Contents

Page

1 Assigned Input/ Output Areas ...................................... 1-1

1.1 Connection facilities for I/ 0 circuits and equipment .................. 1-1

1.2 Overview ........................................................ 1-2

1.2.1 Inputs ............................................................ 1-2
1.2.2 outputs .......................................................... 1-4
1.2.3 Flags ............................................................. 1-4

1.3 Machine control panel signals ...................................... 1-5

1.3.1 Signals of the integrated machine control panels ..................... 1-5
1.3.2 Signals of the external machine control panels ....................... 1-7
1.3.3 Program modification signals ...................................... 1-9
1.3.4 Signals of the integrated operator panel ............................ 1-9

1.4 NC/ PLC interface .................................................. 1-10

1.4.1 PLC input signals (NCjPLC) ........................................ 1-10
1.4.2 PLCoutputsignals(PLC+NC) ....................................... 1-12
Basic signals ......................................................
0 1.4.3
1.4.4
1.4.5
Output of auxiliary functions (NC+PLC) .............................
External data (PLC+NC) ...........................................
1-14
1-15
1-19

1.5 Fault and status messages (PLC+NC) ................................ 1-20

1.6 PLC machine data ................................................. 1-21

2 Description of Basic Signals .............................. .......... 2- 1

3 Description of Machine Control Panel Signals ........................ 3- 1

3.1 Versions of machine control panel .................................. 3- 1

3.2 Integrated machine control panel .................................. 3-4

3.2.1 Description of integrated machine control panel ..................... 3-4
3.2.2 Numbering of keys on the integrated machine control panel .......... 3-5
3.2.3 Signals of the integrated machine control panel SINUMERIK 810T/ M .. 3-6
3.2.4 Decoded signals of the machine control panel SINUMERIK810 T/M ..... 3-10

3.3 External machine control panel SlNUMERlK 810 T1 M ................. 3-11

3.3.1 Description of external machine control panel SINUMERIK810T/M .... 3-1 1
3.3.2 Signals of the external machine control panel SINUMERIK 810 T ....... 3-13

0 3.3.3
3.3.4
3.3.5
Decoded signals of the external machine control panel SINUMERIK 810 T
Signals of the external machine control panel SINUMERIK 810 M .......
Decoded signals of the machine control panel SINUMERIK 810 M ......
3-17
3-18
3-24
 3.4 Program modification signals ...................................... 3-25

3.5 Transfer of the machine control panel signals t o the interface ......... 3-26

3.6 PLC output signals (PLC-+NC) ....................................... 3-29

3.7 Signals of the integrated operator panel ............................ 3-32

4 Description of N U PLC Interface .................................... 4- 1

4.1 PLC input signals (NC+PLC) ........................................ 4- 1

4.1.1 Ready signals of the NC (NC+PLC) .................................... 4- 1
4.1.2 Program commands ............................................... 4-6
4.1.3 Axis-specificsignals(NC+PLC) ...................................... 4-11
4.1.4 Spindle signals (NC+PLC) .......................................... 4-14

4.2 PLCoutput signals (PLC+NC) ....................................... 4-20

4.2.1 Ready signals of the PLC (PLC+NC) .................................. 4-20
4.2.2 Program modification (PLC+NC) ................................... 4-22
4,2.3 Feed modification (PLC+NC) ....................................... 4-29
,4.2.4 Axis-specific signals (PLC+ NC) ...................................... 4-33
4.2.5 Spindle modification (PLCjNC) ..................................... 4-43

4.3 Output o f auxiliary functions (PLC4 NC) ............................. 4-50

4.3.1 General .......................................................... 4-50
4.3.2 Behaviour in different modes ....................................... 4-53
4.3.2.1 BLOCK SEARCH mode .............................................. 4-53
4.3.2.2 AUTOMATIC mode ................................................ 4-53
4.3.2.3 JOG. INC. MDA. AUTmode interrupted .............................. 4-53
4.3.3 Description of auxiliary function signals ............................. 4-54

4.4 External data ..................................................... 4-57

4.4.1 General .......................................................... 4-57
4.4.2 Signal description of external data .................................. 4-59

5 Fault and Status Messages ......................................... 5- 1

5.1 Handling ......................................................... 5- 1

5.2 Fault messages .................................................... 5-3
5.3 Status messages ................................................... 5-3

6 Handling the PLC User Machine Data ................................ 6- 1

7 Descr iption of Progra mrna b Ie Control I e r (P LC)....................... 7-1

7.1 .
STEP 5 Instruction scope of the PLC ................................. 7-10

8 Alphabetic List of Signal Names .................................... 8-1

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9 Standard PLC program ............................................. 9-1

9.1 Description of standard PLC program ............................... 9-3

9.1.1 Hardware axis.limit switches ....................................... 9-5
9.1.2 Emergency stop switch ............................................ 9-5
9.1.3 Retractionlogic circuit ............................................. 9-5
9.1.4 Controller enable for axes ......................................... 9-5
9.1.5 Controller enable for spindle ....................................... 9-6
9.1.6 Selecting an adjusting speed ....................................... 9-6
9.1.7 Approaching a reference point ..................................... 9-6
9.1.8 Direction key reversal .............................................. 9-8
9.1.9 Output of decoded M functions .................................... 9-8
9.1.10 PLC fault messages ................................................ 9-9
9.1.1 1 Read-in enable for channels 1 + 2 .................................. 9-10
9.1.12 Overview of,inputs and outputs t o be supplied ....................... 9-10
9.1.13 Linking the I/O signals to SlNUMERlK 810 ............................ 9-11

9.2 Standard PLC program printouts .................................... 9-13

9.2.1 Control system' flowchart .......................................... 9-14
9.2.2 Ladder diagram ................................................... 9-22
9.2.3 Statement l i s t ..................................................... 9-30