Bhupendra Singh

Thermoplastic Joining
Techniques
‹ Mechanical ‹ Spin Welding
Fastening ‹ Electro-magnetic
‹ Press and Snap Fits Welding
‹ Solvent Bonding ‹ Ultrasonic Welding
‹ Adhesive Bonding ‹ Vibration Welding
‹ Heat Sealing ‹ Laser Welding
‹ Hot Air Welding
‹ HF / RF Welding
 Ultrasonic Welding

Electrical Mechanical Heat

Energy Vibrational Energy
Energy
 Ultrasonic Welding
‹ Clean process
‹ Eliminates all consumables

‹ Needs no pre-weld cleaning

‹ Energy consumption is lowest

‹ Environmently friendly

‹ Automation possible

‹ Heat sensitive materials can be

welded
Ultrasonic Welding
System
 Ultrasonic Welding

‹ Input Output
‹ 220 V 800- 1000 V
‹ 50 Hz 20 kHz,40kHz,
Ultrasonic Welding Machine
Ultrasonic Welding
Sonotrode / Horn
 Ultrasonic Welding
Joints
Butt Joints
 Ultrasonic Welding
Joints
Step Joints
 Ultrasonic Welding
Joints
Shear Joints
 Ultrasonic Welding
Joints
Tounge and grove
Joints
 Ultrasonic Welding

Slitting /Film Sealing

 Ultrasonic welding

‹ Insertion

Metal insertion
 Ultrasonic Welding

‹ Staking ‹ Spot
welding
 Ultrasonic Welding
‹ Swaging &
Forming
Ultrasonic Welding
Tube filling system
Ultrasonic Welding
Machines
 Ultrasonic Welding
Applications
‹ Thermoware, Toys and Games.

‹ Files, Folders, Writing instruments.

‹ Automobiles filters, floats, batteries,

clutch cables, reflectors.

‹ Pump Housing and Impellers.

 Ultrasonic Welding
Applications
‹ Electrical switches and switchgears,
connectors, steam iron
jackets,energy meters.
‹ Surgical masks, Drip Chambers.

‹ Computer Floppies, Printer Ribbons.

‹ Watches, Novelty and Gift items.

‹ Audio and Video Cassets

Ultrasonic Welding
Applications