output E E or R E E
Input remote tripping (voltage) 115 VAC/230VAC 230 VAC
Auxiliary power, voltage (option) 230 VAC 24 VDC 24 VDC

Rated secondary current wide range 0,3A


Measuring circuit special CT special CT 1A 1A
Measuring range, start current l> 14,4 14,4 8A

Climatic withstand Storage temperature (degree C) - 40...+ 85 - 40...+ 85 - 40...+ 90 - 5...+ 90


Operating temperature (degree C) - 40...+ 85 - 40...+ 85 - 5...+ 40 -5...+ 40

* other types on request only


1) 1)
- Definite time overcurrent (DEFT) - Resistance inverse time overcurrent (RINV)
- Normal inverse time overcurrent (NINV) - Characteristics of high voltage fuse (HV-FUSE)
- Very inverse time overcurrent (VINV) - Characteristics of full range fuse (FR-FUSE)
- Extremely inverse time overcurrent (EINV) 2)
- Long time inverse time overcurrent (LINV) - Definite time overcurrent
- Inverse characteristics, please contact us for further information
SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB
6
49
6.6
SF6 insulated
SafePlus/SafeRing CSG / RMU
Relays
ABB feeder terminals type REF 54x

SafePlus can be delivered with two different REF series feeder terminals.

REF SafePlus is a variant of REF541 specially for SafePlus switchgear.


REF SafePlus is installed in the door of the low voltage compartment.

REF542plus is with it’s integrated web-interface a leader in the development of feeder terminals. REF 542plus has a separate display unit and
does not need a build out frame.

Both REF units are configured according customer specification for protection functions. Other configurations by request only.

Typical configuration
of V-module:

Primary equipment, standard


- 630A vacuum circuit breaker
- Disconnector
- Earthing switch

Additional equipment
- Trip coil(Y4)
- HR voltage indication
- Combisensors with 400series interface
- Low voltage compartment
- REF 542plus or REF SafePlus
- Motoroperation
- Earthfault transformer (sensitive earthfault)

SafePlus M-VVVCC delivered with REF542plus on V-modules

50 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
6.6
SF6 insulated
SafePlus/SafeRing CSG / RMU
Relays

Technology summary REF SafePlus and REF542plus:


REF SafePlus (configurable functions)

Protection:
non-directional overcurrent protection, 3 stages
- directional overcurrent protection, 3 stages
- non-directional earth-fault protection
- directional earth-fault protection
- residual overvoltage protection
- 3-phase thermal overload
- 3-phase overvoltage protection
- 3-phase undervoltage protection
- Under- or overfrequenzy incl. rate of change, 5 stages

Optional functionality
- Capacitor bank protection
- Capacitor bank control
- Power quality

Measurement:
- 3-phase current
- neutral current
- 3-phase voltage
- residual voltage
- 3-phase power and energy incl cos phi
- transient disturbance recorder
Depth: 765 mm
Width: 325 mm
Height: 1806 mm

REF 542plus

Depth: 765 mm
Width: 325 mm
Height: 1806 mm

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
51
6.7
SF6 insulated
SafePlus/SafeRing CSG / RMU
Combi Sensor

The combi sensor is a 400 series bushing with three sensors integrated. It is installed
instead of the normal bushing. The three sensors are one "ROGOWSKI" coil for current
measurement and two capacitive voltage dividers for voltage measurement and
indication.

Technical specification, general


Insulation level 24/50/125 kV
Rated short-time thermal current 25 kA 1 s
Rated dynamic current (Idyn) 62,5 kA (peak)
Rated continuous thermal current 630 A
Cable length 2,2 m (supplied for the current and voltage sensors)
Cable terminal Twin-BNC (TWB 1111K1-NP3G Goldflash)

Technical specification current sensor


Principle: ROGOWSKI coil
Rated primary current (Ipr) 80 A
Accuracy limit factor 60
Rated primary current factor 10
Rated secondary voltage (Usr) 0,150 V (0,180 V at 60 Hz)
Rated burden ≥ 4 MΩ
Accuracy Class 5 - using calibration factor Class 3 / 10P60

Technical specification voltage sensor


Principle Capacitive voltage divider
Rated primary voltage (Upr) 20:√3 kV
Rated secondary voltage (Usr) 2,0:√3 V
Rated burden ≥ 4 MΩ
Division ratio 10 000:1
Accuracy class Class 6P

Technical specification voltage indication


Principle Capacitive voltage divider
Capacitance C1 10 - 18 pF
Capacitance C2 0 - 90 pF
Connection cable with BNC plug
Over-voltage protection surge arrestor or additional parallel capacitor
is excluded.

