Job Sheet Teknik Kendaraan Ringan Pekerj

JOB SHEET TEKNIK KENDARAAN RINGAN
PEKERJAAN DASAR OTOMOTIF

2014/2015
NAMA :
KELAS : IO
TEKNOLOGI DAN REKAYASA
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DINAS PENDIDIKAN,KEBUDAYAAN DAN OLAHRAGA KOTA METRO
YAYASAN PENDIDIKAN KARYA PEMBANGUNAN GAJAHMADA
SEKOLAH MENENGAH KEJURUAN (SMK) KP GAJAHMADA 1 METRO
KELOMPOK TEKNOLOGI DAN REKAYASA
Bidang Keahlian : Teknik Mekanik Otomotif Status Terakreditasi
Alamat : Jalan Jenderal Sudirman Ganjaragung 14/II Kota Metro Telp (0725) 47674 E-Mail : smkgama 1 metro@yahoo.co.id
JOB SHEET SILINDER BLOK
1. Tujuan : Setelah praktek diharapkan siswa dapat
 Membongkar dan memasang kembali silinder blok dengan benar

 Menjelaskan fungsi komponen silinder blok dengan benar
 Menjelaskan fungsi utama silinder blok dengan benar
 Membuat laporan kerja
2. Alat Dan Bahan
 1 unit mesin bensin

 Kunci ring 10/11, 12/13, 14/15,16/17
 Kunci pas 10/11, 12/13
 Obeng + -
 Palu
3. Keselamatan kerja
 Menggunakan peralatan dan perlengkapan keselamatan kerja

 Menggunakan peralatan sesuai dengan fungsinya
 Membersihkan dan merapikan kembali ruang, peralatan setelah selesai
4. Langkah kerja
 Menyiapkan alat dan bahan

 Melepaskan seluruh komponen yang berada pada silinder blok
 Mengindentifikasi komponen silinder blok pada mesin
 Membersihkan komponen
 Menyiapkan data untuk laporan
 Memasang kembali komponen dengan urutan kerja yang benar
 Membuat laporan
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5. Data kegiatan praktek
 Urutan pembongkaran
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6. Konstruksi
Blok silinder merupakan bentuk dasar dari mesin yang berfungsi untuk :
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Blok silinder terbuat dari bahan ...........................................................................................
Pada bagian luar terdapat dudukan-dudukan untuk menempatkan kelengkapan mesin seperti:
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Bila dilihat dari susunan silinder, blok silinder dibedakan antara lain :
a. .......................................................................................................................................
b. .......................................................................................................................................
c. .......................................................................................................................................
Tabung silinder ( cylinder boore ) dibuat dengan tujuan agar jika terjadi kerusakan cukup diganti
tabung silindernya. Ada 2 jenis tAbung silinder yaitu
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2..............................................
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 Gambar komponen
 Keterangan gambar
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7. Nama dan fungsi komponen
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8. Prosedur pemeriksaan dengan alat ukur

 Bersihkan tabung silinder blok
 Memilih alat ukur yang tepat
 Mengkalibrasi alat ukur
 Melakukan pemeriksaan pada silinder blok seperti petunjuk pada gambar
D - Diameter Silinder…………………mm
- Panjang langkah piston………..mm
- Volume langkah……………………..cc
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9. Urutan pemasangan
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10. Kesimpulan
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Catatan Diperiksa Instruktur
ISWAHYUDI, S.T
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JOB SHEET PISTON
 Membongkar dan memasang kembali piston dengan benar

 Menjelaskan fungsi komponen piston dengan benar
 Menjelaskan fungsi utama piston dengan benar
2. Alat Dan Bahan

 Kunci ring 10/11, 12/13, 14/15,16/17
 Kunci pas 10/11, 12/13
 Obeng + -
 Palu

4. Langkah kerja

 Melepaskan seluruh komponen yang berada pada mesin
 Mengindentifikasi komponen piston pada mesin
 Membuat laporan
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6. Konstruksi
Piston dibuat dari bahan yang............................,ringan, dan............................................................

