Application 12/2
SIPROTEC 4 7SK80 Motor Protection Relay 12/9
12
12 Motor Protection
Application
LSP2373-afp.tif
Fig. 12/1
Application
.
No
64
2
600
602
M6
M6
80
63/
61
62
SI
7SK
AN
7SJ
7SJ
7SJ
7SJ
7SJ
7U
7U
Protection functions
Stator overload protection 49 n n n n n n n n
Starting time supervision 48 n n n n n n n n
Locked-rotor protection 48 n n n n n n n n
Restart 66, n n n n n n n
inhibit 49R
Load jam protection 51M – – n n n n *) – –
Earth-fault protection
non-directional 64G n n n n n n
50G n n n n n n n n
directional 67G n n n n n n
Overcurrent-time protection 50, 51 n n n n n n n n
Current differential protection 87 n
Negative-sequence protection 46 n n n n n n n n
Temperature monitoring 38 n n n n n n
(via thermo-box)
Undercurrent protection 37 n n n n n n n
Active-power protection (P<) 32U (37) n n n *) n n
Undervoltage protection 27 n n n n n
Underexcitation protection 40 n n
Frequency protection 81 n n n n n
Breaker-failure protection 50BF n n n n n n n
Freely programmable logic (PLC) n n n n n n
Control functions n n n n n n n n
Measuring transducers n n
Flexible interfaces – 1 2 2 2 2/3 2 3
*) 7SJ64 only
Scope of motor protection functions provided by SIPROTEC devices
12
7SJ63 7SJ64
Basic device + synchro-check function
+ high sensitivity
+ extensive control func-
tion
+ 1 serial interface more
> 2 MW > 10 MW
7UM62 + 7UM61
+ differential protection (Option:
+ control functions Generator Basic)
+ high accuracy 7UM62 or with control functions
+ high sensitivity (Option: via bay mimic diagram in
+ operating range in a Generator Basic) graphic display
wide frequency band
(11 Hz - 68 Hz) 7SJ64
(Option:
Maximum functionality
+ synchro-check)
12
Application
Application example:
Protection of a small motor 100 kW - 500 kW
7SJ600
l Stator thermal overload protection 49
l Starting time supervision 48
l Earth(ground)-fault protection 50G
l Overcurrent-time protection 50, 51
l Negative-sequence protection 46
Fig. 12/2
12
Application
Application example:
Protection of a small motor 100 kW - 500 kW
in isolated or compensated systems
7SK80
l Overcurrent-time protection 50, 51
l Sensitive earth (ground) fault 50G
(non-directional, 64G
directional) 67G
l Negative-sequence protection 46
l Stator thermal overload protection 49
l Restart inhibit (rotor protection) 66, 49R
l Starting time supervision 48
l Undercurrent protection 37
l Breaker-failure protection 50BF
l Temperature monitoring either 38
internally (max. 5 RTD-inputs)
or externally via RTD-boxes
(max. 12 RTD-inputs)
l Load jam protection 51M
Fig. 12/3
12
Application
Application example:
Protection of a medium-sized motor
500 kW - (1-2) MW
7SJ62/63/7SK80
l Stator thermal overload protection 49
l Restart inhibit
Fig. 12/4
12
Application
Application example:
Protection of a large motor > 2 MW
7UM62
l Stator thermal overload protection 49
l Restart inhibit
12
Fig. 12/5
Protection functions
• Time-overcurrent protection
(50, 50N, 51, 51N)
• Directional overcurrent protection, ground
(67N)
• Sensitive dir./non-dir. ground-fault
detection (50Ns, 67Ns)
• Displacement voltage (64)
• Inrush restraint
• Motor protection
– Undercurrent monitoring (37)
LSP2874.tif
Application
Application
50, 50N I>, I>>, I>>>, IE>, IE>>, IE>>> Instantaneous and definite time-overcurrent protection (phase/neutral)
67N IEdir>, IEdir>>, IEp dir Directional overcurrent protection, ground (definite/inverse)
12
LSP2885.tif
Connection techniques and
housing with many advantages
The relay housing is 1/6 of a 19" rack. The Illuminated 6-line display
housing is thus identical in size to the 7SJ50
and 7SJ60 relays that makes replacement Navigation keys
very easy. The height is 244 mm (9.61").
Pluggable current and voltage terminals Numerical key pad/9 function keys
allow for pre-wiring and simplify the ex-
change of devices. CT shorting is done in 8 programmable LEDs
the removable current terminal block.
Control keys
It is thus not possible to open-circuit a
secondary current transformer.
Standard battery exchangeable from the front
All binary inputs are independent and the
pick-up thresholds are settable using soft- USB front port
ware settings (3 stages). The relay current
transformer taps (1 A/5 A) are new soft-
ware settings. Up to 9 function keys can be
programmed for predefined menu entries,
switching sequences, etc. The assigned
function of the function keys can be shown
LSP2877.tif
in the display of the relay.