52 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SafePlus/SafeRing
SF6 insulated
CSG / RMU
Cable Termination 6.8
SafeRing/SafePlus are equipped with cable bushings that comply
with DIN47636T1 and T2/EDF HN 525-61 for termination of cables.

The following cable bushings are available:

Bolted type with M16 x 2 metric threads

400 series, In = 630 A


Bolted type Standard on C, V (In=630A)
400 series D and De modules

600 series, In = 630 A


(used for connection of cables with big cross sections)

Bolted type
600 series

Plug-in type

The yellow area indicates the silver coated contact spring.

200 series, In = 200 A


Standard on F and V modules (In = 200 A)

Plug-in type
200 series 400 series, In = 400 A

Plug-in type
400 series

The installation instructions from the manufacturer of cable terminations must be followed. Be sure to lubricate the bushings throughly with the
silicone supplied.

Where cables are not connected, the earthing switch must be locked in closed position or the bushings must be fitted with dead end receptacles
before the unit is energized.

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
53
6.8
SF6 insulated
SafePlus/SafeRing CSG / RMU
Cable Termination

All bushings are situated in the same height from the floor and are protected by cable compartment cover. The three drawings below show
typical arrangements with cable connectors for single and double cables.

A A

Arc proof cable compartment with


double set of cables. Cable terminations
from nkt. cables (F&G) type CC 24 - 630
/ AC 24 - 630

The table below shows the net distance A in millimeter from cable bushing to the inner part of cable compartment cover.

200 series 400 series 400 series 600 series


plug-in plug-in bolted bolted

Standard 300 261 260 269


With window 293 254 253 262
Arc proof 277 238 237 246
Double cables 495 456 455 464

The following manufacturers of cable terminations are


recommanded:

ABB Kabeldon
ABB Kabel und Draht
Euromold/Elastimold
nkt cables (F&G)
Raychem
Cooper
3M

54 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
12-36 kV

SafePlus/SafeRing
SF6 insulated
CSG / RMU
Cable Termination 6.8
Screened SlipOver connector
- No special tools
- Prefabricated for safe and fast installation
- Minimal cable stripping
- Active pressure
- Complete kits

Use:
Screened separable connector for round or sector
shaped XLPE-insulated 1- or
3-core cable with Al or Cu conductors for 12-24 kV.
The connectors are supplied in kits for 3-core cables.

SOC 630
Angled connector Design:
Slipover screened separable connector for XLPE-
insulated cables. The connection meets the
requirements for being touch-proof. Supplied
complete with a screw connection.

SOC 630 TP
Capacitive test point accessories for SOC 400 and SOC
630. The angled connector provided with plug which
makes it possible to measure when connector is
energised.

Designation XLPE/EPR Conductor Rating Bushing Weight


Ø cross section type kg/item
mm2 mm2
Angled connectors
SOC 250 12.9-25.8 25-95 250 A Plug-in 2.2
SOC 400- 1 15.0-26.8 50-120 400 A Plug-in 5.6
SOC 400- 2 21.4-34.9 150-300 400 A Plug-in 6.0
SOC 630 - 1 15.0-26.8 50-120 630 A Screw M16 5.1
SOC 630 - 2 21.4-34.9 150-300 630 A Screw M16 5.5

* 3-core cable completes with part shielding kit, PSST

Capacitive test point


SOC 400-1 TP 50-120 400 A Plug-in 5.6
SOC 400-2 TP 150-300 400 A Plug-in 6.0
SOC 630-1 TP 50-120 630 A Screw M16 5.1
SOC 630-2 TP 150-300 630 A Screw M16 5.5

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
55
Capacitive Voltage Detection/
6.9
SF6 insulated
SafePlus/SafeRing CSG / RMU
Indication
Capacative voltage indicator Phase balance check
SafeRing / SafePlus can be supplied with two The coupling systems of both solutions VDS
different types of capacitive voltage indicator and VPIS have connection points for phase
systems: balance checking.

