Tutorials
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Content
Introduction...................................................................................................... 1
Prerequisites...........................................................................................................2
How the Tutorials Are Organized..........................................................................2
Methods for Accessing AutoCAD Mechanical Commands ..................................2
Styles for Different Input Actions .........................................................................3
Contents | v
Chapter 4: Working with Layers and Layer Groups..................................... 49
Key Terms ............................................................................................................50
Working with Layers and Layer Groups .............................................................51
Understanding Layer Management .................................................................51
Getting Started .................................................................................................51
Changing a Layer By Selecting Objects ...........................................................52
Creating Layer Groups .....................................................................................53
Using a Layer Group to Copy Objects .............................................................58
vi | Contents
Chapter 8: Calculating Moment of Inertia and Deflection Line ............... 115
Key Terms ..........................................................................................................116
Calculating Moment of Inertia and Deflection Line ..........................................117
Getting Started ...............................................................................................117
Calculating the Moment of Inertia................................................................118
Calculating the Deflection Line.....................................................................119
Contents | vii
Inserting a Hole..............................................................................................169
Inserting a Pin ................................................................................................171
Hiding C-Lines ...............................................................................................172
Simplifying the Representation of Standard Parts.........................................173
viii | Contents
Introduction
In This Chapter
2000 for all your mechanical design needs is How the tutorials are
organized
exciting. This book contains a series of tutorials
Methods for accessing
to teach you how to use AutoCAD Mechanical AutoCAD Mechanical
2000 commands
2000. The tutorials provide a comprehensive
Styles for different input
overview of the mechanical design process as actions
well.
1
Prerequisites
Installing AutoCAD Mechanical 2000 with typical or full
installation, the tutorial drawings will automatically be installed.
Selecting the compact installation, the tutorial drawings will not be
installed.
If you select the custom installation, be sure that you have selected
the online help files to install the tutorial drawings as well.
Because of the fact that the tutorial is completely based on ISO
standard, please be sure to have the ISO standards selected during
installation. If you have already installed AutoCAD Mechanical
2000 without the ISO standard part standard, please install the
ISO standard part standard now.
2 | Introduction
1 Open the file tut_ex01 in the acadm\tutorial folder.
Toolbutton Open
Menu File > Open
Command OPEN
Getting Started | 3
4
Working with Templates
In This Chapter
1
In this tutorial, you learn about the AutoCAD Setting up the starting
layer
Mechanical predefined templates and how to
Setting the mechanical
create your own user-defined templates. options
Saving a template
Using a template
5
Key Terms
Term Definition
base layer A layer made up of working layers and standard parts layers. Base layers are
repeated in every layer group.
part layers A layer where the standard parts are put. All standard parts layers have the suffix
AM_*N.
template A file with predefined settings to use for new drawings; however, any drawing
can be used as a template.
Getting Started
In AutoCAD Mechanical, you can use templates (*.dwt files) to
create drawings.
You can use the predefined templates, which contain settings for
various drawings, such as acad.dwt or acadiso.dwt, and are supplied
with AutoCAD Mechanical or you can create your own templates.
Any drawing can serve as a template. When you use a drawing as a
template, the settings in that drawing are used in the new drawing.
Although you can save any drawing as a template, you should
prepare templates to include settings and drawing elements that
are consistent with your office or project standards such as the
following
• unit type and precision
• drawing limits
• snap, grid, and ortho settings
• layer organization
• title blocks, borders, and logos
• dimension and text styles
• linetypes and lineweights
If you start a drawing from scratch, AutoCAD Mechanical reads the
system defaults, which have a predefined standard, from the
registry.
If you create a new drawing, based on an existing template, and
make changes to the drawing, those changes do not affect the
template.
To begin working with templates immediately, you can use the
predefined template files stored in the acadm\template folder.
However, for this tutorial you will create your own template.
Getting Started | 7
Setting Up the Starting Layer
Each time you start AutoCAD Mechanical, layer 0 is active. Since
layer 0 does not belong to the Mechanical layers, it is not displayed
in the Layer Control dialog box of AutoCAD Mechanical, if you
select Mechanical Layer in the Show field.
Therefore, you need to specify the mechanical layer AM_0 as the
default starting layer.
1 Start the Layer Control command.
Toolbutton Layer Control
Menu Assist > Layer / Layer Group > Layer / Layer Group
Control
Command AMLAY
2 In the Layer Control dialog box, choose the Layer Control tab, and
specify:
Name: AM_0
3 Choose Current.
4 Choose OK.
Standard: ISO
Measurement: Metric
Scale: 1:1
3 Choose OK.
NOTE When you change the settings in the Standard field, all
standard-related settings are changed (Dimensioning, BOM,
Symbols,
) and saved in the template file.
Saving a Template
Now, save the previously changed drawing as a template.
1 Start the Save As command.
Menu File > Save As
Command SAVEAS
4 Choose OK.
Using a Template
Next, you start a new drawing and select a starting template.
1 Start the New command.
Toolbutton New
Menu File > New
Command NEW
2 In the Create New Drawing dialog box, select the Use a Template
icon, and specify:
3 Choose OK.
Now, you start the new drawing, using the settings in the
previously saved template.
In the next step, you specify your template as the default template.
