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LAMPIRAN D

PERHITUNGAN KAPASITAS POMPA 355NS II SULZER PADA SERI


JALUR I MAIN SUMP UTARA

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa
dapat diketahui dengan :
2 2
P1 V1 P2 V2
+ +Z 1 + H= + +Z 2 + HL
γ1 2g γ2 2g
Karena γ1 = γ2 , maka
2 2
P2 - P1 V2 - V1
H= + +Z2 - Z 1 + HL
γ 2g
2
ΔP ΔV
H= + +Hst + HL
γ 2g
P
Htotal = + z + HL + Hv
γ
P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head
γ
(Hv)

Data yang diketahui :


1) Elevasi isap = -70 mdpl

2) Elevasi buang = 0 mdpl

3) Beda elevasi (z) = 70 m

4) Debit (Q) = 9,63 m3/menit = 0,1605 m3/s

5) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

D-1
D-2

Gate Valve DN 200 = 40D =8m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa baja DN 400 sepanjang 5 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
1. 85
10,666(0 ,1605)
1 .85 4 .85
Hf = 110 0,4 x5m

= 0,03 m

b. Pipa HDPE 400/320 sepanjang 336 m

1 .85
10 , 666Q
1.85 4 .85
Hf = C D x (L)

10,666(0 ,1605)1. 85
1.85 4.85
Hf = 140 0 ,32 x 336 m

= 3,27 m

c. Pipa HDPE 200/160 sepanjang 108 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
1. 85
10,666(0 ,1605)
1.85 4 .85
Hf = 140 0 ,16 x 108 m

= 30,29 m

d. Rubber Hose DN 250 sepanjang 5 m


D-3

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
1. 85
10,666(0 ,1605)
1.85 4 .85
Hf = 140 0,2 x5m

= 0,16 m

2.Head Loss in accessories


a.Ball valve DN 200 Equivalent length = 15 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (Le)

10,666(0 ,1605)1. 85
1 .85 4 .85
Hf = 110 0,2 x 15 m

= 2,23 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m


1 .85
10 , 666Q
1.85 4 .85
Hf = C D x ( Le)
1. 85
10,666(0 ,1605)
1 .85 4 .85
Hf = 110 0,4 x 40 m x 5

= 0,21 m

c. Gate Valve DN 200 Equivalent length = 8 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)

10,666(0 ,1605)1. 85
1 .85 4 .85
Hf = 110 0,2 x8m

= 1,19 m

d. Swing Valve DN 200 Equivalent length = 16 m


D-4

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)
1. 85
10,666(0 ,1605)
1 .85 4 .85
Hf = 110 0,2 x 16 m

= 2,38 m

P
3. Pressure Head ( ¿
γ

∆Hp = Hp1 – Hp2

0, 0065 x H 1
( 1− )5 ,256
= 10,33 288 X
Hp1

0,0065 x −70 5 ,256


( 1− )
= 10,33 288

= 10,416 m

0,0065 x H 2
( 1− )5 ,256
Hp2 = 10,33 288

0,0065 x 0 5 ,256
( 1− )
= 10,33 288

= 10,33 m

∆Hp = Hp1 – Hp2


D-5

∆Hp = 10,416 – 10,33

= 0,383 m

4. Fitting on pipe
a. DN 200/160, f = 0,1
2
v1
Hf = f 2 g x n
2
7,98
= 0,1 2 x9,8 x 10 = 0,33 m

b. DN 400/320 , f = 0,1
2
v2
Hf = f 2 g x 31
2
1,99
= 0,1 2 x9,8 x 31 = 0,63 m
5. Velocity Head (Hv)
2
v2
Hv = 2g
= (7,98)2
2 x 9,8

= 2,74 m

P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head (Hv)
γ
= 70 m + (0,03 + 3,27 + 30,29 + 0,16 + 0,21 + 1,19 +

2,38 + 2,23) m + 0,38 m + 3,25 m

= 108.25 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)


D-6

HHP = Q x H
75

= 0,1605 m3/s x 108.25 m x 1000 kg/m3


75

= 231.655 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP
ηp

= 231.655 Hp
79 %

= 293.234 Hp

PERHITUNGAN KAPASITAS POMPA 385NS I SULZER PADA SERI


JALUR II MAIN SUMP UTARA
Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa
dapat diketahui dengan :
2 2
P1 V1 P2 V2
+ +Z 1 + H= + +Z 2 + HL
γ1 2g γ2 2g
Karena γ1 = γ2 , maka
2 2
P2 - P1 V2 - V1
H= + +Z2 - Z 1 + HL
γ 2g
2
ΔP ΔV
H= + +Hst + HL
γ 2g
P
Htotal = + z + HL + Hv
γ
P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head
γ
(Hv)

Data yang diketahui :


1)Elevasi isap = -70 mdpl
D-7

2)Elevasi buang = 0 mdpl

3)Beda elevasi (z) = 70 m

4) Debit (Q) = 9,61 m3/menit = 0,1602 m3/s

5) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D =8m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa baja DN 400 sepanjang 5 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
1.85
10,666(0,1602)
1 .85 4 .85
Hf = 110 0,4 x5m

= 0,03 m

b. Pipa HDPE 400/320 sepanjang 366 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)

10,666(0,1602)1.85
1.85 4.85
Hf = 140 0,32 x 366 m

= 3,55 m

c. Pipa HDPE 200/160 sepanjang 108 m


D-8

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
1.85
10,666(0,1602)
1.85 4 .85
Hf = 140 0,16 x 108 m

= 30,17 m

d. Rubber Hose DN 250 sepanjang 5 m

1 .85
10 , 666Q
1.85 4 .85
Hf = C D x (L)