1. Voltage Detection System, type HR If the VDS coupling systems have permantently
SafeRing / SafePlus can be delivered with a connected indicators (VIM-3), these must be
HR module (VDS)
voltage Detection System, (VDS) acc.to IEC removed before phase balance checking can
61243-5. be done.
Portable voltage indicators, type VIM-1 and Phase balance checking should be done with a
VIM-3 can be connected to the coupling recommended phase comparator, type PCM,
system interface, see below for details. for details see below, can be used for phase
The VDS solution is designed and tested for balance checking between identical coupling
reliable operation, in heavily polluted and systems (VDS or VPIS).
humid environments.
Particular care should be taken when phase
2. Voltage Presence Indicating System balance checking is done between different
SafeRing/SafePlus are normally delivered with coupling systems.
a voltage Presence Indicating System (VPIS) In this case a universal Phase Comparator
acc. to IEC 61958. (VPC acc.to IEC 61243-5) is recommended.
VPIS
The coupling system has integrated voltage Phase comparators type PCM
indicators (LEDs). The VPIS solution is the The PCM-phase comparator indicates phase
recommended choice for normal indoor balance /unbalance between two cubicles. To
operating conditions. be used in capacitive Coupling systems, acc. to
IEC 61243-5 and/or IEC 61958.

Coupling system Special features:


VDS or VPIS are situated on the front of the No external power supply required.
switchgear, one for each functional unit. Voltage indication by flashing LED.
Fully insulated system (IP 68) with cast resin.
The voltage condition for each cable terminal Function test 230 V AC or test-equipment
is shown by separable (VDS) or integrated "MAXTEST - S"
(VPIS) voltage indicators.
Technical data:
Identification of the phases is achieved by Rated frequency 50 Hz
labels on the front of the coupling system / Length of test lead 1,4 m
voltage indicator. Operating temperature -25 -+55 degress
PCM celsius
Dimensions, width x height x depth
(excl. connectors) 43 x 22 x 20 mm
Enclosure protection IP 68
Weight 40 gr

Voltage indicators VIM 1 and VIM 3 for HR-module


The voltage indicators VIM 1 and VIM 3 are VIM 3 for voltage indication in three phases,
used with capacitive outlets based on HR- prepared for permanent mounting in the
system, to indicate high voltage in a switchgear. switchgear.
VIM 1 and Vim 3 fulfil the test requirement of Special features:
IEC 61243-5. The indicators can be delivered in No external power supply required
two versions: Voltage indication by red flashing LED's.
VIM 3 VIM 1 for voltage indication in one phase at a Fully insulated system (IP 68) with cast resin
time, mobile unit. and safety pin.
Function test: e.g. test equipment
" MAXTEST - S"

Tecnical data VIM 1 and VIM 3

Rated frequency 50 Hz
Treshold voltage U 70 - 90 V
Treshold current I 1,62 - 2,5 microA
Capacity to coupling system 74 - 88 pF
Input impedance of indicator 36 - 43,2 Mohm
Operating temperature -25 - +55 degrees celsius
VIM 1 Enclosure protection IP 68

Dimensions VIM1, WxHxD (excl. connectors) 43 x 22 x 30 mm


Dimensions VIM3, WxHxD (excl. connectors) 144 x 28 x 30 mm

Weight VIM 1 40 gr
Weight VIM 3 110 gr

56 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SafePlus/SafeRing
SF6 insulated
CSG / RMU
Short Circuit Indicator 6.10
The following types can be supplied:

Horstmann ALPHA – short-circuit indicator


This unit gives an optical signal when short-circuit currents above adjusted trip current
occur. The unit is equipped with a remote contact switched as a collective signal for phase L1,
L2 and L3.
The unit is supplied in two versions with automatic (2 or 4 hours) or manual resetting of the
indicator.

Trip current: short-circuit adjustable to 600, 800, 1000 A

Remote contact: wiping contact, >= 90ms


Indication resetting:
ALPHA-E: Automatic, remote resetting, manual resetting (with lithium battery)
ALPHA-M: Manual resetting

Horstmann GAMMA – short-circuit indicator


This unit gives an optical signal when short-circuit currents above adjusted trip current occur.
The unit is equipped with a remote contact switched as a collective signal for phase L1, L2
and L3.
The unit shall be connected to 230V AC from LV side of the distribution transformer.
The unit has resetting of the indicator when the 230V AC supply is restored after a fault.

Trip current: short-circuit adjustable to 600, 800, 1000 A

Remote contact: wiping contact, >= 90ms


Indication resetting: Automatic 4 sec after restored 230V AC supply.
With 230V AC supply connected the unit can be tested and
manually reset.
A A

Hortsmann DELTA - short-circuit and earth fault indicator


This unit gives an optical signal when short-circuit currents in phase L1 or L3 or earth fault
current above adjusted trip current occur. The unit is equipped with a remote contact
switched as a collective signal for phase L1, L3 and earth fault (ES). The unit is supplied in
two versions with automatic or manual resetting of the indicator.