Piston apabila kena panas akan mengembang dan beresiko macet , maka untuk menghindari itu
piston dibuat......................................................................................................................................
Piston mempunyai ukuran yang ditentukan oleh pabrik yaitu ukuran STD ( standar ), bila ukuran
standar sudah rusak sebagai penggantinya dipasang piston yang ukurannya lebih besar yang
disebut...........................................................................................................
Otomatis lubang silinder dilebarkan disesuaikan dengan ukuran pistonnya, pelebaran lubang
silinder disebut................................................................................................
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 Gambar komponen
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8. Kegiatan pengukuran
- Bersihkan bagian penampang piston
- Lakukan pengukuran dengan mistar sorong sesuai petunjuk gambar
A A
B B
C C
- Menentukan ketirusan piston

Piston No 1 Piston No 2 Piston No 3
ФA =........................ ФA = .................. ФA =................
ФB =........................ ФB =................... ФB =................
ФC =........................ ФC =................... ФC =................
9. Syarat-syarat yang harus dimiliki piston ketika digunakan untuk mesin

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11. Kesimpulan
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ISWAHYUDI, S.T
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JOB SHEET MEKANISME KATUP
 Membongkar dan memasang kembali mekanisme katup dengan benar

 Menjelaskan fungsi komponen mekanisme katup dengan benar
 Menjelaskan fungsi utama mekanisme katup dengan benar
2. Alat Dan Bahan

 Klem C
 Kunci ring 10/11, 12/13, 14/15
 Kunci pas 10/11, 12/13
 Obeng + -

4. Langkah kerja

 Melepaskan seluruh komponen yang berada pada silinder head
 Mengindentifikasi komponen mekanisme katup pada mesin
 Membuat laporan
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5. Konstruksi mekanisme katup
 Mesin dilengkapi dengan katup yang berfungsi untuk..............................................
 Kepala katup sering disebut dengan nama daun katup untuk katup isap diameternya
dibuat lebih besar , hal ini bertujuan agar.......................................................................
Sebab gas yang masuk kedalam silinder hanya mengandalkan perbedaan tekanan
antara udara dari luar dengan penurunan tekanan dalam silinder.Sedangkan katup
buang diamaternya lebih kecil dengan harapan agar......................................................
 Jika terjadi kerusakan pada katup maka akan terjadi......................................................
 Gambar komponen mekanisme katup
 Keterangan gambar
1. ............................... 8. ...............................
2. ............................... 9. ...............................
3. ............................... 10. ...............................
4. ............................... 11. ...............................
5. ............................... 12. ...............................
6. ............................... 13 ...............................
7. ............................... 14. ...............................
15. ...............................
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6. Nama dan fungsi komponen mekanisme katup
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 Kegiatan pengukuran
- Bersihkan seluruh komponen mekanisme katup
- Lakukan pengukuran pada katup mesin sesuai petunjuk gambar
- Menentukan ketirusan
Katup silinder No 1 Katup silinder No 2

ФA =............ ФA =...............
ФB =............ ФB =................
ФC =............ ФC =................
A A
B B
C C
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7. Penggerak komponen mekanisme katup dapat dibedakann menjadi 3 yaitu
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2.....................................................................................................................
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8. Cara kerja mekanisme katup

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9. Kesimpulan
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catatan Diperiksa Instruktur
ISWAHYUDI, S.T
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JOB SHEET POROS ENGKOL ( CRANK SHAFT )
 Membongkar dan memasang kembali poros engkol dengan benar

 Menjelaskan fungsi komponen poros engkol dengan benar
 Menjelaskan fungsi utama poros engkol dengan benar
2. Alat Dan Bahan

