994D WHEEL LOADER

© 2001 Caterpillar Inc.

 994D WHEEL LOADER
IMPLEMENT HYDRAULIC SYSTEM

PILOT SYSTEM MAIN SYSTEM COOLING SYSTEM

IMPLEMENT OIL COOLING PUMP PILOT CONTROL VALVE

PILOT RELIEF VALVE
PILOT PUMP
PILOT FILTER
IMPLEMENT PUMP CASE DRAIN FILTERS
IMPLEMENT PUMPS
MAIN RELIEF VALVES
MAIN CONTROL VALVES

TILT
CYLINDERS

IMPLEMENT COOLING HIGH PRESSURE LIFT IMPLEMENT

OIL COOLERS OIL FILTER OIL SCREENS CYLINDERS OIL TANK
 994D IMPLEMENT PILOT SYSTEM

SELECTOR
VALVES
TO COOLING
CIRCUIT

PILOT RELIEF
VALVE PILOT CONTROL
VALVES

CHECK
VALVE TILT LIFT
PILOT
FILTER TO LIFT
CONTROL
VALVES

TO TILT
CONTROL
VALVES
PILOT FROM
PUMP LIFT CYLINDERS
CHECK
SELECTOR AND PRESSURE VALVE
CONTROL VALVE

IMPLEMENT
HYDRAULIC TANK
 LIFT TILT
RAISE TILT BACK
HOLD HOLD
LOWER DUMP
FLOAT

FROM MAKEUP PILOT CONTROL

AND VENT VALVE
VALVE
LOWER

TO TANK

TO LIFT TO TILT
CONTROL VALVE CONTROL VALVE

FROM
PUMP
 LIFT TILT
RAISE TILT BACK
HOLD HOLD
LOWER DUMP
FLOAT

FROM MAKEUP
AND VENT VALVE
PILOT CONTROL
VALVE
TO TANK FLOAT

TO LIFT TO TILT
CONTROL VALVE CONTROL VALVE

FROM
PUMP
 994D IMPLEMENT HYDRAULIC SYSTEM

RIGHT
IMPLEMENT
RELIEF
PUMP
VALVE

RELIEF
VALVE

CENTER
IMPLEMENT
PUMP

LEFT MAIN RIGHT MAIN

CONTROL VALVE CONTROL VALVE
GROUP GROUP

RELIEF
VALVE

LEFT
IMPLEMENT
PUMP

IMPLEMENT
HYDRAULIC TANK
 FROM PUMP MAKEUP AND VENT VALVE
TO PILOT CONTROL TO PILOT CONTROL
VALVE VALVE

FROM PUMP

ROD END RACK DUMP HEAD END

ROD END ROD END

CYLINDER CYLINDER
ROD END OIL OIL
HEAD END

TO TANK FROM TANK

994D WHEEL LOADER LOWER LIFT
FLOAT MAKEUP
MAIN CONTROL VALVE
FLOAT TO TANK

MAKEUP AND VENT LIFT CYLINDER LOAD CHECK LIFT CYLINDER LINE RELIEF AND MAKEUP
VALVE LOCATION ROD END VALVE HEAD END VALVE LOCATION

LIFT CONTROL VALVE

CUTAWAY

OIL TO TANK THROUGH

OIL FROM PILOT PILOT CONTROL VALVE
CONTROL VALVE
 994D WHEEL LOADER
PILOT CONTROLVALVE IMPLEMENT HYDRAULIC SYSTEM
TILT LIFT BUCKET LOWER