Trip current: short-circuit adjustable to 600, 800, 1000 A

earth fault 200 A with separate current transformer

Remote contact wiping contact, >= 90ms


Indication resetting
DELTA-E: Automatic, remote resetting, manual resetting (with lithium battery)
DELTA-M: Manual resetting

A-A

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
57
6.11
SF6 insulated
SafePlus/SafeRing CSG / RMU
Ronis Key Interlocks

As an option all load break switches except the one for switch fuse module, earthing
switches and disconnectors may be equipped with Ronis key interlock type EL11AP.
Ronis may be mounted according to the customer’s specification; either to prevent
closing or opening of the switch.

Ronis key interlocks can be used as follow: Two switchgears A and B are connected to
each other by cables. The purpose of interlocks is to prevent closing of the earthing
switch unless the load break switch on the other switchgear is locked in open position.

A B
1) One Ronis key interlock will be mounted close to the operating shaft of the load
break switch in switchgear A. An identical Ronis key interlock will be mounted close to
1) the operating shaft of the earthing switch in switchgear B. As long as the load break
switch in switchgear A is in closed position, it will be impossible to remove or operate
the key in the key interlock.

A B
2) First you have to operate this load break switch in switchgear A to open position.
Then it will be possible to operate this key interlock and turn the key which extends the
2) locking bolt. This will prevent the access to the operating shaft of this load break switch.
The next thing to do then is to withdraw the key and insert it into the identical key
interlock on the earthing switch of switchgear B.

A B 3) When the key is inserted, you will be able to operate the key interlock and turn the
key which will withdraw the extended locking bolt.

3) Then there will be access to operate this earthing switch to closed position. As long as
this earthing switch is in closed position, the key will be captured and makes it impossi-
ble to close the load break switch in switchgear A.

A B 4) If the load break switch in switchgear B and earthing switch in switchgear A are
equipped with another identical Ronis key interlock which has a different key
4) combination than described above, it will be impossible to make an earth connection of
an incoming energized cable from neither switchgear A nor B.

Another example for use of Ronis key interlocks is to prevent access to the distribution
transformer before the primary side of the the transformer is connected to earth. This
can be solved by means of two identical Ronis key interlocks; one mounted on the
earthing switch for the distribution transformer feeder and the other one on the door in
front of the transformer.

58 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
7.
SF6 insulated
SafePlus/SafeRing CSG / RMU
Remote Control

The SafeRing and SafePlus can be supplied with remote control and monitoring
equipment. The switchgears can be fitted with two different types of ABB remote terminal
units; RTU211 or REC523. The REC523 is required when cable bushing with combisensor
for current and voltage measurements is used.

The RTU211 and REC523 can communicate with control centres of all sizes. Different
types of communication media can be delivered, and offers a choice, between the commu-
nication protocols ABB RP570, IEC 870-5-101, DNP 3.0 and Modbus RTU/ASCII. Other
protocols can be developed on request.

The integrated remote control and monitoring unit is supplied for SafeRing in 3- and 4-way
configuration.
This requires two adjacent function modules of type C, De, D, Be or Sl (e.g. CC or De-C).

The unit can not be supplied in a SafeRing with cable test bushings.

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
59
SF6 insulated
SafePlus/SafeRing CSG / RMU
Remote Control 7.
Unit with RTU211
Standard features:
16 DI (digital inputs), 8 DO (digital outputs) and 6 AI
(analogue inputs)
RS232 interface for connecting external communication media
such as radio.

Standard functions:
- Remote control of up to 4 switches
- Position indicator for main switch (load break switch or
circuitbreaker)
- Monitoring of short-circuit indicator or earth-fault indicator
RTU211 - Fuse or relay trip indication
- Monitoring of SF6 gas pressure
- Position indicator for arc-suppressor
- Remote control ON/OFF selector

Additional equipment:
Modems integrated in the unit: 23WT63 permanent line modem,
TD-22 DC dialled modem or DLM100 modem (Distribution Line
Carrier) with inductive coupler DLC100
Batteries and battery charger: 24 VDC back up supply with battery
monitoring, temperature compensated charging and deep
discharge protection
Heater:
Position indicator for earthing switch and disconnector. This
requires an extra input board with 16DI.

Low-voltage DPI — Direct Process Interface:


This is an I/O board in the RTU211 family, which can be
directly connected to 5A and 230/400 V.This allows for the
connection of a signal from the current transformers in a cable
compartment, or for current/voltage measurements on the low-
voltage side.
The remote control and monitoring unit can be supplied with
2×3 current and 2×4 (including N) voltage inputs. On the basis
of these measurements, the built-in processor can calculate a
number of values to give power quality monitoring.