 Kunci ring 10/11, 12/13, 14/15,16/17
 Kunci pas 10/11, 12/13
 Obeng + -
 Palu

4. Langkah kerja

 Mengindentifikasi komponen poros engkol pada mesin
 Membuat laporan
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5. Data praktek
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 Gambar komponen
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6. Fungsi komponen Crank Shaft
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7. Mengukur benda kerja
Crank pin Posisi mengukur benda kerja Posisi mengukur benda kerja
X1 : Y1 :
I X2 : Y2 :
X1 : Y1 :
II X2 : Y2 :
X1 : Y1 :
III X2 : Y2 :
X1 : Y1 :
IV X2 : Y2 :
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8. Mengolah data pengukuran
 Menentukan ketirusan:
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 Ketirusan maksimum .......mm
 Ketirusan minimum .......mm
 Menentukan keovalan :
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 Keovalan maksimum........mm
 Keovalan minimum ........mm
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10. Kesimpulan
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ISWAHYUDI,S.T
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JOB SHEET OVERHOUL ENGINE
 Membongkar dan memasang kembali seluruh komponen mesin dengan

benar
 Menjelaskan fungsi komponen – komponen mesin dengan benar
 Menjelaskan tanda-tanda pemasangan komponen mesin dengan benar
2. Alat Dan Bahan
 1 unit mesin
 Kunci momen
 Kunci shock
 Kunci ring 10/11, 12/13, 14/15,16/17
 Kunci pas 10/11, 12/13
 Obeng + -
 Palu

4. Langkah kerja

 Mengindentifikasi seluruh komponen pada mesin
 Membuat laporan
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 Menurut siklus kerja motor dibedakan menjadi dua yaitu :

- Motor 4 takt, dimana jumlah langkah yang terjadi pada siklus ini adalah
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- Motor 2 takt, dimana jumlah langkah yang terjadi pada siklus ini adalah
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 Mesin bensin terdiri dari mesin itu sendiri dan berbagal macam alat bantu
lainnya. Sedang mesin itu sendiri terdiri dari, blok cylinder, ..................piston,
........................., dan............................... . Alat bantu lainnya pada mesin
dirancang untuk menopang kerja mesin. Diantaranya, pelumasan,
pendinginan, ....................................dan............................... (intake and
exhaust), ..................................... dan sistem kelistrikan.
 Gambar komponen mesin
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1. ........................................................... 11. ...................................................

2. ........................................................... 12. ...................................................
3. ........................................................... 13. ...................................................
4. ........................................................... 14. ...................................................
5. ........................................................... 15. ...................................................
6. ........................................................... 16. ...................................................
7. ........................................................... 17. ...................................................
8. ........................................................... 18. ...................................................
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7. Tanda / kode penting yang terdapat pada bagian mesin
1. .................................................................................
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8. Nama / istilah yang terdapat pada mesin
1. TOP artinya .........................................................................................................................
2. Remer artinya......................................................................................................................
3. Oversize artinya...................................................................................................................
4. Undersize artinya.................................................................................................................
5. OHV artinya..........................................................................................................................
6. OHC artinya..........................................................................................................................
7. DOHC artinya.......................................................................................................................
8. Tune up artinya....................................................................................................................
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9. Kesimpulan
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CATATAN Diperiksa Guru budang studi
ISWAHYUDI, S.T
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JOB SHEET SILINDER HEAD
 Membongkar dan memasang kembali silinder head dengan benar

 Menjelaskan fungsi komponen silinder head dengan benar
 Menjelaskan fungsi utama silinder head dengan benar
2. Alat Dan Bahan

 Kunci momen
 Kunci ring 10/11, 12/13, 14/15
 Kunci pas 10/11, 12/13
 Obeng + -

4. Langkah kerja

 Melepaskan seluruh komponen yang berada pada silinder head
 Mengindentifikasi komponen silinder head pada mesin
 Membuat laporan
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 Konstruksi
Kepala silinder adalah salah satu komponen utama mesin yang ditempatkan
atas..........................................................................
Dari segi konstruksi kepala silinder harus mampu terhadap temperatur dan tekanan
yang tinggi selama mesin beroperasi.Untuk tujuan tersebut pada umumnya kepala
silinder terbuat dari ...........................................
Namun belakangan ini kepala silinder dibuat dari paduan almunium yang mampu
mendinginkan mesin itu sendiri.
 Gambar kepala silindel
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6. Nama dan fungsi komponen Kepala Silinder