10,666(0,1602)1.85
1.85 4 .85
Hf = 140 0,2 x5m

= 0,18 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (Le)
1.85
10,666(0,1602)
1 .85 4 . 85
Hf = 110 0,2 x 15 m

= 2,22 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)

10,666(0,1602)1.85
1 .85 4 .85
Hf = 110 0,4 x 40 m x 5

= 0,21 m
D-9

c. Gate Valve DN 200 Equivalent length = 8 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)
1.85
10,666(0,1602)
1 .85 4 . 85
Hf = 110 0,2 x8m

= 1,18 m

d. Swing Valve DN 200 Equivalent length = 16 m


1 .85
10 , 666Q
1.85 4 .85
Hf = C D x ( Le)

10,666(0,1602)1.85
1 .85 4 . 85
Hf = 110 0,2 x 16 m

= 2,37 m

P
3. Pressure Head ( ¿
γ

∆Hp = Hp1 – Hp2

0, 0065 x H 1
( 1− )5 ,256
= 10,33 288 X
Hp1

0,0065 x −70 5 ,256


( 1− )
= 10,33 288

= 10,416 m
D-10

0,0065 x H 2
( 1− )5 ,256
Hp2 = 10,33 288

0,0065 x 0 5 ,256
( 1− )
= 10,33 288

= 10,33 m

∆Hp = Hp1 – Hp2

∆Hp = 10,416 – 10,33

= 0,383 m

4. Fitting on pipe
a. DN 200/160, f = 0,1
v 21
Hf = f 2 g x n
2
5
= 0,1 2 x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1
v 22
Hf = f 2 g x n
2
2,01
= 0,1 2 x9,8 x 48 = 0,99 m
5. Velocity Head (Hv)

v 22
Hv = 2g
D-11

= (7,32)2
2 x 9,8

= 2,74 m

P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head (Hv)
γ
= 70 m + (0,03 + 3,55 + 30,17 + 0,18 + 0,21 + 1,18 +

2,37 + 2,22) m + 0,38 m

= 110.27 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H
75

= 0,1602 m3/s x 110.27 m x 1000 kg/m3


75

= 235.537Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP
ηp

= 235.537Hp
79 %

= 298.148 Hp
D-12

PERHITUNGAN KAPASITAS POMPA 355NS II SULZER PADA SERI


JALUR III MAIN SUMP UTARA

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa
dapat diketahui dengan :
2 2
P1 V1 P2 V2
+ +Z 1 + H= + +Z 2 + HL
γ1 2g γ2 2g
Karena γ1 = γ2 , maka
2 2
P2 - P1 V2 - V1
H= + +Z2 - Z 1 + HL
γ 2g
2
ΔP ΔV
H= + +Hst + HL
γ 2g
P
Htotal = + z + HL + Hv
γ
P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head
γ
(Hv)

Data yang diketahui :


1)Elevasi isap = -70 mdpl

2)Elevasi buang = 0 mdpl

4)Beda elevasi (z) = 70 m

5) Debit (Q) = 8,72 m3/menit = 0,1453 m3/s

6) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D =8m

Swing Valve DN 200 = 80D = 16 m


D-13

1. Head loss in pipe

a. Pipa baja DN 400 sepanjang 5 m


1 .85
10 , 666Q
1.85 4 .85
Hf = C D x (L)
1. 85
10,666(0 ,1453)
1 .85 4 .85
Hf = 110 0,4 x5m

= 0,02 m

b. Pipa HDPE 400/320 sepanjang 336 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)

10,666(0 ,1453)1. 85
1.85 4.85
Hf = 140 0 ,32 x 336 m

= 2,72 m

c. Pipa HDPE 200/160 sepanjang 132 m

1 .85
10 , 666Q
1.85 4 .85
Hf = C D x (L)
1. 85
10,666(0 ,1453)
1 .85 4 .85
Hf = 110 0,16 x 132 m

= 30,81m

d. Rubber Hose DN 250 sepanjang 5 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)

10,666(0 ,1453)1. 85
1.85 4 .85
Hf = 140 0,2 x5m
D-14

= 0,15 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m


1 .85
10 , 666Q
1.85 4 .85
Hf = C D x (Le)
1. 85
10,666(0 ,1453)
1 .85 4 .85
Hf = 110 0,2 x 15 m

= 1,85 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)

10,666(0 ,1453)1. 85
1 .85 4 .85
Hf = 110 0,4 x 40 m x 5

= 0,17 m

c. Gate Valve DN 200 Equivalent length = 8 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)
1. 85
10,666(0 ,1453)
1 .85 4 .85
Hf = 110 0,2 x8m

= 0,99 m

d. Swing Valve DN 200 Equivalent length = 16 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)
D-15

1. 85
10,666(0 ,1453)
1 .85 4 .85
Hf = 110 0,2 x 16 m

= 1,98 m

P
3. Pressure Head ( ¿
γ

∆Hp = Hp1 – Hp2

0, 0065 x H 1
( 1− )5 ,256
= 10,33 288 X
Hp1

0,0065 x −70 5 ,256


( 1− )
= 10,33 288

= 10,416 m

0,0065 x H 2
( 1− )5 ,256
Hp2 = 10,33 288

0,0065 x 0 5 ,256
( 1− )
= 10,33 288

= 10,33 m

∆Hp = Hp1 – Hp2

∆Hp = 10,416 – 10,33


D-16

= 0,383 m

4. Fitting on pipe
a. DN 200/160, f = 0,1
2
v1
Hf = f 2 g x n
2
5
= 0,1 2 x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1
2
v2
Hf = f 2 g x n
2
2,01
= 0,1 2 x9,8 x 48 = 0,99 m
5. Velocity Head (Hv)
2
v2
Hv = 2g
= (7,32)2
2 x 9,8

= 2,74 m

P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head (Hv)
γ
= 70 m + (0,02 + 2,72 + 30,81 + 0,15 + 0,17 + 0,99 +

