FS-110/FS-210: Models

SERVICE MANUAL
Models
FS-110/FS-210
JANUARY 2004
CSM-FS110
KONICA MINOLTA BUSINESS SOLUTIONS U.S.A., INC.

FS-110/FS-210
SERVICE MANUAL
JANUARY 2004
Used on Konica Models

7155/7165/FORCE 65/7255/7272
IMPORTANT NOTICE
Because of the possible hazards to an inexperienced
person servicing this equipment, as well as the risk of
damage to the equipment, Konica Minolta Business
Solutions U.S.A., Inc. strongly recommends that all
servicing be performed by Konica-trained service tech-
nicians only.
Changes may have been made to this equipment to

improve its performance after this service manual was
printed. Accordingly, Konica Minolta Business Solu-
tions U.S.A., Inc., makes no representations or war-
ranties, either expressed or implied, that the informa-
tion contained in this service manual is complete or
accurate. It is understood that the user of this manual
must assume all risks or personal injury and/or dam-
age to the equipment while servicing the equipment for
which this service manual is intended.
Corporate Publishing Department
© 2004, KONICA MINOLTA BUSINESS SOLUTIONS U.S.A., INC.

All rights reserved.
Printed in U.S.A.
CONTENTS
1 OUTLINE
CONTENTS
SAFETY AND IMPORTANT WARNING ITEMS 1. OUTLINE
FS-110/FS-210 PRODUCT SPECIFICATIONS ........1-1
Refer to the 7155/7165/7255/7272 service manual CROSS SECTION DIAGRAM ...................................1-4
on page ................................................................. S-1 DRIVE SYSTEM DIAGRAM ......................................1-5
[1] Paper Conveyance Drive ...........................1-5
[2] Stacker Drive..............................................1-6
2 UNIT EXPLANATION
[3] Staple Drive................................................1-7
[4] Tray Drive...................................................1-8
[5] Folding Drive ..............................................1-9
PAPER CONVEYANCE PATH................................1-10
[1] Paper Conveyance Path ..........................1-10
[2] Non-Sort Mode .........................................1-11
[3] Sort, and Group Modes ............................1-12
[4] Sub-tray Mode..........................................1-13
[5] Staple Mode .............................................1-14
[6] Booklet Mode ...........................................1-16
[7] Three-folding Mode ..................................1-17
3 DIS./ASSEMBLY
2. UNIT EXPLANATION
EXTERNAL SECTION...............................................2-1
[1] Composition ...............................................2-1
[2] Mechanism .................................................2-1
CONVEYANCE SECTION.........................................2-2
[1] Composition ...............................................2-2
[2] Mechanism .................................................2-3
[3] M701 (FNS Conveyance) Control ..............2-6
[4] M712 (gate drive) Control...........................2-7
[5] SD705 (by-pass gate) Control....................2-7
[6] M702 (shift) Control....................................2-8
[7] M707 (paper exit roller) Control..................2-9
[8] SD704 (paper exit opening solenoid)
Control......................................................2-11
[9] M708 (paper exit opening) Control...........2-12
[10] M721 (sub-tray paper exit) Control...........2-13
MAIN TRAY SECTION ............................................2-14
[1] Composition .............................................2-14
[2] Mechanism ...............................................2-14
[3] M703 (tray up/down) Control....................2-15
STACKER SECTION...............................................2-17
[1] Composition .............................................2-17
[2] Mechanism ...............................................2-18
[3] M705 (alignment/U) Control .....................2-21
[4] M716 (alignment/L) Control
(FS-210 only)............................................2-22
[5] M718 (folding stopper) Control
(FS-210 only)...........................................2-23
[6] M713 (stacker entrance) Control..............2-25
MODEL MANUAL REVISED EDITION DATE PAGE METHOD

7155/7165/7255/7272 SERVICE MANUAL Dec. 2003 - REPLACEMENT
1 OUTLINE
STAPLER SECTION .............................................. 2-27

[1] Composition............................................. 2-27
[2] Mechanism .............................................. 2-28
[3] Stapler Movement Control....................... 2-30
[4] Staple Control.......................................... 2-32
FOLDING/THREE-FOLDING SECTION
2 UNIT EXPLANATION
(FS-210 ONLY)....................................................... 2-35

[1] Composition............................................. 2-35
[2] Mechanism .............................................. 2-36
[3] M719 (folding knife) Control .................... 2-37
[4] M720 (folding conveyance) Control......... 2-38
[5] SD706 (three-folding gate) Control.......... 2-39
3. DISASSEMBLY/ASSEMBLY
EXTERNAL SECTION.............................................. 3-1
[1] Removing and Reinstalling the Booklet
Tray (FS-210 only)..................................... 3-1
[2] Removing and Reinstalling the Top
3 DIS./ASSEMBLY
Cover/1...................................................... 3-1
[3] Removing and Reinstalling the Top
Cover/2...................................................... 3-2
[4] Removing and Reinstalling the Side
Cover......................................................... 3-2
[5] Removing and Reinstalling the Front
Door........................................................... 3-3
[6] Removing and Reinstalling the Rear
Cover......................................................... 3-3
[7] Removing and Reinstalling the Main
Tray ........................................................... 3-4
[8] Removing and Reinstalling the Main Paper
Exit Opening Cover ................................... 3-5
[9] Removing and Reinstalling the Booklet Paper
Exit Opening Cover ................................... 3-5
CONVEYANCE SECTION........................................ 3-6
[1] Replacing the Paper Exit Roller
(Sponge Roller) ......................................... 3-6
[2] Replacing the Intermediate Conveyance Roll-
er (Sponge Roller) ..................................... 3-7
[3] Removing and Reinstalling the Paper Exit
Opening Unit.............................................. 3-8
MAIN TRAY SECTION ............................................. 3-9
[1] Replacing the Tray Up/down Motor
(M703) ....................................................... 3-9
[2] Replacing the Up/Down Wire .................... 3-9
STACKER SECTION.............................................. 3-13
[1] Removing and Reinstalling the Stacker Unit
Cover....................................................... 3-13
[2] Removing and Reinstalling the Stacker
Unit .......................................................... 3-13
STAPLER SECTION .............................................. 3-15
[1] Removing and Reinstalling the Stapler Unit
Cover....................................................... 3-15
[2] Removing and Reinstalling the Clincher.. 3-16
[3] Removing and Reinstalling the Stapler ... 3-17
SAFETY WARNINGS
[1] Modifications Not Authorized by (3) Be sure to disconnect the power cord of the
Konica Minolta equipment from the AC outlet.
Simply turning off the power switch is not suffi-
Konica Minolta equipment is renowned for their high
cient, because paper feed units or other electri-
reliability. This reliability is achieved through high-quality
cal equipment may be powered also when the
design and a solid service network.
power switch is turned off.
(4) Proceed with special care when performing op-
Unauthorized modifications involve a high risk of degrad-
eration checks or adjustment while the unit is
ing performance and safety. Such modifications are there-
powered. When carrying out operation checks or
fore strictly prohibited. The points listed below are not
adjustment while external covers are removed,
exhaustive, but they illustrate the reasoning behind this
the risk of electrical shock exists when touching
policy.
parts which carry high voltage or electrical charge.
The risk of injury exists when touching moving
PROHIBITED ACTIONS :
parts such as gears or chains.
(1) Using extension cables or a different power cord
than specified by Konica Minolta.
(2) Using other fuses than specified by Konica
2. Safety Checkpoints
Minolta. Safety will not be assured, leading to a The following list is not exhaustive, but it includes actions
risk of fire and injury. which must be carried out at every on-site service.
(3) Disabling fuses or bridging fuse terminals with CAUTION:
wire, metal clips, solder or similar. (This applies (1) Check external covers and the frame for sharp
also to thermal fuses.) edges, burrs, or nicks.
(4) Removing air filters (except for replacement). (2) Check external covers and hinges for loosening
(5) Disabling relay functions (such as wedging pa- or damage.
per between relay contacts, etc.). (3) Check wiring for squeezing or damage.
(6) Disabling safety functions (interlocks, safety cir- (4) Check power cord for insulation problems (con-
cuits, etc.). Safety will not be assured, leading to ductor must not be exposed).
a risk of fire and injury. (5) Check power cord and cable ties etc. for loosen-
(7) Performing actions to equipment not described ing from frame.
in the instruction manual or the service hand-
book. WARNING:
(8) Using parts other than specified by Konica (1) Verify that the equipment is properly grounded. If
Minolta. a problem is detected, establish a proper ground
connection.
(2) Connecting the ground lead to an improper point
[2] Checkpoints When Performing On- such as listed below results in a risk of explosion
site Service and electric shock.
Konica Minolta equipment is extensively tested before Unsuitable ground points:
shipping, to ensure that all applicable safety standards - Gas pipe
are met, in order to protect the customer and customer - Lightning rod
engineer from the risk of injury. However, in daily use, any - Telephone line ground
electrical equipment may be subject to parts wear and - Plastic water pipe or water pipe or faucet that
eventual failure. In order to maintain safety and reliability, has not been approved by authorities for
the customer engineer must perform regular safety checks. grounding use
1. Advance Preparation for Safety Checks 3. Description of Safety Checks

CAUTION:
CAUTION:
(1) Before performing safety check work, read all
(1) Wear clothing that facilitates work and is de-
relevant documentation (service handbook, tech-
signed for safety.
nical notices, etc.) and proceed according to the
(2) Carry out all procedures carefully to prevent in-
prescribed procedure, using only the prescribed
jury.
tools. Do not carry out any adjustments not
described in the documentation.
(2) If the power cord is damaged, replace it only with [4] Measures to Take in Case of an
the specified power cord. If the power cord insu- Accident
lation has been damaged and there are exposed
(1) If an accident has occurred, the distributor who has
sections, short- circuits and overheating may
been notified first must immediately take emergency
occur, leading to a serious fire risk.
measures to provide relief to affected persons and to
(3) Do not route the power cord so that it can be
prevent further damage.
stepped on or pinched. Otherwise overheating
(2) If a report of a serious accident has been received
may occur, leading to a serious fire risk.
from a customer, an on-site evaluation must be
(4) When disconnecting any cables, always grasp
carried out quickly and Konica Minolta must be
the connector and not the cable (especially in the
notified.
case of AC and high-voltage leads).
(3) To determine the cause of the accident, conditions
(5) Carefully remove all toner remnants from electri-
and materials must be recorded through direct on-
cal parts, electrodes, etc.
site checks, in accordance with instructions issued
(6) Make sure that wiring cannot come into contact
by Konica Minolta.
with sharp edges, burrs, or other pointed parts.
(4) For reports and measures concerning accidents,
(7) Double-check to make sure that all screws, com-
consult your superior, and follow the regulations set
ponents, wiring, connectors, etc. that were re-
in "Standards for the Control Program for Measures
moved for safety check maintenance have been
Against Electrical Equipment Accidents".
reinstalled in the original location. (Pay special
attention to forgotten connectors, pinched cables,
forgotten screws, etc.) [5] Conclusion
(8) When installation and preventive maintenance, (1) Safety of users and customer engineers depends
verify that the power cord has been securely highly on accurate maintenance and administration.
plugged into the AC outlet. Contact problems Therefore, safety can be maintained by the appropri-
may lead to increased resistance, overheating, ate by the proper daily service work conducted by the
and the risk of fire. customer engineer.
(2) When performing service, equipment on the site
WARNING: must be tested for safety. The customer engineer
Before disassembling or adjusting the equip- must verify the safety of parts and ensure appropri-
ment, make sure that the power cord has been ate management of the equipment.
disconnected.
[3] Handling of Materials for Servicing

CAUTION: Alcohol-based and acetone- based
cleaners are highly flammable and
must be handled with care. When
using these materials for cleaning
parts, observe the following precau-
tions.
(1) Disconnect the power cord from the AC outlet.
(2) Use only a small amount of cleaner at a time and
take care not to spill any liquid. If this happens,
immediately wipe it off.
(3) Perform cleaning only in an environment where
sufficient ventilation is assured. Breathing large
quantities of organic solvents can lead to dis-
comfort.
(4) Do not replace the cover or turn the unit on before
any solvent remnants on the cleaned parts have
fully evaporated.
1
OUTLINE
1 OUTLINE
1 OUTLINE
Blank page
FS-110/FS-210
1 OUTLINE
FS-110/FS-210 PRODUCT SPECIFICATIONS
[1] Type Paper Stacking Capacity (80g/m2 or 20lbs):
FS-110: Sub-tray exit mode:
Finishing device with offset collation (sort and Maximum 200 sheets (same-size sheets only)
group), stapling, and sub-tray eject features. Non-Staple, Group, and Offset modes:
FS-210: Maximum 1500 sheets (A3, B4, F4R, 11 x 17,
Finishing device with offset collation (sort and and 8.5 x 14)
group), stapling, sub-tray eject, booklet (stitch- Maximum 3000 sheets (A4, A4R, B5, B5R,
and-fold), and three-folding features. 8.5 x 11, and 8.5 x 11R)
[2] Functions Maximum 500 sheets (A5, A5R, B6R, 5.5 x 8.5,
Type of Paper: and 5.5 x 8.5R)
Same as the main body Note: For FS-210, the maximum stacking
Paper Size: capacity is 2500 sheets for A4, A4R, B5,
FS-110/210 FS-210 only B5R, 8.5 x 11, and 8.5 x 11R paper.
Non- Sort/ Sta- Sub- Book- Three
sort group ple tray let -fold- Staple Mode:
ing
Maximum 1000 sheets (paper must be the
A3
same size)
B4 Main-Tray Capacity
F4R A3, 11 x 17,
Other paper
Original pages A5, and 5.5 x
A4R *1 types
8.5
A/B A4 2 to 9 50 stacks 100 stacks
stan- 10 to 20 50 stacks 50 stacks
dards B5R
21 to 30 30 stacks 30 stacks
B5 31 to 40 25 stacks 25 stacks
A5R 41 to 50 20 stacks 20 stacks
A5 Booklet Mode (FS-210 only):