4 Start the Mechanical Options command.
Using a Template | 11
Menu Assist > Mechanical Options
Command AMCONFIG
6 Choose OK
2
In This Chapter
Creating additional
construction lines
Creating a contour
and applying a fillet
Creating a contour
and trimming
projecting edges
Cross-hatching the
lever
Dimensioning the
lever
13
Key Terms
Term Definition
(C-lines) Lines, which are infinite in both directions or rays, which are infinite starting at a
construction lines point that can be inserted into the drawing area. You use C-lines to transfer
important points (for example, center points of bores) into other views or
drawing areas.
construction A line or an arc created with construction lines. Using construction geometry in
geometry 2D drawings helps define the shape of a contour.
distance snap To give the dimensions in a drawing a uniform appearance, Power Dimensioning
and Automatic Dimensioning enable automatic insertion of the dimension line at
a defined distance from the object being dimensioned. While dragging the
dimension line dynamically, you will find that it remains "fixed" and is highlighted
in red as soon as the required distance to the object being dimensioned is
reached.
Library A feature that makes it possible to store parts such as blocks and drawings in a
library. For every inserted part, an icon can be created. The icon is put in the
display section on the right side of the dialog box along with an assigned name.
Power Command A collective term for the Power Copy, Power Recall, Power Edit, Power
Dimensioning, Power Erase, and Power View commands.
Power Power Dimensioning is a very useful tool for generating linear, radial and
Dimensioning diameter dimensions, which minimizes the number of the individual actions
required while generating a dimension. Power Dimensioning selects the type of
linear dimension (horizontal, vertical, or aligned), based on the selected point,
and the dimensions of the drawing can have a uniform style using the distance
snap.
Getting Started
First, you load the initial drawing. Here, you use the Library to do
this.
1 Start the Library.
Toolbutton Library
Menu Insert > Library
Command AMLIBRARY
Getting Started | 15
5 Zoom in to the part of the drawing shown in the following figure.
TIP The object snap functions are also accessible: hold down the
SHIFT key, and click the right mouse button.
Next, draw two lines parallel to the vertical and horizontal lines of
the construction line cross.
4 Start the Draw C-Lines command.
Toolbutton Parallel with Full Distance
Menu Design > Construction Lines > Draw C-Lines
Command AMCONSTLINES
5 In the Construction Lines dialog box, choose the Parallel with Full
Distance icon.
Now, you draw tangential circles between the diagonal C-line and
the right vertical line and lower horizontal line of the rectangle.
6 Start the Draw C-Lines command.
Toolbutton Circle Tangent to 2 Lines
Menu Design > Construction Lines > Draw C-Lines
Command AMCONSTLINES
All construction lines have been inserted, and the contour can be
generated.
Input: 1
Trim Mode: On
7 Choose OK.
8 Respond to the prompts as follows:
Specify first point: Hold down the SHIFT key, right-click, and choose
Intersection
_int of: Select line a, P1
and: Select intersection on line b, P2
Specify next point: : Hold down the SHIFT key, right-click, and choose
Perpendicular. Then trace over line e, and click the perpendic. point, P3
Specify next point: Drag the cursor to the right, crossing over line c,
and select the Extended Intersection point, P4
Specify next point: Press ENTER
Now, trim the projecting edges at the upper edge of the lever.
5 Choose OK.
6 Press ESC to cancel the command.
3 Choose OK.
Move the title (<Return> for current position): Press ENTER to select
the default position
Place the detail view: Select a location to the right of the lever
Select next point of connection line\<Return> for none: Press ENTER
for no connection line
10 Press ESC.
In This Chapter
3
In this tutorial, you learn how to add dimensions Automatic
dimensioning
to your drawing with automatic dimensioning.
Editing dimensions
Then you change the dimensions with Power with Power
Commands
Commands. You also learn how to add
Inserting annotations
annotations to your drawing and insert a drawing
Inserting a drawing
border. border
33
Key Terms
Term Definition
annotation An object, such as text or geometry, that is attached to a drawing to describe a
design. Examples are surface finish symbols, callout balloons, and BOMs (bills of
materials).
baseline dimension A dimension that is aligned to extension lines and read from the bottom or right
side of the drawing.
centerline Line in the center of a symmetrical object. When you create centerlines, you
specify the start and end points.
drawing title The drawing title is drawn in the lower right corner of the drawing and provides
information about your drawing. Some title attributes are pre-assigned. You can
modify or add attributes.
feature control Symbol that gives an accurate and concise meaning to specifying geometric
frame symbol characteristics and tolerances. Notes can supplement symbols where appropriate.
fit Range of tightness or looseness in mating parts (for example shafts or holes).
Tolerances in these dimensions are expressed in standard form.
geometric The general term applied to the category of tolerances used to control form,
tolerance profile, orientation, location, and run out.
multi edit An option where you determine a selection set of dimensions and edit them
together.
Power A command useful for generating linear, radial, and diameter dimensions while
Dimensioning minimizing the number of the individual actions for generating a dimension.
Power Dimensioning automatically selects the type of the linear dimension
(horizontal, vertical, aligned) based on the selected point.
surface texture Symbol that specifies surface texture finish. The symbols conform, in terms of
symbol their geometry and annotations (which includes text and other symbols), to
international drafting standards.
title block A title block contains a series of attributes some already have values. The pre-
assigned values can be modified, and the vacant attributes can be completed
with new values.
tolerance The total amount by which a given dimension (nominal size) may vary (for
example, 20 ± 0.1).
Automatic Dimensioning
First you dimension the shaft of the bushing using automatic
dimensioning.