TILT LIFT

SELECTOR AND
PRESSURE REDUCING
VALVE MAIN CONTROL VALVE GROUP MAIN CONTROL VALVE GROUP
FLUID
SAMPLING

PILOT AUX AUX

RELIEF
VALVE
COOLER BYPASS
RELIEF VALVE

MAIN
RELIEF
VALVES
TILT TILT
FILTER COOLING/
PILOT
PUMP MAIN
PUMPS

BREAKER AND
RELIEF VALVE
OIL COOLER

LIFT LIFT

COOLER BYPASS
VALVE

T T
MAKEUP AND VENT MAKEUP AND VENT
VALVE VALVE

SELECTOR VALVES
 994D WHEEL LOADER
PILOT CONTROLVALVE IMPLEMENT HYDRAULIC SYSTEM
TILT LIFT BUCKET FLOAT

TILT LIFT

SELECTOR AND
PRESSURE REDUCING
VALVE MAIN CONTROL VALVE GROUP MAIN CONTROL VALVE GROUP
FLUID
SAMPLING

PILOT AUX AUX

RELIEF
VALVE
COOLER BYPASS
RELIEF VALVE

MAIN
RELIEF
VALVES
TILT TILT
FILTER COOLING/
PILOT
PUMP MAIN
PUMPS

BREAKER AND
RELIEF VALVE
OIL COOLER

LIFT LIFT

COOLER BYPASS
VALVE

T T
MAKEUP AND VENT MAKEUP AND VENT
VALVE VALVE

SELECTOR VALVES
 FROM PILOT
RELIEF VALVE

COOLING
PUMP

FILTER

IMPLEMENT
OIL COOLER
OIL COOLING SYSTEM

COOLER BYPASS
VALVE
 994D WHEEL LOADER

TORQUE CONVERTER INPUT

DRIVE SHAFT INPUT TRANSFER GEAR
REAR PUMP DRIVE

SPRING
COUPLING OUTPUT TRANSFER GEAR

TRANSMISSION

3516B ENGINE
FINAL DRIVE
TRANSMISSION SECONDARY PARKING DRIVE FINAL
PUMP STEER PUMP BRAKE SHAFT DRIVE
 994D POWER TRAIN
SCHEMATIC
PRIORITY
VALVE

TRANSMISSION
CONTROL VALVE
LUB INPUT
TRANSFER
T/C TRANS
LUC SOLENOID IC SOLENOID FILTER FILTER

LOCKUP IMPELLER TRANSMISSION

CLUTCH CLUTCH
PUMP
TORQUE
CONVERTER
OUTPUT
T/C OUTLET TRANSFER GEAR
RELIEF VALVE
LUB OUTPUT LUB OUTPUT
LUB REAR
TRANSFER TRANSFER
PUMP DRIVE
COOLER BEARINGS GEAR
 TRANSMISSION
HYDRAULIC CONTROL VALVE