• Stitch-and-fold
B6R
20 booklets with 5 sheets folded each. 15
11 x booklets in case of small size paper (A4R/
17
8.5 x 8.5 x 11R). One booklet with 6 sheets folded
14 is taken as two and more booklets.
8.5 x *1 • Folding
11R
33 booklets with 3 or less sheets folded each
8.5 x
By 11 25 booklets in case of small size paper
inch 5.5 x (A4R/8.5 x 11R).
8.5R • Three-folding
5.5 x
8.5 Tray capacity is a maximum of 50 individual
folded sheets.
Wide
Paper curling:
Other 10mm or less
*1 The position of the stopper must be changed Amount of curl Paper (5 sheets)
when using paper with different size.
1-1
FS-110/FS-210
1 OUTLINE
Height of folding in the booklet mode (FS210 [3] Staple Mode

only): Number of sheets to be stapled:
50 sheets or less (the height must be 5mm or
(80g/m2 or 20lbs)
less when using 80g/m2 or 20lbs quality paper)
Height of folding Positions for stapling:
A = 8.5mm ± 3mm
B = 8.5mm ± 3mm
C = 60mm ± 3mm
D = 8.5mm ± 3mm
E = 14mm ± 3mm
F = 60mm ± 3mm
Original B4, A4R,
A3, 11 x 17
pages 8.5 x 14 8.5 x 11R A D
25mm or 25mm or 25mm or
0 to 5
less less less
C
50mm or 50mm or Not
6 to 10
C
less less specified*
E
Not Not Not
11 to 20
specified* specified* specified* Single staple Two staples Single staple
D
(rear) (front)
* The height of folding may be larger after exit,
although the booklet must be folded with ease
manually.
Width (a, b and c) and height (h) in the three-
folding mode:
F
F
Booklet mode (stitch-and-fold)

(FS-210 only)
h
a c
b Staple capacity:
5000 staples/cartridge
Mea- Nominal values

Width/ Allow-
sure-
height A4R 8.5 x 11R ance
ments
a 95mm 89.4mm ±2mm
Width b 101mm 95mm ±2mm
c 101mm 95mm ±2mm
25mm 25mm
Height h
or less or less
Note: Measurements must be made using a
single sheet.
Amount of sort offsetting:
30mm (after sorting and grouping)

1-2
7155/7165/7255/7272 SERVICE MANUAL 2 Dec. 2003 1-2 REPLACEMENT
FS-110/FS-210
1 OUTLINE
[4] Booklet Mode (FS-210 only) [8] Maintenance
Stitch-and-fold: Maintenance procedures:
Maximum 20 sheets (when using 80g/m2 or Same as the main body
20lbs quality paper) Service life:
Same as the main body
Maximum 19 sheets (when using 80g/m2 or
20lbs quality paper) + one sheet (200g/m2 or [9] Operating Environment
45lbs quality paper) Temperature:
Folding: 10 to 30 °C (50 °F to 86°F)
Humidity:
10 to 80% RH
20lbs quality paper)
[5] Three-folding Mode (FS-210 only) Note: The information herein may be subject to
Number of three-folding: change for improvement without notice.
20lbs quality paper)
However, special paper cannot be used.
[6] Option
PI-110
(Cover sheet feeder)
PK-110
(Puncher)
[7] Machine Specifications
Power source:
24V, 5VDC (supplied from the main body)
Maximum power consumption:
100VA
Weight:
FS-110: Approx. 55kg
FS-210: Approx. 65kg
External Dimensions:
656 741
(tray extended)
656
(tray closed)
410
990
1-3
FS-110/FS-210
1 OUTLINE
CROSS SECTION DIAGRAM
Sub-tray Shift unit
Paper exit
opening unit
Main tray
Gate
Bypass gate
Clincher
Alignment plate/U Flat-stapling stopper
Booklet stopper
Stapler
Three-folding
stopper
Three-folding gate
Booklet tray Folding knife
Alignment plate/L
Components in the region enclosed by the dotted line represent those of FS-210.
1-4
FS-110/FS-210
1 OUTLINE
DRIVE SYSTEM DIAGRAM
[1] Paper Conveyance Drive
Sub-tray paper exit roller Paper exit opening motor (M708)

Sub-tray paper exit motor (M721) Shift motor (M702)
Sub-tray conveyance roller
Paper exit roller motor (M707) Gate drive motor (M712)
FNS conveyance motor (M701)

Paper exit opening
SD (SD704)
PI conveyance roller
Paper exit roller
Shift roller
Entrance roller
Conveyance roller/A
Conveyance roller/B
By-pass gate SD (SD705)

By-pass gate Intermediate conveyance roller
1-5
FS-110/FS-210
1 OUTLINE
[2] Stacker Drive
Alignment plate/U From paper exit roller motor (M707)
Paper exit arm
Alignment motor/U (M705)
Stacker entrance motor

(M713)
Stacker entrance roller
Flat-stapling stopper
Alignment motor/L (M716)
Booklet stopper
Alignment plate/L
Stopper motor (M718)
1-6
FS-110/FS-210
1 OUTLINE
[3] Staple Drive
Stapler Clincher
Stapler/R
Stapler/F
Stapler rotation motor (M706) Stapler movement

motor (M711)
Clincher/F
Clincher rotation motor

(M704)
Clincher/R
1-7
FS-110/FS-210
1 OUTLINE
[4] Tray Drive

2
Up/down pulley/U
Main tray
Up/down wire
Old type
Up/down pulley/L
Tray up/down motor

(M703)
New type
fs2101001

1-8
FS-110/FS-210
1 OUTLINE
[5] Folding Drive
Folding roller
Three-folding gate
Folding knife
Folding knife motor

Three-folding gate SD (M719)
(SD706)
Three-folding roller
Folding conveyance motor

(M720)
1-9
FS-110/FS-210
1 OUTLINE
PAPER CONVEYANCE PATH

[1] Paper Conveyance Path
The finisher (FNS) consists of five paper paths, as shown in the diagram below.
Sheets are turned over by the main body's exit page inverter, and then passed to the FNS.
The FNS has two paper entrance connections: one from the main body, and the other from PI-110 (optional).
Sub-tray
PI-110
Main tray 2
1 3
1 2
Main body
3 4 5
4 5
5
Booklet tray
4
5
Paper conveyance path Finishing mode

1 Non-sort, sort, and group modes
2
1 Sub-tray mode
3 Staple mode
4 Booklet mode (FS-210 only)
5 Three-folding mode (FS-210 only)
1-10
FS-110/FS-210
1 OUTLINE
[2] Non-Sort Mode
In the non-sort mode, the gate is set to the position to carry paper to the main tray. Each sheet, delivered from
the main body, is carried to the main tray through the gate.
Entrance roller
Main tray
Gate
Paper exit roller
Conveyance roller/A
1-11
FS-110/FS-210
1 OUTLINE
[3] Sort, and Group Modes

In the sort and group modes, the gate is set to the position to carry paper to the main tray. Each sheet, deliv-
ered from the main body, is conveyed to the main tray while the sheet is shifted by 30mm to the rear. The
shift roller of the shift unit performs the shift action. In the sort mode, even pages are offset. In the group mode,
even numbered copies are offset.
Shift roller
30mm
Shift unit Entrance roller
Main tray
Gate
Paper exit roller
Conveyance roller A
1-12
FS-110/FS-210
1 OUTLINE
[4] Sub-tray Mode
In the sub-tray mode, the gate is set to the position to carry paper to the sub-tray. Each sheet, delivered
from the main body, is delivered to the sub-tray
Sub-tray
Entrance roller
Sub-tray paper exit roller

Gate
Sub-tray conveyance roller
Conveyance roller/A
1-13
FS-110/FS-210
1 OUTLINE
[5] Staple Mode

For sheets of all size except A4, B5, and 8.5 x 11:
(1) The gates are set to the position to carry paper to the stacker.
(2) If paper is larger than A4R, the paper exit opening will open.
(3) Each sheet is carried to the flat-stapling stopper and its vertical position (feeding direction) is adjusted.
(4) The horizontal position (widthwise direction) of each sheet is adjusted by the alignment plate/U.
(5) When all necessary sheets are stacked, they are stapled with the stapler and the clincher.
(6) The set of stapled sheets is delivered by the paper exit arm to the main tray.
(7) Steps (3) through (6) are repeated for each set of sheets to be stapled.
Paper exit opening unit Entrance roller
Main tray
Gate
Conveyance roller/A
Alignment plate/U Conveyance roller/B
Paper exit belt

Intermediate conveyance roller

Swing belt
Stapler
Clincher
Paper exit arm
1-14
FS-110/FS-210
1 OUTLINE
For sheets of A4, B5, and 8.5 x 11:
(1) The first set is stapled and delivered to the main tray in the same manner as sheets of all size except A4,
B5, and 8.5 x 11.
(2) As the front of the first set is being discharged, the stacker entrance roller stops and the by-pass gate
opens. The first sheet of the second set (and subsequent sets) is conveyed to the stacker entrance.
(3) The by-pass gate closes, and a second sheet is laid over the first sheet which is fixed by the stacker
entrance roller.
(4) When the front of the first set has been delivered, the stacker entrance roller starts to rotate. The first and
second sheets are conveyed to the stacker.
(5) The alignment plate/U lines up each sheet in the widthwise direction.
(6) When all sheets are stacked, they are stapled with the stapler and the clincher.
(7) The set of stapled sheets is delivered by the paper exit arm to the main tray.
(8) Steps (2) through (7) are repeated for each set of sheets.
Main tray
Gate
Conveyance roller/A
Conveyance roller/B
Alignment plate/U Second First sheet
sheet
By-pass gate
Paper exit belt
Intermediate
conveyance roller
Intermediate conveyance
roller
Stapler Clincher
Paper exit arm
1-15
FS-110/FS-210
1 OUTLINE
[6] Booklet Mode

(2) The paper exit opening opens.
(3) The booklet stopper lowers to the stitch-and-fold position. The flat-stapling stopper is released as the
booklet stopper lowers.
(4) The paper is conveyed to the booklet stopper to line up sheets in the lengthwise direction.
(5) The alignment plate/U and alignment plate/L line up each sheet in the widthwise direction.
(6) When the stitch-and-fold mode is selected, the sheets are stapled by the stapler and the clincher.
(7) The booklet stopper lowers to the folding position for setting the paper to the folding position.
(8) The folding knife and the folding roller fold the sheets, which are delivered to the booklet tray.
Main tray
Gate
Conveyance roller/A
Conveyance roller/B
Alignment plate/U
Paper exit belt
roller
Swing belt
Clincher
Folding knife
Stapler
Folding roller
Alignment plate/L
Booklet stopper
Booklet tray
1-16
FS-110/FS-210
1 OUTLINE
[7] Three-folding Mode
(2) The paper exit opening opens.
(3) The booklet stopper lowers to the stitch-and-fold position. The flat-stapling stopper is released as the
booklet stopper lowers.
(4) The paper is conveyed to the booklet stopper to line up in the lengthwise direction.
(5) The alignment plate/U and the alignment plate/L line up each sheet in the widthwise direction.
(6) The booklet stopper lowers to the first folding position, and the sheet is set to the first folding position.
(7) The folding knife and the folding roller perform the first folding, and the paper is conveyed toward the three-
folding stopper.
(8) The three-folding stopper curls the sheet, and the second folding is made by drawing it to the three-folding
roller. The three-folded sheet is delivered to the booklet tray.
Main tray
Gate
Conveyance roller/A
Alignment plate/U Conveyance roller/B

Alignment plate/L
Folding knife
Folding roller
Three-folding stopper
Booklet stopper
Booklet tray
1-17
1 OUTLINE
Blank page
2
UNIT EXPLANATION
2 UNIT EXPLANATION
2 UNIT EXPLANATION
Blank page
FS-110/FS-210
EXTERNAL SECTION
[1] Composition
Sub-tray
Top cover/1
Top cover/2
Main paper exit cover
2 UNIT EXPLANATION
Main tray
Rear cover Front door
Booklet paper exit cover Side cover