1 Start Automatic Dimensioning.
Toolbutton Automatic Dimensioning
Menu Annotate > Automatic Dimensioning
Command AMAUTODIM
Type: Baseline
Automatic Dimensioning | 37
5 Start Automatic Dimensioning.
Toolbutton Automatic Dimensioning
Menu Annotate > Automatic Dimensioning
Command AMAUTODIM
7 Choose OK.
8 Respond to the prompts as follows:
Select objects: Select the baseline dimensions 2 and 61 and the shaft
dimensions 12, 14 and 36, and press ENTER
Fit symbol: H7
6 Choose OK.
Next, you add a fit to the shaft dimensions using Multi Edit.
Fit symbol: h7
12 Choose OK.
3 In the Surface Texture dialog box, choose the Symbol tab, and
specify:
Inserting Annotations | 43
4 Choose OK.
Next, you add a datum identifier and a feature control frame. The
datum identifier marks a reference face for a geometric tolerance,
and the feature control frame provides information about the
toleranced face, allowed deviation, and the type of tolerance.
5 Start the Datum Identifier command.
Toolbutton Datum Identifier
Menu Annotate > Symbols > Datum Identifier
Command AMDATUMID
10 In the Feature Control Frame dialog box, choose the Frame tab,
and specify:
Sym: Select the symbol for the geometric tolerance circular run-out
Tolerance: 0.01
Datum 1: A
Inserting Annotations | 45
11 Choose OK.
3 Choose OK.
4 Respond to the prompt as follows:
In This Chapter
4
In this tutorial, you learn more about the various Changing a layer by
selecting objects
commands used for working with layers and layer
Creating layer groups
groups.
Using a layer group to
copy objects
49
Key Terms
Term Definition
base layer A layer made up of working layers and standard parts layers. Base layers are
repeated in every layer group.
part layers The layer where the standard parts are put. All standard parts layers have the
suffix AM_*N.
Getting Started
Open the initial drawing.
1 Open the file tut_ex04 in the acadm\tutorial folder.
Toolbutton Open
Menu File > Open
Command OPEN
6 In the Layer Control dialog box, choose the Layer Group Control
tab, and choose Create. Enter Coverplate for the layer group name.
7 Choose Create again, and create a layer group called Bushing.
Choose OK.
14 In the Layer Control dialog box, select the layer group Bushing,
and choose OK.
4 Choose OK.
6 In the Layer Control dialog box, choose the Layer Group Control
tab, and select the layer group Shaft. Choose the Current button,
and then choose OK.
9 In the Layer Control dialog box, choose the Layer Group Control
tab, and select the layer group Shaft. Choose the Selection Set
button. In the AutoCAD dialog box, choose OK.
10 Respond to the prompts as follows:
In This Chapter
5
In this tutorial, you learn how to create and Creating part
references
modify part references and balloons, insert and
Inserting and
edit a parts list, and work with the bill of material modifying balloons
61
Key Terms
Term Definition
balloon Circular annotation tag that identifies a bill of material item in a drawing. The
number in the balloon corresponds with the number of the part in the bill of
material.
bill of material A dynamic database containing a list of all the parts in an assembly. Used to
generate parts lists that contain associated attributes such as part number,
manufacturer, and quantity.
BOM attribute An entity that contains attributes by default (the attribute is invisible) that can
add information to and describe details of a part in the drawing. The values of
these attributes are transformed into the parts list attributes when converting
BOM attributes and creating a parts list.
part reference Part information for a bill of material, which is attached to the part in the
drawing.
parts list A dynamic list of parts and associated attributes generated from a bill of material
database. The parts list automatically reflects additions and subtractions of parts
from an assembly.
6 In the Part Ref Attributes dialog box, enter the settings shown
below.
7 Choose OK.
NOTE You can use the option Copy to create a new part with
similar text information.
11 Select the insertion point (P2).
NOTE For the related nut and the screw connection on the right
side the reference quantity is already changed in the drawing.
16 Zoom extents to display the entire drawing.
Placing Balloons
1 Start the Balloon command.
Toolbutton Place Balloon
Menu Assist > Parts List > Place Balloon
Command AMBALLOON
Placing Balloons | 67
5 Start the Balloon command again.
Toolbutton Place Balloon
Menu Annotate > Parts List > Place Balloon
Command AMBALLOON
Your drawing needs to look like the following in order for you to
to continue:
TIP You can reorganize one balloon by selecting and using grip
point editing.
Create a part reference and a balloon in one step with the manual
option.
12 Start the AMBALLOON command again, and choose Manual.
13 Click a point inside the shaft.
Placing Balloons | 69
TIP Instead of selecting a point to create a part reference, you can
use Copy or Reference from the Manual option, to get the information
from an existing balloon or part reference.
14 In the Part Ref Attribute dialog box, enter the following settings,
and choose OK.
15 Press ENTER to start the leader line of the balloon in the center of
the part reference.
16 Move the cursor through the center of balloon 1 to get the
tracking line, and enter the insertion point.
TIP Instead of entering the insertion point, you can select another
point to create an extended leader line.
Select border: Move the cursor over the border until the tooltip AM_A2
is displayed, and pick the border
3 Respond to the prompts as follows:
6 Select balloon 2.
You can edit your data in this dialog box. Some examples are
shown next.
10 Select 8.8 in the Material column, and move the cursor down three
cells to copy the data into these rows.
11 Select the Set Value button. The Set Value dialog box is
displayed.
13 For the two nuts (ISO 4034 M6), from 8.8 to 8, change the material
by double-clicking the field.
Selecting several rows allows you to merge or split items. The selected
rows need to have the same entries.
3 Choose Apply to display the changes in the drawing.
In this case, if you choose split, you can select one of the two part
references in the drawing to split them.
