ABB
SF6 insulated
SafePlus/SafeRing CSG / RMU
Content Page
1. Application 4-7
2. Design Philosophy 8-9
3. SafeRing Configurations 10 - 13
4. SafePlus Modules 14 - 24
5. Switchgear Design 25 - 37
6. Accessories 38 - 58
7. Remote Control 59 - 62
8. Dimensions 63 - 70
9. Technical Data 71 - 77
10. Environment 78
1. Applications
1.1 SafeRing
1.2 Safeplus
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A BB Kra ft M AS a d e i n Sk i e n No r wa y
SafeRing
SafeRing is a ring main unit for the secondary distribution network. SafeRing can be supplied in 10 different configurations
suitable for most switching applications in 12/24 kV distribution networks. It is extendible and combined with the SafePlus
concept, which is ABB's flexible, modular compact switchgear, they represent a complete solution for 12/24 kV secondary
distribution networks. SafeRing and SafePlus have identical user interfaces.
SafeRing is a completely sealed system with a stainless steel tank containing all living parts and switching functions. A sealed
steel tank with constant atmospheric conditions ensures a high level of reliability as well as personnel safety and a virtually
maintenance-free system.
The SafeRing concept offers a choice of either a switch fuse combination or circuit breaker with relay for protection of the
transformer. As the first ring main unit, SafeRing can be supplied complete with an integral remote control and monitoring unit.
SafePlus
C De D F V
Sl Sv Be M
C - Cable Switch
De - Direct Cable Connection with earthing
D - Direct Cable Connection
F - Switch-Fuse Disconnector
V - Vacuum Circuit breaker
Be - Busbar earthing
Sl - Busbar Sectionalizer, load break switch
Sv - Busbar Sectionalizer, vacuum circuit breaker
M - Metering Module
Customers involvement:
The applied functionality in ABB SafeRing and SafePlus is a
result of input from customers all over the world.
Dielectric Simulation Electrical and mechanical capability results from more than 100
years of ABB development.
Industrial IT
SafeRing and SafePlus are certified products according to "level 0:
Information" in the Industrial IT architecture concept of ABB.
3. SafeRing Configurations
3.1 General
3.2 Configurations
C- Cable Switch
F- Switch Fuse-Disconnector
De- Direct Cable Connection with Earthing Switch
V- Vacuum Circuit Breaker
Depth: 765 mm
Width: 696 mm
Height: 1336 mm
CCF
Depth: 765 mm
Width: 1021 mm
Height: 1336 mm
CCCF
Depth: 765 mm
Width: 1346 mm
Height: 1336 mm
CCFF
Depth: 765 mm
Width: 1346 mm
Height: 1336 mm
DeV
Depth: 765 mm
Width: 696 mm
Height: 1336 mm
CCV
Depth: 765 mm
Width: 1021 mm
Height: 1336 mm
CCCV
Depth: 765 mm
Width: 1346 mm
Height: 1336 mm
CCVV
Depth: 765 mm
Width: 1346 mm
Height: 1336 mm
CCC
Depth: 765 mm
Width: 1346 mm
Height: 1336 mm
CCCC
Depth: 765 mm
Width: 1346 mm
Height: 1336 mm
Technical data
C-module F-module V-module
SafeRing Switch Earthing Switch Downstream Vacuum circuit Earthing
disconnector switch fuse earthing switch breaker switch
Rated voltage kV 12/15/17,5/24 12/15/17,5/24 12/17,5/24 12/17,5/24 12/15/17,5/24 12/15/17,5/24
Power frequency withstand voltage kV 28/38/38/50 28/38/38/50 28/38/50 28/38/50 28/38/38/50 28/38/38/50
Impuls withstand voltage kV 95/95/95/125 95/95/95/125 95/95/125 95/95/125 95/95/95/125 95/95/95/125
Rated current A 630/630/630/630 see 1) 200/200/200/200
Breaking capacities:
active load A 630/630/630/630
closed loop A 630/630/630/630
off load cable charging A 135/135/135/135
off load transformer A 20/20/20
earth fault A 200/150/150/150
earth fault cable charging A 115/87/87/87
short circuit breaking current kA see 2) 21/21/16/16
Making capacity kA 52,5/52,5/40/40 52,5/52,5/40/40 see 2) 12,5/12,5/12,5 52,5/52,5/40/40 52,5/52,5/40/40
Short time current 1 sec. kA 3) 5/5/5
Short time current 3 sec. kA 21/21/16/16 21/21/16/16 21/21/16/16 4) 21/21/16/16
4. SafePlus Modules
4.1 General
4.2 C- Cable Switch
4.3 F- Switch Fuse Disconnector
4.4 V- Vacuum Circuit Breaker
4.5 Sl- Busbar Sectionallizer, Load Break Switch
4.6 Sv- Busbar Sectionallizer, Vacuum Circuit Breaker
4.7 D- Direct Cable Connection
4.8 De- Direct Cable Connection with Earthing Switch
4.9 Be- Busbar Earthing
4.10 M- Metering Module (air insulated)
4.1 General
SafePlus is a metal enclosed compact switchgear system for up to SafePlus (not M module) is supplied with
24 kV distribution applications. The switchgear has a unique the following standard equipment:
flexibility due to its extendibility and the possible combination of fully
modular and semi modular configurations. - Earthing switches (not D module)
When SafePlus is used in a fully modular configuration with - Operating mechanisms with integral
covered external busbars, SafePlus is a metal clad switchgear. mechanical interlocking
When combined with SafeRing, which is ABBs standard ring main - Operating handle
unit, they represent a complete solution for 12/24 kV distribution - Facilities for padlocks on all switching functions
networks. - Bushings for cable connection in front (not Sl, Sv and
SafePlus and SafeRing have identical user interfaces. Be module)
- Cable compartment cover
SafePlus is a completely sealed system with a stainless steel tank - Manometer for SF6 pressure/
containing all the live parts and switching functions. density monitoring
- Lifting lugs for easy handling
A sealed steel tank with constant atmospheric conditions ensures a
high level of reliability as well as personnel safety and a virtually
maintenance-free system. As an option an external busbar can be
provided to obtain full modularity.