(FS-210 only)
Booklet tray
(FS-210 only)
[2] Mechanism
Mechanism Method
Jam removal*1 Through the rotation of
roller(s) and the opening/clos-
ing operation of the guide
plates.
*1 Jam removal
When a jam occurs in the conveyance section,
open the front door, turn the conveyance roller,
open the guide plates, and remove the jammed
paper.
When a jam occurs in the stacker section, open
the front door, draw out the stacker section,
rotate the folding roller, open the guide plates,
and remove the jammed paper.
2-1
FS-110/FS-210
CONVEYANCE SECTION
[1] Composition
Sub-tray full PS (PS719)

Sub-tray paper exit PS (PS701)
Shift unit
2 UNIT EXPLANATION
Shift roller
Paper exit opening unit
Main tray paper exit PS

(PS706) PI conveyance roller
Gate
Entrance roller
FNS entrance PS
(PS704)
Main tray paper exit roller
Conveyance roller/A
Conveyance roller/B
By-pass gate
Conveyance section
2-2
FS-110/FS-210
[2] Mechanism The gate cam consists of two cams (/U and /L) on
the same shaft. The position of the cams deter-
Mechanism Method
mines the paper path.
Gate switching*1 Driven by the stepping
motor/cam. Gate HP PS (PS716)
To sub-tray
2 UNIT EXPLANATION
By-pass gate*2 Solenoids Cam/U
Shift mechanism Crank mechanism
Gate/U Cam/L
of the shift unit*3
Open/close of Crank mechanism
paper exit open- Sub-tray paper exit
ing*4
Paper exit opening Pressure rollers driven by
nip*5 solenoid. Gate/L
*1 Gate Switching
The two gates (/U and /L) switch the paper path
to three directions: the sub-tray, the main tray,
and the stacker section. The upper and lower Stacker section
paper exit
gates (/U and /L) are driven by the gate cam,
which is driven by the gate drive motor (M712).
Gate drive motor (M712)
To stacker section
Gate HP PS (PS716)
Main tray paper exit
Gate cam
To main tray
Gate/L
Gate/U
2-3
FS-110/FS-210
*2 By-pass Gate *3 Shift Mechanism of the Shift Unit

The by-pass gate is located on the path to the The FNS conveyance motor (M701) drives the
stacker. This gate changes the conveyance path shift roller, conveying the paper forward to the
of the next sheet while the stapling is being per- main tray.
formed, saving time and improving performance. While the paper is conveyed to the main tray, the
2 UNIT EXPLANATION
This gate is used for small size papers (A4, B5, shift motor (M702) rotates to activate the crank
and 8.5 x 11). The gate changes the feeding mechanism. This mechanism moves the shift
direction of the second sheet so that it is laid over moving section (including the shift roller) by
the first sheet. The first and second sheets will be 300mm toward the rear, which also moves the
conveyed to the stacker simultaneously. paper and then it is delivered.
The by-pass gate SD (SD705) drives the by- The shift HP PS (PS718) detects the shift posi-
pass gate. tion.
First paper of the second and

Crank arm
subsequent sets To main tray Shift motor
(M702)
First paper of the second

and subsequent sets
Fixed section
By-pass gate
From FNS conveyance
motor (M701)
Shift roller
Shift HP PS (PS718)
Shift moving section
Shift HP PS (PS718) Position for straight

Paper exit
Shift motor (M702)
Second paper of the second
Shift roller
and subsequent sets Fixed
section
First paper of the second

and subsequent sets
Shift moving section
Crank shaft
By-pass gate
Second paper of
the second and Position for offset
subsequent sets
(shift) paper exit
2-4
FS-110/FS-210
*4 Open/close of Paper Exit Opening *5 Paper Exit Opening Nip

When paper is conveyed to the stacker, and it is Because the rotational speed of the paper exit
larger than B5R in the vertical length (feeding roller is slower than that of the conveyance roller,
direction), it does not fit the paper exit opening. the nip is in the released position except during
This mechanism addresses this problem by the paper exit action. When a sheet of paper
2 UNIT EXPLANATION
opening the paper exit opening from the start of reaches the paper exit opening, the paper exit
copying until the completion of stapling. opening solenoid (SD704) activates the nip
roller. The roller nips the sheet to deliver to the
Paper exit opening unit main tray.
Crank arm
To main tray
Paper exit opening SD
To main tray (SD704)
Paper exit opening

motor (M708) Nip roller
Paper exit opening HP PS (PS712)
Main tray paper exit PS

The paper exit opening motor (M708) rotates to (PS706)
activate the crank mechanism, lifting the paper Nip moving section (Paper exit guide assembly)
exit opening unit. The paper exit opening opens.
Close position
Position when the Paper exit opening SD
Paper exit Crank shaft
nip is not active. (SD704)
opening unit Paper exit opening
motor (M708) Nip roller
Nip moving
section
Paper exit opening HP PS (PS712)

Main tray paper exit
Open position roller
Position when the
nip is active.
2-5
FS-110/FS-210
[3] M701 (FNS Conveyance) Control 2. Signals

a. Input signals
24V (1) SRXD (Main body to FNS CB)
24V
DRV A Serial data line; transmits the operating status of
DRV A M701
the main body's CB to the FNS CB.
DRV B
2 UNIT EXPLANATION
DRV B (2) SCTS (Main body to FNS CB)

5V
Acknowledgment signal, sent from the main
PS704 IN PS704 body to the FNS, allowing the FNS to send data
GND
to the main body.
(3) 24V-IN (MS701 to FNS CB)
24V-IN 24VDC IN
Interlock signal:
5V 5V [H]: Front cover is closed.
SGND SGND
PGND PGND [L]: Front cover is open.
PGND PGND (4) PS704 IN (PS704 to FNS CB)
FGND
Signal indicating whether the paper passes
MTXD SRXD
through the entrance. The front and rear ends of
SGND SGND the paper are detected.
MCTS SRTS
[H]: Paper does not exists.
MRXD STXD [L]: Paper exist.
SGND SGND
MRTS SCTS b. Output signals
MAIN BODY FNS CB (1) SRTS (FNS CB to Main body)
Acknowledgment signal, sent from the FNS to
M701 (FNS conveyance) operation is performed the main body, allowing the main body to send
by the 24V DC motor and controlled by the FNS data to the FNS.
CB (FNS Control Board). (2) STXD (FNS CB to Main body)
The related signals is PS704 (FNS Entrance). Serial data line; transmits the operating status of
the FNS to the main body's CB.
1. Operation (3) M701 DRV A, A(FNS CB to M701)
a. Interlock control Pulse signal to drive/control the Phase A of M701
FNS paper conveyance drive control is initiated (4) M701 DRV B, B(FNS CB to M701)
by the ON signal from the main body's START Pulse signal to drive/control the Phase B of M701
button. If MS701 (interlock) is OFF at this time,
however, the finisher transmits an error signal to
the main body's PRCB and does not begin this
control.
b. M701 (FNS conveyance) control
When the position of the START button is ON,
and the paper exit speed is high, ON from PS37
(main body paper exit) sets the speed to low, and
ON from PS704 (FNS entrance) sets the speed
to high after a predefined time period. For the
main tray paper exit operation, PS704 detects
the end of the paper, and, after a predefined time
period, the speed mode switches to medium to
match the paper exit speed of the FNS. Then,
after a predefined time, the mode returns to the
high speed to prepare for the next conveyance of
paper.
2-6
FS-110/FS-210
[4] M712 (gate drive) Control [5] SD705 (by-pass gate) Control
24V 24V
24V SD705
SD705 DRV
M712 DRV A
M712
2 UNIT EXPLANATION
M712 DRV A
M712 DRV B
M712 DRV B
5V 5V
PS716 IN PS716 PS704 IN PS704
SGND GND
MAIN BODY FNS CB MAIN BODY FNS CB
M712 (gate drive) performs the paper convey- SD705 (by-pass gate) only operates for small
ance path switching between the sub-tray, main size papers (A4, B5 or 8.5 x 11). The FNS CB
tray or stacker section. The FNS CB (FNS con- (FNS control board) controls SD705.
trol board) controls the operation of M712. The related signal is PS704 (FNS entrance).
The related signal is PS716 (gate HP).
1. Operation
1. Operation (1) First set:
M712 (gate drive) is activated by the FNS oper- While the sheets of the first set are being pro-
ation signal from the main body, selecting one of cessed, SD705 (by-pass gate) does not operate.
the three positions depending on the paper exit (2) Second set:
destinations: the sub-tray (home position), main The stapling operation for the first set is acti-
tray or stacker. However, when the current paper vated, and, after a predefined time, SD705 (by-
exit destination is the sub-tray, M712 is not acti- pass gate) is activated to pull the first sheet of the
vated (it is already in the home position). second set toward the by-pass.
After the operation, M712 returns to its home SD705 stops it operation when a predefined time
position based on PS716 (gate HP). has elapsed since PS704 (FNS entrance)
detected the rear end of the first sheet of the sec-
2. Signals ond set.
a. FNS CB input signals SD705 does not operate when the second and
(1) PS716 IN (PS716 to FNS CB) subsequent sheets of the second set are pro-
Signal relating to the gate home position cessed.
[H]: HP (3) Third and subsequent sets:
[L]: Non-HP PS704 (FNS entrance) detects the rear end of
b. FNS CB output signals the last sheet of the second set. Then, after a
(1) M712 DRV A, A(FNS CB to M712) predefined time, SD705 (by-pass gate) is acti-
Pulse signal to drive/control the Phase A of M712 vated to pull the first sheet of the third set toward
(2) M712 DRV B, B(FNS CB to M712) the by-pass.
Pulse signal to drive/control the Phase B of M712 SD705 stops it operation when a predefined time
has elapsed since PS704 (FNS entrance)
detected the rear end of the first sheet of the third
set.
SD705 does not operate when the second and
subsequent sheets of the third and subsequent
sets are processed.
2-7
FS-110/FS-210
2. Signals [6] M702 (shift) Control

a. FNS CB output signals
(1) PS705 DRV (FNS CB to SD705)
Signal to drive/control the SD705. 24V
M702
M702 DRV
[H]: SD705 is ON.
2 UNIT EXPLANATION
[L]: SD705 is OFF.

5V
PS704 IN PS704
GND
5V
PS718 IN PS718
GND
MAIN BODY FNS CB
M702 (shift) performs the paper offset operation

in the sort or group mode.
The FNS CB (FNS control board) controls M702.
The related signals are PS704 (FNS entrance)
and PS718 (shift HP).
1. Operation
In the sort or group mode, PS704 (FNS
entrance) detects the rear end of the paper. After
a predefined time period, M702 (shift) operates.
Its rotation triggers the shift (travel) of the shift
moving section. The shift roller, rotated by M701
(FNS conveyance), carries the paper while the
shift operation is being performed.
The completion of the shift operation is detected
by the change of PS718 (shift HP) signal, from
OFF to ON, and then M702 is deactivated.
After a predefined time period has elapsed since
M702 was deactivated, it is activated again.
M702 stops when PS718 (shift HP) signal
changes from ON to OFF. This operation allows
the shift moving section to return to its original
position to wait for the next paper to be shifted.
This sequence of actions is repeated for each
sheet to achieve offsetting of paper.
2-8
FS-110/FS-210
2. Signals [7] M707 (paper exit roller) Control

a. FNS CB input signals
PS718 IN (PS718 to FNS CB)
5V
Signal relating to the shift position M707 P/S
[L] to [H]: Straight position M707 CLK
2 UNIT EXPLANATION
M707 F/R
[H] to [L]: Shift position M707 LD M707
b. FNS CB output signals PGND
PGND
(1) M702 DRV (FNS CB to M702) 24V
Signal to drive/control M702. 24V
[L]: M702 ON
5V
[H]: M702 OFF PS704 IN PS704
GND
5V
PS706 IN PS706
GND
5V
PS709 IN PS709
GND
5V
PS712 IN PS712
GND
MAIN BODY FNS CB
M707 (paper exit roller) drives the main tray