Selecting the gray field in the upper left corner near Item allows you to
select all rows at once, as shown in the following.
Collecting Balloons
Collecting balloons enables you to place balloons of related parts
to one leader line. For example, you can place the balloons of a
screw and a nut to one common leader line.
1 Use a window to zoom in the top view of the drawing.
Toolbutton Zoom Window
Menu View > Zoom > Window
Command ZOOM
Collecting Balloons | 77
2 Start the AMBALLOON command.
Toolbutton Place Balloon
Menu Annotate > Parts List > Place Balloon
Command AMBALLOON
2 Double-click the parts list to display the Parts List dialog box.
TIP You can sort within a selection set, otherwise you are sorting all
items.
4 Enter the settings in the dialog box, as shown below.
7 In the Set Value dialog box, select the Set Value icon , and
change the Start value
Using Filters
You can create and use one or more filters for every parts list you
have inserted in the drawing.
1 Double-click the parts list to display the Parts List dialog box.
2 Move the cursor over the white Filters field, and right-click.
Using Filters | 81
4 Select Custom and choose OK. The details for this filter are
displayed.
7 Choose Apply in the Parts List dialog box. The Standards that
contain ISO are displayed.
8 Choose OK. The filtered parts list is displayed in the drawing. The
defined filters are saved with the parts list and can be used again
later.
If you only want to print the filtered list, choose the Print icon
Using Filters | 83
84
Working with Model Space and
Layouts
In This Chapter
6
In this tutorial, you learn to create scale areas and Creating a scale area
Inserting an user
through hole
Creating a
subassembly in a new
layout
85
Key Terms
Term Definition
base layer A layer made up of working layers and standard parts layers. Base layers are
repeated in every layer group.
detail A portion of the design drawing that cannot be clearly displayed or dimensioned.
The overall representation (surface texture symbols) can be enlarged.
drawing mode Establishes the settings for paper space so that you can create a drawing of your
model. When Drawing mode is off, you are in model space.
layout The tabbed environment in which you create and design paper space floating
viewports to be plotted. Multiple layouts can be created for each drawing.
Power A command useful for generating linear, radial, and diameter dimensions, which
Dimensioning minimizes the number of the individual actions while generating a dimension.
Power Dimensioning automatically selects the type of the linear dimension
(horizontal, vertical, aligned), based on the selected point.
scale area Displays a particular scale area (corresponds to zoom viewport). The respective
scales can be viewed before zooming.
scale monitor A function where you can control the scale for each viewport.
view scale The scale of a base drawing relative to the model scale. Also, the scale of
dependent views relative to the base view.
Getting Started
In this tutorial, you work with viewports. You generate an
associative detail and create a subassembly drawing.
Getting Started | 87
Creating a Scale Area
To generate correct views with correct zoom factors in a layout,
you must define a scale area in model space.
First, create the scale area.
1 Start the Viewport/Scale Area command.
Toolbutton Viewport/Scale Area
Menu View > Viewports > Viewport/Scale Area
Command AMSCAREA
Scale: 1:1
In the next step, you use Viewport Auto Create to create a viewport
automatically.
Here, the viewport will be created, because of the defined scale
area.
5 Start the Viewport Auto Create command.
Toolbutton Viewport Auto Create
Menu View > Viewports > Viewport Auto Create
Command AMVPORTAUTO
Select target position (<Return> for current position): Place the viewport on
the left, inside the drawing border
Scale: 5:1
The drawing is changed to model space so that you can define the
midpoint.
5 Select the endpoint of the centerline, as shown in the following
figure.
Specify insertion point: Hold down the shift key and press the right
mouse button. Choose Midpoint from the context menu.
Specify insertion point:_mid of Select the midpoint of the housing, P1
Specify the hole length: Select the perpendicular point, P2
Nominal Diameter: 8
6 Choose Finish.
The user through hole is inserted into your drawing. Now, the
drawing looks like this:
NOTE You can also dimension the hole in model space and turn off
the layer of one specific viewport. But the dimension text will only be
correct in the 1:1 viewport and not in the detail view. Therefore, you
can dimension directly on the layout.
Scale: 5:1
9 In the Layer Control dialog box, choose the Layer Group Control
tab, mark SUBASSEMBLY1, and choose Current.
10 Move the cursor to the icon in the column Viewport Control, and
right-click.
11 In the context menu, choose Select Viewport.
14 Choose OK.
In This Chapter
7
In this exercise, you perform a cam calculation. Configuring the cam
plate calculation
The cam contour is calculated based on existing
Creating movement
boundary conditions. Data for NC production is sections
Creating a cam
geometry from the
graph
Creating NC data
103
Key Terms
Term Definition
acceleration Graph of acceleration of the straight driven element of the rotation angle
acceleration of a rocker and the cam plate angle of rotation.
cam Types of gears for obtaining unusual and irregular motions that would be difficult
to produce otherwise.
movement The representation of the cam as a graph of the lift and the angle of rotation of
diagram the cam plate (straight driven element). If the driven element is a rocker, the lift
corresponds to an angle of rotation of the rocker.
movement section Part of the movement diagram. Some sections are defined by design. For
example, the maximum lift of 15 mm is reached at an angle of 90°.
resolution Controls the precision of curves. A low value increases computing time. Use a
higher value for initial design.
step width Specifies the distance between the points used for the NC records
velocity Graph of the speed of the straight driven element, or the rotation angle of a
rocker and the cam plate angle of rotation.
Getting Started
With cam design, you can generate a flat or cylindrical cam. In this
example, you create a flat cam from a diagram.
