TCR-H/TCR-HT CREEL
TW10F/TW20F WARPER
TSD10F/TSD20F SUPPLY STAND
TB10F/TB20F BEAMER
Runs at high-speeds and produces top-quality sized yarns.
Versatility
・Low-tension and stable tension control in a wide range.(※1)
・Tension control in the hot-air chambers can be changed between stretch
and tension (For synthetics).(※2)
・High concentration size liquid availability: for high speed air jet loom
weaving .(※3)
Quality for best fabric grade
・Beam cooling device: for better quality sized beam(※4)
・Automatic tuning controls the temperature for the hot air chambers for
the best drying.
・Optimized & precise hot airflow by an inverter-controlled blower system.
Productivity
・Sizing and drying width: 1700, 2000 mm
・Maximum operation speed: 300, 500, 600 m/min
・A combination of steam and electric heat controls the temperature for
the hot-air chambers. (Low steam pressure is available.)
・Multiple yarn separation in the hot-air chambers (up to 6 sheets)
Easy operation and maintenance
・Employment of Sizing Navigation System
・Network availability - T-PMS (T-Tech Japan Preparation Management
System).
Energy saving
・Recycled discharged air in the hot-air chambers reduces the amount of
steam required.(※5)
・Optimized & precise hot air circulation: by inverter-controlled blower
system
・High insulation for hot air chambers
Sizing Navigaiton System
T-MDS (Computer control)
All the preparatory machines (sizing machines, warpers, and beamers) employ the T-MDS computer control system with a
full-color graphic display as standard. All the condition settings are available with a simple integrated touch-key operation. By
registering a maximum of 300 styles in advance, operating conditions are integrated to avoid mis-operation.
T-PMS (T-Tech Japan Preparation Management System) (Optional)
LAN communication (Ethernet) is possible on the T-MDS. Operation controls such as operation check, production record,
and schedule setting can be made easily from the host
computer located in the office.
T-MDS
LAN
T-MDS
T-PMS T-MDS
(Host computer)
Sizing Navi
T-MDS ------------ A sizing machine operator can change the style quickly and easily.
T-PMS ------------- Driving conditions of each machine are monitored in real time.
Trace Navi The past records are traced from various viewpoints. This helps find a solution to any problem that occurs in the next process.
TSE10F
Sizing
Motor 2
Low-Tension Control To
Softly Treat Delicate Yarns (Option)
The AC vector motors and T-Tech Japan s own control
technology stably control the tension from the lowest 40N
and to the highest 800N. The low tension control is
especially efficient for delicate yarns like fine denier yarns
and a small lot of 400 ends or less. The machine is also
operated with stable tension during acceleration and
deceleration.
Energy Saving Hot Air Chambers For High Speed Sensitive and Precise Temperature Control
The yarns are dried in the hot air drying chambers without touching anything, Precise temperature control as well as tension
keeping the surfaces of the yarns smooth and the body round. control is indispensable in achieving the best
The chambers of the TSE10F use the 2-step temperature control system that sized beam.
keeps the temperature at 150 to 160℃ for high speed operation and at 120 to The TSE10F is equipped with precise temperature
130℃ for low speed operation. Thus, they can dry the sized yarns quickly control in the hot air chambers, the individual
without damaging the yarn properties. Moreover, a soft and gentle drying cylinders, the waxing, and the size box. The
method is available on the machine. It dries with a lower temperature of 80℃ or current temperature is indicated and recorded,
less for sensitive yarns with a high thermal-shrinkage ratio. and an irregular temperature sounds an alarm
to stop the machine.
The automatic tuning function adjusted the air
in the hot air chambers to the optimum
temperature given the supplied steam pressure.
Cooling device
Take-up section
Easy Operation
The section beam at the take-up section
is automatically mounted and unloaded.
The TSE10F is designed for easy threading
through the four separators to arrange
the yarn sheet at the important points on
the machine. There is also a lubricating
device that automatically lubricates 100
or more positions in a set cycle. (Optional)
Motor 4
TSE10F
■ Low-tension control(Optional)
Speed controller
1. Outline
・The air discharged by the second hot air chamber is
recycled to the first hot air chamber after reheating.
・ Hot air leakage resulting from increase of air speed in
Discharged Discharged the first hot air chamber is stopped by the wind shifter.
air air 2. Inverter control of circulated hot air flow
・ Because the inverter controls the number of revolutions
Damper of the blowing fan, the appropriate drying energy and
air speed are set.
Discharged Discharged Damper ・ Hot air drying is set according to yarn denier and yarn
air air kind for energy savings and to prevent yarn breakage.
Fan
Heat
exchange
equipment
Cooling machine Section beam The heated sized yarns are stabilized by being cooled.
This device is especially efficient for reducing blister
on nylon yarns.