paper exit roller and the paper exit belt of the
stacker section.
The FNS CB (FNS control board) controls M707.
The related signals are PS704 (FNS entrance),
PS706 (main tray paper exit), PS709 (paper exit
belt HP), and PS712 (paper exit opening HP).
1. Operation
a. Straight, sort, and group modes
When PS704 (FNS entrance) detects the lead-
ing edge of the paper, M707 starts to rotate at a
high speed. When PS704 has detected the trail-
ing edge of the paper and a predefined time
period has elapsed, the rotation of M707
changes to low. Then the paper delivery action is
performed.
When PS706 (main tray paper exit) has detected
the trailing edge of the paper (preparation for the
next paper conveyance) and a predefined time
period has elapsed, the rotation speed of M707
returns to high.
When PS704 has detected the last paper and a
predefined time period has elapsed, M707
ceases to rotate.
2-9
FS-110/FS-210
b. Staple mode (for papers whose length in the d. Folding and stitch-and-fold modes
feeding direction is smaller than B5R) The FNS operation signal from the main body
The FNS operation signal from the main body lets M707 (paper exit roller) counter-rotate.
lets M707 (paper exit roller) rotate. When PS709 When PS709 (paper exit belt HP) signal has
(paper exit belt HP) signal has changed from changed from OFF to ON, M707 stops. The
2 UNIT EXPLANATION
OFF to ON and a predefined time period has paper exit arm moves to the booklet mode HP.
elapsed, M707 stops. The paper exit arm moves When the stapling operation has completed, the
to the staple mode HP. paper is moved to the folding position. At this
When the stapling operation has been com- stage, the paper exit arm will not operate. This is
pleted, M707 rotates to drive the paper exit belt because the paper exit arm may come into con-
of the stacker section. This action allows the tact with the paper, which is waiting for a process
paper exit arm to lift the paper to the level of the at the folding position
paper exit roller, which delivers it to the main tray. e. Three-folding mode
When PS709 detects the change in signal, from The FNS operation signal from the main body
OFF to ON, M707 stops. lets M707 (paper exit roller) counter-rotate.
c. Staple mode (other than those above) When PS709 (paper exit belt HP) signal has
The FNS operation signal from the main body changed from OFF to ON, M707 stops. The
lets M707 (paper exit roller) rotate. When PS709 paper exit arm moves to the booklet mode HP.
(paper exit belt HP) signal has changed from When the paper alignment has been completed,
OFF to ON and a predefined time period has M707 (paper exit roller) counter-rotates helping
elapsed, M707 stops. The paper exit arm moves the paper to be carried to the three-folding posi-
to the staple mode HP. tion. When PS709 signal has changed from OFF
When paper other than those described above is to ON, M707 stops.
used, the paper exit opening is open. The paper
exit opening is closed by M708 upon the com-
pletion of stapling. When PS712 (paper exit
opening HP) detects that the paper exit opening
has been closed, M707 starts rotating to drive
the paper exit arm. This allows the paper exit arm
to lift the paper to the level of the paper exit roller,
which delivers it to the main tray.
When PS709 detects the change in signal, from
OFF to ON, M707 stops.
2-10
FS-110/FS-210
2. Signals [8] SD704 (paper exit opening solenoid)

a. FNS CB input signals Control
(1) PS706 IN (PS706 to FNS CB)
Signal relating to the main tray paper exit.
[L]: Paper does not exist.
2 UNIT EXPLANATION
[H]: Paper exists. 24V
SD704
(2) PS709 IN (PS709 to FNS CB) SD704 DRV
Signal relating to the paper exit belt HP

[L]: Paper exit belt is not at the HP. 5V
[H]: Paper exit belt is at the HP. PS704 IN PS704
GND
Signal relating to the paper exit opening HP
5V
[L]: Paper exit opening is open. PS706 IN PS706
[H]: Paper exit opening is close. GND
(4) M707 LD (M707 to FNS CB)
MAIN BODY FNS CB
Signal relating to the rotation speed of M707
[L]: Operating at a specified rotation speed.
[H]: Operating at a speed other than a specified
SD704 (paper exit opening) drives the nip mov-
rotation speed.
ing section. This solenoid allows the nip paper
b. FNS CB output signals
exit roller to firmly contact the main tray paper
(1) M707 P/S (FNS CB to M707)
exit roller for nipping the paper. The FNS CB
Signal relating to rotation/stop of M707
(FNS control board) controls the operation of
[L]: M707 ON
SD704.
[H]: M707 OFF
The related signals are PS704 (FNS entrance)
(2) M707 CLK (FNS CB to M707)
and PS706 (main tray paper exit).
Signal relating to the clock for controlling the
rotation speed of M707
1. Operation
(3) M707 F/R (FNS CB to M707)
a. SD704 ON
Signal to control the rotation direction of M707
(1) Straight, sort, and group modes:
[L]: CCW
When PS704 (FNS entrance) has detected the
[H]: CW
rear end of the paper, and a predefined time
period has elapsed, SD704 is activated (ON).
(2) Staple mode:
When the stapling operation has been com-
pleted and a predefined time period has elapsed,
SD704 is activated (ON) for nipping the paper.
b. SD704 OFF
In each mode, when PS706 (main tray paper
exit) has detected the paper and a predefined
time period has elapsed, SD704 is deactivated
(OFF).
2. Signals
(1) SD704 DRV (FNS CB to SD704)
Signal to drive/control SD704
[L]: SD704 ON
[H]: SD704 OFF
2-11
FS-110/FS-210
[9] M708 (paper exit opening) Control When PS712 (paper exit opening HP) detects
the position closed, M708 stops.
24V
SD708 DRV M708 2. Signals
2 UNIT EXPLANATION
5V (1) M708 DRV (FNS CB to M708)

PS712 IN PS712 Signal to drive/control M708
GND
[L]: M708 ON
5V
PS729 IN PS725
[H]: M708 OFF
GND
5V
PS729 IN PS729
GND
5V
MAIN BODY LED729
GND
FNS CB
In the staple (when the length of the paper in the

feeding direction is larger than B5R), booklet, or
three-folding mode, M708 (paper exit opening)
drives the open/close operation of the paper exit
opening through the link mechanism.
The FNS CB (FNS control board) controls the
operation of M708.
The related signals are PS712 (paper exit open-
ing HP), PS725 (folding exit), and PS729 (folding
full PS).
1. Operation
a. Staple mode (for papers whose length in the
feeding direction is larger than B5R)
The FNS operation signal from the main body
lets M708 (paper exit opening) rotate, causing
the paper exit opening to be opened.
Upon completion of the stapling operation, M708
(paper exit opening) rotates again to start the
closing operation of the paper exit opening.
When PS712 (paper exit opening HP) detects
the closed position, M708 stops.
The steps above are repeated for each set of the
sheets that will be stapled.
b. Folding, stitch-and-fold, and three-folding
modes
The ON signal from the main body's START but-
ton lets M708 (paper exit opening) rotate, caus-
ing the paper exit opening to be opened.
When PS725 (folding paper exit) or PS729 (fold-
ing full PS) has detected the trailing edge of the
last sheet, and a predefined time period has
elapsed since then, M708 again rotates to start
the closing operation of the paper exit opening.
2-12
FS-110/FS-210
[10] M721 (sub-tray paper exit) Control 2. Signals

24V
24V Signal indicating the existence of the paper at the
M721 DRV A location of the sub-tray paper exit sensor.
M721 DRV A M721
2 UNIT EXPLANATION
M721 DRV B [L]: Paper does not exist.
M721 DRV B [H]: Paper exists.
5V
PS701 IN PS701 Signal indicating the sub-tray full
GND [L]: Sub-tray full
5V [H]: Sub-tray not full
PS704 IN PS704 b. FNS CB output signals
GND
(1) M721 DRV A, A(FNS CB to M721)
5V Pulse signal to drive/control the Phase A of M721
PS719 IN PS719
GND
(2) M721 DRV B, B(FNS CB to M721)
MAIN BODY FNS CB
Pulse signal to drive/control the Phase B of M721
M721 (sub-tray paper exit), controlled by the

FNS CB (FNS control board), drives the sub-tray
paper exit roller.
The related signals are PS701 (sub-tary paper
exit), PS704 (FNS entrance), and PS719 (sub-
tray full).
1. Operation
a. M721 (sub-tray paper exit) Control
M721 (sub-tray paper exit) starts its high-speed
rotation when PS701 (sub-tray paper exit)
detects the leading edge of the paper.
When PS704 (FNS entrance) has detected the
trailing edge of the paper and a predefined time
period has elapsed since then, the rotation of
M721 changes to low.
When PS701 detects the trailing edge of the
paper and a predefined time period has elapsed,
M721 stops.
b. Sub-tray full detection
When the papers ejected to sub-tray reach to
specified height, PS719 (sub-tray full) turns ON,
and FNS transmits "sub-tray full" information to
the main body.
When the main body receives it, the message is
displayed on the operation panel.
2-13
FS-110/FS-210
MAIN TRAY SECTION

[1] Composition
2
Stapler paper exit upper limit PS
Main tray (PS707)
Tray upper limit PS (PS702)
2 UNIT EXPLANATION
Counter reset PS (PS715)
Upper up/down pulley
Tray lower limit PS (PS703)
Tray up/down motor (M703)
Timing belt
Up/down pulley/L
Old type New type
Tray up/down motor (M703) fs2102001
[2] Mechanism upper limit PS (PS707). This distance is kept con-

stant to avoid misalignment of delivered sheets.
Mechanism Method
The counting program, built in the FNS, counts
Main tray up/down*1 Wire drive
the number of delivered sheets on the main tray
Paper detection*2 Photo sensor during continuous copying. When the total num-
ber of delivered sheets reaches a maximum (val-
*1 Main Tray Up/Down
ues are predefined depending on type/size of
The tray up/down motor (M703) and the worm
paper), the copying operation is suspended.
gear installed on the motor shaft perform the
However, when some delivered sheets are
winding operation of the up/down wire. The rota-
removed, the main tray is raised and the counter
tion direction of the motor shaft determines the
reset PS is activated. This resets the current
moving direction of the main tray, i.e. rise or fall.
sheet counter. This enables limitless delivery.
If the up/down pulley/L rotates clockwise seen
The tray lower limit PS (PS703) detects the bot-
from the front, the main tray rises. Otherwise, the
tom of the main tray. The number of delivered
main tray falls.
sheets on the main tray is not counted by the
2 In old type, a brush motor is used for M703 but in
software counter during non-continuous copy-
new type brushless motor and timing belt are
ing. PS703 is used for the limitation of the num-
used to enhance the silence effectiveness.
ber.
*2 Paper Detection
The distance between the top surface of the piled
sheets on the main tray (the top surface of the
main tray if there's no sheet on the tray) and the
paper exit opening is monitored using the tray
upper limit PS (PS702) and the stapler paper exit

2-14
FS-110/FS-210
[3] M703 (tray up/down) Control 1. Operation

a. Non-sort, sort, and group modes
2 According to the FNS operation signal from the
Old type
main body, M703 (tray up/down) elevates the
M703 DRV_F
M703 main tray until PS702 (tray upper limit) responds
M703 DRV_R
2 UNIT EXPLANATION
(ON).
New type When PS706 (main tray paper exit) detects the
paper, M703 lowers the tray. When the signal
24V
24V from PS702 has changed to OFF, and a pre-
PGND defined time period has elapsed, M703 raises
PGND
M703 H/L the tray again. M703 stops with PS702 signal
M703 LD M703 ON.
M703 F/R
M703 CLK
b. Staple mode
M703 CONT When M707 (paper exit roller) has started rotat-
M703 SGND ing and a predefined time period has elapsed,
M703 5V
M703 (tray up/down) lowers the main tray. The
5V rotation of M703 is reversed to raise the main
PS702 IN PS702
GND
tray when PS706 (main tray paper exit) detects
5V
the trailing edge of the paper stack on the tray.
PS703 IN PS703 M703 stops when the signal from PS707 (stapler
GND paper exit upper limit) changes from ON to OFF.
5V
PS706 IN PS706
GND
5V
PS707 IN PS707
GND
5V
PS715 IN PS715
GND
MAIN BODY FNS CB
FS1102002
M703 (tray up/down) raises or lowers the main

tray by a normal or reverse rotation. The FNS CB
(FNS control board) controls the operation of
M703.
The related signals are PS702 (tray upper limit),
PS703 (tray lower limit), PS707 (stapler exit
upper limit), PS715 (counter reset), and PS706
(main tray paper exit).