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8. Kegiatan pemeriksaan
 Membersihkan seluruh permukaan Kepala Silinder

 Gunakan pengukur Mistar Baja dan Feller Gouge untuk melakukan pemeriksaan
 Lakukan pemeriksaan seperti petunjuk pada gambar
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9. Hasil pemeriksaan
Posisi A = ..........mm
Posisi B =..........mm
Posisi C =.........mm
Posisi D =.........mm
Posisi E =.........mm
Posisi F =........mm
Posisi G =..........mm
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11. Fungsi utama dari Kepala Silinder
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12. Kesimpulan
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ISWAHYUDI, S.T
30

JOB SHEET SISTEM PENGAPIAN

1. Tujuan : setelah mengikuti kegiatan praktek diharapkan siswa dapat
 Mengetahui fungsi sistem pengapian pada mesin dengan benar

 Menjelaskan fungsi masing-masing komponen sistem pengapian mesin dengan
benar
 Membuat rangkaian sistem pengapian mesin dengan benar
 Membuat laporan praktek
2. Alat Dan Bahan
 1 Unit sistam pengapian mesin

 Baterai
 Obeng + -
 Tang
3. Keselamtan kerja

4. Langkah kerja

 Mengindentifikasi komponen sistem pengapian mesin
 Melepaskan seluruh komponen sistem pengapian mesin dengan hati-hati
 Menyiapakan data utuk laporan praktek
 Merangkai kembali sistem pengapian mesin dengan benar
 Membuat laporan pratek
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Sistem pengapian pada kendaraan menghasilkan tegangan tinggi yang diperlukan

untuk membakar campuran bahan bakar dan udara didalam silinder pada motor
bensin.
Sistem pengapian harus mampu menghasilkan percikan bunga api pada busi pada
waktu yang tepat, yaitu beberapa derajat sebelum pisto TMA pada langkah
kompresi. Percikan bunga api yang dihasilkan dari busi akan membakar campuran
bahan bakar dan udara sehingga menghasilkan usaha ( tenaga ).
 Gambar Fering diagram Sistem Pengapian mesin 4 silinder ( FO 1342 )
 Keterangan gambar
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7. Fungsi utama dari sistem pengapian

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8. Cara kerja Sistem Pengapian
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9. Kesimpulan
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Catatan
Diperiksa Instruktur
ISWAHYUDI, S.T
34

JOB SHEET SISTEM PENDINGINAN
1. Tujuan : setelah mengikuti kegiatan praktek diharapkan siswa dapat
 Mengetahui fungsi dari Sistem Pelumasan mesin dengan benar

 Mengetahui komponen – komponen Sistem Pelumasan mesin dengan
benar
 Menjelaskan fungsi masing-masing komponen Sistem Pelumasan mesin
dengan benar
 Membongkar dan memasang kembali komponen Sistem Pelumasan
mesin dengan benar
2. Alat Dan Bahan
 1 Unit Sistem Pelumasan mesin

 Kunci 10/11, 12/13, 14/15
 Kunci T
 Pelepas Filter Oli
 Obeng + -
3. Keselamtan kerja

4. Langkah kerja
 Menyiapkan alat dan bahan praktek

 Mengindentifikasi komponen Sistem Pelumasan mesin
 Melepaskan seluruh komponen Sistem Pelumasan mesin dengan urutan
kerja yang benar
 Menyiapkan data untuk laporan praktek
 Memasang kembali komponen Sistem Pelumasan mesin dengan urutan
kerja yang benar
35
 Pelumas memegang peranan penting dalam desain dan operasi

