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Mechanical Design Guidelines for Springs Page 1 of 2

Spring Design and Analysis


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Resources
Bibliography For the springs in this discussion, Hooke's Law is typically
Login assumed to hold,

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Renewable Energy We can expand the spring constant k as a function of the
material properties of the spring. Doing so and solving for the
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spring displacement gives,
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Industrial Laser where G is the material shear modulus, na is the number of active coils, and D and d
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are defined in the drawing. The number of active coils is equal to the total number of
coils nt minus the number of end coils n* that do not help carry the load,
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offers for efunda users. The value for n* depends on the ends of the spring. See the following illustration for
different n* values:

Geometrical Factors

The spring index, C, can be used to express the Ads by Google


deflection,

http://www.efunda.com/designstandards/springs/spring_design.cfm 30-04-2011
Mechanical Design Guidelines for Springs Page 2 of 2

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The useful range for C is about 4 to 12, with an Materials. Welcome To Us!
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diameter, d, should conform to a standard size
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The active wire length La can also be used to rapidcutting.com/Wire_Sawing
form an expression for the deflection,

Shear Stress in the Spring

The maximum shear stress τmax in a helical spring occurs on the inner face of the
spring coils and is equal to,

where W is the Wahl Correction Factor which accounts for shear stress resulting
from spring curvature,

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