This external busbar kit has to be mounted to the switchgears on
site. And it is fully insulated and screened to ensure the reliability
and climatic independence.
Depth: 765 mm
Width: 325 mm
Height: 1336 mm
Earthing Switch
Rated voltage kV 12 15 17,5 24
Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Making capacity kA 52,5 52,5 40 40
Short time current 3 sec. kA 21 21 16 16
Number of mechanical operations 1000 CO manual
Depth: 765 mm
Width: 325 mm
Height: 1336 mm
Optional features also available as retrofit
Standard features
- External busbars
- 200 A VCB for transformer protection or
- Trip coil open
630 A VCB for feeder protection
- Trip coil open and close
- Two positioning double spring mechanism for VCB
- Motor operation for VCB
- Three positioning Isolator/Earthing switch downstream VCB
- Low voltage compartment / Top entry box
- Three positioning single spring mechanism
- Capacitive voltage indicator
Isolator/Earthing switch
- HR-module (Voltage Detecting System, VDS,
- Interlocking between VCB and Isolator/Earthing switch
acc. to IEC 61243 -5, alternatively VPIS, acc.to IEC 61958
- Switch positioning indication for VCB and
with integrated indicator lamps (LED)
Isolator/earthing switch
- Indicator lamps, 3-phase VIM-3
- Self powered electronic protection relay with ring core
- Indicator lamp, 1-phase VIM-1, alternatively VPIS,
CTs on cables (only standard on 200 A)
acc.to IEC 61958
- Trip coil (for relay tripping)
with integrated indicator lamps (LED)
- Cable bushings horizontally in front:
- Short circuit indicators (only 630 A VCB)
200 series plug in (200 A VCB) with integrated voltage
- Horstmann Alpha/E
sensor for voltage indication
- Horstmann Alpha/M
400 series bolted (630 A VCB) with integrated voltage
- Horstmann Gamma
devider for voltage indicatior
- Short circuit and earth fault indicator (only 630 A VCB)
- Cable compartment cover allowing surge arrestor type - Horstmann Delta/E
Raychem RDA and double cable connection with
- Cable compartment cover
ABB Kabeldon cable adapters - with window
- Busbars, 630 A - with extra depth (double T, surge arrestors)
- Earthing bar - arc proof (if existing module have interlocked cable
Optional features compartment)
- Bushings for connection of external busbar
- Cable bushings - Auxiliary switches
400 series plug-in - Vacuum circuit breaker position 2NO+2NC
600 series bolted - Disconnector position 2NO+2NC
400 series bolted combisensor with integrated screen for - Earthing switch position 2NO+2NC
voltage indication and integrated sensor for current and - Vacuum circuit breaker tripped signal 1NO
voltage monitoring - Cable support bars, non-magnetic or adjustable
- Interlocking - Ronis key interlock on disconnector earthing switch
Cable compartment front cover interlocked with - Advanced relays type SPAJ, REF and others.
