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TSE10F FILAMENT SIZING MACHINE

TCR-H/TCR-HT CREEL
TW10F/TW20F WARPER
TSD10F/TSD20F SUPPLY STAND
TB10F/TB20F BEAMER
Runs at high-speeds and produces top-quality sized yarns.

 TSE10F FILAMENT SIZING MACHINE


Precise tension control derived from T-Tech Japan s
advanced electronics technology. Single-End-Sizing system
provides dramatic effect for fine denier filament.
Wide versatility for all kinds of filament, even with zero twist.
Years of intensive research resulted in technology for
quality sizing and the development of the TSE10F. The
TSE10F responds to your various requests with a wider
array of options.

Versatility
・Low-tension and stable tension control in a wide range.(※1)
・Tension control in the hot-air chambers can be changed between stretch
and tension (For synthetics).(※2)
・High concentration size liquid availability: for high speed air jet loom
weaving .(※3)
Quality for best fabric grade
・Beam cooling device: for better quality sized beam(※4)
・Automatic tuning controls the temperature for the hot air chambers for
the best drying.
・Optimized & precise hot airflow by an inverter-controlled blower system.
Productivity
・Sizing and drying width: 1700, 2000 mm
・Maximum operation speed: 300, 500, 600 m/min
・A combination of steam and electric heat controls the temperature for
the hot-air chambers. (Low steam pressure is available.)
・Multiple yarn separation in the hot-air chambers (up to 6 sheets)
Easy operation and maintenance
・Employment of Sizing Navigation System
・Network availability - T-PMS (T-Tech Japan Preparation Management
System).
Energy saving
・Recycled discharged air in the hot-air chambers reduces the amount of
steam required.(※5)
・Optimized & precise hot air circulation: by inverter-controlled blower
system
・High insulation for hot air chambers

(※)For details, refer to the specifications


Sizing Navigaiton System
T-MDS (Computer control)
All the preparatory machines (sizing machines, warpers, and beamers) employ the T-MDS computer control system with a
full-color graphic display as standard. All the condition settings are available with a simple integrated touch-key operation. By
registering a maximum of 300 styles in advance, operating conditions are integrated to avoid mis-operation.
T-PMS (T-Tech Japan Preparation Management System) (Optional)
LAN communication (Ethernet) is possible on the T-MDS. Operation controls such as operation check, production record,
and schedule setting can be made easily from the host
computer located in the office.

T-MDS
LAN

T-MDS

T-PMS T-MDS

(Host computer)

Sizing Navi
T-MDS ------------ A sizing machine operator can change the style quickly and easily.
T-PMS ------------- Driving conditions of each machine are monitored in real time.

T-MDS T-MDS T-PMS

Driving conditions Schedule Integrated monitoring of


Driving conditions of all the preparatory Styles can be changed by the T-PMS with a the machine s operating conditions.
machines are observed. simple operation of the T-MDS. An operator A manager in the office can monitor the
It is also possible to adjust the conditions. can adjust the production order while operating conditions of all the machines in
considering the job site conditions. the plant in real time.

Self Navi Self-diagnosis function. A problem is quickly solved to re-start normal production.

Monitor Troubleshooting Q&A


Operating conditions, warnings and any This page minutely explains countermeasures This page shows the solutions for minor
malfunctions are checked with an illustrated display. to solve any warning or malfunction. disorders while unfolding the cause using a
If a warning is given or a malfunction occurs, Q & A format.
troubleshooting is displayed for a quick solution.

Tune Navi The best operating conditions are entered easily.

Style list Style Edit Style template


The style list data can be copied and pasted. It s easy to edit a style. By entering only two to four data like the
Data control is easy. yarn kind and yarn quantity, the best
operating conditions based on T-Tech
Japan s sizing know-how can be created.

Trace Navi The past records are traced from various viewpoints. This helps find a solution to any problem that occurs in the next process.

