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April 2011, Volume 2, No.

2
International Journal of Chemical and Environmental Engineering

Non-thermal plasma assisted decomposition of H2S


into H2 and S
E. Lingareddy1* V.M. Biju1 and Ch.Subrahmanyam2
1
Department of Chemistry, National Institute of Technology Trichy, Trichy 620 015
2
Department of Chemistry, Indian Institute of Technology Hyderabad, Yeddumailaram 502205
* Corresponding author: csubbu@iith.ac.in

Abstract
The direct decomposition of hydrogen sulfide into hydrogen and sulfur was studied in a dielectric barrier discharge plasma reactor
with an inner electrode made of a stainless steel rod that was later replaced with a modified sintered metal fibers to introduce catalyst
inside the plasma zone. The feasibility of DBD plasmolysis for the hydrogen production by H2S decomposition was assessed. Typical
results indicate that H2 selectivity is ~100% throughout the range of present study. The influence of several parameters like the
discharge gap between the electrodes, residence time of the gas in the discharge zone, the applied voltage and the effect of catalyst
have been studied to find the optimal process conditions.

Keywords— decomposition, hydrogen sulfide, plasma reactor

1. Introduction direction has been to develop low cost and


Hydrogen is currently needed in large quantities as a environmentally benign alternatives to the Claus process,
chemical feedstock for the synthesis of chemicals like such as the direct decomposition of H2S into constituent
ammonia, methanol, and in the hydrodesulphurization and elements H2 and sulfur. However, the main difficulty in
hydrocracking of petroleum products [1]. Oil refineries achieving this goal is that the direct decomposition of H2S
use hydrogen for desulphurization of crude oil to remove into H2 and S is an endothermic reaction and is favorable
sulfur as hydrogen sulfide (H2S) to achieve lower only at higher than 2000K. Direct decomposition of H2S
mandated sulfur levels. Hence, a cheaper source of into H2 and S is particularly interesting as it involves
hydrogen would be beneficial, especially for oil resource utilization, value from waste and energy
refineries. Steam reforming of natural gas has been the production. However, in all the methods tested for this
conventional methods for the production of hydrogen, approach, the amount of input energy is more than 285 kJ/
however emission of CO2, one of the major green houses mol H2 produced, which is the maximum theoretical
into the atmosphere is not longer acceptable [2, 3]. On the energy that can be derived from hydrogen [1]. It is worth
other hand, the byproduct of desulphurization, H2S is mentioning that during steam reforming of methane, the
toxic and flammable and on contact with oxygen forms input energy demand is around 346 kJ/mol; hence
sulfur dioxide (SO2), which has a negative impact on research focusing on the development of alternate
environment. The generation and emission of H2S into the methods is warranted [1-4]. The dissociation of H2S has
atmosphere represents one of the two primary sources of been studied by several techniques, including non-thermal
acid rain [1-3]. The conventional method for H2S plasma (NTP), which is characterized by high electron
removal is the Claus process, which produces sulfur and temperatures under ambient conditions [4-10]. Plasma
water through a high temperature oxidation step followed techniques provide the advantage by direct decomposition
by a low temperature reduction step. The energy of H2S into H2 and S under ambient conditions [11,12].
consumption of this process is relatively high due to the Recently, a dielectric barrier discharge (DBD) reactor
thermal step; however, the heat generated in the furnace with inner electrode made of sintered metal fibers (SMF)
can be recycled and reused as steam for other also functioning as the catalyst was reported. The
applications. Besides sulfur recovery limitations, major developed reactor showed promising performance during
disadvantage of the Claus process is that the valuable the destruction of various VOCs [10]. The objective of
product hydrogen (H2) is not recovered, but converted the present work is to investigate the feasibility of DBD