1,98 + 1,85) m + 0,38 m

= 109.07 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H
75
D-17

= 0,1453 m3/s x 109.07m x 1000 kg/m3


75

= 211,3 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP
ηp

= 211,3 Hp
79 %

= 267.475 Hp

PERHITUNGAN KAPASITAS POMPA 355NS II SULZER PADA SERI


JALUR IV MAIN SUMP UTARA

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa
dapat diketahui dengan :
2 2
P1 V1 P2 V2
+ +Z 1 + H= + +Z 2 + HL
γ1 2g γ2 2g
Karena γ1 = γ2 , maka
2 2
P2 - P1 V2 - V1
H= + +Z2 - Z 1 + HL
γ 2g
2
ΔP ΔV
H= + +Hst + HL
γ 2g
P
Htotal = + z + HL + Hv
γ
D-18

P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head
γ
(Hv)

Data yang diketahui :


1)Elevasi isap = -70 mdpl

2)Elevasi buang = 0 mdpl

3)Beda elevasi (z) = 70 m

4) Debit (Q) = 9,42 m3/menit = 0,157 m3/s

5) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D =8m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa baja DN 400 sepanjang 5 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)

10 ,666(0, 157)1 .85


1 .85 4 .85
Hf = 110 0,4 x5m

= 0,02 m

b. Pipa HDPE 400/320 sepanjang 336 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
D-19

1 .85
10 ,666(0, 157)
1.85 4.85
Hf = 140 0 ,32 x 336 m

= 3,14 m

c. Pipa HDPE 200/160 sepanjang 132 m

1 .85
10 , 666Q
1.85 4 .85
Hf = C D x (L)

10 ,666(0, 157)1 .85


1 .85 4 .85
Hf = 110 0 ,16 x 132 m

= 32,31m

d. Rubber Hose DN 250 sepanjang 5 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
1 .85
10 ,666(0, 157)
1 .85 4 .85
Hf = 110 0,2 x5m

= 0,18 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (Le)

10 ,666(0, 157)1 .85


1 .85 4 .85
Hf = 110 0,2 x 15 m

= 2,41 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m


D-20

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)
1 .85
10 ,666(0, 157)
1 .85 4 .85
Hf = 110 0,4 x 40 m x 5

= 0,2 m

c. Gate Valve DN 200 Equivalent length = 8 m


1 .85
10 , 666Q
1.85 4 .85
Hf = C D x ( Le)

10 ,666(0, 157)1 .85


1 .85 4 .85
Hf = 110 0,2 x8m

= 1,14 m

d. Swing Valve DN 200 Equivalent length = 16 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)
1 .85
10 ,666(0, 157)
1 .85 4 .85
Hf = 110 0,2 x 16 m

= 2,28 m

P
3. Pressure Head ( ¿
γ

∆Hp = Hp1 – Hp2

0, 0065 x H 1
( 1− )5 ,256
= 10,33 288 X
Hp1
D-21

0,0065 x −70 5 ,256


( 1− )
= 10,33 288

= 10,416 m

0,0065 x H 2
( 1− )5 ,256
Hp2 = 10,33 288

0,0065 x 0 5 ,256
( 1− )
= 10,33 288

= 10,33 m

∆Hp = Hp1 – Hp2

∆Hp = 10,416 – 10,33

= 0,383 m

4. Fitting on pipe
a. DN 200/160, f = 0,1
v 21
Hf = f 2 g x n
2
5
= 0,1 2 x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1
v 22
Hf = f 2 g x n
D-22

2
2,01
= 0,1 2 x9,8 x 48 = 0,99 m
5. Velocity Head (Hv)

v 22
Hv = 2g
= (7,32)2
2 x 9,8

= 2,74 m

P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head (Hv)
γ
= 70 m + (0,02 + 3,14 + 32,31 + 0,18 + 0,2 + 1,14 +

2,28 + 2,14) m + 0,38 m

= 111.78 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H
75

= 0,157 m3/s x 111.78 m x 1000 kg/m3


75

= 233.992 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP
ηp

= 233.992 Hp
79 %

= 296.193 Hp
D-23

PERHITUNGAN KAPASITAS POMPA 385NS I SULZER PADA SERI


JALUR V MAIN SUMP UTARA

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa
dapat diketahui dengan :
2 2
P1 V1 P2 V2
+ +Z 1 + H= + +Z 2 + HL
γ1 2g γ2 2g
Karena γ1 = γ2 , maka
2 2
P2 - P1 V2 - V1
H= + +Z2 - Z 1 + HL
γ 2g
2
ΔP ΔV
H= + +Hst + HL
γ 2g
P
Htotal = + z + HL + Hv
γ
P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head
γ
(Hv)

Data yang diketahui :


1)Elevasi isap = -70 mdpl

2)Elevasi buang = 0 mdpl

3)Beda elevasi (z) = 70 m

4) Debit (Q) = 9,01 m3/menit = 0,15 m3/s

5) Panjang Pipa equivalen


D-24

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D =8m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa baja DN 400 sepanjang 5 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
1.85
10,666(0,15)
1 . 85 4 .85
Hf = 110 0,4 x5m

= 0,02 m

b. Pipa HDPE 400/320 sepanjang 348 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)

10,666(0,15)1.85
1. 85 4. 85
Hf = 140 0,4 x 348 m

= 2,99 m

c. Pipa HDPE 200/160 sepanjang 168 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
1.85
10 ,666(0 ,150)
1 .85 4 .85
Hf = 110 0,2 x 168 m

= 41,65 m

d. Rubber Hose DN 250 sepanjang 5 m


D-25

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
1.85
10,666(0,15)
1 . 85 4 . 85
Hf = 110 0,2 x5m