LSP2878.tif
Current terminal
block
LSP2876.tif
Voltage terminal
block
Protection functions
Protection functions
Protection functions
Protection functions
n Motor protection
Restart inhibit (ANSI 66/86)
If a motor is subjected to many successive
starts, the rotor windings or rotor bars can
be heated up to a point were the electrical
connections between the rotor bars and the
end rings are damaged. As it is not possible
to physically measure the heat of the rotor
we need to determine the heat by mea-
suring the current the rotor is drawing
through the stator to excite the rotor. A
thermal replica of the rotor is established
using a I2t curve. The restart inhibit will
block the user from starting the motor if the
relay determined that the rotor reached a
temperature that will damage the rotor
should a start be attempted. The relay will
thus only allow a restart if the rotor has a
sufficient thermal reserve to start (Fig. 12/11).
Fig. 12/11
Emergency start-up
If the relay determines that a restart of the
for I > IMOTOR START Load jam protection (ANSI 51M)
motor is not allowed, the relay will issue a
block signal to the closing command, effec- ⎛I ⎞
2 Load jam is activated when a sudden high
t = ⎜ A ⎟ ⋅ TA load is applied to the motor because of me-
tively blocking any attempt to start the mo- ⎝ I⎠
tor. The emergency startup will defeat this chanical failure of a pump for example. The
block signal if activated through a binary I = Actual current flowing sudden rise in current is detected by this
input. The thermal replica can also be reset function and can initiate an alarm or a trip.
IMOTOR START = Pickup current to detect a
to allow an emergency restart of the motor. motor start The overload function is too slow and thus
t = Tripping time not suitable.
Temperature monitoring (ANSI 38)
IA = Rated motor starting current
The relay can be applied with 5 internal Phase-balance current protection (ANSI 46)
RTDs. Two RTDs can be applied to each TA = Tripping time at rated motor (Negative-sequence protection)
bearing (the cause of 50% of typical motor starting current
If a rotating flux is set up in the stator that
failures). The remaining RTD is used to The relay equation is optimally adapted turns in the opposite direction of rotation
measure the ambient temperature. Stator based on the state of the motor. The value of the rotor. This flux will cause eddy cur-
temperature is calculated in by the current applied on TA is dependant on the state of rents in surface of the rotor bars and subse-
flowing through the stator windings. Up the motor, cold or warm. This warm or quently heat will be generated causing the
to 12 RTDs can be applied using external cold state of the motor is determined by rotor to heat up. This unwanted rotating
RTD modules. The RTDs can also be used the thermal model of the rotor. flux is caused if the supply voltage are un-
to monitor the thermal status of trans- symmetrical. This unsymmetrical supply
Because the flow of current is the cause of
formers or other pieces of primary equip-
the heating of the motor windings, this will cause a negative sequence current to 12
ment. (see “Accessories” , page 12/26). flow causing a rotating flux in the opposite
equation will accurately calculate the start-
ing supervision time. The accuracy will not direction to the machine rotation.
Starting time supervision/Locked rotor
protection (ANSI 48/14) be affected by reduced terminal voltage
that could cause a prolonged start. The trip Undercurrent monitoring (ANSI 37)
Starting time supervision protects the mo- time is an inverse current dependant char- A sudden drop in current, which can occur
tor against unwanted prolonged starts that acteristic (I2t). due to a reduced load, is detected with this
might occur in the event of excessive load function. This may be due to shaft that breaks,
torque or excessive voltage drops within Block rotor can also be detected using a
no-load operation of pumps or fan failure.
the motor, or if the rotor is locked. Rotor speed sensor connected to a binary input
temperature is calculated from measured of the relay. If activated it will cause an in-
Motor statistics
stator current. The tripping time is calcu- stantaneous trip.
lated according to the following equation: Essential statistical information is saved by
the relay during a start. This includes the
duration, current and voltage. The relay will
also provide data on the number of starts,
total operating time, total down time, etc.
This data is saved as statistics in the relay.
Fig. 12/15
Optical Ethernet communication module
for IEC 61850 with integrated Ethernet-switch
Communication
12
Fig. 12/17
Connection of two RTD units to 7SK80 using Ethernet
Typical connections
n Connection of current
and voltage transformers
Standard connection
For grounded networks, the ground cur-
rent is obtained from the phase currents by
the residual current circuit.
Fig. 12/18
Residual current
circuit without direc-
tional element
Fig. 12/19
Sensitive ground-
current detection
without directional
element
12
Fig. 12/20
Residual current
circuit with direc-
tional element (no
directional element
for phase)
Typical connections
Fig. 12/21
Sensitive directional
ground-fault detec-
tion (no directional
element for phase)
Fig. 12/22
Sensitive directional
ground-fault detec-
tion
Fig. 12/23
Residual current
circuit with voltage
functions (no direc-
tional element for
phase)
Typical applications
Technical data
12
Unit version
Surface-mounting housing, screw-type terminal B
Flush-mounting housing, screw-type terminal E
12
Measuring/fault recording
With fault recording 1
With fault recording, average values, min/max values 3
12
12
DIGSI 4
Software for configuration and operation of Siemens protection units
running under MS Windows 2000/XP Professional Edition/Vista.
SIGRA 4
Software for graphic visualization, analysis and evaluation of fault records.
Can also be used for fault records of devices of other manufacturers (Comtrade format).
12 Running under MS Windows 2000/XP Professional Edition/Vista.
(generally contained in DIGSI Professional, but can be ordered additionally)
Authorization by serial number. On CD-ROM. 7XS5410-0AA00
Connection diagram
12
Connection diagram
12
Connection diagram
12
Connection diagram
12
Connection diagram
12
Connection diagram
12