into water [1-5]. Also, as the conversion is not 100%, tail plasmolysis for direct decomposition of H2S. The present
gases cleanup may exceed the monitory benefit of the study also aimed at optimization of reaction conditions
recovered sulfur. Hence, the focus of research in this such as the discharge gap between the electrodes,
residence time of the gas, the applied voltage and the with a capillary column and a TCD detector. Hydrogen
effect of catalyst to achieve H2 production under formed in the reactor was measured with an online gas
energetically favorable conditions. chromatograph and also with H2 analyzer (Siemens). The
conversion of H2S at each voltage was measured after 30
2. Material and Method minutes. A V-Q Lissajous method was used to measure
the discharge power in the plasma reactor. These signals
2.1 Catalyst materials were plotted to generate Lissajous figures as shown in
The catalyst preparation was done as described Fig.1. The power was measured by multiplying the area
elsewhere [10]. Sintered metal fiber filters (Southwest of the Lissajous curve with frequency applied on the
Screens & Filters SA, Belgium) made of stainless steel system. The specific input energy (SIE- J/l) was
(hereafter denoted as SMF) (Cr 16-18; Ni 10-13; Mo 2- calculated by dividing the power with flow rate of the gas
2.5; C  0.01; Fe balance) in the form of a uniform pore in liter per second.
panel (0.29 mm thick, 80 % porosity, 675 g/m2 density)
were used as the inner electrode. The SMF consists of 3. Results and discussion
thin uniform metal fibers with diameter ~ 20 μm and 3.1 H2S decomposition in DBD plasma reactor and
porosity of ~ 80 wt%. For the deposition of 5 wt% CoOx influence of discharge gap
and MoOx the SMF was first oxidized at 600°C for 3 h, The designed DBD reactor was initially tested for H2S
followed by impregnation with desired concentration of decomposition (40 vol% in Ar and 150 ml/min flow rate)
aqueous cobalt nitrate and molybdic acid respectively. with conventional stainless steel rod as the inner electrode
The impregnated filter was then dried at room and the results are presented in Fig. 2. The discharge gap
temperature and subjected to an electrical hot press between electrodes was varied between 1.5 to 3.5 mm and
treatment to shape them in to cylindrical form and typical conversion results as a function of applied voltage
calcined for 5h at 500°C. are presented in Fig. 2. The interesting observation is that
2.2 DBD plasma reactor during the present study, hydrogen and sulfur are the only
The dielectric discharge was generated in a cylindrical products, which highlight the advantage of NTP
quartz tube with an inner diameter of 19 mm. Silver paste compared to conventional methods like Claus process,
painted on the outside of the quartz tube over a length of where hydrogen is converted into water. As seen from
10 cm as the outer electrode, whereas a stainless steel rod the Fig. 2, at any discharge gap, conversion of H2S
or modified SMF was used as the inner electrode. The increased with increasing voltage. The selectivity to
diameter of inner electrode was varied to obtain discharge hydrogen was always 100%, which is further confirmed
gap between 1.5 and 3.5 mm. A high voltage alternating by a gas chromatograph. The reactor was weighed before
current in the range of 12.5-27.5 kV. An oscilloscope and after H2S decomposition to get the mass of sulfur,
(Tektronix, TDS 3054) was used to measure the applied from which mass balance was calculated, which was ~
voltage of the system with a 1000:1 high voltage probe 100%. In the case of plasma reactors, it is known that
(Fluke 80 K-40HV). The charge Q was measured by with the discharge gap has a strong influence as it
influences the number and behavior of microdischarges.
15 As seen from the Fig. 2, conversion increases with
increasing discharge gap. However, during the present
10 study, for example at 12.5 kV, conversion increased from
~ 2 % to ~8% for 1.5 and 3.5mm discharge gap,
Charge (nC*1000)

5 respectively. The same trend continued with increasing


the applied voltage. This is due to the fact that, at 3.5 mm
0 discharge gap the residence time is ~ 6.8 s compared to
3.3 s at 1.5 mm discharge gap. This also confirms the
-5 earlier observation that at higher residence time
decomposition of H2S is high [10].
-10

-15
-10 -5 0 5 10
Voltage (kV)