MODULATION
RELIEF VALVE

FIRST AND THIRD SPEED

SELECTOR SPOOL
CONVERTER INLET
RATIO VALVE

LOAD PISTON
DIRECTIONAL
SELECTOR
SPOOL

PRESSURE
DIFFERENTIAL
VALVE

SECOND SPEED
SELECTOR SPOOL
 TURBINE IMPELLER CLUTCH
TORQUE CONVERTER
STATOR

HOUSING

IMPELLER CLUTCH
LOCKUP CLUTCH
IMPELLER
IMPELLER CLUTCH TEST PORT

SOLENOID VALVE VALVE

SPRING BALL ORIFICE SPOOL SPRING

IMPELLER CLUTCH
SOLENOID DE-ENERGIZED
TEST PORT

ARMATURE
SOLENOID FROM
ASSEMBLY
PUMP
TO IMPELLER
CLUTCH

TEST PORT

VALVE
SPRING BALL ORIFICE SPOOL SPRING

IMPELLER CLUTCH
SOLENOID ENERGIZED

ARMATURE
SOLENOID FROM
ASSEMBLY
PUMP
TO IMPELLER
CLUTCH
LOCKUP CLUTCH TEST PORT

SOLENOID VALVE BALL ORIFICE

VALVE
SPOOL SPRING

SOLENOID DE-ENERGIZED

SOLENOID PIN FROM

PUMP
TO
CLUTCH

TEST PORT

VALVE
BALL ORIFICE SPOOL SPRING

SOLENOID ENERGIZED

SOLENOID PIN FROM

PUMP
TO
CLUTCH
 TRANSMISSION HYDRAULIC SYSTEM
SECOND SPEED FORWARD
DIRECT DRIVE

2 3

TEST PORT

PRIORITY IMPELLER CLUTCH

VALVE SOLENOID VALVE
1 5 4

LOCKUP CLUTCH
SOLENOID VALVE

TORQUE
TRANSMISSION CONVERTER
3 FILTER FILTER
2
5 TORQUE
1 CONVERTER
TORQUE OUTLET
CONVERTER RELIEF
VALVE
4
PUMP

TRANSMISSION
CONTROL VALVE
TO
SUMP TRANSMISSION
 POWER TRAIN CAT DATA LINK
CONTROL AND MONITOR
POWER
ELECTRICAL SYSTEM TRAIN SYSTEMS
ECM
INPUT COMPONENTS OUTPUT COMPONENTS

STIC
AIR START
UPSHIFT, DOWNSHIFT,
SOLENOID
FORWARD, NEUTRAL,
REVERSE
REDUCED RIMPULL
IGNITION KEY SWITCH INDICATOR LAMP
REDUCED RIMPULL
CLUTCH 1
ENABLE SWITCH
REVERSE SOLENOID
REDUCED RIMPULL
SELECTION SWITCH CLUTCH 2
FORWARD SOLENOID
TORQUE CONVERTER OIL
OUTLET TEMPERATURE CLUTCH 3
3RD GEAR SOLENOID
PARKING BRAKE
PRESSURE SWITCH
CLUTCH 4
LOCKUP CLUTCH 2ND GEAR SOLENOID
ENABLE LAMP
LOCKUP CLUTCH CLUTCH 5
ENABLE SWITCH 1ST GEAR SOLENOID
STEERING/TRANSMISSION
IMPELLER CLUTCH
LOCK SWITCH
SOLENOID
TORQUE CONVERTER LOCKUP CLUTCH
PEDAL POSITION SENSOR SOLENOID
TORQUE CONVERTER
OUTPUT SPEED SENSOR GEAR INDICATOR
TRANSMISSION OUTPUT
SPEED SENSOR
IMPELLER CLUTCH BACK-UP ALARM
PRESSURE SWITCH RELAY
 994D WHEEL LOADER
STEERING SYSTEM

STEERING STEERING STEERING STEERING COMPENSATOR HIGH STEERING PRESSURE PILOT NEUTRALIZER
COOLING PUMPS COOLING HYDRAULIC VALVE GROUP PRESSURE CONTROL REDUCING VALVE VALVES
PUMP FILTER TANK SCREENS VALVE VALVES

STEERING CASE DIVERTER SECONDARY STEERING

COOLERS DRAIN VALVE STEERING CYLINDER
FILTERS PUMP
 STEERING SYSTEM
RIGHT HOLD
TURN

DIVERTER VALVE
STEERING
CYLINDERS
SECONDARY
STEERING
CROSSOVER PUMP
RELIEF
VALVES UNLOADER
BALL SPOOL RELIEF
RESOLVER VALVE
VALVE
DIRECTION CONTROL SPOOL

BACKUP
RELIEF
VALVE
CONTROL
SPOOL
LEFT PUMP
CHECK COMPENSATOR
VALVE VALVE

QUAD
CHECK
VALVE

LEFT RIGHT
NEUTRALIZER NEUTRALIZER RIGHT PUMP CHECK
VALVE VALVE COMPENSATOR VALVE VALVE

LEFT PUMP

STEERING
PILOT
VALVE
RIGHT PUMP
STEERING
WARNING
SWITCH

PRESSURE PRESSURE
AND AND
SELECTOR SELECTOR
VALVE 2 VALVE 1

STEERING AND
BRAKE TANK
 STEERING SYSTEM
RIGHT GRADUAL RIGHT TURN
TURN

DIVERTER VALVE
STEERING
CYLINDERS
SECONDARY
STEERING
CROSSOVER PUMP
RELIEF
VALVES UNLOADER
BALL SPOOL RELIEF
RESOLVER VALVE
VALVE
DIRECTION CONTROL SPOOL