= 0,16 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m


1 .85
10 , 666Q
1.85 4 .85
Hf = C D x (Le)

10,666(0,15)1.85
1 . 85 4 . 85
Hf = 110 0,2 x 15 m

= 1,97 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)
1.85
10,666(0,15)
1 . 85 4 .85
Hf = 110 0,4 x 40 m x 5

= 0,18 m

c. Gate Valve DN 200 Equivalent length = 8 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)

10,666(0,15)1.85
1 . 85 4 . 85
Hf = 110 0,2 x8m

= 1,05 m
D-26

d. Swing Valve DN 200 Equivalent length = 16 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)
1.85
10,666(0,15)
1 . 85 4 . 85
Hf = 110 0,2 x 16 m

= 2,1 m

P
3. Pressure Head ( ¿
γ

∆Hp = Hp1 – Hp2

0, 0065 x H 1
( 1− )5 ,256
= 10,33 288 X
Hp1

0,0065 x −70 5 ,256


( 1− )
= 10,33 288

= 10,416 m

0,0065 x H 2
( 1− )5 ,256
Hp2 = 10,33 288

0,0065 x 0 5 ,256
( 1− )
= 10,33 288

= 10,33 m
D-27

∆Hp = Hp1 – Hp2

∆Hp = 10,416 – 10,33

= 0,383 m

4. Fitting on pipe
a. DN 200/160, f = 0,1
2
v1
Hf = f 2 g x n
2
5
= 0,1 2 x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1
2
v2
Hf = f 2 g x n
2
2,01
= 0,1 2 x9,8 x 48 = 0,99 m
5. Velocity Head (Hv)
2
v2
Hv = 2g
= (7,32)2
2 x 9,8

= 2,74 m

P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head (Hv)
γ
= 70 m + (0,02 + 2,99 + 41,65 + 0,16 + 0,18 + 1,05 +

2,1 + 1,97) m + 0,383 m

= 120.523 m

Daya Pompa
D-28

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H
75

= 0,15 m3/s x 120.523m x 1000 kg/m3


75

= 241.046 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP
ηp

= 241.046 Hp
79 %

= 305.122 Hp

PERHITUNGAN KAPASITAS POMPA 385NS I SULZER PADA SERI


JALUR VI MAIN SUMP UTARA

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa
dapat diketahui dengan :
2 2
P1 V1 P2 V2
+ +Z 1 + H= + +Z 2 + HL
γ1 2g γ2 2g
Karena γ1 = γ2 , maka
2 2
P2 - P1 V2 - V1
H= + +Z2 - Z 1 + HL
γ 2g
2
ΔP ΔV
H= + +Hst + HL
γ 2g
D-29

P
Htotal = + z + HL + Hv
γ
P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head
γ
(Hv)

Data yang diketahui :


1)Elevasi isap = -70 mdpl

2)Elevasi buang = 0 mdpl

3)Beda elevasi (z) = 70 m

5) Debit (Q) = 8,84 m3/menit = 0,147 m3/s

6) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D =8m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa baja DN 400 sepanjang 5 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)

10 ,666(0, 147)1 .85


1 .85 4 .85
Hf = 110 0,4 x5m

= 0,02 m

b. Pipa HDPE 400/320 sepanjang 348 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
D-30

1 .85
10 ,666(0, 147)
1.85 4.85
Hf = 140 0 ,32 x 348 m

= 2,99 m

c. Pipa HDPE 200/160 sepanjang 168 m

1 .85
10 , 666Q
1.85 4 .85
Hf = C D x (L)

10 ,666(0, 147)1 .85


1 .85 4 .85
Hf = 110 0 ,16 x 168 m

= 41,65 m

d. Rubber Hose DN 250 sepanjang 5 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
1 .85
10 ,666(0, 147)
1 .85 4 .85
Hf = 110 0,2 x5m

= 0,16 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (Le)

10 ,666(0, 147)1 .85


1 .85 4 .85
Hf = 110 0,2 x 15 m

= 1,97 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m


D-31

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)
1 .85
10 ,666(0, 147)
1 .85 4 .85
Hf = 110 0,4 x 40 m x 5

= 0,18 m

c. Gate Valve DN 200 Equivalent length = 8 m


1 .85
10 , 666Q
1.85 4 .85
Hf = C D x ( Le)

10 ,666(0, 147)1 .85


1 .85 4 .85
Hf = 110 0,2 x8m

= 1,05 m

d. Swing Valve DN 200 Equivalent length = 16 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)
1 .85
10 ,666(0, 147)
1 .85 4 .85
Hf = 110 0,2 x 16 m

= 2,1 m

P
3. Pressure Head ( ¿
γ

∆Hp = Hp1 – Hp2

0, 0065 x H 1
( 1− )5 ,256
= 10,33 288 X
Hp1
D-32

0,0065 x −70 5 ,256


( 1− )
= 10,33 288

= 10,416 m

0,0065 x H 2
( 1− )5 ,256
Hp2 = 10,33 288

0,0065 x 0 5 ,256
( 1− )
= 10,33 288

= 10,33 m

∆Hp = Hp1 – Hp2

∆Hp = 10,416 – 10,33

= 0,383 m

4. Fitting on pipe
a. DN 200/160, f = 0,1
v 21
Hf = f 2 g x n
2
5
= 0,1 2 x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1
v 22
Hf = f 2 g x n
D-33

2
2,01
= 0,1 2 x9,8 x 48 = 0,99 m
5. Velocity Head (Hv)

v 22
Hv = 2g
= (7,32)2
2 x 9,8

= 2,74 m

P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head (Hv)
γ
= 70 m + (0,02 + 2,99 + 41,65 + 0,16 + 0,18 + 1,05 +