Sampling Event history Beam report, lot report


Graphs the chosen data from all the items. Records changes of the machine s After production, a report is made. This
Its colored display is helpful for quality operating status, stop reasons, and data report allows tracing the production
control and feedback information of a changes as events. records by beam or lot.
product s defects.


TSE10F
Sizing

Motor 1 First hot air chamber

Motor 2

Second hot air chamber

Uniform Squeeze For Quality Sizing


On T-Tech Japan s TSE10F filament sizing machine,
the squeeze roll achieves even widthwise
squeezing to constantly provide quality sized yarns.
A high pressure squeeze system of 15kN is adopted.
The pressure is automatically controlled steplessly
taking into account yarn speeds. The ideal roll
arrangement and a large cavity box of 180 liters
prevent size from splashing and foaming.

Selective Sizing and Drying Width Multi-Section Drive System


According To The Production Filament yarns are widely classified depending on
The maximum passing sheet width is chosen their kinds, fineness, and texture. Thus, the stretch
between 1700 mm, and 2000 mm. The maximum setting has to be changed often when replacing
yarn ends for each width is 1500 and 1800. The the production lot.
more the number of the ends is, the fewer the The AC vector motors of Motor 1, Motor 2, and
number of the beams used for the beamer. That is, Motor 3 control the stretch for the feeding
the total production is increased by 20%, when section, sizing section, and cylinder section
comparing 1500 ends on a 1700 mm width with respectively in 0.01% increments. Moreover, the Motor 3
that of 1800 ends on a 2000 mm width. stretch can be easily set while the sizing machine
is in operation. Because of its ability to call
operating conditions, the T-MDS reproduces the
same quality level of sized warps.

Low-Tension Control To
Softly Treat Delicate Yarns (Option)
The AC vector motors and T-Tech Japan s own control
technology stably control the tension from the lowest 40N
and to the highest 800N. The low tension control is
especially efficient for delicate yarns like fine denier yarns
and a small lot of 400 ends or less. The machine is also
operated with stable tension during acceleration and
deceleration.


Energy Saving Hot Air Chambers For High Speed Sensitive and Precise Temperature Control
The yarns are dried in the hot air drying chambers without touching anything, Precise temperature control as well as tension
keeping the surfaces of the yarns smooth and the body round. control is indispensable in achieving the best
The chambers of the TSE10F use the 2-step temperature control system that sized beam.
keeps the temperature at 150 to 160℃ for high speed operation and at 120 to The TSE10F is equipped with precise temperature
130℃ for low speed operation. Thus, they can dry the sized yarns quickly control in the hot air chambers, the individual
without damaging the yarn properties. Moreover, a soft and gentle drying cylinders, the waxing, and the size box. The
method is available on the machine. It dries with a lower temperature of 80℃ or current temperature is indicated and recorded,
less for sensitive yarns with a high thermal-shrinkage ratio. and an irregular temperature sounds an alarm
to stop the machine.
The automatic tuning function adjusted the air
in the hot air chambers to the optimum
temperature given the supplied steam pressure.

Cylinder Drying Makes High Speed


Operation Possible
Waxing/Cooling Device
Three, five or seven cylinder are available for the
cylinder drying section in order to respond to
high speeds and versatility. A heat-resistant
oil-sealed chain is used to drive the cylinders. The
chain produces long-term stable rotation and the
Drying cylinders shortest distance between yarn breakage and
machine stop. The yarn breakage inspector is
attached after the cooling device and
automatically stops the machine.

Cooling device

Take-up section

Easy Operation
The section beam at the take-up section
is automatically mounted and unloaded.
The TSE10F is designed for easy threading
through the four separators to arrange
the yarn sheet at the important points on
the machine. There is also a lubricating
device that automatically lubricates 100
or more positions in a set cycle. (Optional)
Motor 4


TSE10F
■ Low-tension control(Optional)

Motor 1 Motor 2 Motor 3 Motor 4

Speed controller

Speed Speed Speed Tension


controller controller controller controller
・ Lowest tension 40N
・ Combined control of tension control + speed control
・ Direct digital drive system (3D system)
T-MDS computer control ・ Stable tension during acceleration and deceleration
・ Stable operation for fine-denier yarns using the blowing
inverter & lightweight rolls.