Insert the initial drawing.
1 Open the file tut_ex07 in the acadm\tutorial folder.
Toolbutton Open
Menu File -> Open
Command OPEN
Resolution: 2
Base Diameter for CAM: 0
Revolutions of cam: 1000
Scale for velocity v: 0.01
Scale for acceleration a: 0.0001
Two icons in the Configuration dialog box show the two cam
calculating options: flat cams and cylindrical cams (in case of
parallel lift). Note that in our example, the velocity is inscribed in
color 1 (red), and the acceleration in color 3 (green).
Next you specify the baseline and cam position.
NOTE The base cam diameter with stroke 0 can have the value 0 or
a positive value. The following figure explains the meaning of the base
diameter. The cam radius with stroke 0 is composed of the half base
diameter and the distance (X), calculated from the diagram. In case,
the base diameter is 0, only the distance calculated from the diagram
will be
effective.
3 Choose OK.
4 In the Enter filename dialog box, enter Cam.nc as the filename,
and choose Save.
5 Respond to the prompts as follows:
Select cam polyline (offset may be needed for cylinder cam): Select
the 5 path sections around point 3
Select objects: Press ENTER
In This Chapter
8
In this tutorial, you calculate the moment of Calculating the
moment of inertia
inertia for a profile section, and calculate the
Calculating the
deflection line on a beam, based on the profile deflection line
calculation.
115
Key Terms
Term Definition
deflection line Deflection lines are calculated based on the predefined force direction (F) or to
radial direction (s).
deflection moment Deflection moment is calculated based on the predefined force direction (F) or to
radial direction (s).
fixed support A support that is fixed to the part and cannot be moved.
moment of inertia An important property of areas and solid bodies. Standard formulas are derived
by multiplying elementary particles of area and mass by the squares of their
distances from reference axes. Moments of inertia, therefore, depend on the
location of reference axes.
Getting Started
First, you load the drawing.
1 Open the file tut_ex08 in the acadm\tutorial folder.
Toolbutton Open
Menu File > Open
Command OPEN
Now, define the direction of the loads: they must be in one plane.
3 Respond to the prompt as follows:
Specify direction of load forces (must all lie in one plane): Enter 270
The data for this load direction is displayed on the command line,
as follows:
Effective moment of inertia for this load direction: 2.341e+004
Angle of deflection: 266.5
Maximum distances neutral line - border:
Extension side: 16.690 Compression side: 14.444
Now, you have to enter a description for the calculated profile and
locate the block with the calculation data in the drawing.
4 Respond to the prompts as follows:
NOTE The main axes, 1 and 2, are the axes with the most and least
deflection. The F arrow displays the direction of the force, the s arrow
displays the resultant deflection. The moment of inertia block shows
the moments related to the main axis, the maximum distances from
the edges, and the calculated area. For more detailed information, see
the online help.
A side view of the profile has been created for the deflection line.
5 Zoom to the extents of the drawing.
Toolbutton Zoom Extents
Menu View > Zoom > Extents
Command ZOOM
4 In the Material dialog box, select ANSI standard and the material
Al. bronze cast.
In This Chapter
9
In this tutorial, you learn how to use the shaft Configuring the snap
options
generator. You create and edit shaft sections. You
Starting and
also insert a bearing and perform a bearing configuring the shaft
generator
calculation.
Creating shaft
sections
Inserting a profile
Inserting a chamfer
and a fillet
Inserting a thread
Replacing a shaft
section
Inserting a bearing
125
Key Terms
Term Definition
bearing calculation Calculates limiting value, dynamic and static load rating, dynamic and static
equivalent load, and fatigue life in revolutions and hours.
dynamic Calculation required for a revolving bearing. The result is the Adjusted Rating Life.
calculation This is the life associated with 90% reliability with contemporary, commonly used
material, and under conventional operating conditions. With the number of
revolutions you get the life in working hours.
dynamic dragging The act of determining the size of a standard part with the cursor while inserting
it into a side view. The standard part is displayed dynamically on the screen and
can be dragged to the next possible size and length. The values (sizes) are taken
from the Standard parts database.
fillet A curved transition from one part face or surface to another. The transition cuts
off the outside edge or fills in the inside edge.
gear Any several arrangements, especially of toothed wheels in a machine, which allow
power to be passed from one part to another to control the power, speed, or
direction of movement.
radius reflection Thin line that represents the radius in the side or top view.
line
shaft break Interruption of a shaft. A shaft can be interrupted at a point, and the shaft break
symbols are inserted in a suitable size.
shaft generator Tool to draw rotationally symmetric parts. A shaft is usually created from left to
right using different sections. These sections are positioned automatically one
after the other. Additionally, any shaft section can be inserted, deleted, or edited.
2 In the Power Snap Settings dialog box, activate the tab Setting 4
and configure the snap settings as shown in the following:
3 Choose OK.
NOTE The start and end points of the centerline are only important
in determining the direction. The length of the centerline is
automatically adapted to the length of the shaft.
3 In the Shaft Generator dialog box, press the appropriate button,
and enter the values as indicated in the following:
NOTE Here, the DIN standard requires that you give the module.
The ANSI standard requires the reciprocal 1/module. You can switch
between these two representations using the DIN and ANSI toggle.
3 Choose the lower cylinder button to define a further cylinder
section, and respond to the prompts as follows:
Now, you have created the first five sections of the shaft as
represented in the following figure:
Select object: Select the cylinder section between the two gears as
shown in the following figure, P1
Enter radius (max. 5.00) <2.50>: Enter 2
After applying the chamfer and the fillet, the shaft looks like the
following figure:
The thread is added to the shaft, which looks like this now:
4 In the ISO 355 dialog box, select the bearing 2BD 20 x 37 x 12,
and choose Finish.
