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3M Corrosion Protection Products

Chemical Solutions

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3M Corrosion Protection Products

Chemical Solutions
• Solvent Free Epoxies &
Polyurethanes
• Liquid Applied
• High Build
• Ultimate Resistance for…
– Storage Tanks
– Process Vessels
– Containment Bunds

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3M Corrosion Protection Products

Typical zinc & coal tar epoxy paint system

B
Ingress of L Solvent entrapment
Chemicals M
E A Evaporation will result
in Permeability
T S

A T

L E
D

Zinc primer – 1st coat


Moisture
Zinc primer – 2nd coat
entrapment
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3M Corrosion Protection Products

Cause of failure
• High percentage of solvents in paints
• Slow and incomplete evaporation
• Residual solvents
• Entrapped moisture between layers
• Poor engineered properties like
– Abrasion, impact and corrosion resistance
• High permeability

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3M Corrosion Protection Products

3M E.Wood Solvent Free Technology

3 dimensional complex cross linking of polymer molecules


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3M Corrosion Protection Products

Thortex Solvent Free Technology


Thortex
System
applied in
Coating one or two
resists coats
Chemical
Attack

Three dimensional highly complex Moisture over surface


polymer matrix structure is highly Is displaced
impermeable (Hydrophobic Properties)
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3M Corrosion Protection Products

Chemical Resistance
Chemical Immersion Tests - % Weight variation on Free Film Disc
CHEMI-TECH USR 1 Month 3 Month 6 Month 1 Year Comments
Sodium Hypochlorite +0.31 +0.25 +0.43 na Discontinued after 6 months
Diacetone Alcohol -0.18 -0.06 +0.00 +0.18
Ethanol +0.19 +0.45 +0.58 +0.90
Butyl Glycol -0.36 -0.12 +0.00 +0.30
Butyl Acetate -0.14 +0.14 +0.20 +0.55
PMA -0.44 -0.06 +0.13 +0.31
PME +0.06 +0.56 +0.56 +0.93
Dichloroethane -2.05 -1.81 -1.69 na Coated rod still OK after 1 year
Benzene +0.11 +0.32 +0.43 +0.65
Toluene -0.06 +0.31 +0.56 +0.87
Xylene +0.16 +0.27 +0.64 +1.02
Styrene +0.00 +0.62 +1.29 na Styrene polymerised
Unleaded Petrol +0.06 +0.29 +0.77 +0.88
Aviation Fuel +0.12 +0.36 +1.28 +0.91
MEK +1.61 +2.39 +2.63 +3.94
Methanol +2.38 +3.65 +5.33 +7.65
Ethyl Acetate +0.36 +0.77 +1.12 +1.73
n-Methyl Pyrrolidone -100.00 na na na

Chemical resistance charts for all Thortex Chemi-Tech Products


can be found in the Chemical Manual

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3M Corrosion Protection Products

Considerations
• Chemicals Involved
– Concentrations
• Service Temperatures
– Continuous
– Peak
• Immersion State
– Level
– Fluid Movement

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3M Corrosion Protection Products

Chemical Protection
•Scotchkote 162 - Chemical Resistant
– 2 Pack Solvent Free Epoxy

•Scotchkote 162HB- Chemical Resistant


– 2 Pack Solvent Free Epoxy – Plural feed high build

•Scotchkote 162PW - Potable Water


– 2 Pack Solvent Free Epoxy

•Scotchkote 162PWX – Potable water


– 2 Pack Solvent Free Epoxy – High Build Single Coat

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3M Corrosion Protection Products

Chemical Protection
•Scotchkote KSIR88 - Chemical Resistant/Drinking Water
– 2 Pack Epoxy 65%VS

•Scotchkote 175 - Ultra Chemical Resistant


– 2 Pack Solvent Free Epoxy

•Scotchkote 175SR - Ultra Solvent Resistant


– 2 Pack Solvent Free Epoxy

•Scotchkote EA5/EA9 – Jet Fuel Oil


– 2 Pack Solvent Free Epoxy

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3M Corrosion Protection Products

Chemical Protection
•Scotchkote 165 – Chemical Resistant Dirty Water
– 2 Pack Solvent Free Polyurethane

•Scotchkote 165PW - Potable Water


– 2 Pack Solvent Free Polyurethane (Flexible System)

•Scotchkote 152LV – Manual Preparation


– 2 Pack Solvent Free Epoxy – Airless Spray Grade Available

•Scotchkote UW- Under Water and Splash Zones


– 2 Pack Solvent Free Epoxy

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3M Corrosion Protection Products

Typical Chemical Lining

• Clean Vessel
• Dress Steel
• Degrease
• Blast
• Remove Abrasive
• Check Profile, Chloride
Content and Climate
• Stripe Coat
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3M Corrosion Protection Products

Typical Chemical Lining


Apply First Coat
Check DFT
Apply Second Coat
Check DFT

Pinhole Test
Test Plates
Record Details
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3M Corrosion Protection Products

Cooling Water Sieve


Scotchkote 162

Stripe Coat

Coat Main Face

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3M Corrosion Protection Products

Cooling Water Sieve


Scotchkote 162PW

Stripe Coat
Coat Main Face
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3M Corrosion Protection Products

Crude Oil Tanks


Scotchkote 162

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3M Corrosion Protection Products

Base Plate Repairs


• Matline 600 Choose appropriate
Scotchkote system
• Matline 900

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3M Corrosion Protection Products

Matline 600 CR
CEZ Elektrarna - Czech

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3M Corrosion Protection Products

Buried Irrigation Pipes

1.0-1.8m Diameter
Matline 152LV
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3M Corrosion Protection Products

Aeration Tanks

Scotchkote 162

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3M Corrosion Protection Products

WWTP Tanks

Scotchkote SP Primer
Scotchkote 162PW

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3M Corrosion Protection Products

Drinking Water Tanks


Scotchkote 162PW

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3M Corrosion Protection Products

GAC Vessels - UK

Scotchkote 162PW

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3M Corrosion Protection Products

Filtration Vessels

• Chemi-Tech PW

Scotchkote KSIR88
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3M Corrosion Protection Products

Fresh Water Tanks

Scotchkote
165 Clear Primer
165PW
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3M Corrosion Protection Products

Food Industry

Brewery Vessels
Scotchkote 162PW
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3M Corrosion Protection Products

Sewage Screw

Scotchkote 162

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3M Corrosion Protection Products

Chemical Containment

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3M Corrosion Protection Products

Containment Area
Scotchkote SP Primer
Scotchkote 162

Flexi-Tech 60 EG used to seal between concrete base and tanks

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3M Corrosion Protection Products

Filling Islands

Floor-Tech RS
Scotchkote 162
Grip-Tech
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3M Corrosion Protection Products

Chemical Resistant Flooring

Scotchkote SP primer
Scotchkote 175

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3M Corrosion Protection Products

Underwater Application
Scotchkote UW
• Displace surface
water
• Underwater Cure
• Specialist
Application

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3M Corrosion Protection Products

East Kazantip Gas - Crimea

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3M Corrosion Protection Products

Summary
• Thortex chemical protection coatings protect
equipment and surfaces in industrial environments
against aggressive chemical attack.
• They are ideal systems for protection against the
ever increasing range of chemicals used in all forms
of industrial processes.

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