■ Energy-saving hot air chambers(Optional)

First hot air chamber Second hot air chamber

1. Outline
・The air discharged by the second hot air chamber is
recycled to the first hot air chamber after reheating.
・ Hot air leakage resulting from increase of air speed in
Discharged Discharged the first hot air chamber is stopped by the wind shifter.
air air 2. Inverter control of circulated hot air flow
・ Because the inverter controls the number of revolutions
Damper of the blowing fan, the appropriate drying energy and
air speed are set.
Discharged Discharged Damper ・ Hot air drying is set according to yarn denier and yarn
air air kind for energy savings and to prevent yarn breakage.

■ Beam cooling device(Optional)

Fan

Heat
exchange
equipment

Cooling machine Section beam The heated sized yarns are stabilized by being cooled.
This device is especially efficient for reducing blister
on nylon yarns.


Specifications
Maximum yarn speed 300m/min 500m/min 600m/min

Maximum warp ends to be sized 1500 ends 1500 ends 1800 ends 1800 ends
Production t/month
(N 70d [78dtx], 3 shifts, 25 days, 110 t 190 t 225 t 270 t
efficiency 90%)

Maximum sizing & drying width 1700 mm 1700 mm 2000 mm 2000 mm


Take-up width 1700 mm 1780 mm 2000 mm 2000 mm
( )means a special design (1780 mm) (1700 mm) (1780 mm) (1780 mm)

Stretch control Multi-section drive system

Sizing system Double squeeze system


Outer diameter of immersion roll ø180mm ø180mm ø190mm ø180mm
Outer diameter of sizing roll ø200mm ø200mm ø230mm ø200mm
Outer diameter of squeeze roll ø190mm ø190mm ø220mm ø190mm
Squeeze roll structure Uniform squeeze structure
Maximum squeeze pressure 15kN
Drying system By hot air and cylinder
Type of hot air chamber (Note 1) C +B C+C E+E E (6.25)+E

Electric heater capacity 27+27 kW 45+27 kW 67.5+54 kW


Temperature control system 2-step control
Number of cylinders (Diameter 800) 3 5 7
Take-up tension control system
AC vector tension feedback system
( )means a optional

Take-up tension control range Standard equipment : 80∼500N (130∼800N)


Option(Note 2):40∼500N (60∼800N)
Outer diameter of applicable flange 800mm(620mm) 1000mm(800mm) 1000mm

Computer control system Sizing Navigation System(T-MDS touch-key operation)

Standard equipment Efficient hot air chamber (with filter)


Air blowing controlled by inverter

Optional equipment Low-tension control , Lightweight guide roll(※1)

Stretch/tension control changeable(※2)


ー Heat guide roll , High-capacity cavity box(※3)
Beam cooling device(※4)

Hot air chamber tension indicator

Energy-saving hot air chamber(※5)


Installation capacity
Steam capacity 600kg/H 800kg/H 1000kg/H 1000kg/H

Maximum steam consumption 400kg/H 600kg/H 700kg/H 700kg/H

Minimum steam supply pressure 0.7MPa


Electric capacity 90kVA 130kVA 150kVA 215kVA

Note 1: Hot air chamber: The ability increases in the order of B, C, and E. The length of the hot air chambers is 5 m.
Note 2: The figures apply to when the optional low-tension control is employed.
Note 3: Drawings, data and pictures in this brochure are subject to change according to necessity.


Versatile and Easy-to-Operate
Warper Responding to the
User s Needs.