Remote control and monitoring unit


Remote control terminal RTU2111 Auxiliary power 24- 110V DC or 110/220V AC
Charger 2,8A, charge current 0,8A
Battery 2x12V (24V), 20 Ah
Communication protocols RP 570/571 Standard

IEC 870-5-101 With protocol converter card


DNP 3.0 With protocol converter card
Modbus RTU With protocol converter card
Modem ABB 23WT63, permanent-line V 23 modem for point-to-point
multidrop or radio up to 1200 Baud
Westermo TD-22, dialled modem CCITT V.22bis, 2400 bit/s
CCITT V.22bis, Bell 212A,1,200 bit/s
CCITT V.21bis, Bell 103, 300 bit/s
CCITT V.23bis, 1,200 /75 bit/s
Power network communication ABB DLM-100

60 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
7.
SF6 insulated
SafePlus/SafeRing CSG / RMU
Remote Control

Unit with REC523


Standard features:
- 15 DI, 9 DO and 9 AI (analogue input for combisensor).
- Integrated battery charger for 24 VDC
back up supply with battery monitoring, temperature compensated
charging and deep discharge protection
- Outlet for communication device, 12VDC 7A peak, 1A continuously
- Measurement interface: Voltage and current transformers or
sensors like
- Rogowski coil and resistive/capacitive voltage divider or combi
sensor.Maximum number of inputs are 4 with conventional current
transformers and 9 with combisensors.
- RS232 interface for connecting external communication media such as
GSM or radio.

Standard functions:
- Non-directional short circuit and earth fault indication for remote
and local reading (directional as option)
- Load/fault currents and voltages measurements and registrations for
remote reading with time stamps
- Remote control of up to 4 switches/breakers
- Position indicator for main switch (load break switch or circuit-breaker)
- Fuse or relay trip indication
- Temperature compensated battery charger and condition
monitoring. Deep discharge prevention.
- Monitoring of SF6 gas pressure
- Position indication for arc suppressor
- Remote control ON/OFF selector

Additional equipment:
- Protocols in addition to above: ANSI X3.28 HD, LON-bus and
SPA-bus and others on request.
- Plug-in modem for conventional radios and dial-up, 2- or 4-
wire leased or fixed line ITU-T recommendations: V.21, V.22,
V.22 bis, V.23, V.32, V.32 bis
- Modems integrated in the unit:, TD-22 DC permanent line
modem or dialled modem or DLM100 modem (Distribution Line
Carrier) with inductive coupler DLC100.

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
61
7.
SF6 insulated
SafePlus/SafeRing CSG / RMU
Remote Control

Low voltage
compartment

Supportmodule

SafePlus with remote control and monitoring


SafePlus is delivered with remote control and monitoring mounted in the support module and
in the low voltage compartment of each module. The necessary equipment will be engi-
neered solutions based on following basic rule.

1. Battery, charger, communications and main RTU will be mounted in the support
module.
2. I/O modules will be mounted in the low voltage compartment and connected to the
main RTU via flat cable or fiber optics.

The support module is described in chapter 6.3.

62 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
8.
SF6 insulated
SafePlus/SafeRing CSG / RMU
Dimensions

8. Dimensions
8.1 Standard Units
8.2 Floor and wall fixing including cable entry
8.3 Low Voltage Compartment with relay
8.4 Top Entry box
8.5 External Busbars
8.6 Base Frames
8.7 Special Cable Compartment covers

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
63
8.1
SF6 insulated
SafePlus/SafeRing CSG / RMU
Dimensions
371 696 1021

79
107 107
107 107 107
107
595
325 325

1346 1671

696 802
56

1806

1336

Metering module,
front view left and
side view right

64 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
8.2
SF6 insulated
SafePlus/SafeRing CSG / RMU
Dimensions
100 14
751

81

1336
1248

595 8

Distance between two units which are connected to


each other by means of external busbars

138 138 Indicates cable entry


475

238

Cable trench and wall fixing

8 A 8
A
100

37 37 Unit A B
238 207
1-way 281 371
2-ways 606 696
3-ways 931 1021
4-ways 1256 1346
5-ways 1581 1671
254 Ø15
500

475 537
40
30

251
138
79
107 3-ways unit with cable bushings 400
79 bolted for module 1 and 2 and cable
107
bushings 200 plug-in for module 3
107 107
Indicates cable entry

325 325

Floor and wall fixing including cable entry

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
65
SafePlus/SafeRing
SF6 insulated
CSG / RMU
Dimensions 8.3
Low voltage compartment with relay
110
1021 280

1806

Low voltage compartment with REF SafePlus Low voltage compartment with REF SafePlus