The bearing is inserted, and you can select the available sizes by
dragging.
5 Choose 2BD 20 x 37 x 12 and press ENTER.
In This Chapter
10
In this tutorial, you perform a calculation on an Creating the contour of a
shaft
existing shaft. You apply various loads to a
Specifying the material
supported shaft, perform the calculation, and
Defining the supports
insert results into a drawing.
Specifying the loads
139
Key Terms
Term Definition
deflection line Deflection line calculations are based on the predefined force direction (F) or the
radial direction (s).
deflection moment Deflection moment calculations are based on the predefined force direction (F) or
the radial direction (s).
Getting Started
In this tutorial, you calculate a gear box shaft. The general way to
calculate an existing shaft is to define the contour and insert forces
and supports. The routine calculates all necessary values and draws
the respective graphs for moment and deflection.
First, you insert the initial drawing.
1 Open the file tut_ex10 in the acadm\tutorial folder.
Toolbutton Open
Menu File -> Open
Command OPEN
After you have created the contour of the shaft, the Shaft
Calculation dialog box is displayed so that you can select the
boundary conditions, the material, and the representation of the
calculation results.
1 Choose Table, select the ANSI standard, and select the material
SAE 1045 from the table.
NOTE If the ANSI standard is not installed on your system, you can
select a different standard, but the results may differ from the results in
this tutorial (if you select DIN for example, you can select a similar
material like, E335, to achieve similar results).
Fixed Support
Insertion point: Select the midpoint of the leftmost shaft section
2 Select the Fixed Support icon again, and respond to the prompt as
follows:
Fixed Support
Insertion point: Select the midpoint of the third cylindrical shaft
section, as shown in the following drawing
Gear
Insertion point: Select the midpoint of the second gear, as shown in the
following figure
Torsion Moment: 15
Pitch Diameter d1: 38
Point Load
Insertion point: Select the midpoint of the profile section, as shown in
the following figure
Specify an rotation angle: Press ENTER
Torsion Moment
Insertion point: Select the midpoint of the profile section as shown in
the following figure
Torsion Moment: 15
9 Choose OK.
You have finished specifying the boundary conditions, and you are
returned to the Shaft Calculation dialog box.
In This Chapter
11
In this tutorial, you learn to work with standard Inserting a screw
connection
parts. You insert a screw connection, a hole,
Copying a screw
and a pin. You also edit the standard parts with connection with Power
Copy
Power Commands. Inserting a screw
connection with Power
Recall and performing a
screw calculation
Editing a screw
connection with Power
Edit
Inserting a hole
Inserting a pin
Hiding C-lines
Simplifying the
representation of
standard parts
149
Key Terms
Term Definition
background A contour that is covered by another contour or by objects that are lying behind
another contour, in the 3D sense. A background may be a foreground for an
additional contour.
C-line (construction A line that is infinite in both directions or infinite starting at a point which can be
line) inserted into the drawing area. You use C-lines to transfer important points (for
example, center points of bore holes) into other views or drawing areas.
countersink A chamfered hole that allows bolt and screw heads to be flush or below the part
surface.
dynamic dragging The act of determining the size of a standard part with the cursor while inserting
it into a side view. The standard part is displayed dynamically on the screen and
can be dragged to the next possible size and length. The values (sizes) are taken
from the Standard parts database.
Power Command Summary term for Power Copy, Power Recall, Power Edit, Power Dimensioning,
Power Erase and Power View.
Power Copy A command that copies a drawing object to another position in the drawing.
Power Copy produces an identical copy of the copied object.
Power Erase Command for deleting. Use Power Erase when you delete part reference numbers
or when you delete dimensions that were created with Power Dimensioning.
Power Recall A command that lets you click an existing drawing object and places you in the
correct command for creating that object.
Power View A tool where you can quickly and easily create a standard part top view from a
side view.
Getting Started
First, insert the initial drawing.
1 Open the file tut_ex11 in the acadm\tutorial folder.
Toolbutton Open
Menu File > Open
Command OPEN
NOTE You have to delete the ISO 273 hole from the screw
connection, because otherwise, the built-in intelligence would prevent
the selection of a countersink screw since it doesn t match with the
ISO 273 through hole.
3 In the Screw Connection dialog box, delete the ISO 273 normal
hole by clicking the delete (X) button to the right of the ISO 273
normal field.
4 In the Screw Connection dialog box, choose the Screw button.
Then Countersink Head Type, ISO 10642, and Front View.
5 In the Screw Connection dialog box, choose the upper Hole
button. Then Holes, Countersinks, ISO 7721.
6 Select M4 and choose the Finish button.
Specify insertion point of first hole [Gap before hole]: Specify point P1
Specify endpoint of first hole [Gap between holes]: Specify point P2
Drag Size: Drag the screw connection dynamically to the size M4 x 12
and click
Drag Size: Enter 8
NOTE Since you made the Power View to a screw connection, you
can insert a top view of the screw connection. If you select a screw
that is not part of a screw assembly, you can insert a top view or a
bottom view.
6 Repeat steps 4 and 5 to insert the top view of the screw at the
other three centerline crosses of the top view of the coverplate.
Select objects: Select the screw, P1, as shown in the following drawing
Select objects: Press ENTER
The screw connection is deleted and the lines and hatch are
restored. Your drawing should look like this:
Inserting a Hole
Now, you replace the previously deleted screw connection with a
pin. Insert a blind hole for the pin.