2,1 + 1,97) m + 0,383 m

= 120.523 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H
75

= 0,15 m3/s x 120.523m x 1000 kg/m3


75

= 241.046 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP
ηp

= 241.046 Hp
79 %

= 305.122 Hp
D-34

PERHITUNGAN KAPASITAS POMPA 355NS II SULZER PADA SERI


JALUR I PETRUK

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa
dapat diketahui dengan :
2 2
P1 V1 P2 V2
+ +Z 1 + H= + +Z 2 + HL
γ1 2g γ2 2g
Karena γ1 = γ2 , maka
2 2
P2 - P1 V2 - V1
H= + +Z2 - Z 1 + HL
γ 2g
2
ΔP ΔV
H= + +Hst + HL
γ 2g
P
Htotal = + z + HL + Hv
γ
P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head
γ
(Hv)

Data yang diketahui :


1)Elevasi isap = 0 mdpl

2)Elevasi buang = 78 mdpl

3)Beda elevasi (z) = 78 m

4) Debit (Q) = 9,63 m3/menit = 0,161 m3/s

5) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m


D-35

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D =8m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa HDPE 400/320 sepanjang 480 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
1.85
10,666(0,161)
1.85 4.85
Hf = 140 0,32 x 480 m

= 4,67 m

b. Pipa HDPE 200/160 sepanjang 24 m

1 .85
10 , 666Q
1.85 4 .85
Hf = C D x (L)

10,666(0 ,161)1.85
1 . 85 4 . 85
Hf = 110 0,16 x 24 m

= 6,73 m

c. Rubber Hose DN 250 sepanjang 10 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
1.85
10,666(0,161)
1 .85 4 .85
Hf = 110 0,2 x 10 m

= 1,09 m

2.Head Loss in accessories


D-36

a.Ball valve DN 200 Equivalent length = 15 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (Le)
1.85
10,666(0,161)
1 .85 4 .85
Hf = 110 0,2 x 15 m

= 2,23 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m


1 .85
10 , 666Q
1.85 4 .85
Hf = C D x ( Le)

10,666(0,161)1.85
1 .85 4 .85
Hf = 110 0,4 x 40 m x 5

= 0,21 m

c. Gate Valve DN 200 Equivalent length = 8 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)
1.85
10,666(0,161)
1 .85 4 .85
Hf = 110 0,2 x8m

= 1,19 m

d. Swing Valve DN 200 Equivalent length = 16 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)

10,666(0,161)1.85
1 .85 4 .85
Hf = 110 0,2 x 16 m

= 2,38 m
D-37

P
3. Pressure Head ( ¿
γ

∆Hp = Hp1 – Hp2

0, 0065 x H 1
( 1− )5 ,256
= 10,33 288 X
Hp1

0,0065 x 0 5 ,256
( 1− )
= 10,33 288

= 10,33 m

0,0065 x H 2
( 1− )5 ,256
Hp2 = 10,33 288

0,0065 x 78 5, 256
( 1− )
= 10,33 288

= 10,234 m

∆Hp = Hp1 – Hp2

∆Hp = 10,33 – 10,234

= 0,096 m

4. Fitting on pipe
a. DN 200/160, f = 0,1
D-38

2
v1
Hf = f 2 g x n
2
5
= 0,1 2 x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1
2
v2
Hf = f 2 g x n
2
2,01
= 0,1 2 x9,8 x 48 = 0,99 m
5. Velocity Head (Hv)
2
v2
Hv = 2g
= (7,32)2
2 x 9,8

= 2,74 m

P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head (Hv)
γ
= 78 m + (4,67 + 6,73 + 1,09 + 0,21 + 1,19 +

2,38 + 2,23) m + 0,096 m + 3,25 m

= 99.826 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H
75

= 0,161 m3/s x 99.826 m x 1000 kg/m3


75
D-39

= 214.293 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP
ηp

= 214.293 Hp
79 %

= 271.257 Hp

PERHITUNGAN KAPASITAS POMPA 385NS I SULZER PADA SERI


JALUR II MAIN SUMP UTARA
Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa
dapat diketahui dengan :
2 2
P1 V1 P2 V2
+ +Z 1 + H= + +Z 2 + HL
γ1 2g γ2 2g
Karena γ1 = γ2 , maka
2 2
P2 - P1 V2 - V1
H= + +Z2 - Z 1 + HL
γ 2g
2
ΔP ΔV
H= + +Hst + HL
γ 2g
P
Htotal = + z + HL + Hv
γ
D-40

P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head
γ
(Hv)

Data yang diketahui :


1)Elevasi isap = -70 mdpl

2)Elevasi buang = 0 mdpl

3)Beda elevasi (z) = 70 m

4) Debit (Q) = 9,61 m3/menit = 0,1602 m3/s

5) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D =8m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa HDPE 400/320 sepanjang 480 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)

10,666(0,1602)1.85
1.85 4.85
Hf = 140 0,32 x 480 m

= 1,99 m

c. Pipa HDPE 200/160 sepanjang 24 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
D-41

1.85
10,666(0,1602)
1.85 4 .85
Hf = 140 0,16 x 24 m

= 6,7 m

d. Rubber Hose DN 250 sepanjang 10 m

1 .85
10 , 666Q
1.85 4 .85
Hf = C D x (L)

10,666(0,1602)1.85
1.85 4 .85
Hf = 140 0,2 x 10 m

= 0,18 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (Le)
1.85
10,666(0,1602)
1 .85 4 . 85
Hf = 110 0,2 x 15 m

= 2,22 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)

10,666(0,1602)1.85
1 .85 4 .85
Hf = 110 0,4 x 40 m x 5

= 0,21 m

c. Gate Valve DN 200 Equivalent length = 8 m


D-42

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)
1.85
10,666(0,1602)
1 .85 4 . 85
Hf = 110 0,2 x8m

