CONTROL VALVE
USER GUIDE
This calculation sheet is the property of the …... and shall not be disclosed to others or reproduced
in any manner without its permission.
1 REFERENCE
This note is in accordance with the international standard for sizing control valves
All formulas are available in the sheet " Formulas_comparison". Formulas enclosed in blue are used in the sheet "design"
2 ASSUMPTIONS
Calculation consider valves without adjacent fittings
They are made for turbulent flowrates
3 DOMAIN OF VALIDITY
NA
4 FORMULAS
4.1.Symbols
Cv = valve sizing coefficient
q = Volumetric flowrate(m3/h)
W = Mass flowrate (kg/h)
P1 = Upstream absolute static pressure
P2 = downstream absolute static pressure
Pv = Absolute vapor pressure of liquid at inlet temperature.
Pc = Absolute thermodynamic critical pressure
Cf = Factor of critical flow given by the constructor ( is equivalent to the FL coefficient: pressure recovery factor)
Gf = liquid specific gravity (ratio of density of liquid on density of water)
xT = rated pressure drop ratio factor
T1= Absolute upstream temperature °K
Z = Compressibility factor
M = gas molecular weight
FF = factor resulting from the liquid critical pressure
Fγ= factor corresponding to the specific heat ratio
γf = mass fraction of the liquid phase
γg= mass fraction of the vapor phase
d1=Downstream density of blend, kg/m3 d2=Downstream density of blend, kg/m3
W1l=upstream liquid flow, kg/h W2l=downstream liquid flow, kg/h
W1v=upstream vapor flow, kg/h W2v=downstream vapor flow, kg/h
d1l=upstream liquid density, kg/m3 d2l=Downstream liquid density, kg/m3
d1v=upstream vapor density, kg/m3 d2v=Downstream vapor density, kg/m3
5 OBJECTIVE
This worksheet permits to calculate :
- The Cv of the valve for liquid, vapor or two phase flows.
Cv is the sizing coefficient used to characterize the flow capacity of valves. It corresponds to the number of US gallons flowing though the
valve in one minute when the valve differential pressure is 1 PSI.
- The flowrate circulating across the valve for a given Cv will be calculated with a manual approach of the specific flowrate.
6 INPUT
Input have to be filled into yellow boxes
xT and Cf coefficients depend on the kind of valve. Their values for the main types of valves are recorded in the sheet "table".
Default values are atribuate to coefficients gamma, xT and Cf if the corresponding cells are kept empty (Cf cells comments)
Curves describing the Cv % evolution in function of the shutting valve is available in the guard "opening"
This evolution can be simulated with parabolic (P), linear (L), equal % (%) ou quick opening (QO) curves
7 RESULTS
Results are displayed into blue boxes and these cells are protected.
ΔP≥C f ²* ΔP s
CV=
2 7.3∗C f ∗F P∗F R∗ Δ P ∗s γ 1
WITH ΔP s = P 1 − 0 . 96 −0 . 28∗
Pv
Pc
∗P v
1
non critical P 1 − P 2 ∗C f ²* P 1
2
non engorged xF γ∗x T
ΔP γ
W T1∗Z
x= Fγ =
Compressible fluids
CV= ∗
q
G∗T∗Z
2 9 5 P 1−P 2 P 1P 2
C V=
94. 8∗F P∗P1∗Y
∗
x∗M Y =1−
P1
x
3∗F γ∗x T
1.4
is limited to 0.667
critical 1
P 1− P 2≥ ∗C f ²* P 1
2
Engorged x≥F ∗γ x T Fγ=
γ
1.4
CV=
q
257∗C f ∗P 1
∗ G∗T ∗Z
Δ PG
C V=
Avec vaporisation de liquide
51.8∗W
ΔP∗ d1d2
Avec
CV=
W
∗
ff
fg
2 7.3 Δ p f ∗γ f Δ P g∗γ g∗Y ²
WITH Y=1−
3∗F ∗γ x T∗P 1
W ∗103 W ∗1 03
d1= d 2=
Δ P f =P1−P 2 limited to Δ P f =C f ²* P 1−F F∗P v
Two phase flow W 1l W 1v W 2l W 2v
d1l d1v d2l d2v Δ Pg =P 1−P 2 limited to ΔP g =F γ∗x T ∗P 1
∆P est limité à 0.5 * Cf ² *P1
CONTROL VALVE
Activity-unit:
N°
Date
Revision
Issued by
Checked by
Item old old old old old old
Service
Case DESIGN DESIGN DESIGN DESIGN DESIGN DESIGN
PRESSURE
Viscosity cP
Critical Pressure bar a
Vapour Pressure bar a
Fluid (liq +vap) Density kg/m3
XT (coefficient of rate from the diferential pressure of a regulation valve with
no adjacent link , at engorged flow): Cf Table
Cf
VALVE
(Cf table)
Flow regime
Calculated Cv (If two phase flow : Cv= Cv gas + Cv liq )
Installed Cv
Opening Law (QO / % / L / P )
CHARAC-
TERISTIC
FLOW
Openning %
Margin @ 80% opening % (g)
Quick Opening
OPENING
Equal Percentage
Linear
Parabolic
Quick Opening
MAX FLOW
OPENING
@ 80%
Equal Percentage
Linear
Parabolic
In the case of 2 phase flow with incondensable liquid and incondensable gas or with a liquid mixing to its own vapor, Cv value is calculated hereafter:
Cv
NOTES:
Property of TECHNIP. Reproduction, Copying, Distribution to Others not Authorized file : 57355303.xls
CONTROL VALVE Calculation note
CONTROL VALVE
100
90
80
70
60
% opening
50
40
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100
% Cv
CONTROL VALVE
% Cv @ 80% opening Q op Eq % P
79.999 80 80 95.5 47.25 73.12
CONTROL VALVE
Typical values of valve coefficient
Valve type Trim Type Flow direction CF or FL XT Fd
3 V-port plug Open or Close 0.9 0.7 0.48
4 V-port plug Open or Close 0.9 0.7 0.41
6 V-port plug Open or Close 0.9 0.7 0.3
Open 0.9 0.72 0.46
Contoured plug
Globe, single port Close 0.8 0.55 1
60 diameter hole drilled cage Outward or Inward 0.9 0.68 0.13
120 equal diameter hole drilled cage Outward or Inward 0.9 0.68 0.09
Outward 0.9 0.75 0.41
Characterized cage, 4 port
Inward 0.85 0.7 0.41
Ported Plug Inlet between seats 0.9 0.75 0.28
Globe, double port
Contoured plug Either direction 0.85 0.7 0.32
Open 0.9 0.72 0.46
Contoured plug
Close 0.8 0.65 1
Globe, angle Characterized cage, 4 port Outward 0.9 0.65 0.41
Inward 0.85 0.6 0.41
Venturi
Close 0.5 0.2 1
V-notch Open 0.98 0.84 0.7
Globe, small flow trim Flat seat Close 0.85 0.7 0.3
Tapered needle Open 0.95 0.84
Open 0.85 0.6 0.42
Eccentric spherical plug
Close 0.68 0.4 0.42
Rotary
Open 0.77 0.54 0.44
Eccentric conical plug
Close 0.79 0.55 0.44
Swing-through (70 °) Either 0.62 0.35 0.57
Butterfly (centered shaft) Swing-through (60 °) Either 0.7 0.42 0.5
Fluted vane (70 °) Either 0.67 0.38 0.3
High performance butterfly (eccentric shaft) Offset seat (70 °) Either 0.67 0.35 0.57
Full bore (70 °) Either 0.74 0.42 0.99
Ball
Segmented ball Either 0.6 0.3 0.98