1 Start the Blind Hole command.
Toolbutton Blind Holes
Menu Content > Holes > Blind Holes
Command AMBHOLE
4 In the acc. to ISO 273 - Nominal Diameter dialog box, select a size
of 5, and choose the Finish button.
The blind hole is inserted. Your drawing should look like this:
2 In the Select a Cylindrical Pin dialog box, select ISO 2338 and
Front View.
3 Respond to the prompts as follows:
Drag Size Drag the pin to size 5 h8 x 18 and click the left mouse
button
6 In the Select Part Size dialog box, select 5 h8 x 18, and choose OK.
Hiding C-Lines
For a better overview, you can hide the C-lines by turning them off
temporarily.
1 Zoom to the extents of the drawing.
Toolbutton Zoom Extents
Menu View > Zoom > Extents
Command ZOOM
In This Chapter
12
In this tutorial, you calculate a chain length Performing a length
calculation
and insert sprockets and chain links into a
Optimizing the chain
drawing. length
Inserting Sprockets
Inserting a Chain
175
Key Terms
Term Definition
partition Distance in mm or inches between centers of adjacent joint members. Other
dimensions are proportional to the pitch. Also known as pitch.
pitch diameter The diameter of the pitch circle that passes through the centers of the link pins as
the chain is wrapped on the sprocket.
roller chain A roller chain is made up of two kinds of links: roller links and pin links alternately
and evenly spaced throughout the length of the chain.
sprocket A toothed wheel that transfers the power from the chain to the shaft or the other
way round.
Getting Started
First, load the initial drawing.
1 Open the file tut_ex12 in the acadm\tutorial folder.
Toolbutton Open
Menu File > Open
Command OPEN
2 In the Belt and Chain Length Calculation dialog box, choose the
Library button.
5 Choose OK.
3 Choose OK.
4 Respond to the prompts as follows:
Inserting Sprockets
Now, insert the sprockets.
1 Start the Draw Sprocket/Pulley command.
Toolbutton Draw Sprocket/Pulley
Menu Content > Chains / Belts > Draw Sprocket/Pulley
Command AMSPROCKET
Number of teeth: 19
Number of Teeth to Draw: 19
3 Choose OK.
Number of teeth: 13
Number of Teeth to Draw: 13
7 Choose OK.
8 Respond to the prompts as follows:
Number of teeth: 51
Number of Teeth to Draw: 3
Insertion Angle for Sprocket/Pulley: 180
11 Choose OK.
12 Respond to the prompts as follows:
3 Choose OK.
4 Respond to the prompts as follows:
Select polyline and starting point: Select the polyline near point 9
Please wait ... calculating chains
Number of links in chain:122 Distance to next link: 0 mm
Please wait ... calculating chains
Is position of link correct [Y/N=Rotation] <Yes>: Press ENTER
Insert part reference: Press ENTER
In This Chapter
13
In this tutorial, you calculate a spring for Starting the spring
calculation
existing boundary conditions and insert the
Specifying the spring
spring into a drawing. You also copy and edit layout
the spring, using the Power Copy and Power Calculating and selecting
the spring
Edit commands.
Inserting the spring
187
Key Terms
Term Definition
belleville spring A washer-type spring that can sustain relatively large loads with small deflections.
washer The loads and deflections can be increased by stacking the springs.
compression spring A spring type that can be compressed and can absorb pressure forces.
dynamic dragging The act of determining the size of a standard part with the cursor while inserting
the part into a side view. The standard part is displayed dynamically on the
screen and can be dragged to the next possible size and length. The values (sizes)
are taken from the Standard parts database.
Power Copy A command that copies a drawing object to another position in the drawing.
Power Copy produces an identical copy of the copied object.
Getting Started
In this tutorial, you create a compression spring in two different
compression situations. You calculate and insert the spring in an
existing drawing.
First, you insert the initial drawing.
1 Open the file tut_ex13 in the acadm\tutorial folder.
Toolbutton Open
Menu File > Open
Command OPEN
Compression Springs: On
Select from Table: On
®
5 In the Browser, choose SPEC Catalog B.
Standard Cases: Select the icon on the right in the first row
Exact Match for: Lengths
2 Choose Next.
Specify contour for outside diameter Da: Select one of the upper
corners of the spring housing
The spring is copied into view B. However, you need to adjust the
length of the spring in view B.
In This Chapter
14
In this tutorial, you calculate stresses in a lever, Calculating the stress in a
lever
using the finite element analysis, and use the
Defining loads and
results to improve the design of the lever. supports
201
Key Terms
Term Definition
distributed force A force that is spread over an area.
FEA Finite Element Analysis. A calculation routine, or method. Calculates stress and
deformation in a plane for plates with a specified thickness, or in a cross section
with individual forces, stretching loads, and fixed and/or movable supports. The
FEA routine uses its own layer group for input and output.
fixed support A support that is fixed to a part and is fixed in axial direction.
Power Edit A single edit command for the objects in your drawing.
The FEA 2D Calculation dialog box opens so that you can define
border conditions and perform calculations.
NOTE The results will differ slightly from the tutorial, depending on
the selected material.