= 1,18 m

d. Swing Valve DN 200 Equivalent length = 16 m


1 .85
10 , 666Q
1.85 4 .85
Hf = C D x ( Le)

10,666(0,1602)1.85
1 .85 4 . 85
Hf = 110 0,2 x 16 m

= 2,37 m

P
3. Pressure Head ( ¿
γ

∆Hp = Hp1 – Hp2

0, 0065 x H 1
( 1− )5 ,256
= 10,33 288 X
Hp1

0,0065 x 0 5 ,256
( 1− )
= 10,33 288

= 10,33 m

0,0065 x H 2
( 1− )5 ,256
Hp2 = 10,33 288
D-43

0,0065 x 78 5, 256
( 1− )
= 10,33 288

= 10,234 m

∆Hp = Hp1 – Hp2

∆Hp = 10,33 – 10,234

= 0,096 m

4. Fitting on pipe
a. DN 200/160, f = 0,1
2
v1
Hf = f 2 g x n
2
5
= 0,1 2 x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1
2
v2
Hf = f 2 g x n
2
2,01
= 0,1 2 x9,8 x 48 = 0,99 m
5. Velocity Head (Hv)
2
v2
Hv = 2g
= (7,32)2
2 x 9,8

= 2,74 m
D-44

P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head (Hv)
γ
= 78 m + (4,65 + 6,7 + 1,09 + 0,21 + 1,18 +

2,37 + 2,22) m + 0,096 m + 3,24 m

= 99.746 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H
75

= 0,1602 m3/s x 99.746 m x 1000 kg/m3


75

= 213.057 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP
ηp

= 213.057 Hp
79 %

= 269.693 Hp
D-45

PERHITUNGAN KAPASITAS POMPA 315NS II SULZER PADA SERI


JALUR III PETRUK

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa
dapat diketahui dengan :
2 2
P1 V1 P2 V2
+ +Z 1 + H= + +Z 2 + HL
γ1 2g γ2 2g
Karena γ1 = γ2 , maka
2 2
P2 - P1 V2 - V1
H= + +Z2 - Z 1 + HL
γ 2g
2
ΔP ΔV
H= + +Hst + HL
γ 2g
P
Htotal = + z + HL + Hv
γ
P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head
γ
(Hv)

Data yang diketahui :


1)Elevasi isap = 0 mdpl

2)Elevasi buang = 78 mdpl

4)Beda elevasi (z) = 78 m

5) Debit (Q) = 8,72 m3/menit = 0,1453 m3/s

6) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D =8m

Swing Valve DN 200 = 80D = 16 m


D-46

1. Head loss in pipe

a. Pipa HDPE 400/320 sepanjang 480 m

1 .85
10 , 666Q
1.85 4 .85
Hf = C D x (L)
1. 85
10,666(0 ,1453)
1.85 4.85
Hf = 140 0 ,32 x 480 m

= 3,38 m

c. Pipa HDPE 200/160 sepanjang 24 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)

10,666(0 ,1453)1. 85
1.85 4 .85
Hf = 140 0 ,16 x 24 m

= 5,6 m

d. Rubber Hose DN 250 sepanjang 10 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
1. 85
10,666(0 ,1453)
1.85 4 .85
Hf = 140 0,2 x5m

= 0,91 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (Le)
D-47

1. 85
10,666(0 ,1453)
1 .85 4 .85
Hf = 110 0,2 x 15 m

= 1,85 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m


1 .85
10 , 666Q
1.85 4 .85
Hf = C D x ( Le)

10,666(0 ,1453)1. 85
1 .85 4 .85
Hf = 110 0,4 x 40 m x 5

= 0,17 m

c. Gate Valve DN 200 Equivalent length = 8 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)
1. 85
10,666(0 ,1453)
1 .85 4 .85
Hf = 110 0,2 x8m

= 0,99 m

d. Swing Valve DN 200 Equivalent length = 16 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)

10,666(0 ,1453)1. 85
1 .85 4 .85
Hf = 110 0,2 x 16 m

= 1,98 m

P
3. Pressure Head ( ¿
γ

∆Hp = Hp1 – Hp2


D-48

0, 0065 x H 1
( 1− )5 ,256
= 10,33 288
Hp1

0,0065 x 0 5 ,256
( 1− )
= 10,33 288

= 10,33 m

Hp2 = 10,33

0,0065 x H 2
( 1− )5 ,256
288

= 10,33

0,0065 x 78 5,256
( 1− )
288

= 10,234 m

∆Hp = Hp1 – Hp2

∆Hp = 10,33 – 10,234

= 0,096 m

4. Fitting on pipe
a. DN 200/160, f = 0,1
D-49

2
v1
Hf = f 2 g x n
2
5
= 0,1 2 x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1
2
v2
Hf = f 2 g x n
2
2,01
= 0,1 2 x9,8 x 48 = 0,99 m
5. Velocity Head (Hv)
2
v2
Hv = 2g
= (7,32)2
2 x 9,8

= 2,74 m

P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head (Hv)
γ
= 78 m + (3,88 + 5,6 + 0,91 + 0,17 + 0,99 +

1,98 + 1,85) m + 0,096 m + 2,66 m

= 96.146 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H
75

= 0,1453 m3/s x 96.146 m x 1000 kg/m3


75

= 186.267 Hp
D-50

2. Daya poros pompa (Break Horse Power)

BHP = HHP
ηp

= 211,3 Hp
79 %

= 235.781 Hp

PERHITUNGAN KAPASITAS POMPA 355NS II SULZER PADA SERI


JALUR IV PETRUK

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa
dapat diketahui dengan :
2 2
P1 V1 P2 V2
+ +Z 1 + H= + +Z 2 + HL
γ1 2g γ2 2g
Karena γ1 = γ2 , maka
2 2
P2 - P1 V2 - V1
H= + +Z2 - Z 1 + HL
γ 2g
2
ΔP ΔV
H= + +Hst + HL
γ 2g
D-51