Wide Versatility and Quality Warping Easy Operation


The nip tension control system can obtain the proper For easy and quick yarn breakage repair and fluff removal, the take-up frame and
take-up tension for chemical and synthetic, non-twist the frame for the yarn arrangement section are separate. In addition, the
and high twist, and thin to thick yarns by touch panel operation switches are located in the center of the take-up section.
operation without changing the setting for the creel
tensioners. The beam can be replaced easily with the selector switch. Because the yarns are
held by the catch bar when the yarn sheet is cut, beam replacement is easy
When the accumulating device is operated, it holds without disarranging the yarn sheet.
the yarns from the creel with the push bar and adjusts
the tension properly. Thus, it can be used without The taping device that makes comb threading in the next process easy is also
disarranging the yarn sheet. provided.

The press roll that aims at smoothness of the yarn Optional Devices
surface wound on the beam touches the yarn gently.
To prevent fluff because of a sudden stop, the
Oiling/Waxing Device
Oil or wax pick-up amount can be adjusted steplessly by changing the rotating
kickback device is employed to back the press roll in
speed of the roll with the variable speed motor. The lift bar prevents too much
an instant.
oil or wax from adhering to the yarns while the machine is stopped.
The automatic oil/wax supply device automatically detects the oil or wax level
Various designs are available, such as the take-up
in the box.
tension indication and feedback control, the
synchronized stop of the brake according to the
changes of the beam inertia, and separate inspection Fluff Inspector
for small and big fluff, which synthetically control the When any fluff, broken filament, or loop is detected, the machine stops. The

operating conditions and collect data. The result is the number of stops is shown on the T-MDS.

best warping possible.


Heat Setter
The warper & beamer system can make a quality warp beam of high-twist
yarns. The heat setter heats the yarns partly to prevent kinks during the
threading works on the beamer in the next process. When this device is used,
the maximum beam flange diameter is limited to 800 mm.

10
Take-up Tension Controller
Super High speed Warper
Three different kinds of control systems are available for the TW10F. Please
choose the best system for the yarn kind.

Guide Roll System


Two guide rolls negatively rotate to Front reed

arrange the yarns into a sheet. The


take-up tension can be adjusted
with the creel tensioners. This
user-friendly system is
Guide roll
recommended for processing
non-twist and low-twist yarns.

Roll Tension Control System


The AC vector motor that drives two Front reed
tension rolls positively controls the Tension roll

tension. Because the first roll has a


s w i n g s t r u c t u r e t o ch a n g e t h e
contact angle, the friction between
the yarn sheet and the roll is T-MDS

adjusted according to the yarn kind. Tension


instructions
This system is best for non-twist AC AC vector motor For high speeds
yarns.
Adopting the collet bush, the beam shaft can be securely
held, resulting in a drive with less vibration.
Nip Tension Control System
By positively holding the yarns with the nip roll, quality warping is possible
for a wide range of yarn kinds without damaging the yarns due to slippage Collet Bush System

of the running yarns on the roll. When the warper is stopped, the nip roll
positively releases the yarns immediately even at emergency stop, so the
yarns will be never damaged. The contact angle of the first tension roll is
variable to adjust the sheet looseness after stoppage.
This system responds to all yarn kinds. It is especially efficient for twisted
beam shaft
yarns and other yarns that require winding at high tension.

Tension roll Front reed

Nip roll
T-MDS Air cylinder

Tension
instructions
AC AC vector motor

Tension control system


The take-up tension can be easily set with touch-key operation of the
T-MDS with the roll tension control system and the nip tension control
system. When the take-up tension control is provided, the tension is
more accurately controlled by feedback control.