Specifications
Maximum yarn speed 300m/min 500m/min 600m/min
Maximum warp ends to be sized 1500 ends 1500 ends 1800 ends 1800 ends
Production t/month
(N 70d [78dtx], 3 shifts, 25 days, 110 t 190 t 225 t 270 t
efficiency 90%)
Note 1: Hot air chamber: The ability increases in the order of B, C, and E. The length of the hot air chambers is 5 m.
Note 2: The figures apply to when the optional low-tension control is employed.
Note 3: Drawings, data and pictures in this brochure are subject to change according to necessity.
Versatile and Easy-to-Operate
Warper Responding to the
User s Needs.
The press roll that aims at smoothness of the yarn Optional Devices
surface wound on the beam touches the yarn gently.
To prevent fluff because of a sudden stop, the
Oiling/Waxing Device
Oil or wax pick-up amount can be adjusted steplessly by changing the rotating
kickback device is employed to back the press roll in
speed of the roll with the variable speed motor. The lift bar prevents too much
an instant.
oil or wax from adhering to the yarns while the machine is stopped.
The automatic oil/wax supply device automatically detects the oil or wax level
Various designs are available, such as the take-up
in the box.
tension indication and feedback control, the
synchronized stop of the brake according to the
changes of the beam inertia, and separate inspection Fluff Inspector
for small and big fluff, which synthetically control the When any fluff, broken filament, or loop is detected, the machine stops. The
operating conditions and collect data. The result is the number of stops is shown on the T-MDS.
10
Take-up Tension Controller
Super High speed Warper
Three different kinds of control systems are available for the TW10F. Please
choose the best system for the yarn kind.
of the running yarns on the roll. When the warper is stopped, the nip roll
positively releases the yarns immediately even at emergency stop, so the
yarns will be never damaged. The contact angle of the first tension roll is
variable to adjust the sheet looseness after stoppage.
This system responds to all yarn kinds. It is especially efficient for twisted
beam shaft
yarns and other yarns that require winding at high tension.
Nip roll
T-MDS Air cylinder
Tension
instructions
AC AC vector motor
11
Ideal System for Wide
Variety/Small Lot Production
with Better Efficiency
Tension instructions
12
High Adaptability to
Changes in the Market
Incomparable Stable Take-up Tension Control Making Full Use of State-of-the-art Automatic Controls
The AC vector motor directly drives a loom beam to take-up yarns The TB10F/TB20F beamers meet market demand with their high
while adjusting the tension automatically. The tension feedback adaptability for quick fabric changes, a larger warp beam, wider
control is based on the torque of the AC vector motor connected fabric weaving, or higher take-up tension winding. The
with the taking up roll. It stabilizes take-up tension. This also allows TB10F/TB20F are assisted by a line-up of excellent peripheral
a use of taper tensions in accordance with yarn characteristics. The devices.
tension control range is set between 300N and 5900N for a loom
beam with flanges of 800 mm flange diameter (option: ∼
Stable and Reliable Mechanism
Beam stand with powder brakes
7800N/800mm flange diameter). It has superior stability in low
●The tension is automatically controlled in relation to the change of section beam
tension take-up.
diameter by means of air-cooled powder brakes featuring uniform and stable
Gears contained in an oil bath for driving loom beams assure less
torque characteristics. The result is consistent uniform yarn sheet arrangement to
noise generation.
ensure clear warp shedding on looms.
●A run-out preventer when reducing speed and a power supply for power failures
Easy Operation stabilize operation keeping constant tension not only during low speed
The cradles on both sides are moved by independent motors to operation, but also at start-up, stop, and power failure.
simplify the operations to mount or unload loom beams. The beam stands are staggered, so that each yarn sheet is taken up with even
When replacing a loom beam, it can be automatically loaded or intervals to avoid snarling.
removed by an optional hydraulic lifting device, in addition to the ●Individual tension control system is available to set the tension of yarns drawn
movement of the cradles on both sided. (Optional) from each stand individually and apply accurate feedback control.
Optional Device
●For taking-up on a wide loom beam, the beam stand with guide roll is available
to avoid forcibly pulling yarns out of each section beam.
●Section beams of different widths can be placed on the adjustable width beam
stand on which both sides of the stand move separately.
●Warp yarns remaining unused on a loom beam can also be rewound on this
beam stand under stable and high winding tension assisted by powder brakes.
Tension detector and its sensor
13
Semi-Magazine Type
14
Full of Excellent Mechanisms
Spindle Pegs Zigzag Arrangement (Optional) Truck Type
A zigzag arrangement of the spindle pegs decreases installation
space of the creel. The creel loaders can be used if the supply
package rows are even.