78
20

Low voltage compartment with REF 542plus Low voltage compartment with SPAJ 140C

66 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
8.4
SF6 insulated
SafePlus/SafeRing CSG / RMU
Dimensions

Top entry box

696 260

1460

Top entry box with ammeter and Top entry box - side view
position switch

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
67
8.5
SF6 insulated
SafePlus/SafeRing CSG / RMU
Dimensions

External busbars

1591 1561

Prepared for future extension with dead


External busbars end receptacles

430 280

315

1651

1466

Bushings for connection of external


Busbar cover
busbars

68 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
8.6
SF6 insulated
SafePlus/SafeRing CSG / RMU
Dimensions

Base frames

1786

1626

1045

885

Base frame, height 450 mm Base frame, height 290 mm

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
69
8.7
SF6 insulated
SafePlus/SafeRing CSG / RMU
Dimensions

Special cable compartment covers

56
195

33

660

Cable compartment cover for parallel Arc proof cable compartment cover
cables

70 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
9.
SF6 insulated
SafePlus/SafeRing CSG / RMU
Technical Data

9.0 Technical Data


9.1 Codes and Standards
9.2 SafeRing, Electrical data
9.3 SafePlus, Electrical data
9.4 SafeRing and SafePlus, General Data
9.5 Curves; number of operations
9.6 Weight Table

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
71
9.1
SF6 insulated
SafePlus/SafeRing CSG / RMU
Technical Data

Codes and Standards

SafeRing and SafePlus are manufactured and tested in accordance to latest version of:

IEC 60694 Common specifications for high-voltage switchgear and controlgear standards
IEC 60298 A.C. metal-enclosed switchgear and controlgear for rated voltages above 1 kV and to
and including 72 kV and IEC code herein referred
IEC 60129 Alternating current disconnectors (isolators) and earthing switches
IEC 60265 High-voltage switches-Part 1:
Switches for rated voltages above 1kV and less than 52 kV
IEC 60056 Circuit breakers
IEC 60420 High-voltage alternating current switch-fuse combinations
IEC 60529 Classification of degrees of protection provided by enclosures
IEC 60185 Current transformers
IEC 60186 Voltage transformers
IEC 60255 Electrical relays

72 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
9.2
SF6 insulated
SafePlus/SafeRing CSG / RMU
Technical Data

SafeRing - Ring Main Unit, Electrical data

Electrical data and service conditions


No Rated voltage kV 12 15 17,5 24

1 Power frequency withstand voltage kV 28 38 38 50


2 Impuls withstand voltage kV 95 95 95 125
3 Rated frequency Hz 50/60 50/60 50/60 50/60
4 Rated current busbars A 630 630 630 630
5 Rated current (cable switch) A 630 630 630 630
6 Rated current (T-off) A 200 1) 200 1) 200 1) 200 1)
Breaking capacities:
7 active load A 630 630 630 630
8 closed loop (cable switch) A 630 630 630 630
9 off load cable charging (cable switch) A 135 135 135 135
10 off load transformer (T-off fuse) A 20 20 20 20
11 earth fault (cable swich) A 200 150 150 150
12 earth fault cable charging (cable switch) A 115 87 87 87
13 short circuit breaking current (T-off circuit breaker) kA 21 21 16 16
14 Rated making capacity kA 52,5 2) 52,5 2) 40 2) 40 2)
15 Rated making capacity (downstream fuse module) kA 12,5 12,5 12,5 12,5
16 Rated short time current 3 sec. kA 21 3) 21 3) 16 3) 16 3)
17 Rated short time current 1 sec. kA 5 5 5 5
(downstream fuse module)

Service conditions for indoor equipment according


IEC 60694

Ambient temperature 4)
18 Maximum value °C + 40 + 40 + 40 + 40
19 Maximum value of 24 hours mean °C + 35 + 35 + 35 + 35
20 Minimum value °C - 25 - 25 - 25 - 25
21 Altitude for erection above sea level 5) m ...1500 ...1500 ...1500 ...1500
22 Relative humidity max 95% max 95% max 95% max 95%

1) T-off fuse module: depending on the current rating of the fuse


2) T-off fuse module: limited by High Voltage Fuse Links
3) Only valid with 400 series bushings
4) Derating allows for higher maximum temperature
5) For greater altitude, reduced gas pressure is required

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
73
9.3
SF6 insulated
SafePlus/SafeRing CSG / RMU
Technical Data

