PROJECTS INC.
1
Thousands of landfills exist internationally
internationally.. Most
communities consider them an eyesore and a source
of considerable pollution, which threatens the air
and ground water, not to mention birds, rodents and
attendant vector problems with the potential to
spread disease.
disease. Used Tire Waste grows
exponentially which is a major concern to Humanity.
Humanity.
2
The present Reality is that Public Landfills are not the
answer to the Used Tire Waste Problems that face
mankind.. The Social costs cannot be under stated and
mankind
the damage to Public health and to the environment
should be of paramount importance to all. all. This is
caused by the indeterminate decomposition rate for
used tires in a landfill
landfill.. These pose significant
leaching problems amongst the concerns previously
mentioned..
mentioned
3
The QES2000
QES2000 System eliminates all the hazards associated
with Used Tire Waste through its combined pyrolysis-
pyrolysis-
gasification system converting the used tires into
marketable by-
by-products, such as fuel oil and carbon black .
These by-
by-products may be sold to industrial users turning
an environmental hazard into a long term revenue
generating asset .
4
Using landfill sites for
the disposal of Used
Tire Waste is an
expensive answer to a
growing problem.
Utilizing QES2000
Technology offers a
good alternative plan
with significant savings
in both capital and
operating costs, in
addition to the potential
for revenue from the
sale of by-
by - products
products..
5
Annual volume of used tire waste
6
OVERVIEW OF THE QES2000 SYSTEM
n FACTORY BUILDING
REQUIREMENTS
n SPACE (W x L x H): Min:
10m x 20m x 7m
(not including the office and
storage)
n Water Supply: 10 tons/per
day
n Electricity: 45KW / 220V
7
7
Modules List of QES2000 Basic Plant
1 2 3
Loading
Shredder QES2000
Machine
4 5
Unloading
Platform
Machine
8
2.3m
2.3m
12.4m
1. SHREDDER
u Process rate:
about 2 ton per
hour
u Loading Size : >
1600 x 1100
u Power
consumption: <
60KW
u Cutting Size: <
100mm 10
2. Loading Machine
u Storage capability:
2 ton
u Power consumption:
< 10KW
u Vacuum & Airtight
u Loading speed: 2 ton
per hour
u Stirrer function
u Chemical material
feeder
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4. Unloading Machine
u Unloading speed: 2 ton
per hour
u Power consumption : <
5KW
u Max Inlet temperature
< 1000C
u Outlet temperature <
80C
u Water sealing
u Water consumption < 5
ton per hour, recyclable.
u Unloading machine will
be changed to apply for
different kind of by-
by-
products.
12
5. Platform
u Steel Structure
u Loading weight >
50 ton
u Size: 5m x 15m x
60cm (W x L x T)
u Height: 1.8m
13
Power Requirements
u POWER REQUIREMENTS IN KWH 200VOLT 3PHASE
REQUIRED
u QES2000 35KWH
u Shredder <60KWH
u Forming and Grinder System for CB 35KWH
– Air Pollution & control system 10KWH
– Loading System <10KWH
– Unloading System <5KWH
u Waste Water Treatment System 2KWH
u Oil Storage Tank & Pump 1KWH
u Centrifugal Moisture Removal System (est
10KWH)
u Pumps for Acid Washing System (est
2KWH)
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Typical Used Tire Plant Layout
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Item
Number Item
1 Conveyor
2 Steel Removal Unit 1
3 Steel Removal Unit 2
4 Tire Quartering Machine
5 Belt Conveyor 1
6 Shredder Unit 1
7 Belt Conveyor 2
8 Shredder Unit 2
9 Magnetic Separator (internal)
16
17
WHAT A QES2000 PLANT CAN DO
Fuel Oil
Gas
QES2000 SYSTEM
Carbon/fertilizer
Carbon black
18
BY PRODUCTS FROM USED
TIRE WASTE
u The QES2000
QES2000 System utilizes an
advanced 2 phase process
incorporating steam
steam..
u The first phase being pyrolysis Fuel Oil Gas
which serves to crack waste into
its chemical components.
components.
u The second phase is gasification
designed to eliminate emissions
and create high quality by- by-
products from the components Biochar Carbon black
created by the pyrolysis phase.
phase.
u The QES2000
QES2000 System is
characterized by its operating
efficiency and negligible
emissions..
emissions
19
QES 2000 PLANT
2 3 conveyor 5
Breaker
With Magnetic separator QES2000 Gas Tank
Metal
Plasti
c
6 Special unloading machine Waste Water
Glass
(one ton per hour) treatment Tank
9
7 Dryer Off gas from
with Magnetic Separator QES2000S
Steel Storage Tank
Central Air
Metal(Pb, Sn, others) Glass , ceramic, silicon, precious metal pollution control
8 system
Room Air
What does the plant look that?