P
Htotal = + z + HL + Hv
γ
P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head
γ
(Hv)

Data yang diketahui :


1)Elevasi isap = 0 mdpl

2)Elevasi buang = 78 mdpl

3)Beda elevasi (z) = 78 m

4) Debit (Q) = 9,42 m3/menit = 0,157 m3/s

5) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D =8m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa HDPE 400/320 sepanjang 480 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)

10 ,666(0, 157)1 .85


1.85 4.85
Hf = 140 0 ,32 x 480 m

= 4,48 m

b. Pipa HDPE 200/160 sepanjang 40 m


D-52

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
1 .85
10 ,666(0, 157)
1 .85 4 .85
Hf = 110 0 ,16 x 40 m

= 10,77 m

c. Rubber Hose DN 250 sepanjang 10 m

1 .85
10 , 666Q
1.85 4 .85
Hf = C D x (L)

10 ,666(0, 157)1 .85


1.85 4 .85
Hf = 140 0,2 x5m

= 1,05 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (Le)
1 .85
10 ,666(0, 157)
1 .85 4 .85
Hf = 110 0,2 x 15 m

= 2,14 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)

10 ,666(0, 157)1 .85


1 .85 4 .85
Hf = 110 0,4 x 40 m x 5

= 0,2 m
D-53

c. Gate Valve DN 200 Equivalent length = 8 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)
1 .85
10 ,666(0, 157)
1 .85 4 .85
Hf = 110 0,2 x8m

= 1,14 m

d. Swing Valve DN 200 Equivalent length = 16 m


1 .85
10 , 666Q
1.85 4 .85
Hf = C D x ( Le)

10 ,666(0, 157)1 .85


1 .85 4 .85
Hf = 110 0,2 x 16 m

= 2,28 m

P
3. Pressure Head ( ¿
γ

∆Hp = Hp1 – Hp2

0, 0065 x H 1
( 1− )5 ,256
= 10,33 288
Hp1

0,0065 x 0 5 ,256
( 1− )
= 10,33 288

= 10,33 m
D-54

Hp2 = 10,33

0,0065 x H 2
( 1− )5 ,256
288

= 10,33

0,0065 x 78 5,256
( 1− )
288

= 10,234 m

∆Hp = Hp1 – Hp2

∆Hp = 10,33 – 10,234

= 0,096 m

4. Fitting on pipe
a. DN 200/160, f = 0,1
2
v1
Hf = f 2 g x n
2
5
= 0,1 2 x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1
2
v2
Hf = f 2 g x n
2
2,01
= 0,1 2 x9,8 x 48 = 0,99 m
5. Velocity Head (Hv)
D-55

2
v2
Hv = 2g
= (7,32)2
2 x 9,8

= 2,74 m

P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head (Hv)
γ
= 78 m + (4,48 + 10,77 + 1,05 + 0,2 + 1,14 +

2,28 + 2,14) m + 0,096 m + 3,11 m

= 130.256 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H
75

= 0,157 m3/s x 130.256 m x 1000 kg/m3


75

= 272.669 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP
ηp

= 272.669 Hp
79 %

= 345.151 Hp
D-56

PERHITUNGAN KAPASITAS POMPA 385NS I SULZER PADA SERI


JALUR V PETRUK

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa
dapat diketahui dengan :
2 2
P1 V1 P2 V2
+ +Z 1 + H= + +Z 2 + HL
γ1 2g γ2 2g
Karena γ1 = γ2 , maka
2 2
P2 - P1 V2 - V1
H= + +Z2 - Z 1 + HL
γ 2g
2
ΔP ΔV
H= + +Hst + HL
γ 2g
P
Htotal = + z + HL + Hv
γ
P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head
γ
(Hv)

Data yang diketahui :


1)Elevasi isap = 0 mdpl

2)Elevasi buang = 78 mdpl

3)Beda elevasi (z) = 78 m

4) Debit (Q) = 9,01 m3/menit = 0,15 m3/s

5) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m


D-57

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D =8m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa HDPE 400/320 sepanjang 480 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
1.85
10,666(0,15)
1. 85 4. 85
Hf = 140 0,32 x 480 m

= 4,13 m

b. Pipa HDPE 200/160 sepanjang 24 m

1 .85
10 , 666Q
1.85 4 .85
Hf = C D x (L)

10 ,666(0 ,150)1.85
1 .85 4 .85
Hf = 110 0, 16 x 24 m

= 5,95 m

c. Rubber Hose DN 250 sepanjang 10 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
1.85
10,666(0,15)
1. 85 4 . 85
Hf = 140 0,2 x5m

= 0,96 m

2.Head Loss in accessories


D-58

a.Ball valve DN 200 Equivalent length = 15 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (Le)
1.85
10,666(0,15)
1 . 85 4 . 85
Hf = 110 0,2 x 15 m

= 1,97 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m


1 .85
10 , 666Q
1.85 4 .85
Hf = C D x ( Le)

10,666(0,15)1.85
1 . 85 4 .85
Hf = 110 0,4 x 40 m x 5

= 0,18 m

c. Gate Valve DN 200 Equivalent length = 8 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)
1.85
10,666(0,15)
1 . 85 4 . 85
Hf = 110 0,2 x8m

= 1,05 m

d. Swing Valve DN 200 Equivalent length = 16 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)