After attaching warper s beam

11
Ideal System for Wide
Variety/Small Lot Production
with Better Efficiency

Stable Tension Control Compatible with Small Lot Warping


The pull-out tension can be set easily on the T-MDS for the Three or four TSD with a beam of 300 to 400 yarns wound by the
sizing machine. The pull-out tension is detected at the warper installed in a line can feed 900 to 1600 yarns to the sizing
tension roll of the let-off section, and the tension controller machine. This system is best for small batch sizing.
stabilizes the tension at the set value.
The tension controller keeps the best tension by detecting High Reliability
the beam winding diameter electronically and using it as a The tension of the yarns drawn from the beam stand is as important
signal for the tension controller. as that from the bobbin creel in the beam-to-beam system.
The high-responding AC vector motor reduces tension By combining the AC vector motor and the latest semiconductor
fluctuation during normal operation, machine stop, and controller, quick and precise tension control in a wide range is
acceleration/deceleration. possible.
There are no dancer rolls between the supply stand and the The simple control circuit is designed exclusively for the TSD.
sizing machine, resulting in no snarling problem. High Maintenance is easy and very few problems are expected, resulting
quality yarns are supplied to the sizing machine. in high reliability almost indefinitely.
In case of a power failure, power supply to the AC vector Furthermore, the run-out preventer is employed so that the yarns left
motor stops. To prevent yarns from overrunning due to the on the beam are not completely exhausted.
inertia of the beam to cause loose yarns, the mechanical
brake works.

Beam Lifting Device(Optional)


The lifting device to make mounting and removing a beam easy is
Load cell also available.

Mechanical disk brake


PG Double Supply Stand
Tension
amp AC
PG vector
motor

Tension control box

Tension instructions

The low-tension control for the lowest tension 40N is also


available as an option. (See p. 8.)

12
High Adaptability to
Changes in the Market

Beam Stand Section

Incomparable Stable Take-up Tension Control Making Full Use of State-of-the-art Automatic Controls
The AC vector motor directly drives a loom beam to take-up yarns The TB10F/TB20F beamers meet market demand with their high
while adjusting the tension automatically. The tension feedback adaptability for quick fabric changes, a larger warp beam, wider
control is based on the torque of the AC vector motor connected fabric weaving, or higher take-up tension winding. The
with the taking up roll. It stabilizes take-up tension. This also allows TB10F/TB20F are assisted by a line-up of excellent peripheral
a use of taper tensions in accordance with yarn characteristics. The devices.
tension control range is set between 300N and 5900N for a loom
beam with flanges of 800 mm flange diameter (option: ∼
Stable and Reliable Mechanism
Beam stand with powder brakes
7800N/800mm flange diameter). It has superior stability in low
●The tension is automatically controlled in relation to the change of section beam
tension take-up.
diameter by means of air-cooled powder brakes featuring uniform and stable
Gears contained in an oil bath for driving loom beams assure less
torque characteristics. The result is consistent uniform yarn sheet arrangement to
noise generation.
ensure clear warp shedding on looms.
●A run-out preventer when reducing speed and a power supply for power failures
Easy Operation stabilize operation keeping constant tension not only during low speed
The cradles on both sides are moved by independent motors to operation, but also at start-up, stop, and power failure.
simplify the operations to mount or unload loom beams.   The beam stands are staggered, so that each yarn sheet is taken up with even
When replacing a loom beam, it can be automatically loaded or intervals to avoid snarling.
removed by an optional hydraulic lifting device, in addition to the ●Individual tension control system is available to set the tension of yarns drawn
movement of the cradles on both sided. (Optional) from each stand individually and apply accurate feedback control.
Optional Device
●For taking-up on a wide loom beam, the beam stand with guide roll is available
to avoid forcibly pulling yarns out of each section beam.
●Section beams of different widths can be placed on the adjustable width beam
stand on which both sides of the stand move separately.
●Warp yarns remaining unused on a loom beam can also be rewound on this
beam stand under stable and high winding tension assisted by powder brakes.
Tension detector and its sensor