earthing switch
- Arc suppressor (only for 630 A version)
- Signal (1NO) from arc suppressors wired to terminals
(only one each SF6 tank)
- Signal (1NO) from internal pressure indicator wired to
terminals (only one each SF6 tank)
SF insulated Compact Switchgear and Ring Main Unit NOPOWSR6104GB
6
17
4.5
SF6 insulated
SafePlus/SafeRing CSG / RMU
Sl - Busbar Sectionalizer
Technical data
Rated voltage kV 12 15 17,5 24
Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Rated current A 630 630 630 630
Breaking capacities:
active load A 630 630 630 630
closed loop A 630 630 630 630
off load cable charging A 135 135 135 135
earth fault A 200 150 150 150
earth fault cable chargning A 115 87 87 87
Making capacity kA 62,5 52,5 52,5 52,5
Short time current 1 sec kA 25 - - -
Short time current 3 sec. kA 21 21 21 21
Number of mechanical operations 1000 CO manual
Earthing Switch
Rated voltage kV 12 15 17,5 24
Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Depth: 765 mm Depth: 765 mm Rated current A 630 630 630 630
Width: 325 mm Width: 650 mm Making capacity kA 62,5 52,5 52,5 52,5
Height: 1336 mm Height: 1336 mm Short time current 1 sec kA 25 - - -
Busriser is needed when Short time current 3 sec. kA 21 21 21 21
Sl module is on right hand Number of mechanical operations 1000 CO manual
side of SF6 tank
Optional features
-Bushings for connection of external busbars
- Signal (1 NO) from internal pressure indicator wired to
terminals (only one each SF6 tank)
Earthing Switch
Rated voltage kV 12 15 17,5 24
Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Making capacity kA 52,5 52,5 40 40
Short time current 3 sec. kA 21 21 16 16
Number of mechanical operations 1000 CO manual
Sv is always
together with
Depth: 765 mm
Width: 650 mm busrise module
Height: 1336 mm (Br)
Technical data
Depth: 765 mm
Width: 325 mm
Height: 1336 mm
Technical data
Rated voltage kV 12 15 17,5 24
Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Rated current A 630 630 630 630
Making capacity kA 62,5 52,5 52,5 52,5
Short time current 1 sec kA 25 - - -
Short time current 3 sec. kA 21 21 21 21
Number of mechanical operations 1000 Co manual
Depth: 765 mm
Width: 325 mm
Height: 1336 mm
Technical data
Rated voltage kV 12 15 17,5 24
Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Rated current A 630 630 630 630
Making capacity kA 62,5 52,5 52,5 52,5
Short time current 1 sec kA 25 - - -
Short time current 3 sec. kA 21 21 21 21
Number of operations 1000 CO manual
Standard features
Depth: 765 mm - Earthing switch
Width: 325 mm - Two position single spring mechanism
Height: 1336 mm - Switch position indication for earthing switch
- Busbars, 630 A
- Earthing bar
Optional features
- Bushings for connection of external busbars
- Signal (1NO) from internal pressure indicator wired to terminals
Technical data
Rated voltage kV 12 15 17,5 24
A Power frequency withstand voltage kV 28 38 38 50
Impulse withstand voltage kV 95 95 95 125
Rated current A 630 630 630 630
Making capacity kA 62,5 52,5 52,5 52,5
Short time current 1 sec kA 25 - - -
Short time current 3 sec. kA 21 21 21 21
V
The M-module is a factory assembled type tested air insulated metering cubicle
with conventional CTs and VTs. The M-module is designed for CTs and VTs
with dimensions according to DIN 42600 Narrow type
Voltage transformers
- Single pole insulated with measuring and earth fault windings.
- Primary voltage and frequency (50 or 60 Hz) has to be specified.
- Secondary windings - / 110:√3 / 110:3 Volt or -- / 100:√3 / 100:3 Volt.
has to be specified.
- Note: VTs can also be delivered without open Delta Earth fault windings
Front view
- Burden / class has to be specified.
Current transformers
- Single-core or double-core design.
- Secondary side reconnectable possible.
- Primary current max. 600 Amp., has to be specified.
- Secondary current 5 Amp or 1 Amp. has to be specified.
Side view
Optional features
- Primary fuses for voltage transformers.
- Voltmeter with selector switch, 6 positions +0.
- A-meter with selector switch, 3 positions +0.
- Additional meters.
- Ronis key interlocking to prevent access to living parts.
- Cable bottom entry for outgoing cable.
- Metering module delivered for voltage measuring only.
Front view with cable bottom entry - Metering module delivered without low voltage equipment and wiring.
- Metering module delivered without VTs and CTs, with connections
only.
5. Switchgear Design
5.1 Outer Assembly
5.2 Cable Switch Module
5.3 Circuit Breaker Module
5.4 Fuse Switch Module
5.5 Cable Bushings
5.6 Arc Suppressor
5.7 Completely Sealed System
5.8 Cable Test Bushings
5.9 Mechanisms and Interlocks
5.10 External Busbars
Covers
Side covers are made of 2 millimeter hot rolled steel and powder
painted with colour RAL 7035.
If an arc fault should occur inside the SF6 tank the pressure
detector of the Arc Suppressor will automatically trip the
short circuit device of the incoming feeder(s) within
milliseconds, thereby transforming the arc fault into a bolted
fault.
The arc is extinguished without any emission of hot gases
and the bolted short circuit will be interrupted by the
upstream circuit breaker.
The mechanical bushing has in addition a rotating shaft which connect the
shaft of the switch to the corresponding shaft of the mechanism.
The rotating shaft is sealed by a double set of gas seals.
All SF6 tanks have to pass a leakage test, before gas filling. Leakage test
and gas filling are done inside a vacuum chamber. The first step in the
leakage test is to evacuate all air inside both SF6 tank and vacuum
chamber simultaneously. Then SF6 tank is filled with Helium.
Due to the characteristics of Helium this test will detect absolutely all
possible leakages. If the SF6 tank passes this test, the Helium has to be
evacuated and replaced by SF6.
When these bushings are mounted, cable insulation test can easily be done
according to the following procedure:
C-module F-module V-module All operating mechanisms are situated outside the SF6 tank behind
the front covers with degree of protection of IP2X.