2-15
FS-110/FS-210
2. Signals
Signal relating to the main tray upper limit posi-
tion
2 UNIT EXPLANATION
[L]: Non-upper limit position

[H]: Upper limit position
Signal relating to the main tray lower limit posi-
tion
[L]: Non-lower limit position
[H]: Lower limit position
Signal relating to the main tray upper limit posi-
tion in the staple mode
[L]: Upper limit position
[H]: Non-upper limit position
Signal relating to the counter reset
[L]: Non-counter reset position
[H]: Counter reset position
2 (5) M703LD (M703 to FNSCB)
Rotation speed detection speed of M703 (New
type only)
(1) M703 DRV_F (FNS CB to M703)
Signal to drive/control the normal rotation of
M703 (Old type)
(2) M703 DRV_R (FNS CB to M703)
Signal to drive/control the reverse rotation of
M703 (Old type)
2 (3) M703 CONT (FNSCB to M703)
Rotation/stop control signal (New type only)
[L]: M703 ON
[H]: M703 OFF
2 (4) M703 CLK (FNSCB to M703)
Rotation speed control clock signal of M703
(New type only)
2 (5) M703 F/R (FNSCB to M703)
Rotation direction control signal (New type only)
[L]: M703 Counterclockwise
[H]: M703 Clockwise

2-16
FS-110/FS-210
STACKER SECTION
[1] Composition
Alignment HP PS/U (PS708)

Alignment plate/U
Coupling pin
2 UNIT EXPLANATION
Paper exit belt HP PS (PS709)
Stacker entrance motor (M713)

Paper exit arm
Alignment motor/U (M705)

Paper exit belt
Stacker no paper PS (PS720) Stacker entrance roller

Folding stopper motor (M718)
Stacker entrance PS (PS705)
Swing belt
Flat-stapling stopper Alignment HP PS/L

(PS724)
Folding stopper
HP PS (PS723) Alignment motor/L
(M716)
Booklet stopper
Alignment plate/L
FS-210 only
2-17
FS-110/FS-210
[2] Mechanism *2 Paper Exit Belt

The paper exit arm delivers the paper to the main
Mechanism Method
tray in the staple mode, or to the folding section
Stack*1 Corrugation roller
in the three-folding mode. The paper exit arm is
Swing belt + own
driven by the paper exit belt, which is in turn
weight
2 UNIT EXPLANATION
driven by the paper exit roller motor (M707)

Paper exit belt*2 Timing belt driven by through the coupling connection.
coupling connection The paper exit belt HP PS (PS709) detects the
Booklet stopper*3 Driven by timing belt home position of the paper exit arm.
using stepping motor
(the flat stapling stop-
per is released by the
interlocking mecha-
nism)
Paper exit roller motor
Paper alignment/U*4 Stepping motor (M707)
Paper alignment/L*5 Stepping motor Coupling pin
*1 Stack
The stacker section features a compact compo- Paper exit belt HP PS
nent design using the stack with an inclination of (PS709)
70 degrees. The corrugation roller is employed
for the stacker entrance roller, which facilitates a
smooth paper delivery to the stacker. The paper
sinks under its own weight into the stacker, of
which lower end is supported by the swing belt.
Paper exit arm
Paper
Paper exit belt
Stacker entrance motor
(M713)
Stacker entrance PS
(PS705)
Swing belt
Stacker no paper PS
(PS720)
70 degrees
2-18
FS-110/FS-210
*3 Booklet Stopper (FS210 only) When the booklet stopper lowers, the flat-sta-
The folding stopper motor (M718) operates the pling stopper is released via the link mechanism.
booklet stopper. The booklet stopper catches the paper that falls.
The folding stopper HP PS (PS723) detects the
home position of the booklet stopper. The book- Release Flat-stapling stopper
2 UNIT EXPLANATION
let stopper is interlocked with the flat-stapling
stopper. When the booklet stopper is at its home
position, the flat-stapling stopper is in the posi-
tion to support the paper by the pressure of the
spring. With this configuration, stapling is per-
formed in the staple mode.
Paper Flat-stapling stopper

Paper
Folding stopper
Spring motor (M718) Spring
Booklet stopper
One flat-stapling stopper is fixed on each of two

Spring clinchers (R and F). When the two clinchers
Booklet stopper
move away from each other, the two stoppers
Stopper HP PS (PS723) also become remote.
Flat-stapling stoppers
Clincher/R
Clincher/F
2-19
FS-110/FS-210
*4 Paper Alignment/U
In the staple (flat-stapling) mode, the paper
alignment plate/U (front and rear) oscillate to
align the sheets.
The oscillation of the paper alignment plate/U is
2 UNIT EXPLANATION
achieved by the normal and reverse rotations of

the alignment motor/U (M705). The alignment
HP PS/U (PS708) detects the home position of
the paper alignment plate/U.
*5 Paper Alignment/L (FS-210 only)
In the stitch-and-fold, folding, three-folding
modes, both the paper alignment plate/U and the
paper alignment plate/L oscillate to align the
sheets.
The oscillation of the paper alignment plate/L is
achieved by the normal and reverse rotations of
the alignment motor/L (M716). The alignment
HP PS/L (PS724) detects the home position of
the paper alignment plate/L.
2-20
FS-110/FS-210
[3] M705 (alignment/U) Control
24V
24V 24V
M705 DRV A M705 DRV A
M705 DRV A M705 DRV A M705
2 UNIT EXPLANATION
M705 DRV B M705 DRV B
5V
PS705 IN PS705 IN PS705
GND
5V
GND
MAIN BODY FNS CB RB
In the staple, folding, stitch-and-fold, three-fold- 2. Signals

ing modes, the widthwise alignment operation of a. FNS CB input signals
the paper carried into the stacker section is per- (1) PS705 IN (PS705 to RB to FNS CB)
formed by the alignment plate/U. The space Signal relating to the detection of the paper by
between the two alignment plates/U extends or the stacker entrance sensor
shrinks by means of the rotation of the M705 [L]: Paper not detected
(alignment/U). The FNS CB (FNS control board) [H]: Paper detected
controls the operation of M705 through the RB (2) PS708 IN (PS708 to RB to FNS CB)
(relay board). Signal relating to the detection of the home posi-
The related signals are PS705 (stacker tion of the alignment plate/U
entrance) and PS708 (alignment HP/U). [L]: Not in the home position
[H]: In the home position
1. Operation b. FNS CB output signals
The FNS operation signal from the main body (1) M705 DRV A, A(FNS CB to RB to M705)
lets M705 (alignment/U) rotate so that the space Pulse signal to drive/control the Phase A of M705
between the two alignment plates/U will become (2) M705 DRV B, B(FNS CB to RB to M705)
narrower. The rotation of M705 stops when the Pulse signal to drive/control the Phase B of M705
plates reach their waiting positions that provide a
little wider space for the paper to be accommo-
dated.
When PS705 (stacker entrance) has detected
the trailing edge of the paper and a predefined
time period has elapsed, the alignment plates/U
horizontally oscillate to align the paper. The
oscillation is provided by the normal and reverse
rotations of M705. This paper alignment action is
repeated each time a sheet of paper is fed.
2-21
FS-110/FS-210
[4] M716 (alignment/L) Control (FS-210 only)
24V
24V
M718 DRV A M716 DRV A M716
2 UNIT EXPLANATION

5V
PS705 IN PS705
GND
5V
PS724 IN PS724
GND
MAIN BODY FNS CB RB
In the folding, stitch-and-fold, three-folding 2. Signals

modes, the widthwise alignment operation of the a. FNS CB input signals
paper carried into the stacker section is per- (1) PS724 IN (PS724 to RB to FNS CB)
formed by the alignment plate/L. The space Signal relating to the detection of the home posi-
between the two alignment plates/L extends or tion of the alignment plate/L
shrinks by means of the rotation of M716 (align- [L]: Not in the home position
ment/L). [H]: In the home position
The FNS CB (FNS control board) controls the b. FNS CB output signals
operation of M716 through the RB (relay board). (1) M716 DRV A, A(FNS CB to RB to M716)
The related signals are PS705 (stacker Pulse signal to drive/control the Phase A of M716
entrance) and PS724 (alignment HP/L). (2) M716 DRV B, B(FNS CB to RB to M716)
1. Operation
lets M716 (alignment/L) rotate so that the space
between the two alignment plates/L will become
narrower. The rotation of M716 stops when the
plates reach their waiting positions that provide a
little wider space for the paper to be accommo-
dated.
the rear end of the paper and a predefined time
period has elapsed, the alignment plates/L hori-
zontally oscillate to align the paper. The oscilla-
tion is provided by the normal and reverse
rotations of M716. This paper alignment action is
repeated each time a sheet of paper is fed.
2-22
FS-110/FS-210
[5] M718 (folding stopper) Control (FS-210 only)
24V
24V 24V
M718 CLK M718 DRV A
M718 RESET M718 DRV A M718
2 UNIT EXPLANATION
M718 F/R M718 DRV B
M718 CONT M718 DRV B
5V
GND
5V
GND
MAIN BODY FNS CB RB
M718 (folding stopper) moves the booklet stop- When the stapling has been completed,M718
per. The link mechanism releases the flat-sta- rotates to lower the paper to the folding position.
pling stopper when the booklet stopper comes When the folding has been completed and the
down. trailing edge of the set has been detected by
The FNS CB (FNS control board) controls the PS725 (folding paper exit), M718 is activated.
operation of M718 through the RB (relay board). The booklet stopper is raised to the paper-size
The signals (or sensors) related to this compo- specific position. The machine waits for the
nent include PS723 (folding stopper HP), PS725 sheet of the next set.
(folding paper exit) and PS729 (folding full PS). c. Three-folding mode
1. Operation lets M718 (folding stopper) drive to lower the
a. Folding mode booklet stopper. The booklet stopper comes
The FNS operation signal from the main body down to the appropriate alignment position that
lets M718 (folding stopper) drive to lower the fits the size of the paper.
booklet stopper. The booklet stopper comes When the last sheet has been aligned, M718
down to the appropriate alignment position that operates to lower it to the first folding position for
fits the size of the paper to be handled. three-folding.
When the last sheet has been aligned, M718 When the folding has been completed and the
rotates to lower it to the folding position. trailing edge of the set has been detected by
When the folding has been completed and the PS729 (folding full PS), M718 is activated. The
trailing edge of the set has been detected by booklet stopper is raised to the paper-size spe-
PS725 (folding paper exit), M718 is activated. cific position. The machine waits for the sheet of
The booklet stopper is raised to the paper-size the next set.
specific position. The machine waits for the
sheet of the next set.
b. Stitch-and-fold mode
lets M718 (folding stopper) drive to lower the
booklet stopper. The booklet stopper comes
down to the appropriate stitch-and-fold position
that fits the size of the paper.
2-23
FS-110/FS-210
2. Signals
(1) PS723 IN (PS723 to RB to FNS CB)
Signal relating to the detection of the booklet
stopper's home position
2 UNIT EXPLANATION
[L]: Not in the home position

[H]: In the home position
Signal relating to the detection of the paper at the
folding paper exit position
[L]: Paper not detected
[H]: Paper detected
(1) M718 CLK (FNS CB to RB)
Signal relating to the clock for controlling the
rotation speed of the M718
(2) M718 RESET (FNS CB to RB)
Reset signal for the M718
(3) M718 F/R (FNS CB to RB)
Signal to control the rotation direction of the
M718
[L]: CCW
[H]: CW
(4) M718 CONT (FNS CB to RB)
Signal to activate or deactivate the M718
[L]: M718 ON
[H]: M718 OFF
c. RB output signals
(1) M718 DRV A, A (RB to M718)
Pulse signal to drive/control the Phase A of
M718
(2) M718 DRV B, B (RB to M718)
Pulse signal to drive/control the Phase B of
M718
2-24
FS-110/FS-210
[6] M713 (stacker entrance) Control
24V
24V 24V
M713 CLK M713 DRV A
M713 RESET M713 DRV A M713
2 UNIT EXPLANATION
M713 CONT M713 DRV B
M713 DRV B
5V
GND
5V
GND
RB
5V
PS704 IN PS704
GND
MAIN BODY FNS CB
M713 (stacker entrance) drives the stacker When M708 (paper exit) has closed the opening,
entrance roller and the swing belt. These com- the rotation of M713 changes to a high speed to
ponents are responsible for conveying the paper prepare for the conveyance of the paper to be
to the stacker, aligning the paper rear end, and stapled.
controlling the timing for stapling. b. Staple mode (for sheets of paper sizes A4,
The FNS CB (FNS control board) controls the B5, and 8.5 x 11 = with by-pass feature)
operation of M713 through the RB (relay board). (1) Sheets of the first set
The related signals are PS704 (FNS entrance), The sheets of the first set are processed in the
PS705 (stacker entrance), and PS725 (folding same way as in the staple mode described
paper exit). above (for sheets of all paper sizes except A4,
B5, and 8.5 x 11 = without by-pass feature).
1. Operation (2) First sheets of the second and subsequent sets
a. Staple mode (for sheets of all paper sizes When PS705 (stacker entrance) has detected
except A4, B5, and 8.5 x 11 = without by-pass the rear end of the last sheet of the first set, and
feature) a predefined time period has elapsed, M713
The FNS operation signal from the main body (stacker entrance) stops. This action ensures
lets M713 (stacker entrance) start to rotate at a that the stapling of the first set completes before
high-speed. the sheets of the second set are fed to the
When PS705 (stacker entrance) has detected stacker section (the first sheet waits on the by-
the rear end of the paper, the rotation speed of pass channel).
M713 changes to low, conveying the paper
slowly to the stacker. Then, after a predefined
time has elapsed, the rotation returns to the high-
speed mode to prepare for the next conveyance
of paper.
When the last sheet of the set has passed
through and the stapling operation has started,
M713 stops.
2-25
FS-110/FS-210
(3) Second sheets of the second and subsequent 2. Signals

sets a. FNS CB output signals
When PS704 (FNS entrance) has detected the (1) M713 CLK (FNS CB to RB)
trailing edge of the second sheet of the second Signal relating to the clock for controlling the
(and subsequent sets), and a predefined time rotation speed of M713
2 UNIT EXPLANATION
period has elapsed, M713 (stacker entrance) (2) M713 RESET (FNS CB to RB)
rotates as a high speed. This action allows the Reset signal for M713
first and second sheets to be conveyed to the (3) M713 CONT (FNS CB to RB)
stacker section at the same time. Signal to activate or deactivate M713
(4) Third and subsequent sheets of the second and [L]: M713 ON
subsequent sets [H]: M713 OFF
The third and subsequent sheets of the second b. RB output signals
(and subsequent sets) are conveyed to the (1) M713 DRV A, A (RB to M713)
stacker in the same manner as the sheets of the Pulse signal to drive/control the Phase A of M713
first set. (2) M713 DRV B, B (RB to M713)
c. Folding and stitch-and- folding modes Pulse signal to drive/control the Phase B of M713
lets M713 (stacker entrance) start to rotate at a
high-speed.
the rear end of the paper, the rotation speed of
M713 changes to low, conveying the paper
of paper.
When the last sheet of the set has been aligned,
M713 stops.
When PS725 (folding paper exit) has detected
the rear end of the set, M713 (stacker entrance)
returns to its high-speed rotation mode to pre-
pare for the next paper conveyance.
d. Three-folding mode
lets M713 (stacker entrance) start to rotate at a
high-speed.
the trailing edge of the paper, the rotation speed
of M713 changes to low, conveying the paper
of paper.
When the last sheet of the set has been aligned
and the booklet stopper has moved to the three-
folding position, M713 stops.
When PS729 (folding full) has detected the trail-
ing edge of the set, M713 (stacker entrance)
returns to its high-speed rotation mode to pre-
pare for the next paper conveyance.
2-26
FS-110/FS-210
STAPLER SECTION
[1] Composition
Stapler/R
Stapler rotation motor (M706)
2 UNIT EXPLANATION
Stapler movement motor (M711)
Stapler movement HP PS (PS711)
Stapler/F
Clincher rotation motor (M704)
Stapler rotation HP PS (PS713)