13
Semi-Magazine Type

Adaptable for Any Package Type

Quick and Easy Doffing Tensioner


The supply package can be replaced from outside the creel. The next Two kinds of tensioners, the WTP-type washer tensioner or ring
packages to be supplied are set on the package holder on the tensioner are available, which are designed mainly for low range
opposite side. After completing one set operation, spindles on each tension control. Another tensioner combining the features of both
semi-magazine frame are turned 180°with a pedal in a unit of 24 to tensioners is also available.
32 spindles. Supply packages are ready for the next operation in a
WTP-Type Double Washer Tensioner
very short time.
・Tension can be adjusted in a wide range.
Minimum Tension Variation ・Yarn vibration due to ballooning is reduced,
Yarn released from the supply packages runs inside the creel; this preventing washers from falling off.
route assures a small yarn bending angle with minimum tension ・The surface of each disk is precisely
variation. finished and provided with mat-face
hard chromium coating, minimizing
Creel Loader Provision Type
weight discrepancies within ±0.1gr.
The creel loader can be used for a steep reduction of labor and to
insure safe operation. Ring Tensioner
・Tension is always kept stable even at low tension. It is suitable
Movable Tensioner Frame
for non-sized yarn and fine denier yarn.
(for a spindle pitch of 310 mm or more)
・Tension fluctuation due to yarn speed change is small.
The tensioner frame can be shifted easily by electric drive to align the
・Emergency stops do not cause yarn removal.
centers of the supply packages and tensioners. Though package
shapes vary according to yarn kinds, this frame makes a package
holder unnecessary. The vertical movable range is 80 mm.

Ring Tensioner Ring Tensioner with Holder and Body


washer (1 post) Separate type

USB-2 Type Stop Motion


Static Electricity Eliminator
・The static electricity
eliminator is attached to the
dropper section.
・The static electricity
eliminator at the middle
guide section is optional.

14
Full of Excellent Mechanisms
Spindle Pegs Zigzag Arrangement (Optional) Truck Type
A zigzag arrangement of the spindle pegs decreases installation
space of the creel. The creel loaders can be used if the supply
package rows are even.

AP Automatic Kink Preventer(Optional)


A kink preventer is necessary to
draw twist yarn from the creel.
Package Diameter Sensor
Tricot knit fabrics hang on both
Creel Frame Motor
sides of the supply packages,
and simultaneously come close
to the packages at the push of a
button. The distance between
the fabrics and packages are
automatically changed as the
packages become smaller to
keep uniform contact resistance
of the yarn surfaces and fabrics.

Heat Cutter (Optional)


The heat cutter uses a battery
with charging equipment. The
cutter simultaneously cuts yarns
along a guide rail on the floor.
Since yarns are cut near supply ・Trucks with supply packages prepared in a yarn stock area are set
packages, enough length for into the creel.
tying remains. ・When changing large packages, preparation is easy by using a
Suitable for synthetic yarn and lifter.
chemical filament.
Heat Cutter
Middle Guide
Middle guides are made of
alumina porcelain and are
attached on every section to
prevent yarns inside the creel
from interfering with each
other.
When the spindle pitch is
300mm or more and there are
many rows, the middle guide is
divided into two steps making
its pitch about 40mm. Middle Guide

Eye Guide Board (Optional)


The eye guide board is Lifter (Optional) Package holder for drum
(Special design)
necessary for double creel
usage. It protects the expansion
comb of the warper from
abrasion.

15
TCR-H TCR-HT
Spindle pitch (mm) 220 ∼ 300 310 ∼ 400 430 ∼ 470 310 ∼ 400 430 ∼ 470
Yarn package weight(Max. kg) 6.0 14 20 14 20
Spindle/Rotary frame (K) 5 4 3 4 3
Step/Rotary frame (J) 8, 10 6, 8 5, 6 6 5, 4
Total spindle: K x J x n x 2n (n: Number of frames)
Maximum pirn length: 460mm
Maximum cheese length: 300mm
Maximum outer diameter of yarn package: spindle pitch ‒ 20mm

TW10F TW20F
Tension control system Guide roll system Tension control system
Roll type Nip type
Standard High speed
Standard High speed Standard High speed
Take-up system Direct take-up, Driving by the AC vector motor
Take-up width 1700mm, 1780mm, 2000mm
Outline

