i

Lembar Pengesahan

PRAKTEK KERJA LAPANGAN

Divisi Testing

Research and Development (R&D)

PT. Gajah Tunggal Tbk

DISUSUN OLEH :

1. Deni NIM : 1102023

2. Lukman Hadi S NIM : 1101027
3. Reska Prastito NIM : 1101041

MENTOR MENTOR
POLITEKNIK GAJAH TUNGGAL RESEARCH AND DEVELOPMENT

( Bpk . Casim ) ( Bpk . Buddi Firmansyah )

MENGETAHUI,
DIREKTUR
POLITEKNIK GAJAH TUNGGAL

( Ibu Ita Mariza)

ii
Lembar Pengesahan

PRAKTEK KERJA LAPANGAN

Divisi Compound dan material

Research and Development (R&D)

PT. Gajah Tunggal Tbk

DISUSUN OLEH :

1. Bayu Setiadi NIM : 1101009

2. Eko Juniarto NIM : 1102029
3. Ihsan Ulin Nuha NIM : 1102037

MENTOR MENTOR
POLITEKNIK GAJAH TUNGGAL RESEARCH AND DEVELOPMENT

( Bpk . Casim ) ( Bpk . Rahmat )

MENGETAHUI,
DIREKTUR
POLITEKNIK GAJAH TUNGGAL

( Ibu Ita Mariza)

iii
 KATA PENGANTAR

Dengan memanjatkan puji syukur kehadirat Allah SWT atas segala limpahan rahmat-
Nya sehingga kami dapat menyelesaikan tugas Praktek Kerja Lapangan di PT Gajah Tunggal
Tbk bagian R&D. Praktek Kerja Lapangan merupakan salah satu kurikulum yang wajib
dilaksanakan oleh mahasiswa di Politeknik Gajah Tunggal.Praktek Kerja Lapangan
mempunyai tujuan untuk mempersiapkan mahasiswa untuk memasuki dunia kerja yang
sesungguhnya dimana dalam Praktek Kerja Lapangan ini mahasiswa memperoleh
pengetahuan-pengetahuan yang tidak di peroleh di bangku kuliah.

Pada kesempatan ini, kami ingin menyampaikan ucapan terima kasih yang sebesar
besarnya kepada ;

1. Orang Tua Tim Penyusun Laporan yang selalu mendukung

2. Ibu Dr. Ita Marisa,MM selaku Direktur Politeknik gajah tunggal.
3. Segenap karyawan dan karyawati di Bagian R&D dan semua pihak yang telah
membantu terlaksananya kegiatan Praktek Kerja Lapangan.

Mudah – mudahan laporan yang sangat sederhana ini dapat memberikan sedikit
manfaat bagi semua pihak yang membaca ,khususnya bagi mahasiswa yang nantinya akan
melaksanakan Praktek Kerja Lapangan.Akhirnya kami sangat mengharapkan masukan-
masukan dari pembaca agar lebih membangun.

Tangerang, 29 Juli 2013

iv
 Daftar Isi
Surat perintah praktek kerja lapangan.............................................................................i

Lembar pengesahan........................................................................................................ii

Kata pengantar................................................................................................................iv

Daftar isi..........................................................................................................................v

Daftar Gambar................................................................................................................vi

Daftar Tabel ...................................................................................................................vii

BAB I PENDAHULUAN

1.1. Latar Belakang...................................................................................................1

1.2. Tujuan Praktek Kerja Lapangan........................................................................1
1.3. Manfaat Praktek Kerja Lapangan......................................................................2
1.4. Ruang Lingkup Penulisan..................................................................................3
1.5. Gambaran Umum Perusahaan...........................................................................3

BAB 2 TINJAUAN PUSTAKA

1.1. Teori Divisi Testing...........................................................................................10

1.2. Teori Divvisi Compound...................................................................................10

BAB 3 METODOLOGI

1. Pelaksanaan...................................................................................................14
Testing Division.....................................................................................14
Compound Devision..............................................................................34

BAB 4 ANALISIS BERDASARKAN TINJAUAN PUSTAKA

Testing Division.....................................................................................45
Compound Devision..............................................................................53

BAB 5 KESIMPULAN & SARAN

DAFTAR PUSTAKA

LAMPIRAN

v
 Daftar Gambar
1. Struktur Organisasi Divisi Testing......................................................................7
2. Struktur Organisasi Divisi compound.................................................................8
3. Rolling resistance................................................................................................10
4. Spesifikasi Bam..................................................................................................13
5. Mesin ektron.......................................................................................................15
6. Foot print.............................................................................................................16
7. Distribusi gaya foot print....................................................................................16
8. Software ektron...................................................................................................17
9. Spesifikasi ektron................................................................................................18
10. Tire bursh............................................................................................................19
11. Leaky test............................................................................................................19
12. Mesin MTS.........................................................................................................20
13. Pengujian MTS...................................................................................................21
14. Grafik..................................................................................................................21
15. Rolling Resistance..............................................................................................22
16. Mesin drum test...................................................................................................26
17. Bulge Detection..................................................................................................27
18. Mean Drive.........................................................................................................29
19. Hexagon Base Frame..........................................................................................29
20. Posisi Pengetesan................................................................................................30
21. Outdoor Test.......................................................................................................32
22. Subjective Test....................................................................................................32
23. Wear Test............................................................................................................33
24. Alarm Testing.....................................................................................................45
25. Locking Drum Test.............................................................................................46
26. Tire left................................................................................................................46
27. Metode Perencanaan...........................................................................................47
28. Alur Proses..........................................................................................................48
29. Diagram Pnumatic..............................................................................................52

vi
 Daftar Tabel

1. Koefisien Rolling Resistance..............................................................................12

2. Ukuran Rim.........................................................................................................13
3. Damping Correction............................................................................................57
4. Impact resilience.................................................................................................58

vii