All operating mechanisms are equipped with position indicators for all
switches. In order to achive true indication, indicators are directly
connected to the operating shafts of the switches inside the SF6 tank,
Mechanisms front view.
please see shafts shown with red colour on next page.
SF6 tank with operating mechanisms
Operating handle has an anti-reflex system which prevents an
immediate re-operation of the switch.
All steel parts have been electroplated with zinc and and then olive
chromated.
Position
indicator
Padlocking device
Due to the mechanical interlock between the upper and lower operating shaft, it is
impossible to operate the load break switch when earthing switch is in earthed
position or operate the earthing switch when the load break switch is in closed
position.
C-mechanism
The lower shaft is single spring operated. Both operating shafts operate one
common shaft which is directly connected to the three position switch (CFE-F)
inside the SF6 tank.
F-mechanism
Due to the mechanical interlock between the upper and lower operating shaft, it is
impossible to operate the load break switch when earthing switch is in earthed
position or operate the earthing switch when the load break switch is in closed
position.
It will also be impossible to get access to the fuse compartment before earthing
switch is in closed position.
Air
SF6
When bushings are mounted on the top, you will have these
possibilities:
Both dead end receptacles and the external busbar kit are
fully screened and insulated with EPDM.
This means that these parts are touchproof and protection
covers are not required.
However protection covers are available as an option.
The busbars between the modules and the end adapters used
on the leftmost and rightmost module are identical to the parts
used in the previous example. For the three modules in the
middle a special cross adapter is used.
Top view
6. Accessories
6.1 Base Frame
6.2 Low Voltage Compartment
6.3 Support Module
6.4 Motor Operation, Shunt Trip coil and Auxiliary Switches
6.5 Transformer protection
6.5.1 Fuse selection table
6.5.2 Fuses
6.6 Relays
6.7 Combi Sensor
6.8 Cable Termination
6.9 Capacitive Voltage Detection / Indication
6.10 Short Circuit Indicator
6.11 Ronis Key Interlocks
When using the one with 290 millimeter height, it will give
the same height as our previous switchgear type RGC
when it was mounted on a standard RGC base frame.
The base frame has openings for cable entrance from the
bottom and from both sides. It is delivered as a kit and has
Base frame Base frame Base frame to be assembled on site.
450 millimeter with earth 290 millimeter with an 290 millimeter with
fault transformer and an extra set of current earth fault trans-
extra set of current transformers former
transformers
Front view
Rear view
Side view
However, an additional top entry box can be mounted on the top of all
SafeRing and SafePlus switchgears. Since the top entry box is fixed to
Top entry box with ammeter and position switch
the side covers of the SF6 tank, the total width of the switchgear must
be covered.
The top entry box allows entrance of the customer’s low voltage wiring
from the rear side, left hand side and right hand side.
Further the top entry box gives the opportunity to install ammeters with
position switches, local/remote switch for motor operation etc.
The compartment is fixed to the side covers of the SF6 tank and must
cover the total width of the switchgear.
However, each module has a separate hinged door but there are none
partition walls between the modules.
The low voltage compartment has the possibility for cable entry from
both left or right hand side.
SPAJ 140 C
RTU211
free space for control equipment.
Typical equipment:
- Remote terminal unit RTU211
- Terminals
- Local/Remote switch
All motor devices require DC voltage. If control voltage is either 110 or 220 VAC, a rectifier is integrated in the control unit.
Operating cycle for motor operation is CO - 3 min (i.e. it may be operated with a frequency of up to one close and one open operation every
third minute). Motors and coils can easily be mounted to the mechanisms after delivery (retrofit).
Test voltage for tables below is + 10/ - 15 % for motor operations and closing coils and +10/ -30% for trip coils and opening coils.
The motor and coils can easily be mounted to the mechanisms after delivery (retro-fit).
Characteristics
Characteristicsof of
motor operation
motor forfor
operation F-module
F-module
Rated Power Operation times Peak start Fuse
voltage consumption Charge/ Opening current
closing time time
[V] [W] or [VA] [s] [ms] [A]
24 160 9 - 14 40 - 60 14 F 6.3 A
48 200 5-9 40 - 60 13 F4A
60 140 8 - 13 40 - 60 7 F4A
110 140 8 - 13 40 - 60 3 F2A
220 140 8 - 13 40 - 60 1.7 F1A
Characteristics
Characteristicsof of
motor operation
motor forfor
operation V-module
V-module
Rated Power Operation times Peak start Fuse
voltage consumption Charge/ Opening current
closing time time
[V] [W] or [VA] [s] [ms] [A]
24 180 10 - 17 40 - 60 14 F 6.3 A
48 220 5-9 40 - 60 13 F4A
60 150 9 - 13 40 - 60 7 F4A
110 170 9 - 13 40 - 60 3 F2A
220 150 9 - 14 40 - 60 1.7 F1A
Characteristics
Characteristicsof of
shunt triptrip
shunt coils, closing
coils, coils
closing and
coils opening
and coils
opening forfor
coils F-F-
and V-module
and V-module
24 V DC 150 40 - 60 40 - 60 6 F 6.3 A
48 V DC 200 40 - 60 40 - 60 4 F4A
60 V DC 200 40 - 60 40 - 60 3 F4A
110 V DC 200 40 - 60 40 - 60 2 F2A
220 V DC 200 40 - 60 40 - 60 1 F1A
110 V AC 200 40 - 60 40 - 60 2 F2A
230 V AC 200 40 - 60 40 - 60 1 F1A
4 10 8 9 4
1 1 5 13
5
14
7
11
3 12
1
2
15
3
2 3
16
6
17
18 19
SafePlus consisting of CFV modules equipped with various auxiliary switches, coils
and motor operation
Both for SafeRing and SafePlus the relay is a selfpowered relay that utilize
the energy from the CTs under a fault situation, for energizing the trip coil.