Maximum yarn speed 500m/min 700m/min 500m/min 700m/min 500m/min 700m/min 1000m/min
Take-up diameter ø162mm ∼ 1000mm ø162mm ∼ 1000mm ø162mm ∼ 1000mm Max. ø 1000mm
Take-up tension 250N 300N 400N 300N 400N 300N Max. 300N
Driving motor 5.5kW 7.5kW 11kW
Beam brake Hydraulic disk brake Hydraulic disk brake
Pin drive,
Beam drive Pin drive
Collet chuck holding
Main body section

Beam load/unload Automatic operation by the brake motor and air cylinder
Finished with hard alumite,
Measuring roll Finished with hard alumite, With pneumatic disk brake With pneumatic disk brake,
With tension detector
Taping device Belt drive
Automatic contact type
Catch bar Cushion rubber
with cushion rubber
Press roll Pressure adjustable between 0∼1.5kN, With pneumatic disk brake, With the kickback device
Safety device With safety bar
Accumulating device Up roll system, Maximum accumulating length 2.5m, With push bar (Optional: 7m)
Tension control motor (AC vector) 2.2kW 2.2kW 2.2kW 2.2kW 3.7kW 2.2kW
Tension control section

Tension control range Only creel tensioner -100∼+150N -100∼+250N -100∼+150N -100∼+250N -100∼+150N
With pneumatic With pneumatic disk brake device, Finished with hard alumite,
Tension roll
With pneumatic disk brake
(guide roll) disk brake device With angle adjustor device, With angle adjustor
Straight expansion comb or zigzag comb (selective), Eye guide board,
Comb section

Creel side
Adjustable handle type, Movable tensioner frame Traverse device
Zigzag comb type,
Zigzag comb, Manual horizontal movement, Manual horizontal movement,
Take-up side Vertical and horizontal traverse
Vertical and horizontal traverse=Motor drive 0∼10mm
=Motor drive 0∼15mm
Operation panel On the front of the take-up section (T-MDS)
Electrical section

Yarn speed and setting indicator T-MDS panel


Automatic counter T-MDS panel
Emergency stop button (One position),
Operation switch Emergency stop button (One position), Run/Stop push button (Three positions) Run/Stop push button (Five positions)

Electric capacity 15kVA 30kVA


Static electricity eliminator At one or two position(s) At three positions
Optional

Fluff inspector Photo-electric type


Oiling/Waxing Kiss roll system, Speed changeable type by the AC motor
Take-up tension indicator Standard

16
Stand type Fixed or movable others With tension pick-up by load cell, with tension indicator
Number of stands Single, double, or triple With disc brake for power failure
Beam take-up width 1700, 1780, 2000mm With yarn supply stand for tying yarn including tensioner
Beam flange diameter Max. ø1016mm (40 inches) Beam lifting device (Optional)
Tension controller AC vector motor drive
Run-out preventer Standard

TB10F TB20F
Take-up system AV-D take-up ‒ T-Tech Japan s original system AV-D take-up ‒ T-Tech Japan s original system
30kW 45kW
Driving motor 45kW AC vector motor
AC vector motor AC vector motor

Electrical capacity
30kVA 40kVA 40kVA
(installation)

Warp beam ø1016mm (40") ø1016mm (40")


(maximum mountable flange diameter)