Fig. 1. V-Q Lissajous figures for 1.5 mm discharge gap


measuring the voltage across a capacitor (1nF to 4nF)
connected in series to the ground electrode. The H2S gas
(40 vol%) was diluted with argon (Ar) to get desired
concentration and was introduced into the reactor through
a Teflon tube, whose concentration at the outlet of the
reactor was measured with a gas chromatograph equipped
88
30

3.5 mm 3.3 Influence of the catalyst


2.5 mm

1. 5 mm
In order to understand the influence of the catalyst,
20 H2S decomposition was tested with modified SMF
catalytic electrodes and results were presented in Fig. 4. It
Conversion (%)

has been observed that the conversion is nearly the same


for each catalyst, especially after one hour, suggesting no
10
influence of the catalysts. A difference of 10 % was
observed between CoOx and MoOx catalytic electrodes
for initial conversion. The fact that the catalysts seem to
0 have little effect leads to the suggestion that the catalyst is
10 12.5 15 17.5 20 22.5 25 27.5 30
immediately poisoned by sulfur deposition due to
voltage (kV)
Fig.2. Influence of discharge gap and voltage on conversion of H2S relatively high H2S concentration compared to the catalyst
amount present on SMF filter (5 wt.%). The reason for
(40 % H2S and 150 ml/min flow rate).
the decrease in the conversion with time can also be
3.2 Influence of flow rate on H2S conversion explained due to the sulfur deposition on the electrodes of
In order to understand the influence of flow rate on the reactor, which may alter the discharge behavior.
conversion of H2S, at 1.5 mm discharge gap flow rate was Finally, it may be concluded that inspite of good
varied from 25 to 50 ml/min corresponding residence performance reported in literature for these catalysts, they
time was 20 s and 10 s and the results are presented in showed no significant influence during H2S
Fig. 3, which presents the influence of applied voltage on decomposition.
conversion. As seen from the Fig.3, conversion of H2S
increases with increasing the voltage. Higher conversion
60
is observed at high applied voltage. As seen, with 25 ml
flow rate, conversion was 47% at 12.5 kV, which CoOx/SMF
50
increased to around 85% at 27.5 kV. This may be due to MoOx/SMF
availability of more number of microdischarges that may SMF
40 SS
decompose H2S. In order to ensure this observation,
Conversion (%)

flow rate has been increased two times and as seen,


30
conversion decreased significantly. This may be due to
shorter residence times at higher flow rate. As seen from 20
Fig. 3, with increasing flow rate from 25 to 50 ml,
conversion decreased from 47 to 20% at 12.5 kV. 10
Likewise, at 27.5 kV, conversion decreased from 85 to
65% and throughout the range of the applied voltage, 0
similar behavior was observed. Hence high conversion 0 0.3 0.6 0.9 1.2
was observed at low flow rate and high applied voltage. SIE(kJ/l)

However, maintaining a low flow rate may not be Fig. 4. Influence of the catalyst on the performance of DBD reactor.
energetically favorable. One of the ways to decrease the
input energy is to either increase the discharge gap and/or As of today there is no commercial technology for the
to increase the flow rate. production of hydrogen from hydrogen sulfide. In the
conventional Claus process, hydrogen is converted into
100
water, whereas direct decomposition into hydrogen and
25 ml
90 50 ml sulfur are beneficial. One of the reasons could be the
80
severe reaction conditions like high operating temperature
(> 2000 K). Moreover, the cost of tail gases cleanup from
70
Claus plant can exceed the monitory value of sulfur
Converion, %

60 recovered due to stringent environmental regulations. The


50
catalytic processes have been limited, mainly due to
deactivation of the catalyst by sulfur. Information has
40
been reported, where none of the catalysts was
30 promising.. Among the several techniques tested for the
20 direct decomposition of hydrogen sulfide, Idemitsu Kosan
12 14 16 18 20 22 24 26 28
Hybrid (IKC) electrolysis process has been considered as
Voltage (kV)
feasible. It is based on absorption of H2S by FeCl3
Fig. 3. Influence of flow rate on the conversion (25 % H2S, 1.5 mm aqueous solution followed by electrolysis to generate
discharge gap). hydrogen and sulfur. IKC process consumes 3.6 kWh/m3