semua mesin otomotif. Umur dan service yang diberikan oleh mobil
tergantung pada perhatian yang kita berikan pada pelumasannya.
Pada motor bakar, pelumasan bahkan lebih sulit dibanding pada
mesin-mesin lainnya, karena di sini terdapat panas terutama di
sekitar torak dan silinder, sebagai akibat leadakan dalam ruang
pembakaran.
 Gambar komponen
1. .............................................. 9. ......................................
2. .............................................. 10. ......................................
3. .............................................. 11. ......................................
4. .............................................. 12. ......................................
5. .............................................. 13. ......................................
6. .............................................. 14. ......................................
7. .............................................. 15. ......................................
8. .............................................. 16. ......................................
6. Fungsi Sistem pelumasan pada mesin
1. ...........................................................................................................................
2. ...........................................................................................................................
3. ...........................................................................................................................
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4. ...........................................................................................................................
5. ...........................................................................................................................
7. Skema diagram Sistem pelumasan
8. Cara kerja Sistem Pelumasan

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9. Kesimpulan
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ISWAHYUDI, S.T
38

Job Sheet Teknik Kendaraan Ringan Pekerj

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Job Sheet Teknik Kendaraan Ringan Pekerj

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JOB SHEET TEKNIK KENDARAAN RINGAN

PEKERJAAN DASAR OTOMOTIF

TEKNOLOGI DAN REKAYASA

JOB SHEET SILINDER BLOK

1. Tujuan : Setelah praktek diharapkan siswa dapat

 Membongkar dan memasang kembali silinder blok dengan benar

2. Alat Dan Bahan

 1 unit mesin bensin

 Menggunakan peralatan dan perlengkapan keselamatan kerja

 Menyiapkan alat dan bahan

8. Prosedur pemeriksaan dengan alat ukur

- Panjang langkah piston………..mm

Catatan Diperiksa Instruktur

JOB SHEET PISTON

1. Tujuan : Setelah praktek diharapkan siswa dapat

 Membongkar dan memasang kembali piston dengan benar

2. Alat Dan Bahan

 1 unit mesin bensin

 Menggunakan peralatan dan perlengkapan keselamatan kerja

 Menyiapkan alat dan bahan

Piston dibuat dari bahan yang............................,ringan, dan............................................................

7. Nama dan fungsi komponen

- Menentukan ketirusan piston

9. Syarat-syarat yang harus dimiliki piston ketika digunakan untuk mesin

10. Urutan pemasangan

Catatan Diperiksa Instruktur

JOB SHEET MEKANISME KATUP

1. Tujuan : Setelah praktek diharapkan siswa dapat

 Membongkar dan memasang kembali mekanisme katup dengan benar

2. Alat Dan Bahan

 1 unit mesin bensin

 Menggunakan peralatan dan perlengkapan keselamatan kerja

 Menyiapkan alat dan bahan

 Jika terjadi kerusakan pada katup maka akan terjadi......................................................

 Gambar komponen mekanisme katup

Katup silinder No 1 Katup silinder No 2

8. Cara kerja mekanisme katup

catatan Diperiksa Instruktur

JOB SHEET POROS ENGKOL ( CRANK SHAFT )

1. Tujuan : Setelah praktek diharapkan siswa dapat

 Membongkar dan memasang kembali poros engkol dengan benar

2. Alat Dan Bahan

 1 unit mesin bensin

 Menggunakan peralatan dan perlengkapan keselamatan kerja

 Menyiapkan alat dan bahan

7. Mengukur benda kerja

 Ketirusan maksimum .......mm

 Ketirusan minimum .......mm

 Keovalan minimum ........mm

Catatan Diperiksa Instruktur

JOB SHEET OVERHOUL ENGINE

1. Tujuan : Setelah praktek diharapkan siswa dapat

 Membongkar dan memasang kembali seluruh komponen mesin dengan

2. Alat Dan Bahan

 Menggunakan peralatan dan perlengkapan keselamatan kerja

 Menyiapkan alat dan bahan

 Menurut siklus kerja motor dibedakan menjadi dua yaitu :

 Gambar komponen mesin

1. ........................................................... 11. ...................................................

6. Nama dan fungsi komponen

8. Nama / istilah yang terdapat pada mesin

1. TOP artinya .........................................................................................................................

CATATAN Diperiksa Guru budang studi

JOB SHEET SILINDER HEAD