BACKUP
RELIEF
VALVE
CONTROL
SPOOL
LEFT PUMP
CHECK COMPENSATOR
VALVE VALVE

QUAD
CHECK
VALVE

LEFT RIGHT
NEUTRALIZER NEUTRALIZER RIGHT PUMP CHECK
VALVE VALVE COMPENSATOR VALVE VALVE

LEFT PUMP

STEERING
PILOT
VALVE
RIGHT PUMP
STEERING
WARNING
SWITCH

PRESSURE PRESSURE
AND AND
SELECTOR SELECTOR
VALVE 2 VALVE 1

STEERING AND
BRAKE TANK
 STEERING SYSTEM
RIGHT FULL RIGHT TURN
TURN

DIVERTER VALVE
STEERING
CYLINDERS
SECONDARY
STEERING
CROSSOVER PUMP
RELIEF
VALVES UNLOADER
BALL SPOOL RELIEF
RESOLVER VALVE
VALVE
DIRECTION CONTROL SPOOL

BACKUP
RELIEF
VALVE
CONTROL
SPOOL
LEFT PUMP
CHECK COMPENSATOR
VALVE VALVE

QUAD
CHECK
VALVE

LEFT RIGHT
NEUTRALIZER NEUTRALIZER RIGHT PUMP CHECK
VALVE VALVE COMPENSATOR VALVE VALVE

LEFT PUMP

STEERING
PILOT
VALVE
RIGHT PUMP
STEERING
WARNING
SWITCH

PRESSURE PRESSURE
AND AND
SELECTOR SELECTOR
VALVE 2 VALVE 1

STEERING AND
BRAKE TANK
 STEERING SYSTEM
RIGHT SECONDARY STEERING
TURN

DIVERTER VALVE
STEERING
CYLINDERS SECONDARY
STEERING
CROSSOVER PUMP
RELIEF
VALVES UNLOADER
BALL SPOOL RELIEF
RESOLVER VALVE
VALVE
DIRECTION CONTROL SPOOL

BACKUP
RELIEF
VALVE
CONTROL
SPOOL
LEFT PUMP
CHECK COMPENSATOR
VALVE VALVE

QUAD
CHECK
VALVE

LEFT RIGHT
NEUTRALIZER NEUTRALIZER RIGHT PUMP CHECK
VALVE VALVE COMPENSATOR VALVE VALVE

LEFT PUMP

STEERING
PILOT
VALVE
RIGHT PUMP
STEERING
WARNING
SWITCH

PRESSURE PRESSURE
AND AND
SELECTOR SELECTOR
VALVE 2 VALVE 1

STEERING AND
BRAKE TANK
 OIL COOLER

COOLER
BYPASS
VALVE

FILTERS
FILTER
BYPASS
SWITCH
FILTER
BYPASS
VALVE
FLUID
SAMPLING STEERING & BRAKE OIL
VALVE COOLING SYSTEM
STEERING
COOLER
PUMP
BREATHER

SCREEN
STEERING AND
BRAKE TANK
 TRANSMISSION
NEUTRALIZER SIGNAL
NEUTRALIZER VALVE

PRESSURE LEFT FRONT

RELEASE SPOOL SERVICE BRAKE
LEFT REAR
SERVICE BRAKE
MANUAL
SPOOL
LEFT
BRAKE
PEDAL

PARKING
RIGHT
BRAKE BRAKE
BRAKE
ACCUMULATORS PEDAL

RIGHT BRAKE
VALVE RIGHT REAR
RIGHT FRONT
SERVICE BRAKE
SERVICE BRAKE

PRESSURE
COMPENSATOR
VALVE
BRAKE OIL
COOLER CORE GROUP
PARKING BRAKE
VALVE

VARIABLE BRAKE
DISPLACEMENT COOLING
PISTON PUMP PUMP BREATHER
PUMP
ACTUATOR
BRAKE SYSTEM
ENGINE OFF
BREATHER
BRAKE COOLING
TANK

STEERING AND
BRAKE TANK