15
TCR-H TCR-HT
Spindle pitch (mm) 220 ∼ 300 310 ∼ 400 430 ∼ 470 310 ∼ 400 430 ∼ 470
Yarn package weight(Max. kg) 6.0 14 20 14 20
Spindle/Rotary frame (K) 5 4 3 4 3
Step/Rotary frame (J) 8, 10 6, 8 5, 6 6 5, 4
Total spindle: K x J x n x 2n (n: Number of frames)
Maximum pirn length: 460mm
Maximum cheese length: 300mm
Maximum outer diameter of yarn package: spindle pitch ‒ 20mm
TW10F TW20F
Tension control system Guide roll system Tension control system
Roll type Nip type
Standard High speed
Standard High speed Standard High speed
Take-up system Direct take-up, Driving by the AC vector motor
Take-up width 1700mm, 1780mm, 2000mm
Outline
Maximum yarn speed 500m/min 700m/min 500m/min 700m/min 500m/min 700m/min 1000m/min
Take-up diameter ø162mm ∼ 1000mm ø162mm ∼ 1000mm ø162mm ∼ 1000mm Max. ø 1000mm
Take-up tension 250N 300N 400N 300N 400N 300N Max. 300N
Driving motor 5.5kW 7.5kW 11kW
Beam brake Hydraulic disk brake Hydraulic disk brake
Pin drive,
Beam drive Pin drive
Collet chuck holding
Main body section
Beam load/unload Automatic operation by the brake motor and air cylinder
Finished with hard alumite,
Measuring roll Finished with hard alumite, With pneumatic disk brake With pneumatic disk brake,
With tension detector
Taping device Belt drive
Automatic contact type
Catch bar Cushion rubber
with cushion rubber
Press roll Pressure adjustable between 0∼1.5kN, With pneumatic disk brake, With the kickback device
Safety device With safety bar
Accumulating device Up roll system, Maximum accumulating length 2.5m, With push bar (Optional: 7m)
Tension control motor (AC vector) 2.2kW 2.2kW 2.2kW 2.2kW 3.7kW 2.2kW
Tension control section
Tension control range Only creel tensioner -100∼+150N -100∼+250N -100∼+150N -100∼+250N -100∼+150N
With pneumatic With pneumatic disk brake device, Finished with hard alumite,
Tension roll
With pneumatic disk brake
(guide roll) disk brake device With angle adjustor device, With angle adjustor
Straight expansion comb or zigzag comb (selective), Eye guide board,
Comb section
Creel side
Adjustable handle type, Movable tensioner frame Traverse device
Zigzag comb type,
Zigzag comb, Manual horizontal movement, Manual horizontal movement,
Take-up side Vertical and horizontal traverse
Vertical and horizontal traverse=Motor drive 0∼10mm
=Motor drive 0∼15mm
Operation panel On the front of the take-up section (T-MDS)
Electrical section
16
Stand type Fixed or movable others With tension pick-up by load cell, with tension indicator
Number of stands Single, double, or triple With disc brake for power failure
Beam take-up width 1700, 1780, 2000mm With yarn supply stand for tying yarn including tensioner
Beam flange diameter Max. ø1016mm (40 inches) Beam lifting device (Optional)
Tension controller AC vector motor drive
Run-out preventer Standard
TB10F TB20F
Take-up system AV-D take-up ‒ T-Tech Japan s original system AV-D take-up ‒ T-Tech Japan s original system
30kW 45kW
Driving motor 45kW AC vector motor
AC vector motor AC vector motor
Electrical capacity
30kVA 40kVA 40kVA
(installation)
17
Beam-to-Beam System
AC 3-phase 30kVA
600
D
4000
3000
3000
2590
E
4000
※③
C
12 Beam stands
(Pitch 1100mm)
TB10F Beamer Overhead rail
(2400mm) (2 tons)
8000
5640(Including a turning radius)
4000
B 22165 23165 25415
C 3690 3820 4040
(1700 W) (1780 W) (2000 W)
23775
55000
ø1000
3500
3200
2000
750 1230
1230
4000 or more
3563
18
Unit: mm
550
E
I ※④
200
445
J
G
※②
4390
4000
8000
cooking
2200
F K
room
※①
TSD10F Supply stand
Partition (1780mm)
2500
16000
Drain tank
AC 3-phase 15kVA
0mm) E
3830
8000
Boiler room
TW10F Warper
(1780mm)
Ventilator Ventilator
Remarks:
1. The following equipment shall be supplied by the customer. 5) The following piping 6) Overhead rail (for 2 tons)
1) Steam boiler: Capacity 800kg/hour, Supply pressure 0.7MPa∼ Steam pipe 7) Electric arrangements
2) Air conditioning equipment to keep the creel and the Drain pipe
beaming machine room at an ideal condition of 25℃ Air pipe 2. The power source voltage is determined
temperature and 75% relative humidity. Size supply pipe with stop valve by your electric equipment.
3) Ventilator Material: Stainless steel (SUS304)
4) Water service Wet air ventilation duct
Faucet
19
www.t-techjapan.co.jp
Meiji Yasuda Seimei Kanazawa Building 9th Floor,
1-33 Takaoka-machi, Kanazawa, Ishikawa, 920-0864 Japan
TTJ-020805-E Phone: (076) 214-7112, Fax: 076-223-1715