4 Start Power Edit to change the radius, and respond to the prompt
as follows:
Toolbutton Power Edit
Menu Modify > Power Commands > Power Edit
Command AMPOWEREDIT
Input: 10
A C
acceleration................................. 104, 107 calculate results...................................207
angular dimensioning ........................... 41 calculation result block .......................122
annotations...................................... 34, 43 cam......................................................104
associative detail................................... 87 cam configuration ...............................106
automatic dimensioning.................. 36, 38 cam geometry......................................111
cam plate calculations.........................106
B cam plates and cylindrical cams .........105
background ................................. 150, 156 centerline...............................................34
balloon ............................................ 62, 67 chain....................................................184
base layer .................................... 6, 50, 86 chamfer .......................................126, 131
base layer group.................................. 100 change representation .........................173
baseline dimension ............................... 34 C-line ............................................14, 150
bearing calculation...................... 126, 127 C-line options........................................19
belleville spring washer ...................... 188 collect balloon.......................................79
bill of material ...................................... 62 compression spring .....................188, 190
blind hole ............................................ 156 construction geometry...........................14
BOM attribute....................................... 62 construction lines ....................14, 17, 150
BOM database ...................................... 65 contour ..................................................21
copy objects ..........................................58
countersink..........................................150
countersunk .................................161, 164
215
cross-hatching....................................... 26 fit description ........................................42
current layer.......................................... 59 fit name .................................................34
curve path ................................... 104, 111 fixed support .......116, 121, 140, 143, 202
cylindrical pins ................................... 171
cylindrical shaft section ...................... 129 G
D gear..............................................126, 140
geometric tolerance...............................34
datum identifier............................... 34, 44 graphic representation.........................207
define border conditions ..................... 204
deflection ............................................ 147 H
deflection line ............. 116, 119, 120, 140 hiding c-lines.......................................172
deflection moment ...................... 116, 140
deformation......................................... 211 I
delete solution..................................... 210
initial spring length .............................193
detail ................................... 14, 29, 86, 90
inserting a pin......................................171
dimensioning tools................................ 36
direction of the loads .......................... 118 L
distance snap......................................... 14
distributed force.......................... 116, 202 layer group ..................................6, 50, 86
drawing ................................................. 86 layer groups...........................................53
drawing border................................ 34, 46 layout ..............................................86, 87
drawing limits ....................................... 10 library............................................14, 178
drawing mode ....................................... 86 load......................116, 121, 140, 202, 205
drawing title.......................................... 34
dynamic calculation............................ 126
M
dynamic dragging ............... 126, 150, 188 material ...............................................120
dynamic stress..................................... 195 mechanical options .................................9
merge ....................................................75
E model space...........................................87
edit balloon ........................................... 72 moment of inertia........116, 117, 140, 202
edit part list ........................................... 72 movable line support...........................205
edit part reference ................................. 65 movable support..................................121
editing dimensions................................ 39 move to another group ..........................55
effective loads..................................... 144 move to another layer ...........................52
exact match ......................................... 192 movement diagram .............................104
extension spring.................................. 188 movement sections......................104, 108
multi edit .........................................34, 41
F multiple balloon ....................................67
FEA............................................. 202, 203 N
FEA calculation .................................. 204
feature control frame ...................... 44, 45 NC data .......................................104, 112
feature control frame symbol................ 34
feature identifier symbol....................... 34
O
fillet....................................... 23, 126, 131 optimization ........................................180
filters..................................................... 81 optimize chain length..........................180
fit .......................................................... 34
216 | Index
P snap settings..........................................16
sort parts list..........................................80
part layers ......................................... 6, 50 specifying material..............................143
part reference .................................. 62, 64 spline profile .......................................130
parts list........................................... 62, 71 split........................................................75
perform calculations ........................... 204 spring ..................................................189
point force................................... 116, 140 spring layout .......................................192
point load ............................................ 145 spring representation...........................196
Power Commands................... 14, 39, 150 standard parts ......................................151
Power Copy ................ 150, 157, 188, 197 standard parts library ..........................174
Power Dimensioning .... 14, 27, 34, 86, 95 starting layer ...........................................8
Power Edit ..150, 164, 188, 198, 202, 210 step width ............................................104
Power Erase .............. 35, 39, 76, 150, 168 stress............................................140, 202
Power Pack ............................................. 2 support forces......................................208
Power Recall............................... 150, 158 supports .......................................121, 205
power snap settings............................. 127 surface texture symbol ....................35, 43
Power View ................................ 150, 166 symbolic..............................................174
precalculation...................................... 161
projecting edges.................................... 24 T
R template.........................................6, 7, 10
thread ..................................................134
radius reflection line ........................... 126 title block ........................................35, 47
recalculate stress representation ......... 209 tolerance................................................35
recalculating stress division................ 211 top view...............................................166
refined mesh ....................................... 209 torque ..................................................146
representation...................................... 150 torsion moment ...................................146
resolution ............................................ 104 torsion spring ......................................188
S transition .............................................108
translation............................................180
scale area......................................... 86, 88
scale monitor......................................... 86 U
screw assembly grip representation.... 155 uniform load........................................121
screw connection ................................ 152 user through hole ..................................93
screw diameter estimation .................. 161
Selection Set ......................................... 60 V
set value ................................................ 73
velocity........................................104, 107
shaft break................................... 126, 132
velocity and acceleration calculation..110
shaft calculation.......................... 141, 142
view scale..............................................86
shaft contour ....................................... 141
viewport ....................................86, 87, 91
shaft generator .................... 126, 127, 141
viewport auto create..............................89
shaft generator configuration.............. 128
visibility enhancement ..........................58
shaft section ........................................ 134
side view ............................................. 166 W
side view of the shaft .......................... 133
simplified representation .................... 173 working layer ..............................6, 50, 86
Index | 217