QES2000 OUTLOOK
2 5
4
Power Requirements
u POWER REQUIREMENTS IN KWH 200VOLT 3PHASE
REQUIRED
u QES2000 35KWH
u Shredder <60KWH
u Forming and Grinder System for CB 35KWH
– Air Pollution & control system 10KWH
– Loading System <10KWH
– Unloading System <5KWH
u Waste Water Treatment System 2KWH
u Oil Storage Tank & Pump 1KWH
u Centrifugal Moisture Removal System (est
10KWH)
u Pumps for Acid Washing System (est
2KWH)
Mass Balance
Fuel required for system = 192kg (1007KW)
MSW Inlet
1000kg
Moisture 20%
Pyrolysis
Fuel Gas = 248kg
Dryer Energy
200kg Dry MSW =
Fuel oil about = 120kg
800kg
Energy input
1007KW
Moisture increased will increase the heat lost for moisture removing
QES 2000 PROCESS FLOW
Waste Loading
Waste unloading
Carbon purification
5% ~10%
HCL/H2SO4/HNO3 Water Hot Gas
Carbon Pure
Acid Washing Cleaning Dryer
Residue Carbon
neutralization
Sewage
Air pollution process
10 times Air
MSW
Inlet
Pyrolysis GasTec Combustion
Process Gas Cleaning 1200C
60% 99% De-Dioxin
Solid By-Products
Central Gas
Total Removing rate Cleaner
99.96% 90%
Specifications
u The following are the specifications of the QES2000 model
– Power Consumption: < 25KWH, 220V 3Phase
– Startup Diesel Oil Consumption: < 150L/hr.
u QES2000
– Water Consumption: 100L/hr Max Operating Temperature: 850C
– Processing Rate: 1.5T/hr ~ 3T/hr
– Dimension (L X W X H): 12m x 2.4m x 2.4m
– Max Condenser Processing Rate: 5000CMH
– Max Chamber’s Volume of Reactor: about 2.8m3
– Max Size of Loading: D=300mm
– Reactor D=600mm
– Max size of unloading D300=mm
– Gas Cleaner Capacity 95%
– Max unloading speed 2/ton/hour
– Water tank 2 ton
– Oil tank 2 ton
Waste Composition MSW
Annual tons processed 16,500 Tons Flash point<40, Light Carbon Black
Oil
Fuel oil conversion rate 35.0% 40%
Fuel oil output (ton) 5,544 6600
N220 carbon black conversion rate 90%
N220 carbon black output (tons) 5,940
Rough Carbon Black (tons) 660
Fuel Gas and Steam conversion rate 18%
Fuel Gas and Steam (tons) 2970
Steel 7%
Steel(Tons) 1,155
DEVELOPMENT PLAN FOR QES DEMO SYSTEM
SPECIFICATION:
1.EQUIPMENT SPECIFICATIONS
1.Startup Fuel Gas Consumption: < = 15kg/hr.
2.Two stages pyrolysis
3. Water Consumption: 1000 L/hr
4.Processing Rate: > =15kg/hr, One batch
5. Max Condenser Processing Rate: 100 CMH
6.Max Chamber’s Volume of Reactor: about 0.12 m3
7.Max Size of Loading: D= 15~ 20 mm Reactor D=40 mm
8.Waste Size <=2cm x 2cm
9.Carbon by-product will store in the tank during process. And cooling by nature air after unloading.
10.Oil will store in the tank.
11. Max Operating Temperature: >= 450C
1.By-product – Fuel oil : The by-products shown in above tables are come from waste tire pyrolysis and for reference
only.
2.By-product – Carbon black: The by-products shown in above tables are come from waste tire pyrolysis and for
reference only.