The self powered relay can also be used for cable protection and more
details on the different relays can be found in chapter 6.7.
- MPRB 99-1.0-GF
- SACE PR521
- SEG WIC 1
7,2 kV
4,15 10 16 25 25 40 40 50 50 63 80 100 125 160
5 10 16 25 25 25 40 40 50 50 63 80 100 160 160
5,5 6 16 16 25 25 25 40 50 50 63 80 100 125 160
6 6 16 16 25 25 25 40 40 50 50 80 100 125 160 160
6,6 6 16 16 25 25 25 40 40 50 50 63 80 100 125 160
12 kV 17,5 kV 24 kV
10 6 10 10 16 16 25 25 25 40 40 50 50 80 80 125 125
11 6 6 10 16 16 25 25 25 25 40 50 50 63 80 100 125
12 6 6 10 16 16 16 25 25 25 40 40 50 63 80 100 125
13,8 6 6 10 10 16 16 25 25 25 25 40 50 50 63 80 100
15 6 6 10 10 16 16 16 25 25 25 40 40 50 63 80 100
17,5 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63 80
20 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63 63
22 6 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63
24 6 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63
10 6 10 10 16 16 25 25 25 40 40 50 63 80 80 125
12 kV 17,5 kV 24 kV
11 6 6 10 16 16 25 25 25 25 40 50 50 80 80 100 125
12 6 6 10 16 16 16 25 25 25 40 40 50 63 80 100 125
13,8 6 6 10 10 16 16 25 25 25 25 40 50 50 80 80 100
15 6 6 10 10 16 16 16 25 25 25 40 40 50 63 80 100
17,5 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63 80
20 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63
22 6 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63
24 6 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63
When fuse switch combination are chosen as transformer protection, the SafeRing and
SafePlus are designed and tested for HRC-fuses acc. To IEC Publication 282-1
The dimensions are in accordance to DIN 43625 and the length in the fuse canister is based
on fuse length e = 442 mm. Shorter fuses, (<24kV ) has to be compensated by means of a
fuse adapter.
Please note: When insertion the fuse link into the canister, the striker-pin must always face
outwards against the fuse holder. Fuse adapter to be fixed to the fuse link contact part
that face inwards in the fuse canister.
1600 kVA is the maximum size Distribution Transformer that can be fed from a SafeRing /
SafePlus fuse switch module. For bigger Transformers, we recommend our vacuum CB
module with CT’s and protection relay.
The below table shows available CEF fuse links allowing for use in SafeRing / SafePlus. For
more technical data, we refer to our catalogue NOPOWCEF 5964 GB.
In order to find the correct fuse size compared to the transformer rating in kVA , please see
the selection table below.
SafePlus is delivered with a V-module with 630A vacuum circuit There are three main groups of relays delivered:
breaker. This chapter describes the different choices of protection A) ABB feeder protection relays
relays and feeder terminals that can be used in SafePlus. These B) Selfpowered relays
relays require an additional low voltage compartment. B) ABB feeder terminals type REF 54x
For transformer protection with max. 200A vacuum circuit breaker A) ABB offers a wide range of feeder protection relays.
see chapter 6.5 These relays have been sold for a long period and have a
Standard test procedure is functional test of trip circuit of the relays. excellent reputation for reliability and secure operation.
All customer settings must be done on site. These relays have either 18-80VDC or 80-265VAC/DC auxiliary
REF type feeder terminals are configured according to customer supplies and are connected to conventional CTs and VTs.
specification for protection functions. Special control requirements
on request only. B) Selfpowered relays are a favourite for rough conditions and
The V-module can also be delivered prepared for protection relays. places without any possible auxiliary supply.
This is defined in two types: SafeRing and SafePlus can be delivered with different types to
1. Trip coil and auxiliary contact. fulfill all relevant needs in a distribution network.
2. Cut out in LV-compartment, trip coil, aux contact, wiring and
drawings. C) ABB feeder terminals, type REF 54x provides cost-effective
This is only for relays that we deliver complete from factory or have solutions for different protection, monitoring and control
received necessary documentation on the relay. applications.
The terminals enables the use of accurate and reliable current
Other types of relays on request. and voltage sensors as well as conventional CTs and VTs.