10,666(0,15)1.85
1 . 85 4 . 85
Hf = 110 0,2 x 16 m

= 2,1 m
D-59

P
3. Pressure Head ( ¿
γ

∆Hp = Hp1 – Hp2

0, 0065 x H 1
( 1− )5 ,256
= 10,33 288
Hp1

0,0065 x 0 5 ,256
( 1− )
= 10,33 288

= 10,33 m

Hp2 = 10,33

0,0065 x H 2
( 1− )5 ,256
288

= 10,33

0,0065 x 78 5,256
( 1− )
288

= 10,234 m

∆Hp = Hp1 – Hp2

∆Hp = 10,33 – 10,234

= 0,096 m
D-60

4. Fitting on pipe
a. DN 200/160, f = 0,1
2
v1
Hf = f 2 g x n
2
5
= 0,1 2 x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1
2
v2
Hf = f 2 g x n
2
2,01
= 0,1 2 x9,8 x 48 = 0,99 m
5. Velocity Head (Hv)
2
v2
Hv = 2g
= (7,32)2
2 x 9,8

= 2,74 m

P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head (Hv)
γ
= 78 m + (4,13 + 5,95 + 0,96 + 0,18 + 1,05 +

2,1 + 1,97) m + 0,096 m + 2,84 m

= 97.286 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H
75

= 0,15 m3/s x 97.286 mx 1000 kg/m3


D-61

75

= 194.572 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP
ηp

= 194.572 Hp
79 %

= 246.294 Hp

PERHITUNGAN KAPASITAS POMPA 385NS I SULZER PADA SERI


JALUR VI PETRUK

Menurut persamaan Bernouli, berdasarkan kondisi diatas maka total head pompa
dapat diketahui dengan :
2 2
P1 V1 P2 V2
+ +Z 1 + H= + +Z 2 + HL
γ1 2g γ2 2g
Karena γ1 = γ2 , maka
D-62

2 2
P2 - P1 V2 - V1
H= + +Z2 - Z 1 + HL
γ 2g
2
ΔP ΔV
H= + +Hst + HL
γ 2g
P
Htotal = + z + HL + Hv
γ
P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head
γ
(Hv)

Data yang diketahui :


1)Elevasi isap = 0 mdpl

2)Elevasi buang = 78 mdpl

3)Beda elevasi (z) = 78 m

5) Debit (Q) = 8,84 m3/menit = 0,147 m3/s

6) Panjang Pipa equivalen

Ball valve DN 200 = 75D = 15 m

Lima Buah elbow 400 DN 400 = 5 x 20D = 40 m

Gate Valve DN 200 = 40D =8m

Swing Valve DN 200 = 80D = 16 m

1. Head loss in pipe

a. Pipa HDPE 400/320 sepanjang 480 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)
1 .85
10 ,666(0, 147)
1.85 4.85
Hf = 140 0 ,32 x 480 m
D-63

= 3,98 m

b. Pipa HDPE 200/160 sepanjang 24 m

1 .85
10 , 666Q
1.85 4 .85
Hf = C D x (L)
1 .85
10 ,666(0, 147)
1.85 4 .85
Hf = 140 0 ,16 x 24 m

= 5,74 m

c. Rubber Hose DN 250 sepanjang 10 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (L)

10 ,666(0, 147)1 .85


1.85 4 .85
Hf = 140 0,2 x 10 m

= 0,93 m

2.Head Loss in accessories

a.Ball valve DN 200 Equivalent length = 15 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x (Le)
1 .85
10 ,666(0, 147)
1 .85 4 .85
Hf = 110 0,2 x 15 m

= 1,97 m

b. Lima Buah elbow 400 DN 400 Equivalent length = 40 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)
D-64

1 .85
10 ,666(0, 147)
1 .85 4 .85
Hf = 110 0,4 x 40 m x 5

= 0,18 m

c. Gate Valve DN 200 Equivalent length = 8 m


1 .85
10 , 666Q
1.85 4 .85
Hf = C D x ( Le)

10 ,666(0, 147)1 .85


1 .85 4 .85
Hf = 110 0,2 x8m

= 1,05 m

d. Swing Valve DN 200 Equivalent length = 16 m

10 , 666Q1 .85
1.85 4 .85
Hf = C D x ( Le)
1 .85
10 ,666(0, 147)
1 .85 4 .85
Hf = 110 0,2 x 16 m

= 2,1 m

P
3. Pressure Head ( ¿
γ

∆Hp = Hp1 – Hp2

0, 0065 x H 1
( 1− )5 ,256
= 10,33 288
Hp1

X
D-65

0,0065 x 0 5 ,256
( 1− )
= 10,33 288

= 10,33 m

Hp2 = 10,33

0,0065 x H 2
( 1− )5 ,256
288

= 10,33

0,0065 x 78 5,256
( 1− )
288

= 10,234 m

∆Hp = Hp1 – Hp2

∆Hp = 10,33 – 10,234

= 0,096 m

4. Fitting on pipe
a. DN 200/160, f = 0,1
2
v1
Hf = f 2 g x n
2
5
= 0,1 2 x9,8 x 3 = 0,38 m

b. DN 400/320 , f = 0,1
D-66

2
v2
Hf = f 2 g x n
2
2,01
= 0,1 2 x9,8 x 48 = 0,99 m
5. Velocity Head (Hv)
2
v2
Hv = 2g
= (7,32)2
2 x 9,8

= 2,74 m

P
Htotal = Static Head (z) + Dynamic Head (HL) + Pressure Head ( ¿ + Velocity Head (Hv)
γ
= 78 m + (3,98 + 5,74 + 0,93 + 0,18 + 1,05 +

2,1 + 1,97) m + 0,096 m + 2,74 m

= 96.606 m

Daya Pompa

1. Daya Hidrolik (Hydrolic Horse Power)

HHP = Q x H
75

= 0,147 m3/s x 96.606 m x 1000 kg/m3


75

= 189.348 Hp

2. Daya poros pompa (Break Horse Power)

BHP = HHP
ηp

= 189.348 Hp
79 %
D-67

= 239.681 Hp

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