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DAFTAR ISI

Halaman
HALAMAN JUDUL........................................................................................ i
HALAMAN PENGESAHAN.......................................................................... ii
KATA PENGANTAR...................................................................................... iii
DAFTAR ISI.................................................................................................... v
DAFTAR GAMBAR........................................................................................ viii
DAFTAR TABEL............................................................................................ ix

BAB I PENDAHULUAN ........................................................................... 1


1.1 Latar Belakang.......................................................................... 1
1.2 Tujuan ...................................................................................... 2
1.3 Manfaat..................................................................................... 2
1.4 Identifikasi Masalah.................................................................. 2
1.5 Batasan Masalah....................................................................... 3
1.6 Tempat dan Waktu Pelaksanaan............................................... 3
1.7 Metode Penulisan Laporan....................................................... 3
1.8 Sistematika Penulisan Laporan................................................. 3
BAB II TINJAUAN PUSTAKA.................................................................... 5
2.1 Peran Pemeliharaan.................................................................. 5
2.1.1 Pemeliharaan .................................................................... 6
2.1.2 Kegiatan-Kegiatan Dasar Pemeliharaan................................... 7
2.1.3 Keuntungan-Keuntungan Adanya Pemeliharaan...................... 8
2.2 Jenis-Jenis Pemeliharaan.......................................................... 8
2.2.1 Pemeliharaan Berdasarkan Tujuannya..................................... 9
2.2.2 Pemeliharaan Berdasarkan Waktu Pelaksanaan....................... 12
BAB III GAMBARAN UMUM PERUSAHAAN.......................................... 15
3.1 Sejarah PT. Kalirejo Lestari..................................................... 15
3.2 Visi dan Misi Perusahaan......................................................... 16
3.2.1 Visi Perusahaan........................................................................ 16
3.2.2 Misi Perusahaan........................................................................ 16
vi

3.2.3 Tujuan Perusahaan.................................................................... 16


3.3 Struktur Organisasi................................................................... 17
3.4 Ketenagakerjaan....................................................................... 20
3.4.1 Sistem Kepegawaian................................................................. 20
3.4.2 Waktu Kerja Karyawan............................................................ 21
3.4.3 Sistem Upah.............................................................................. 21
3.5 Proses Produksi......................................................................... 22
3.5.1 Bahan Baku............................................................................... 23
3.5.2 Stasiun Timbang....................................................................... 23
3.5.3 Mesin dan Proses Produksi....................................................... 24
3.5.3.1 Loading Ramp........................................................................ 25
3.5.3.2 Sterilizer................................................................................. 25
3.5.3.3 Tresher................................................................................... 26
3.5.3.4 Digester.................................................................................. 26
3.5.3.5 Screw Press............................................................................ 27
3.5.3.6 Vibrayor Screen..................................................................... 28
3.5.3.7 Crude Oil Tank (COT)........................................................... 28
3.5.3.8 Continuous Clarifier.............................................................. 29
3.5.3.9 Pure Oil Tank........................................................................ 30
3.5.3.10 Oil Purifier........................................................................... 30
3.5.3.11 Vacum Dryer........................................................................ 31
3.5.3.12 Tangki Timbun (CPO Storage Tank).................................. 31
3.5.3.13 Depericarper........................................................................ 32
3.5.3.14 Pemecah Biji (Ripple Mill).................................................. 32
3.5.3.15 Shel Separator..................................................................... 33
3.5.3.16 Claybath............................................................................... 33
3.5.3.17 Pengering (Dryer Silo)......................................................... 34
3.5.3.18 Nut Silo................................................................................ 34
3.6 Keselamatan dan Kesehatan Kerja........................................... 35
3.7 Sarana dan Prasarana................................................................ 36
3.8 Metode Kerja Praktek............................................................... 37
3.8.1 Observasi Lapangan................................................................. 37
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3.8.2 Studi Literatur........................................................................... 37


3.8.3 Metode Pelaporan..................................................................... 37
3.9 Jadwal Kegiatan Praktek........................................................... 37
3.10 Lokasi Kerja Praktek................................................................ 37
BAB IV HASIL DAN PEMBAHASAN......................................................... 39
4.1 Penyebab Kernel Silo (Heater Kernel Dryer) Mengalami
Kerusakan dan Pengaruhnya..................................................... 39
4.2 Perawatan Setelah Terjadi Kerusakan (Breakdown
Maintenance) ........................................................................ 42
4.3 Pemeliharaan Rutin (Preventive Maintenance)........................ 43
4.4 Pemeliharaan Prediksi (Preditive Maintenance)...................... 44
BAB V KESIMPULAN DAN SARAN…………………............................. 45
5.1 Kesimpulan……....................................................................... 45
5.2 Saran ........................................................................ 45

DAFTAR PUSTAKA ……………………….................................................. 46


LAMPIRAN-LAMPIRAN……………………………………....................... 48

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