SafePlus - Compact Switchgear, Electrical data

Electrical data and service conditions

No Rated voltage kV 12 15 17,5 24

1 Power frequency withstand voltage kV 28 38 38 50


2 Impuls withstand voltage kV 95 95 95 125
3 Rated frequency Hz 50/60 50/60 50/60 50/60
4 Rated current busbars A 630 630 630 630
5 Rated current external busbars A 1250 1250 1250 1250
6 Rated current (cable switch) A 630 630 630 630
7 Rated current (T-off) A 2001 2001 2001 2001
Breaking capacities:
8 active load A 630 630 630 630
9 closed loop (cable switch) A 630 630 630 630
10 off load cable charging (cable switch) A 135 135 135 135
11 off load transformer (T-off fuse) A 20 20 20 20
12 earth fault (cable swich) A 200 150 150 150
13 earth fault cable charging (cable switch) A 115 87 87 87
14 short circuit breaking current (T-off circuit breaker) kA 21 21 16 16

15 Rated making capacity kA 62,52 52,52 52,52 52,52


16 Rated making capacity (circuit breaker) kA 52,5 52,5 40 40
17 Rated making capacity (downstream fuse module) kA 12,5 12,5 12,5 12,5
18 Rated short time current 1 sec. (cable switch) kA 25
19 Rated short time current 3 sec. kA 21 21 21 21
20 Rated short time current 3 sec. (circuit breaker) kA 21 21 16 16
21 Rated short time current 1 sec. (downstream fuse module) kA 5 5 5 5

Service conditions for indoor equipment according


IEC 60694

Ambient temperature3
22 Maximum value °C + 40 + 40 + 40 + 40
23 Maximum value of 24 hours mean °C + 35 + 35 + 35 + 35
24 Minimum value °C - 25 - 25 - 25 - 25
25 Altitude for erection above sea level4 m ...1500 ...1500 ...1500 ...1500
26 Relative humidity max 95% max 95% max 95% max 95%

1) T-off fuse module: depending on the current rating of the fuse


2) T-off fuse module: limited by High Voltage Fuse Links
3) Derating allows for higher maximum temperature
4) For greater altitude, reduced gas pressure is required

74 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
9.4
SF6 insulated
SafePlus/SafeRing CSG / RMU
Technical Data

General data, enclosure and dimensions

1 Standard to which Switchgear complies IEC


2 Type of Ring Main Unit Metal Enclosed
3 Number of phases 3
4 Whether RMU is type tested Yes
5 Pressure test on equipment tank or containers 2.64 bar abs
6 Whether facility is provided with pressure relief Yes
7 Insulating gas SF6
8 Nominal operating gas pressure 1.4 bar abs. 20° C
9 Gas leakage rate / annum % 0,075
10 Expected operating lifetime 30 years
11 Whether facilities are provided for gas monitoring Yes, temperature compensated manometer can be delivered
12 Material used in tank construction Stainless steel sheet, 3 mm
13 Busbars: Cu 400 mm2
14 Earth bar (external): Cu 120 mm2
15 Earth bar bolt dimension: M10

Overall dimensions of the fully assembled Ring Main Unit


Height Depth Width

16 2-ways unit mm 1336 765 696


17 3-ways unit mm 1336 765 1021
18 4-ways unit mm 1336 765 1346

Compact switchgear: (2,3,4 ways unit as RMU) with


additional height for optional low voltage
compartment(470mm)
19 1-way unit mm 1336 765 371
20 5-ways unit mm 1336 765 1671
21 Distance between units when external extension is used 8 mm

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
75
9.4
SF6 insulated
SafePlus/SafeRing CSG / RMU
Technical Data

Operations, degree of protection and colours

1 Means of switch operation separate handle


2 Means of fuse switch/circuit breaker operation separate handle and push buttons
3 Rated operating sequence of Circuit Breaker O –3min-CO-3min-CO
4 Total opening time of Circuit Breaker approx. 75ms
5 Closing time of Circuit Breaker approx. 40 - 60ms
6 Mechanical operations of switch CO 1000
7 Mechanical operations of earthing switch CO 1000
8 Mechanical operations of circuit breaker CO 2000
9 Principle switch / earth switch 3 positioning combined switch / earth switch

Load break switch:


10 Rated operations on short circuit current (class E3) 5
11 Rated operations mainly active load 100

Degree of protection:
12 High Voltage live parts, SF6 tank IP 67
13 Front cover mechanism IP 2X
14 Cable covers IP 3X
15 Protection class of fuse compartment IP 67

Colours:
16 Front covers RAL 7012
17 Side and cable covers RAL 7035

Fuses, Cable Compartment

1 Standard fuse length mm 442 Shorter fuses with fuse adapter


2 Standard dimensions according to DIN 43625
3 Maximum size 12kV A 125
4 Maximum size 24kV A 63

Cable box for heat shrinkable termination:


5 Phase to phase clearance mm 107
6 Phase to earth clearance mm 54,5
7 Phase to earth over insulator surface (creepage) mm 120
Type of cable termination adapters Angle(elbow)
8 Whether facility is provided for cable testing Yes

76 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
9.5/6
SF6 insulated
SafePlus/SafeRing CSG / RMU
Technical Data

Curves, numbers and operations C-Module and V-Module

NHP408235 NHP408234

Weight table
The units are delivered from the factory ready for installation

Weights table for standard SafeRing

2-ways DV 252 kg 2-ways DF 260 kg


3-ways CCV 313 kg 3-ways CCF 320 kg
4-ways CCCV 403 kg 4-ways CCCF 410 kg
4-ways CCVV 411 kg 4-ways CCFF 430 kg
3-ways CCC 300 kg
4-ways CCCC 390 kg

SafePlus

Standard 1-way 130 kg


2-3 and 4-ways as for SafeRing
5-ways approx. between 480-600 kg
M-metering module approx. 250 kg

The weights are without additional equipment

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
77
10.
SF6 insulated
SafePlus/SafeRing CSG / RMU
Environment
Environmetal Certification

Life expectancy of product

The product is developed in compliance with the requirements denoted by IEC 298. The design incorporates a life span under indoor
service conditions exceeding 30 years (IEC 298 annex GG).
The switchgear is gas-tight with an expected diffusion rate of less than 0.1 % per annum. Referring to the reference-pressure of 1.4
bar, the switchgear will maintain gas-tightness and a gas-pressure better than 1.3 bar* throughout its designed life span. *) at 20oC.

Recycling capability

Raw Material Weight % of total Re- Environmental effects


weight cycle & recycle/reuse processes
– 320kg

Iron 132,80 kg 42,53% Yes Separate, utilise in favour of new source (ore)
Stainless steel 83,20 kg 24,93% Yes Separate, utilise in favour of new source (ore)
Copper 43,98 kg 14,09% Yes Separate, utilise in favour of new source (ore)
Brass 2,30 kg 0,74% Yes Separate, utilise in favour of new source (ore)
Aluminium 8,55 kg 2,74% Yes Separate, utilise in favour of new source (ore)
Zinc 3,90 kg 1,25% Yes Separate, utilise in favour of new source (ore)
Silver 0,075 kg 0,024 Yes Electrolysis, utilise in favour of new source

Thermoplastic 5,07 kg 1,63% Yes Make granulate, re-use or apply as energy superior
additive in refuse incineration
Epoxy incl.
60% quartz 26,75 kg 8,35 % Yes Grind to powder and use as high-grade energy additive
in cement mill
Rubber 1,35 kg 0,42 % Yes High-grade energy additive in refuse incineration
Dielectric oil 0,21 kg 0,066 % Yes Reclaim or use as High-grade energy additive
in refuse incineration

SF6 gas 3,24 kg 1,04% Yes ABB AS in Skien reclaims used SF6 gas.

Total for recycling 311,44kg 97,25 %

Not specified * 9,00 kg *Stickers, Film-foils, powder coating, screws, nuts,


tiny components, grease ….
Total weight ** 320,00 kg 100 %

Packing foil 0,2 kg Yes High-grade energy additive in refuse incineration


Wooden pallet 21,5 kg Yes Re-use or use as energy additive in refuse incineration

**)All figures are collected from CCF 3-way unit with arc suppresser.

End-of-life
ABB is committed to the protection of the environment and adhere to ISO 14001 standards. It is our obligation to facilitate end-of-life
recycling for our products.
There exist no explicit requirements for how to handle discarded switchgears at end-of-life. ABB’s recycling service is according to IEC 1634
edition 1995 section 6: «End of life of SF6 filled equipment» and in particular 6.5.2.a: «Low decomposition»: «No special action is required;
non-recoverable parts can be disposed of normally according to local regulations.»
We also recommend ABB’s website : http://www.abb.com/sf6 .
ABB AS, Power Technology Medium Voltage Products in Skien is equipped to reclaim SF6 gas from discarded switchgears.

78 SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
SF6 insulated
SafePlus/SafeRing CSG / RMU

SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB


6
79
ABB
Edition 1 - August - 2002 / printed 2000 pc.

ABB AS
Power IT NOPOWSR 6104 GB

Power Technology Division


P.O.Box 108 Sentrum
N-3701 Skien - Norway
Tel.: + 47 35 58 20 00
Fax: + 47 35 52 41 08
www.abb.com

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