40 / 1 A
Transformer type 80 / 1 A
250 / 1 A
Protection relay standard CT's typical Ring core current transformer type Ratio - burden
Type of faults IEEE device IEC symbol Protection function SPAJ SPAJ SPAA SPAA SPAA
No. 140 C 141 C 120 C 121 C 341 C
Selfpowered relays
Functionality Relay
IEEE
device MPRB 99-
SafePlus can be delivered with two different REF series feeder terminals.
REF542plus is with it’s integrated web-interface a leader in the development of feeder terminals. REF 542plus has a separate display unit and
does not need a build out frame.
Both REF units are configured according customer specification for protection functions. Other configurations by request only.
Typical configuration
of V-module:
Additional equipment
- Trip coil(Y4)
- HR voltage indication
- Combisensors with 400series interface
- Low voltage compartment
- REF 542plus or REF SafePlus
- Motoroperation
- Earthfault transformer (sensitive earthfault)
Protection:
non-directional overcurrent protection, 3 stages
- directional overcurrent protection, 3 stages
- non-directional earth-fault protection
- directional earth-fault protection
- residual overvoltage protection
- 3-phase thermal overload
- 3-phase overvoltage protection
- 3-phase undervoltage protection
- Under- or overfrequenzy incl. rate of change, 5 stages
Optional functionality
- Capacitor bank protection
- Capacitor bank control
- Power quality
Measurement:
- 3-phase current
- neutral current
- 3-phase voltage
- residual voltage
- 3-phase power and energy incl cos phi
- transient disturbance recorder
Depth: 765 mm
Width: 325 mm
Height: 1806 mm
REF 542plus
Depth: 765 mm
Width: 325 mm
Height: 1806 mm
The combi sensor is a 400 series bushing with three sensors integrated. It is installed
instead of the normal bushing. The three sensors are one "ROGOWSKI" coil for current
measurement and two capacitive voltage dividers for voltage measurement and
indication.
Bolted type
600 series
Plug-in type
Plug-in type
200 series 400 series, In = 400 A
Plug-in type
400 series
The installation instructions from the manufacturer of cable terminations must be followed. Be sure to lubricate the bushings throughly with the
silicone supplied.
Where cables are not connected, the earthing switch must be locked in closed position or the bushings must be fitted with dead end receptacles
before the unit is energized.
All bushings are situated in the same height from the floor and are protected by cable compartment cover. The three drawings below show
typical arrangements with cable connectors for single and double cables.
A A
The table below shows the net distance A in millimeter from cable bushing to the inner part of cable compartment cover.
ABB Kabeldon
ABB Kabel und Draht
Euromold/Elastimold
nkt cables (F&G)
Raychem
Cooper
3M
SafePlus/SafeRing
SF6 insulated
CSG / RMU
Cable Termination 6.8
Screened SlipOver connector
- No special tools
- Prefabricated for safe and fast installation
- Minimal cable stripping
- Active pressure
- Complete kits
Use:
Screened separable connector for round or sector
shaped XLPE-insulated 1- or
3-core cable with Al or Cu conductors for 12-24 kV.
The connectors are supplied in kits for 3-core cables.
SOC 630
Angled connector Design:
Slipover screened separable connector for XLPE-
insulated cables. The connection meets the
requirements for being touch-proof. Supplied
complete with a screw connection.
SOC 630 TP
Capacitive test point accessories for SOC 400 and SOC
630. The angled connector provided with plug which
makes it possible to measure when connector is
energised.
1. Voltage Detection System, type HR If the VDS coupling systems have permantently
SafeRing / SafePlus can be delivered with a connected indicators (VIM-3), these must be
HR module (VDS)
voltage Detection System, (VDS) acc.to IEC removed before phase balance checking can
61243-5. be done.
Portable voltage indicators, type VIM-1 and Phase balance checking should be done with a
VIM-3 can be connected to the coupling recommended phase comparator, type PCM,
system interface, see below for details. for details see below, can be used for phase
The VDS solution is designed and tested for balance checking between identical coupling
reliable operation, in heavily polluted and systems (VDS or VPIS).
humid environments.
Particular care should be taken when phase
2. Voltage Presence Indicating System balance checking is done between different
SafeRing/SafePlus are normally delivered with coupling systems.
a voltage Presence Indicating System (VPIS) In this case a universal Phase Comparator
acc. to IEC 61958. (VPC acc.to IEC 61243-5) is recommended.
VPIS
The coupling system has integrated voltage Phase comparators type PCM
indicators (LEDs). The VPIS solution is the The PCM-phase comparator indicates phase
recommended choice for normal indoor balance /unbalance between two cubicles. To
operating conditions. be used in capacitive Coupling systems, acc. to
IEC 61243-5 and/or IEC 61958.
Rated frequency 50 Hz
Treshold voltage U 70 - 90 V
Treshold current I 1,62 - 2,5 microA
Capacity to coupling system 74 - 88 pF
Input impedance of indicator 36 - 43,2 Mohm
Operating temperature -25 - +55 degrees celsius
VIM 1 Enclosure protection IP 68
Weight VIM 1 40 gr
Weight VIM 3 110 gr
A-A
As an option all load break switches except the one for switch fuse module, earthing
switches and disconnectors may be equipped with Ronis key interlock type EL11AP.