Clincher/R
Clincher rotation HP PS (PS714)
Clincher/F
Staple SW/R (SW702) Stapler/R/F

Staple SW/F (SW704)
Cartridge SW/R (SW701) Clincher/R/F

Cartridge SW/F (SW703)
Stapler HP PS/R (PS730)

Stapler HP PS/F (PS731)
Stapler motor/R (M709) Clincher motor/R (M710)

Stapler motor/F (M714) Clincher HP PS/R (PS732) Clincher motor/F (M715)
Clincher HP PS/F (PS733)
2-27
FS-110/FS-210
[2] Mechanism *2 Stapler/clincher rotational movement

The stapler/R and clincher/R are rotatable up to
Mechanism Method
45° for the single staple (rear).
Stapler horizontal Interlocked mecha-
The stapler rotation motor (M706) rotates the
movement*1 nism by stapler and
stapler/R. The clincher rotation motor (M704)
clincher with stepping
2 UNIT EXPLANATION
rotates the clincher/R.

motor and timing belt
The ball lock mechanism locks the stapler/
Stapler/clincher rota- Stepping motor Ball clincher at angles of 0 ° or 45°.
tional movement*2 locking mechanism
Stapling*3 Flat clinch Stapler rotation motor (M706)
Clincher rotation motor (M706)
*1 Stapler horizontal movement
The stapler movement motor (M711) drives the
timing belts. The stapler/R is attached to the
upper part of one timing belt. Also the clincher/R
is attached to the upper part of another timing
belt. The stapler/F and the clincher/F are
attached to the lower part of each timing belt.

Stapler
Stapler rotation HP PS
(PS713)
Clincher rotation HP PS (PS714)
Spring
Ball
Clincher
Locked Released
2-28
FS-110/FS-210
*3 Stapling
For stapling, first the stapler motors /R and /F
(M709 and M714) in the staplers /R and /F push
out the paper pressure unit to press the paper
respectively. Then the staples are pushed out.
2 UNIT EXPLANATION
Finally, the staples are folded inside by the force
of the clincher motors /R and /F (M710 and
M715) mounted in the clinchers /R and /F
respectively.
Paper
Stapler Clincher
Paper
Staple
Clincher
Staple Stapler
2-29
FS-110/FS-210
[3] Stapler Movement Control

M704
2 UNIT EXPLANATION

5V
GND

M706 DRV B M706 DRV B M706
5V
GND

M711 DRV B M711 DRV B M711
5V
GND
RB
MAIN BODY FNS CB
The stapler/F and the stapler/R move horizon- 1. Operation

tally in opposite directions each other. In addi- a. Single staple (front)
tion, the stapler/R rotates up to 45° according to The FNS operation signal from the main body
the current staple mode. activates M711 (stapler movement) to carry the
The horizontal movement of the staplers is per- staplers to extend the distance between the sta-
formed by M711 (stapler movement), whereas plers and the clinchers, and then M711 stops at
the rotation is performed by M704 (clincher rota- the appropriate positions.
tion) and M706 (staple rotation). When PS706 (main tray paper exit) has detected
The FNS CB (FNS control board) controls the the last sheet and a predefined time period has
operations of M711, M704, and M706 through elapsed, M711 is activated again to move the
the RB (relay board). staplers to the home position, and M711 stops
The related signals are PS711 (stapler move- when PS711 (stapler movement HP) turns ON.
ment HP), PS713 (stapler rotation HP), and
PS714 (clincher rotation HP).
2-30
FS-110/FS-210
b. Single staple (rear, oblique) 2. Signals

The FNS operation signal from the main body a. FNS CB input signals
activates M711 (stapler movement) to extend the (1) PS711 IN (PS711 to RB to FNS CB)
distances between the two staples as well as the Signal indicating whether the staplers (/F and /R)
two clinchers. After a predefined time period has are in the home position
2 UNIT EXPLANATION
elapsed, M706 (stapler rotation) and M704 [L]: Not in the home position
(clincher rotation) start to rotate the stapler/R [H]: In the home position
and the clincher/R respectively. When the sta- (2) PS713 IN (PS713 to RB to FNS CB)
plers and clinchers are set in place, M704, M706, Signal indicating whether the stapler/R is in the
and M711 stop. home position
PS706 (main tray paper exit) turns ON by detect- [L]: Not in the home position
ing the last paper, and after a predefined time [H]: In the home position
has elapsed, M704 and M706 start to rotate the (3) PS714 IN (PS714 to RB to FNS CB)
stapler/R and the clincher/R back to their home Signal indicating whether the clincher/R is in the
positions. The rotating actions of the stapler/R home position
and the clincher/R stop when PS713 (stapler [L]: Not in the home position
rotation HP) and PS714 (clincher rotation HP) [H]: In the home position
detect them respectively. At the same time, M711 b. FNS CB output signals
starts moving the staplers to the home position. (1) M704 DRV A, A (FNSCB to RB to M704)
The operation of M711 stops when PS711 (sta- Pulse signal to drive/control the Phase A of M704
pler movement HP) turns ON. (2) M704 DRV B, B (FNSCB to RB to M704)
c. Two staples Pulse signal to drive/control the Phase B of M704
When two staples are used, the staplers and the (3) M706 DRV A, A (FNSCB to RB to M706)
clinchers stay in their home positions for the sta- Pulse signal to drive/control the Phase A of M706
pling operation. (4) M706 DRV B, B (FNSCB to RB to M706)
(5) M711 DRV A, A (FNSCB to RB to M711)
Pulse signal to drive/control the Phase A of M711
(6) M711 DRV B, B (FNSCB to RB to M711)
2-31
FS-110/FS-210
[4] Staple Control
M709 CONT M709 CONT M709 DRV 1 M709 DRV 1

M709 F/R M709 F/R M709 DRV 1 M709 DRV 1
M709 DRV 2 M709 DRV 2 M709
M709 DRV 2 M709 DRV 2
2 UNIT EXPLANATION
5V 5V
R_DHP R_DHP R_DHP PS730
SGND
5V
R_CST R_CST SW701
R_CST
5V
R_LS R_LS SW702
R_LS
SGND
SGND
M714 CONT M714 DRV 1 M714 DRV 1

M714 F/R M714 DRV 1 M714 DRV 1
M714 DRV 2 M714 DRV 2 M714
M714 DRV 2 M714 DRV 2
5V 5V
F_DHP F_DHP F_DHP PS731
GND
5V
F_CST F_CST SW703
F_CST
5V
F_LS F_LS SW704
F_LS
SGND
SGND
24V
24V
M710 CONT M710 DRV F M710 DRV F
M710 DRV R M710 DRV R M710
5V 5V
R_CHP R_CHP R_CHP PS732
SGND SGND
24V
24V
M715 CONT M715 DRV F M715 DRV F
M715 DRV R M715 DRV R M715
5V 5V
F_CHP F_CHP F_CHP PS733
SGND SGND
MAIN BODY FNS CB RB
The stapling operation is performed using four The related signals are PS730 (stapler HP PS/
motors: M709 (stapler/R), M714 (stapler/F), R), PS731 (stapler HP /F), PS732 (clincher HP /
M710 (clincher/R), and M715 (clincher/F). R), PS733 (clincher HP /F), SW701 (cartridge /
The stapler pushes out the staple, which is bent R), SW703 (cartridge /F), SW702 (staple /R),
by the clincher. and SW704 (staple /F).
operations of the four motors: M709, M714,
M710, and M715.
2-32
FS-110/FS-210
1. Operation 2. Signals
a. Staple a. FNS CB input signals
Upon completion of the alignment operation by (1) R_DHP (PS730 to RB to FNS CB)
the alignment plates, M709 and M714 (stapler / Signal from the stapler HP PS/R, indicating
R and /F) initiate the operation of pushing the whether the stapler/R is in the home position
2 UNIT EXPLANATION
needles into the paper. After a predefined time [L]: In the home position
period has elapsed, M710 and M715 (clincher / [H]: Not in the home position
R and /F) start bending of the needles. The sta- (2) F_DHP (PS731 to RB to FNS CB)
pling operation finishes when PS732 (clincher Signal from the stapler HP PS/F, indicating
HP /R) and PS733 (clincher HP /F) as well as whether the stapler/F is in the home position
PS730 (stapler HP /R) and PS731 (stapler HP / [L]: In the home position
F) detect the clinchers and the staplers at their [H]: Not in the home position
home positions (OFF to ON). (3) R_CHP (PS732 to RB to FNS CB)
b. Staple clogging detection Signal from the clincher HP PS/R, indicating
During the stapling action, if one or more signals whether the clincher/R is in the home position
from PS730, PS731 (stapler HP /R and /F), [L]: In the home position
PS732 and/or PS733 (clincher HP /R and /F) do [H]: Not in the home position
not return to ON within a predefined time period (4) F_CHP (PS733 to RB to FNS CB)
since they have changed to OFF, the machine Signal from the clincher HP PS/F, indicating
recognizes that a needle clogging error has whether the clincher/F is in the home position
occurred. In this case, M709, M714 (stapler /R [L]: In the home position
and /F), M710, and M715 (clincher /R and /F) ini- [H]: Not in the home position
tiate reverse rotations to return the staplers and (5) R_CST (SW701 to RB to FNS CB)
the clinchers to their home positions. Signal from the cartridge SW/R, indicating
c. Cartridge detection whether the cartridge is properly installed
SW701 and SW703 (cartridge /R and /F) in the [L]: Properly installed
staplers detects whether the cartridges are prop- [H]: Not properly installed
erly installed or not. (6) R_LS (SW702 to RB to FNS CB)
If the cartridge is not found or is considered to be Signal from the staple SW/R, indicating the
improperly installed, an error message will be remaining volume of needles
displayed on the LCD of the main body. [L]: Sufficient staples
d. Staple detection control [H]: Out of staples
When SW702 (staple /R) or SW704 (staple /F) (7) F_CST (SW703 to RB to FNS CB)
detects the state of no needle remaining staples, Signal from the cartridge SW/F, indicating
an error message will be displayed on the LCD of whether the cartridge is properly installed
the main body. [L]: Properly installed
[H]: Not properly installed
(8) F_LS (SW704 to RB to FNS CB)
Signal from the staple SW/F, indicating the
remaining volume of staples.
[L]: Sufficient staples.
[H]: Out of staples.
2-33
FS-110/FS-210

Signal to activate or deactivate M709
[L]: M709 ON
[H]: M709 OFF
2 UNIT EXPLANATION

[L]: CW
[H]: CCW
[L]: M710 ON
[H]: M710 OFF
[L]: M714 ON
[H]: M714 OFF
[L]: CW
[H]: CCW
[L]: M715 ON
[H]: M715 OFF
c. RB output signals
(1) M709 DRV 1 (RB to M709)
(2) M709 DRV 2 (RB to M709)
(3) M710 F (RB to M710)
Pulse signal to start or stop the normal rotation of
M710
(4) M710 R (RB to M710)
Pulse signal to start or stop the reverse rotation
of M710
(5) M714 DRV 1 (RB to M714)
(6) M714 DRV 2 (RB to M714)
(7) M715 F (RB to M715)
Pulse signal to start or stop the normal rotation of
M715
(8) M715 R (RB to M710)
Pulse signal to start or stop the reverse rotation
of M715
2-34
FS-110/FS-210
FOLDING/THREE-FOLDING SECTION (FS-210 ONLY)

[1] Composition
Three-folding gate SD (SD706)

Folding paper exit PS (PS725)
2 UNIT EXPLANATION
Three-folding gate
Folding conveyance (M720)
Folding full PS (PS729)
Folding knife HP
PS (PS722)
Folding knife
Folding roller
Folding full LED (LED729) Folding knife motor (M719)
Folding passage PS (PS726)

Booklet stopper
Three-folding gate SD (SD706)

Folding paper exit PS (PS725)
Three-folding gate Folding knife HP PS (PS722)
Folding roller
Folding knife
Folding full PS (PS729)
Folding full LED (LED729)