89
H2, whereas, steam reforming of methane, the traditional [4] D.P. Gergory, C.L. Tsaros, J.L. Arora, P. Nevrekar, “The
Economics of Hydrogen Production,” ACS Symp. Ser., vol.
approach for hydrogen production demands still higher 116(chapter 1), pp. 3-26, 1980.
energy of 4.3 kWh/m3 H2. Like-wise, 40 % conversion of
H2S by thermal decomposition can be achieved at [5] R.G. Minet, K. Desai,“Cost-effective methods for hydrogen
temperatures ~ 1500 K, which is equivalent to 2.76 production,” International Journal of Hydrogen Energy., vol. 8(4),
pp. 285-290,1983.
kWh/m3 of H2. At this temperature considerable amount
of by-products were produced. Formation of pure sulfur [6]. V.E. Kaloidas, N.G. Papayannakos, “Hydrogen production from the
and hydrogen was observed only above 2273 K. The decomposition of hydrogen sulphide. Equilibrium studies on the
practical limitation of this technique is the operating system H2S/ H2/Si, (i = 1,…,8) in the gas phase,” International
Journal of Hydrogen Energy., vol. 12(6), pp. 403-409 , 1987.
conditions and separation of products at this temperature.
The main advantage of carrying out H2S decomposition in [7] T. Chivers, J.B. Hyne, C. Lau, “The thermal decomposition of
the DBD reactor presented here is the direct hydrogen sulfide over transition metal sulfides,” International
decomposition of H2S into H2 and S. Further studies are in Journal of Hydrogen Energy., vol. 5(5), pp. 499-506 ,1980.
progress to optimize the reaction conditions. [8] V.V. Khrikulov, V.G. Grachev, M.F. Krotov, B.V.Potapkin, V.D.
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4. Conclusions 1992.

The decomposition of H2S into its constituent [9] Helfritch, D.J.“Pulsed corona discharge for hydrogen sulfide
elements, hydrogen and sulfur, has been studied in a decomposition,” IEEE Transactions on Industry Applications., vol.
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investigated the feasibility and the effectiveness of the [10] Ch. Subrahmanyam, M. Magureanu, A. Renken, L. Kiwi-Minsker,
DBD technique for H2S decomposition. It has been “Catalytic abatement of volatile organic compounds assisted by
observed that the discharge gap and gas residence time non-thermal plasma: Part 1. A novel dielectric barrier discharge
has a strong influence on H2 production and increasing reactor containing catalytic electrode,” Applied Catalysis B:
Environmental., vol. 65(1-2), pp. 150-156 , 2006.
input energy may lead to higher conversion. Typical
results showed that, 1.5 mm discharge gap demands high [11] Gui-Bing Zhao, Sanil John, Ji-Jun Zhang, Jerry C. Hamann, Suresh
energy compared to 3.5 mm, which may provide optimum S. Muknahallipatna, Stanislaw Legowski, John F. Ackerman and
residence time and low input energy. The SMF Morris D. Argyle., “Production of hydrogen and sulfur from
hydrogen sulfide in a nonthermal-plasma pulsed corona discharge
modification with a catalyst may not influence the reactor” Chemical Engineering Science., vol. 62(8), pp. 2216-
efficiency indicating that catalyst may not be active 2227 , 2007.
probably due to the small quantity, which can be easily
poisoned due to sulfur. [12] Sanil John, Jerry C.Hamann, Suresh S.Muknahallipatna, Stanislaw
Legowski, John F.Ackerman, Morris D.Argyle, “Energy efficiency
of hydrogen sulfide composition in a pulsed corona discharge
reactor,” Chemical Engineering Science., vol. 64(23), pp. 4826-
ACKNOWLEDGMENT 4834 , 2009.

CS and EL thank MNRE for the financial assistance.


CS also wants to thank Prof. A. Renken and L. Kiwi-
Minsker of EPFL, Lausanne Swiss for support.

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[3] R.I. Asisov, A. K. Vakar, A.F. futsol, V.K. Givotov, E.G.


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