Ronis may be mounted according to the customer’s specification; either to prevent
closing or opening of the switch.
Ronis key interlocks can be used as follow: Two switchgears A and B are connected to
each other by cables. The purpose of interlocks is to prevent closing of the earthing
switch unless the load break switch on the other switchgear is locked in open position.
A B
1) One Ronis key interlock will be mounted close to the operating shaft of the load
break switch in switchgear A. An identical Ronis key interlock will be mounted close to
1) the operating shaft of the earthing switch in switchgear B. As long as the load break
switch in switchgear A is in closed position, it will be impossible to remove or operate
the key in the key interlock.
A B
2) First you have to operate this load break switch in switchgear A to open position.
Then it will be possible to operate this key interlock and turn the key which extends the
2) locking bolt. This will prevent the access to the operating shaft of this load break switch.
The next thing to do then is to withdraw the key and insert it into the identical key
interlock on the earthing switch of switchgear B.
A B 3) When the key is inserted, you will be able to operate the key interlock and turn the
key which will withdraw the extended locking bolt.
3) Then there will be access to operate this earthing switch to closed position. As long as
this earthing switch is in closed position, the key will be captured and makes it impossi-
ble to close the load break switch in switchgear A.
A B 4) If the load break switch in switchgear B and earthing switch in switchgear A are
equipped with another identical Ronis key interlock which has a different key
4) combination than described above, it will be impossible to make an earth connection of
an incoming energized cable from neither switchgear A nor B.
Another example for use of Ronis key interlocks is to prevent access to the distribution
transformer before the primary side of the the transformer is connected to earth. This
can be solved by means of two identical Ronis key interlocks; one mounted on the
earthing switch for the distribution transformer feeder and the other one on the door in
front of the transformer.
The SafeRing and SafePlus can be supplied with remote control and monitoring
equipment. The switchgears can be fitted with two different types of ABB remote terminal
units; RTU211 or REC523. The REC523 is required when cable bushing with combisensor
for current and voltage measurements is used.
The RTU211 and REC523 can communicate with control centres of all sizes. Different
types of communication media can be delivered, and offers a choice, between the commu-
nication protocols ABB RP570, IEC 870-5-101, DNP 3.0 and Modbus RTU/ASCII. Other
protocols can be developed on request.
The integrated remote control and monitoring unit is supplied for SafeRing in 3- and 4-way
configuration.
This requires two adjacent function modules of type C, De, D, Be or Sl (e.g. CC or De-C).
The unit can not be supplied in a SafeRing with cable test bushings.
Standard functions:
- Remote control of up to 4 switches
- Position indicator for main switch (load break switch or
circuitbreaker)
- Monitoring of short-circuit indicator or earth-fault indicator
RTU211 - Fuse or relay trip indication
- Monitoring of SF6 gas pressure
- Position indicator for arc-suppressor
- Remote control ON/OFF selector
Additional equipment:
Modems integrated in the unit: 23WT63 permanent line modem,
TD-22 DC dialled modem or DLM100 modem (Distribution Line
Carrier) with inductive coupler DLC100
Batteries and battery charger: 24 VDC back up supply with battery
monitoring, temperature compensated charging and deep
discharge protection
Heater:
Position indicator for earthing switch and disconnector. This
requires an extra input board with 16DI.
Standard functions:
- Non-directional short circuit and earth fault indication for remote
and local reading (directional as option)
- Load/fault currents and voltages measurements and registrations for
remote reading with time stamps
- Remote control of up to 4 switches/breakers
- Position indicator for main switch (load break switch or circuit-breaker)
- Fuse or relay trip indication
- Temperature compensated battery charger and condition
monitoring. Deep discharge prevention.
- Monitoring of SF6 gas pressure
- Position indication for arc suppressor
- Remote control ON/OFF selector
Additional equipment:
- Protocols in addition to above: ANSI X3.28 HD, LON-bus and
SPA-bus and others on request.
- Plug-in modem for conventional radios and dial-up, 2- or 4-
wire leased or fixed line ITU-T recommendations: V.21, V.22,
V.22 bis, V.23, V.32, V.32 bis
- Modems integrated in the unit:, TD-22 DC permanent line
modem or dialled modem or DLM100 modem (Distribution Line
Carrier) with inductive coupler DLC100.
Low voltage
compartment
Supportmodule
1. Battery, charger, communications and main RTU will be mounted in the support
module.
2. I/O modules will be mounted in the low voltage compartment and connected to the
main RTU via flat cable or fiber optics.