Folding passage PS (PS726) Booklet stopper
2-35
FS-110/FS-210
[2] Mechanism *2 Three-folding (second folding)

The three-folding gate SD (SD706) changes the
Mechanism Method
position of the three-folding gate so that the
Folding/Three-folding Folding knife and
paper carried from the folding rollers will be con-
(first folding)*1 roller folding
veyed toward the three-folding stopper.
Three-folding
2 UNIT EXPLANATION
Roller folding After the paper has been stopped by the three-
(second folding)*2 folding stopper, it is bent along the surfaces of
Booklet full detection*3 Translucent sensor the upper folding roller and the three-folding
*1 Folding/Three-folding (first folding) roller. Then the paper is carried through the con-
The folding knife motor (M719) rotates the crank tact surface of the two rollers, which completes
axle 180°, which protrudes the folding knife the second folding operation.
toward the contact surface of two folding rollers. The location for the second folding is determined
The two folding rollers rotate to drag and fold the by the position of the three-folding stopper.
sheet(s) of paper.
Three-folding gate SD (SD706) Folding rollers
The location at which the paper is folded will be
Paper
controlled by the position of the booklet stopper.
Three-folding gate
Folding rollers
Folding knife HP (PS722)
Folding knife
Booklet tray
Paper
*3 Booklet full detection

The folding full LED (LES729) and the folding full
PS (PS729), which consist of a pair of translu-
cent sensors, detect the booklet tray full condi-
tion.
If a predefined time period has elapsed since the
paper shielded the sensor light, a booklet full
condition is reported.
2-36
FS-110/FS-210
[3] M719 (folding knife) Control
24V 24V
M719 DRV 1 M719 DRV M719
M719 DRV 2
2 UNIT EXPLANATION
5V
GND
5V
GND
5V
GND
MAIN BODY FNS CB RB
M719 (folding knife) drives the folding knife. This b. FNS CB output signals
knife is used when the mode is folding, stitch- (1) M719 DRV 1 and 2 (FNS CB to RB)
and-fold, or three-folding. Signal to activate or deactivate M719
The FNS CB (FNS control board) controls the DRV1 DRV2
operation of M719.
Normal rotation H L
The related signals are PS722 (folding knife HP),
PS725 (folding paper exit), and PS726 (folding Reverse rotation L H
passage). Halt L L
1. Operation c. RB output signals

PS726 (folding passage) detects the paper and (1) M719 DRV (RB to M719)
the booklet stopper stops at the folding position. Signal to drive/control M709
After a predefined time period has elapsed since
then, M719 (folding knife) is activated, letting the
folding knife protrude toward the paper.
The operation of PS726 ends when the folding
knife returns and the signal from PS722 (folding
knife HP) changes from H to L.
Signal indicating whether the folding knife is in
the home position
[L]: In the home position
[H]: Not in the home position
Signal indicating whether the paper has passed
through the folding passage sensor.
[L]: Paper exists.
[H]: Paper does not exist.
2-37
FS-110/FS-210
[4] M720 (folding conveyance) Control
M720 BLK M720 BLK

M720 CONT M720 CONT
M720 CLK M720 CLK
2 UNIT EXPLANATION
M720 PLL M720 PLL

M720 F/R M720 F/R
M720
24V 24V
24V
PGND
PGND
SGND
5V
GND
5V
GND
5V
GND
MAIN BODY FNS CB RB
M720 (folding conveyance) operates the folding 2. Signals

roller(s), which rotates the three-folding roller. a. FNS CB input signals
The FNS CB (FNS control board) controls the (1) M720 PLL (M720 to RB to FNS CB)
operation of M720. Signal for monitoring the rotation of M720
The related signals are PS722 (folding knife HP), [L]: M720 is rotating as a specified speed
PS725 (folding paper exit), and PS726 (folding [H]: M720 is not rotating as a specified speed
passage). b. FNS CB output signals
(1) M720 BLK (FNS CB to RB to M720)
1. Operation Signal to apply braking to the M720
PS726 (folding passage) detects the paper and [L]: Braking ON
the booklet stopper stops at the folding position. [H]: Braking OFF
After a predefined time period has elapsed since (2) M720 CONT (FNS CB to RB to M720)
then, M719 (folding knife) is activated. When Signal to drive/control M720
PS722 (folding knife HP) detects the paper, [L]: M720 ON
M720 (folding conveyance) is activated to fold [H]: M720 OFF
the paper with the folding roller(s) and the three- (3) M720 CLK (FNS CB to RB to M720)
folding roller. The folded paper is delivered to the Signal relating to the clock for controlling the
booklet tray. rotation speed of M720
When PS725 (folding paper exit) has detected (4) M720 F/R (FNS CB to RB to M720)
the trailing edge of the paper and a predefined Signal to control the rotation direction of M720
time period has elapsed since then, M720 stops. [L]: CW
[H]: CCW
2-38
FS-110/FS-210
[5] SD706 (three-folding gate) Control
SD706 CONT SD706 CONT

SD706
2 UNIT EXPLANATION
24V
5V
GND
MAIN BODY FNS CB RB
SD706 (three-folding gate) operates the three-

folding gate, which provides the appropriate
paper passage for either one of the three oper-
ations: folding, stitch-and-fold, or three-folding.
operation of SD706.
The related signal is PS725 (folding exit).
1. Operation
When the booklet stopper stops at the three-fold-
ing position, SD706 (three-folding gate) is acti-
vated. This operates the three-folding gate,
providing the paper passage that leads to the
three-folding stopper.
When PS725 (folding exit) has detected the trail-
ing edge of the paper and a predefined time
period has elapsed since then, SD706 is deacti-
vated.
2. Signals
(1) SD706 CONT (FNS CB to RB to SD706)
Signal to activate/deactivate SD706
[L]: SD706 ON
[H]: SD706 OFF
2-39
2 UNIT EXPLANATION
Blank page
3
3 DIS./ASSEMBLY
DISASSEMBLY/ASSEMBLY
3 DIS./ASSEMBLY
Note the following points when you detach the finisher from the main
body:
1. Be sure the power cord has been unplugged from the wall outlet.
2. The disassembled parts must be reassembled following the disas-
sembly procedure in reverse unless otherwise specified.
3. Care should be taken not to lose small parts. Care should also be
taken not to install small parts in wrong places.
4. Do not operate the machine before installing all the disassembled
parts completely.
5. Removal of some screws is prohibited in this section. Never loosen
them.
6. For FS-210, the booklet tray must be removed prior to starting the ser-
vice. If the unit is moved with the booklet tray attached, the mounting
section may be damaged.
FS-110/FS-210
EXTERNAL SECTION
[1] Removing and Reinstalling the Book- [2] Removing and Reinstalling the Top
let Tray (FS-210 only) Cover/1
(1) Remove two screws to detach the booklet tray. a. Procedure
(1) Remove the two caps.
(2) Open the front door, and remove five screws to
detach the top cover/1.
Caps
Screws
Top cover/1
Booklet tray
3 DIS./ASSEMBLY
Screws
Screw
(2) Reinstall the above parts following the removal

steps in reverse. (3) Reinstall the above parts following the removal
steps in reverse.
3-1
FS-110/FS-210
[3] Removing and Reinstalling the Top [4] Removing and Reinstalling the Side
Cover/2 Cover
Caution: Caution:
Make sure that the power cord of the main Make sure that the power cord of the main
body is unplugged from the power outlet. body is unplugged from the power outlet.
a. Procedure
CAUTION: Uninstall the PI (optional) if installed.
(1) Open the front door.
a. Procedure
(2) Remove three screws, and remove the side
(1) Remove the top cover/1.
cover.
(3) Remove four screws, and pull out the sub-tray.
Screws Side cover
Then remove the top cover/2.
Sub-tray Screws
Top cover/2
3 DIS./ASSEMBLY
Front door

steps in reverse.
Screws

steps in reverse.
3-2
FS-110/FS-210
[5] Removing and Reinstalling the Front [6] Removing and Reinstalling the Rear
Door Cover
Caution: Caution:
Make sure that the power cord of the main Make sure that the power cord of the main
body is unplugged from the power outlet. body is unplugged from the power outlet.
a. Procedure a. Procedure
(1) Open the front door. (1) Remove the six mounting screws, and detach
(2) Remove the two mounting screws holding the the rear cover.
hinge plate at the bottom, and remove the front
door.
Screws
Screw
Front door
3 DIS./ASSEMBLY
Hinge plate
Tab
Rear cover

steps in reverse.
steps in reverse.
3-3
FS-110/FS-210
[7] Removing and Reinstalling the Main (3) Remove the two mounting screws.
Tray (4) Lift the main tray and detach it from the hooks of
the up/down stay.
Caution:
After you have lowered the main tray, be Main tray
sure to unplug the power cord of the main
body from the power outlet.
a. Procedure
(1) Push up the actuator of the main tray exit with
your finger to lower the main tray.
Screws
Actuator
3 DIS./ASSEMBLY
Up/down stay
Paper exit roller
Paper exit roller

steps in reverse.
Main tray
(2) Turn the main body's main power switch (SW1)

OFF, and unplug the power cord from the power
outlet.
3-4
FS-110/FS-210
[8] Removing and Reinstalling the Main [9] Removing and Reinstalling the Book-
Paper Exit Opening Cover let Paper Exit Opening Cover (FS-210
ONLY)
Caution:
a. Procedure
Make sure that the power cord of the main
(1) Remove the booklet tray.
body is unplugged from the power outlet.
(2) Remove two screws and detach the booklet
a. Procedure
paper exit opening cover.
(1) Remove the following parts:
• Top cover/1 or optional PI (if installed)
Booklet paper exit
• Top cover/2
opening cover
• Side cover
• Rear cover
• Main tray Screws
(2) Remove four screws and detach the main paper
exit opening cover.
3 DIS./ASSEMBLY
Screws
Main paper exit opening cover

steps in reverse.
Screws

steps in reverse.
3-5
FS-110/FS-210
CONVEYANCE SECTION
[1] Replacing the Paper Exit Roller (3) Insert the end of the blade screwdriver into the
(Sponge Roller) slot in the sponge roller, and twist the screwdriver
to pry apart.
Caution:
After you have lowered the main tray, be
Paper exit roller (Sponge roller)
sure to unplug the power cord of the main
body from the power outlet.
CAUTION: When replacing the sponge rollers,

all of the 5 pairs (10 components)
must be replaced.
a. Procedure
(1) Push up the actuator of the main tray exit with
your finger to lower the main tray.
(4) Place the two components of a new sponge roller
around the roller shaft so that the tabs of the
3 DIS./ASSEMBLY
Actuator components are aligned with the dents on the

shaft. Press the components together firmly until
you hear the "click" sound.
Paper exit roller
Paper exit roller

Align
(sponge roller) Main tray
Align
(5) To reattach the sponge roller shaft, perform the

same procedure in reverse order.
(2) Turn the main body's main power switch (SW1)

OFF, and unplug the power cord from the power
outlet.
3-6
FS-110/FS-210
[2] Replacing the Intermediate Convey- (4) Place the two components of a new sponge roller
ance Roller (Sponge Roller) around the roller shaft so that the tabs of the
components are aligned with the dents on the
Caution: shaft. Press the components together firmly until
Make sure that the power cord of the main you hear the "click" sound.
tray is unplugged from the power outlet.
CAUTION: When replacing the sponge rollers,

all of the 2 pairs (4 components)
must be replaced.
a. Procedure Align
(2) Remove two screws and a bearing, and detach
the intermediate conveyance rollers. Align
3 DIS./ASSEMBLY
(5) To reattach the sponge roller shaft, perform the
same procedure in reverse order.
Bearing
CAUTION: When reinstalling the shaft, make
Screw sure that the pin on the far end of the
shaft is placed properly in the slot.
roller
(3) Insert the end of the blade screwdriver into the

slot in the sponge roller, and twist the screwdriver
to pry apart.
Conveyance roller (Sponge roller)
3-7
FS-110/FS-210
[3] Removing and Reinstalling the Paper (3) Remove three screws holding the clamps, one
Exit Opening Unit screw holding the ground. Also remove the con-
nector (CN110) for the paper exit opening SD
Caution: (SD704) and the main tray paper exit PS
Make sure that the power cord of the main (PS706).
a. Procedure Screw holding the ground cable
(1) Remove the following parts: Paper exit opening SD (SD704)