Surface area m2/g > 60, Depends on waste and treatment time
oil content % < 0.1%
A Typical Tire Pyrolysis Facility
for Illustration purposes
Section A: Preprocessing System
Standard Shredding System
Item
Number Item
1 Conveyor
2 Steel Removal Unit 1
3 Steel Removal Unit 2
4 Tire Quartering Machine
5 Belt Conveyor 1
6 Shredder Unit 1
7 Belt Conveyor 2
8 Shredder Unit 2
9 Magnetic Separator (internal)
10 Steel Transport Conveyor
11 Shredder Output Conveyor
12 Electrical Control System
Section B: Pyrolytic System
1 CCTV System 10 Cooling Pipe
2 Lift Conveyor 11 Horizontal Condensers
3 Feeder hopper 12 Fuel Oil Storage Tank
4 Reactor 13 Precision Filter
4.1 Regulated Feeder 14 Pressure Control System
4.2 Regulated Feeder Motor 14.1 Pressure Control System
4.3 Regulated Feeder Gear Box 15 Gas Storage Tank
4.4 Input Air Seal (internal) 16 Vapor Generator & Piping
4.5 Reactor Motor 17 Furnace
4.6 Reactor Motor Gear Box 17.1 Furnace Fuel Oil Tank
4.7 Reactor Internal Heater 17.2 Furnace Burner
4 8 High Temperature Piping 18 Heating Solution Storage Tank
5 Carbon Black Conveyor (internal) 18.1 Heating Solution Piping
5.1 Output Seal (internal) 19 High-
High-temp Pump
5 2 Carbon Black Conveyor Motor 20 High-
High-temp Valve
5.3 Carbon Black Conveyor Mtr.
Mtr. Gear Box 21 Cooling Tower
6 Magnetic Separator 22 Fuel Oil Storage Tank
7 Carbon Black Conveyor 23 Control Cabinets
8 Duct Pipe 24 Superstructure
9 Oil Separator 24.1 Stairs, railings
Process Flow of our Fully Automated Tire Pyrolysis
System
49
BENEFITS OF QES 2000 SYSTEM
51
QES2000
Environmental Impact
u Non-combustible waste.
Non-
u No measurable air pollution.
u No measurable dioxin.
52
QES2000
Air pollution process
10 times Air
GasTec
Pyrolysis Combustion
Used Gas
Process 1200C
Tire Cleaning
60% De-Dioxin
Inlet 99%
Solid By-Products
Central Gas
Total Removal rate Cleaner
99.96% 90%
53
Used Tire Waste Plant Process
54
LABOR PROJECTION FOR 50 TON / DAY
USED TIRE CONVERSION PLANT
Manpower (3 shifts)
u Plant Manager: 1
u Supervisor
Supervisor:: 3
u QES Operator:
Operator: 3
u Feeding Machine Operator:
Operator: 3
u Unloading Machine Operator:
Operator: 3
u Waste Separator Operator:
Operator: 3
u Maintenance Engineer:
Engineer: 3
u Admin Assistants:
Assistants: 3
55
TECHNOLOGICAL FEATURES
INCLUDE
u Two stage process in one system.
u Fully integrated system
u Modular
Modul ar design facilitates easy installation and mass production.
u Combination of thermal cracking and steam cracking in one system.
u Steam heat and radial heat applies in the pyrolysis process.
u Built--in safety.
Built safety.
u High quality by-
by-products.
u Continuous loading system
u Multi--purpose system which handles a
Multi
wide variety of organic wastes.
u Lower capital requirements than competitive
systems
u Above normal rate of return on investment
u Patented: Taiwan, USA
u Patent pending: China
56
INNOVATIVE IMPROVEMENTS TO A
HISTORICAL TECHOLOGY
QES2000 TECHNOLOGY
The individual stages and sub-
sub-processes that make up the QES2000
QES2000
Pyrolysis process have been in use for many years, but they have been
uniquely altered to perform and interact, creating the unique QES2000
QES2000
Pyrolysis System
System.. This is an entirely innovative process that has re
re--
arranged technology in a new, improved and different way.
way.
57
INVESTMENT PAYBACK:
58
Business Opportunity
The Busin
QES2000 Used Tire Plant Cost: JV US$13.0
Million depending upon feedstock
60
CONTACT INFORMATION
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