Maximum yarn speed 150m/min 300m/min 200m/min 150m/min


a. 300∼5900N: a. 500 ∼ 7800N:
Take-up diameter up to ø800mm Take-up diameter up to ø800mm
Take-up tension range 3900N 5850N 7800N
b. 500∼4900N: b. 500 ∼ 7300N:
Take-up diameter up to ø1000mm Take-up diameter up to ø1000mm
a. 0∼ -490N: Take-up diameter up to ø800mm…
when the individual beam stand tension feedback control is not provided.
Taper tension 0 ∼ -30%
b. 0∼ -30%: Take-up diameter up to ø1000mm…
when the individual beam stand tension feedback control is provided.
Nominal width(take-up width: mm) 2000, 2200, 2400, 2600, 2800, 3000, 3400, 3600 2000, 2400, 2600, 2800, 3000
Beaming head Cradle type Cradle type
Doffing: By motor
Warp beam mounting Automatic by hydraulic cylinder and motor
Lifting: Automatic (Optional)
Cut marking Optional Optional
Traverse device Optional Optional
Beam stand
Applicable beam Maximum flange diameter ø1000mm Maximum flange diameter ø1000mm
Brake Air-cooled powder brake Air-cooled powder brake
100∼390N
(with one powder brake) 100∼390N 130∼585N 100∼780N
Tension control range Higher tension is possible by attaching
100∼780N
(with two powder brakes)
the brakes on both sides.

Individual tension feedback control Optional Standard


1. In addition to the TB10F beamer, the beamers below are available.
A beamer for industrial material, which is provided with a press roll device, a high tension beamer with two motors which can attain 10kN or more take-up tension to drive
the loom beam.
2. There are correlations between maximum tension, maximum yarn speed, and maximum flange diameter. Consult us when planning other specifications.

17
Beam-to-Beam System

AC 3-phase 30kVA

4480 18540 5500


1240 3700 13600
2500 1600 1750 2100
600

600
D

4000
3000

3000
2590
E
4000

※③

C
12 Beam stands
(Pitch 1100mm)
TB10F Beamer Overhead rail
(2400mm) (2 tons)

8000
5640(Including a turning radius)

TSE10F Sizing Machine Dimensions TCR-H Semi-magazine creel


(1500 spindles, 10 steps, 75 rows, Pitch: 300 x 300
300m/min 500m/min 600m/min
4020

A 19850 20850 23100

4000
B 22165 23165 25415
C 3690 3820 4040
(1700 W) (1780 W) (2000 W)

23775
55000

ø1000
3500

3200

2000
750 1230
1230

4000 or more

3563

Code Description Code Description


※ Water faucet F Cavity box
①Warm water, washing (1/2") G TSD10F control box (for lifting specification)
②Dividing rod (1/2") H TB10F control box
③Refrigerator, supply (1/2"), draining (1") I Size cooking operation panel
④Size cooking (3/4") J Size cooker (600 liters)
D TSE10F control box K Storage tank (600 liters x 2)
E Compressor

18
Unit: mm

AC 3-phase 130kVA (500m/min type)


B 4000 1090 500
A 1050 1265 605
AC 3-phase 20kVA

550
E
I ※④

200
445
J
G
※②

TSE10F Sizing machine   Size

4390

4000
8000
cooking
2200
F K
room

※①
TSD10F Supply stand
Partition (1780mm)

2500

16000
Drain tank

AC 3-phase 15kVA

0mm) E
3830

8000
Boiler room

TW10F Warper
(1780mm)

4800 680 6000 1615


5000

Ventilator Ventilator

Overhead rail (2 tons)


2350
750 1110
2715

Remarks:
1. The following equipment shall be supplied by the customer. 5) The following piping 6) Overhead rail (for 2 tons)
1) Steam boiler: Capacity 800kg/hour, Supply pressure 0.7MPa∼ Steam pipe 7) Electric arrangements
2) Air conditioning equipment to keep the creel and the Drain pipe
beaming machine room at an ideal condition of 25℃ Air pipe 2. The power source voltage is determined
temperature and 75% relative humidity. Size supply pipe with stop valve by your electric equipment.
3) Ventilator  Material: Stainless steel (SUS304)
4) Water service Wet air ventilation duct
Faucet

19
www.t-techjapan.co.jp
Meiji Yasuda Seimei Kanazawa Building 9th Floor,
1-33 Takaoka-machi, Kanazawa, Ishikawa, 920-0864 Japan
TTJ-020805-E Phone: (076) 214-7112, Fax: 076-223-1715

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