8. Dimensions
8.1 Standard Units
8.2 Floor and wall fixing including cable entry
8.3 Low Voltage Compartment with relay
8.4 Top Entry box
8.5 External Busbars
8.6 Base Frames
8.7 Special Cable Compartment covers
79
107 107
107 107 107
107
595
325 325
1346 1671
696 802
56
1806
1336
Metering module,
front view left and
side view right
81
1336
1248
595 8
238
8 A 8
A
100
37 37 Unit A B
238 207
1-way 281 371
2-ways 606 696
3-ways 931 1021
4-ways 1256 1346
5-ways 1581 1671
254 Ø15
500
475 537
40
30
251
138
79
107 3-ways unit with cable bushings 400
79 bolted for module 1 and 2 and cable
107
bushings 200 plug-in for module 3
107 107
Indicates cable entry
325 325
1806
Low voltage compartment with REF SafePlus Low voltage compartment with REF SafePlus
78
20
Low voltage compartment with REF 542plus Low voltage compartment with SPAJ 140C
696 260
1460
Top entry box with ammeter and Top entry box - side view
position switch
External busbars
1591 1561
430 280
315
1651
1466
Base frames
1786
1626
1045
885
56
195
33
660
Cable compartment cover for parallel Arc proof cable compartment cover
cables
SafeRing and SafePlus are manufactured and tested in accordance to latest version of:
IEC 60694 Common specifications for high-voltage switchgear and controlgear standards
IEC 60298 A.C. metal-enclosed switchgear and controlgear for rated voltages above 1 kV and to
and including 72 kV and IEC code herein referred
IEC 60129 Alternating current disconnectors (isolators) and earthing switches
IEC 60265 High-voltage switches-Part 1:
Switches for rated voltages above 1kV and less than 52 kV
IEC 60056 Circuit breakers
IEC 60420 High-voltage alternating current switch-fuse combinations
IEC 60529 Classification of degrees of protection provided by enclosures
IEC 60185 Current transformers
IEC 60186 Voltage transformers
IEC 60255 Electrical relays
Ambient temperature 4)
18 Maximum value °C + 40 + 40 + 40 + 40
19 Maximum value of 24 hours mean °C + 35 + 35 + 35 + 35
20 Minimum value °C - 25 - 25 - 25 - 25
21 Altitude for erection above sea level 5) m ...1500 ...1500 ...1500 ...1500
22 Relative humidity max 95% max 95% max 95% max 95%
Ambient temperature3
22 Maximum value °C + 40 + 40 + 40 + 40
23 Maximum value of 24 hours mean °C + 35 + 35 + 35 + 35
24 Minimum value °C - 25 - 25 - 25 - 25
25 Altitude for erection above sea level4 m ...1500 ...1500 ...1500 ...1500
26 Relative humidity max 95% max 95% max 95% max 95%
Degree of protection:
12 High Voltage live parts, SF6 tank IP 67
13 Front cover mechanism IP 2X
14 Cable covers IP 3X
15 Protection class of fuse compartment IP 67
Colours:
16 Front covers RAL 7012
17 Side and cable covers RAL 7035
NHP408235 NHP408234
Weight table
The units are delivered from the factory ready for installation
SafePlus
The product is developed in compliance with the requirements denoted by IEC 298. The design incorporates a life span under indoor
service conditions exceeding 30 years (IEC 298 annex GG).
The switchgear is gas-tight with an expected diffusion rate of less than 0.1 % per annum. Referring to the reference-pressure of 1.4
bar, the switchgear will maintain gas-tightness and a gas-pressure better than 1.3 bar* throughout its designed life span. *) at 20oC.
Recycling capability
Iron 132,80 kg 42,53% Yes Separate, utilise in favour of new source (ore)
Stainless steel 83,20 kg 24,93% Yes Separate, utilise in favour of new source (ore)
Copper 43,98 kg 14,09% Yes Separate, utilise in favour of new source (ore)
Brass 2,30 kg 0,74% Yes Separate, utilise in favour of new source (ore)
Aluminium 8,55 kg 2,74% Yes Separate, utilise in favour of new source (ore)
Zinc 3,90 kg 1,25% Yes Separate, utilise in favour of new source (ore)
Silver 0,075 kg 0,024 Yes Electrolysis, utilise in favour of new source
Thermoplastic 5,07 kg 1,63% Yes Make granulate, re-use or apply as energy superior
additive in refuse incineration
Epoxy incl.
60% quartz 26,75 kg 8,35 % Yes Grind to powder and use as high-grade energy additive
in cement mill
Rubber 1,35 kg 0,42 % Yes High-grade energy additive in refuse incineration
Dielectric oil 0,21 kg 0,066 % Yes Reclaim or use as High-grade energy additive
in refuse incineration
SF6 gas 3,24 kg 1,04% Yes ABB AS in Skien reclaims used SF6 gas.
**)All figures are collected from CCF 3-way unit with arc suppresser.
End-of-life
ABB is committed to the protection of the environment and adhere to ISO 14001 standards. It is our obligation to facilitate end-of-life
recycling for our products.
There exist no explicit requirements for how to handle discarded switchgears at end-of-life. ABB’s recycling service is according to IEC 1634
edition 1995 section 6: «End of life of SF6 filled equipment» and in particular 6.5.2.a: «Low decomposition»: «No special action is required;
non-recoverable parts can be disposed of normally according to local regulations.»
We also recommend ABB’s website : http://www.abb.com/sf6 .
ABB AS, Power Technology Medium Voltage Products in Skien is equipped to reclaim SF6 gas from discarded switchgears.
ABB AS
Power IT NOPOWSR 6104 GB