• Top cover/1 or optional PI (if installed)
Connector(CN110)
• Top cover/2
Screw holding the clamp
• Side cover
• Rear cover
• Main tray Main tray paper exit PS
(PS706)
• Main paper exit opening cover
(2) Remove a mounting screw on the paper exit Screw holding the clamp
open/close link.
3 DIS./ASSEMBLY
Paper exit open/close link
Connector
Paper exit opening unit Screw
(4) Remove the two E-rings and the two shaft hold-
ers (at the front and rear side). Remove the paper
exit opening unit.
Bearing
E-ring
Bearing
E-ring

steps in reverse.
3-8
FS-110/FS-210
MAIN TRAY SECTION

2 [1] Replacing the Tray Up/down Motor [2] Replacing the Up/Down Wire
(M703)
Caution:
(Old type only)
Caution: body is unplugged from the power outlet.
Make sure that the power cord of the main 2 Caution:
When removing the tray up/down motor
Caution: (for old type) / up/down motor unit (for new
When removing the tray up/down motor, be type), be sure to hold the main tray to pre-
sure to hold the main tray to prevent it from vent it from falling.
falling. CAUTION1: The wire replacing procedure
a. Procedure described below is of the rear side.
(1) Remove the rear cover. For the front side, the design as
(2) Remove the connector (CN106). Remove two well as the winding direction of the
mounting screws while holding the main tray, and wire is symmetrical.
CAUTION2: “F” is impressed on the front side
3 DIS./ASSEMBLY
then detach the tray up/down motor (M703).
surface of the wire bracket. Also
“R” is impressed on the rear side
surface.
Be sure of the direction when
installing.
2 a. Procedure (In the case of the old type)
Screw Tray up/down motor (1) Remove the following parts:
(M703) • Side cover
• Front door
• Rear cover
• Tray up/down motor (M703)
• Main tray
(2) Remove five mounting screws. Remove the up/
Connector down gear cover and the gear.
(CN106)

steps in reverse.
Up/down gear
Screws
Up/down gear cover

3-9
FS-110/FS-210
(3) Remove two screws. Detach the wire bracket on (5) Remove the E-ring and the up/down pulley/L.
the rear from the up/down stay. Then remove the up/down wire.
CAUTION: When you remove the up/down pul-

ley, the pin falls. Be careful not to lose
the pin.
Pins
Up/down
Up/down pulley/L
wire
Screw
Up/down wire
3 DIS./ASSEMBLY
Wire
bracket Up/down stay Gear
E-ring
(4) Loosen the two screws on the belt tensioner.
(6) Temporarily attach the wire bracket to the up/

down stay with two screws.
CAUTION: The wire bracket must be installed

with the longer portion of the wire
facing upward.
Screws
Belt tensioner
Longer portion of wire

Up/down stay
Up/down wire
Screw
Wire bracket
Shorter portion of wire

fs2103001
3-10
FS-110/FS-210
2 (7) Secure the end of a new up/down wire to the wire (9) Insert the pin into the hole in the shaft. Put the
end of the up/down pulley/L. Wind the wire tightly gear into the shaft and fix the gear with the E-
around the up/down pulley/L five and half turns ring.
(FS-110) / approx. five turns (FS-210) from
inside to outside. Insert the pulley/L into the shaft
with the pin groove faced inward so that the slots
on the pulley/L align with the lock pin on the shaft.
Pin
Gear
Lock pin
Up/down pulley/L
3 DIS./ASSEMBLY
(5 turns) Inside E-ring
Outside
(10) Use a tension gauge or a spring balance to pull
the belt tensioner upward at a specified level of
Wire end
force, A, and tighten the securing screws.
Specified force: A = 2.5±0.25kg
2 (8) Hook the up/down wire around the up/down pul-
ley/U. Wind the wire tightly around the up/down
pulley/L two and half turns (FS-110) / two turns
(FS-210) from inside to outside. Secure the end
A = 2.5 0.25kg
of the wire to another wire end (outside) of the up/
down pulley/L.
Screws
Up/down puller/U
Wire end
Belt tensioner
(2 turns)
Up/down puller/L

3-11
FS-110/FS-210
(11) Loosen the two screws securing the front wire (2) Remove five screws to detach the reinforcing
bracket. Adjust the height of the front wire bracket and then remove one connector and a
bracket to level the up/down stay. Tighten the four cable assembly from the clamps.
mounting screws on the wire brackets (front and CAUTION: For FS-110 and FS-210 models, the
rear). up/down motor is installed upside
down and therefore the positions of
CAUTION: Make sure that the up/down stay is connector (CN106) and the mount-
level. If the stay is mounted aslant, an ing holes for the reinforcing bracket
unnecessary load is put on the tray are different.
up/down motor (M703) or the gear, In the case of the FS-110
which may result in damage to these Clamp Connector (CN106)
components.
Mounting
screws
3 DIS./ASSEMBLY
Wire bracket
Wire bracket
Up/down stay
Screws
Reinforcing bracket Screws
(12) Reinstall the above parts following the removal fs2103002

steps in reverse.
In the case of the FS-210
2 b. Procedure (In the case of the new type) Clamp Connector (CN106)
(1) Remove the following parts.
• Side cover
• Front door
• Rear cover
• Main tray
Reinforcing bracket Screws

fs2103003

3-12
FS-110/FS-210
(3) Remove five screws to detach the up/down drive

unit.
CAUTION: When removing the up/down motor

unit, be sure to hold the main tray to
prevent it from falling.
Up/down drive unit Screws
3 DIS./ASSEMBLY
fs2103004
(4) Perform step (3) and subsequent steps for old

type.

3-13
7155/7165/7255/7272 SERVICE MANUAL 2 Dec. 2003 3-12-1 ADDITION
3 DIS./ASSEMBLY
Blank page
FS-110/FS-210
STACKER SECTION
[1] Removing and Reinstalling the [2] Removing and Reinstalling the
Stacker Unit Cover Stacker Unit
Caution: Caution:
Make sure that the power cord of the main We recommend that at least two people
body is unplugged from the power outlet. perform this service.
a. Procedure
(1) Open the front door. Caution:
(2) Remove five screws to detach the stacker unit Make sure that the power cord of the main
cover. body is unplugged from the power outlet.
Caution:
Stacker unit Be careful when detaching the stacker
unit. If you remove the stopper, and in suc-
cession pull out the stacker unit, the FNS
may fall due to the weight of the stacker
unit. This may cause injury.
3 DIS./ASSEMBLY
a. Procedure
(1) Remove the following parts:
• Booklet tray
• Side cover
• Front door
• Rear cover
(2) Detach the FNS from the main body.
(3) Pull the handle and draw the stacker unit.
Screws
(4) Disconnect the three connectors (CN1, CN2,
CN3) from the relay board (RB).
(FS-110 has two connectors (CN1, CN2).)
(5) Remove each cable from wire guide.
steps in reverse.

7155/7165 SERVICE HANDBOOK Nov. 2001 3-13 REPLACEMENT
FS-110/FS-210
2 (6) Remove the E-ring to remove the shaft, and then (8) Remove two screws. Lift the stacker unit to
disconnect the arm. detach from the guide rail.
Caution:
Take care of your posture when servicing
to avoid damage to your back or other
joints.
Guide rail
Shaft
Mounting
Unit hole
Arm
E-ring Screw
3 DIS./ASSEMBLY
fs2103005
(7) Remove two screws, and further pull stacker unit Stacker unit
out.
CAUTION: Place something under the drawn Unit

stacker unit to prevent the FNS from
falling due to the weight of the unit. Mounting
hole
Guide Screw
rail
fs2103006

steps in reverse.
CAUTION: Make sure that the hook in the guide

rail is inserted into the mounting hole
of the stacker unit, and then tighten
the securing screw.
Stacker unit
Screw
Support preventing the falling of the FNS

3-16
FS-110/FS-210
STAPLER SECTION
[1] Removing and Reinstalling the Sta- (3) Remove the two screws securing the rail stopper.
pler Unit Cover Further pull the stacker unit out.
Caution: CAUTION: Place something under the drawn

Make sure that the power cord of the main stacker unit to prevent the FNS from
body is unplugged from the power outlet. falling due to the weight of the unit.
Caution:
Be careful when you detach the FNS from
the main body. If you pull out the stacker
unit, the FNS may fall. This may cause
injury.
a. Procedure
(2) Draw the stacker unit out.
3 DIS./ASSEMBLY
Stacker units
Screw holding the

rail stopper
Support preventing the falling of the FNS
(4) Remove five screws and detach the cover.
Stacker unit
Screw
Stapler unit cover

steps in reverse.
3-17
3-15
FS-110/FS-210
[2] Removing and Reinstalling the (5) Remove four mounting screws holding the
Clincher clincher/R.
Caution: Clincher/R
Screw
Caution:
Do not use hands to move stapler units to
horizontal direction.
(Otherwise the belt and the gear teeth skip-
ping may occur.)
Caution:
Be sure to perform the adjustment work
described in the "FNS Stapler Upper/
Lower Positions Adjustment" of the man-
3 DIS./ASSEMBLY
Ground
ual, "Adjustment," after you have attached
the clincher. Screw
a. Procedure
(2) Pull the stacker unit out and remove the stapler
(6) Remove two screws. Detach the ball bearing
unit cover.
bracket, and then remove the clincher/R by rotat-
(3) Remove a mounting screw holding the ground
ing it to the appropriate position. Remove the
cable. Remove the ground cable and the clamp.
connector.
(4) Remove four screws securing the clincher.
Detach the clincher/F and the connector. CAUTION: Do not lose the bearing spring and
the ball.
Clincher/F
Clincher/R
Screw
Connector
Connector
Ground Screw Bearing spring
Clamp
Ball bearing mounting bracket Screw

steps in reverse.

7155/7165 SERVICE HANDBOOK Nov. 2001 3-16 REPLACEMENT
FS-110/FS-210
[3] Removing and Reinstalling the Sta- 2 (5) Remove two screws holding the sensor cover of
pler the stapler/R. Remove one screw securing the
wire binding band and the screw securing the
Caution: ground cable. Detach the connector (CN182) of
Make sure that the power cord of the main the stapler rotation HP PS (PS713).
Screw Stapler/R
Caution: Wire binding band
Do not use hands to move stapler units to Sensor cover
horizontal direction.
(Otherwise the belt and the gear teeth skip-
ping may occur.)
Caution:
Be sure to perform the adjustment work
described in the "FNS Stapler Upper/
Lower Positions Adjustment" of the man-
3 DIS./ASSEMBLY
ual, "Adjustment," after you have attached
Connector
the stapler.
(CN182)
a. Procedure Ground
(1) Open the front door. Screw Stapler rotation
(2) Draw the stacker unit out. Screw securing the HP PS (PS713)
ground terminal fs2103007
(3) Remove the cartridge from the stapler.
(4) Remove four mounting screws securing the sta- (6) Remove four screws. Detach the stapler/R and
pler and the screw holding the ground cable. the connector (CN180).
Detach the stapler/F and the connector (CN181).
CAUTION: Take care not to damage the stapler
rotation HP PS (PS713) when
Screw
removing the stapler/R.
Stapler/F
Stapler/R
Ground
Connector Connector (CN180)
Screw securing the ground cable (CN181) Screw
Stapler rotation HP
PS (PS713)

steps in reverse.
CAUTION: When installing the sensor cover of the
stapler/R, take care that the bundled cable
does not disturb the stapler rotation HPPS
(PS713) and is not nip by the gears.
3-19
3 DIS./ASSEMBLY
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SERVICE MANUAL

KONICA MINOLTA BUSINESS SOLUTIONS U.S.A., INC.

Used on Konica Models

Changes may have been made to this equipment to

Corporate Publishing Department

© 2004, KONICA MINOLTA BUSINESS SOLUTIONS U.S.A., INC.

MODEL MANUAL REVISED EDITION DATE PAGE METHOD

STAPLER SECTION .............................................. 2-27

(FS-210 ONLY)....................................................... 2-35

1. Advance Preparation for Safety Checks 3. Description of Safety Checks

[3] Handling of Materials for Servicing

A5 Booklet Mode (FS-210 only):

Height of folding in the booklet mode (FS210 [3] Staple Mode

Booklet mode (stitch-and-fold)

Mea- Nominal values

MODEL MANUAL REVISED EDITION DATE PAGE METHOD

CROSS SECTION DIAGRAM

Sub-tray Shift unit

Alignment plate/U Flat-stapling stopper

Booklet tray Folding knife

Sub-tray paper exit roller Paper exit opening motor (M708)

FNS conveyance motor (M701)

Paper exit roller

By-pass gate SD (SD705)

[2] Stacker Drive

Alignment plate/U From paper exit roller motor (M707)

Paper exit arm

Alignment motor/U (M705)

Stacker entrance motor

Stacker entrance roller

Alignment motor/L (M716)

Stapler rotation motor (M706) Stapler movement

Clincher rotation motor

[4] Tray Drive

Tray up/down motor

MODEL MANUAL REVISED EDITION DATE PAGE METHOD

Folding knife motor

Folding conveyance motor

PAPER CONVEYANCE PATH

Paper conveyance path Finishing mode

Paper exit roller

[3] Sort, and Group Modes

Paper exit roller

Sub-tray paper exit roller

Sub-tray conveyance roller

[5] Staple Mode

Paper exit opening unit Entrance roller

Alignment plate/U Conveyance roller/B

Paper exit belt

Stacker entrance roller

Paper exit arm

Paper exit opening unit Entrance roller

Stacker entrance roller

Paper exit arm

[6] Booklet Mode

Paper exit opening unit Entrance roller

Stacker entrance roller

Paper exit opening unit Entrance roller

Alignment plate/U Conveyance roller/B

Intermediate conveyance roller

Stacker entrance roller

Rear cover Front door

2 By-pass Gate 3 Shift Mechanism of the Shift Unit

4 Open/close of Paper Exit Opening 5 Paper Exit Opening Nip