TOOLING BY

“SWB
High-Feed
type Diemaster ”

Indexable Tools
Copy Milling Shoulder Milling Slotting

“ Swing Ball ”

“ Swing Ball - G Type ”

“ Swing Ball Heads ”

35
 “ Swing Ball ”
Indexable Tools

Copy Milling Shoulder Milling Slotting

Features
1. Smooth and calm cutting and low cutting forces at higher feed rates.
Cutting forces reduced by 25% compared with conventional type. This is achieved by use of a positive style insert with
chipbreaker groove and edge notches. Double insert design gives the cutter a smooth cutting action and excellent production.
2. Plunge cutting possible because of better crack resistance on cutting nose portion.
By providing sub chip pocket at spiral nose R-portion to eject chips smoothly and improves crack-resistance.
3. Reliable insert location and improved security for heavy operations.
Fitness of clamping key is improved to prevent insert movement during the cutting action and inserts thickness adapted,
giving increased impact strength for safe production.

DIN standard

SWB-W SWB-MT

SWB-32-G

SWB-S SWB-C

36
 TOOLING BY

“ Swing Ball ”

Indexable Tools
Copy Milling Shoulder Milling Slotting

SWB-S Type (Straight Shank)

l0

ød1

ød
øD
R
l3
l1 l2
Fig.1 L

Body
Dimensions (mm)
Cat. No. Stock
R øD l0 l1 l2 L l3 ød1 Ød Fig.

SWBS2018S25 70 90 160 3°30'

SWBM2018S25 100 100 200 2° 25
SWBL2018S25 10 20 18 110 140 250 30 18.7 1°30' 1
SWBL2018S32 110 140 250 4°
32
SWBE2018S32 120 180 300 3°30'
SWBS2522S32 70 90 160 6°
SWBM2522S32 100 100 200 3°
12.5 25 22 35 23.5 32 1
SWBL2522S32 110 140 250 2°40'
SWBE2522S32 120 180 300 2°20'
SWBSS3025S32 80 90 170 40 2°
SWBS3025S32 15 30 25 120 80 200 28.2 1° 32 1
50
SWBM3025S32 170 80 250 0°40'
SWBS4035S42 120 80 200 _ _
20 40 35 42 1
SWBM4035S42 170 80 250 120 2°
Note : See page 44~50 for cutting conditions.

SWB-S-S Long Type (Straight Neck and Shank)

l0
ød1
øD

ød

R
l1 l2
Fig.1
L

Body
Dimensions (mm)
Cat. No. Stock
R øD l0 l1 l2 L l3 ød1 Ød Fig.
SWB-20080S-S20 80 80 160
SWB-20120S-S20 10 20 30 120 80 200 _ 18.7 _ 20 1
SWB-20170S-S20 170 80 250
SWB-25080S-S25 80 80 160
SWB-25120S-S25 12.5 25 35 120 80 200 _ 23.5 _ 25 1
SWB-25170S-S25 170 80 250
SWB-30120S-S32 120 80 200
SWB-30170S-S32 15 30 41 170 80 250 _ 28.2 _ 32 1
SWB-30220S-S32 220 80 300
Note : See page 44~50 for cutting conditions. Stock in Japan 37
 “ Swing Ball ”
Indexable Tools

Copy Milling Shoulder Milling Slotting

SWB-S Type (Straight Shank)

l0

ød1

ød
øD
SWB-G
R
l3
l1 l2
Fig.2 L

Body
Dimensions (mm)
Cat. No. Stock
R øD l0 l1 l2 L l3 ød1 Ød Fig.

SWBS2030S25 80 100 180 3°30'

SWBM2030S25 100 100 200 2° 25
SWBL2030S25 10 20 30 100 150 250 40 18.7 2° 2
SWBL2030S32 100 150 250 5°30'
32
SWBE2030S32 110 190 300 4°30'
SWBSS2535S25 70 80 150 _
_ 23.5 25
_
SWBML2535S25 70 150 220
SWBS2535S32 80 100 180 7°
12.5 25 35 2
SWBM2535S32 100 100 200 4°
50 23.5 32
SWBL2535S32 110 140 250 3°30'
SWBE2535S32 120 180 300 3°
SWBSS3040S32 80 90 170 50 3°
SWBS3040S32 120 80 200 1°
SWBM3040S32 15 30 41 120 100 250 28.2 0°40' 32 2
60
SWBL3040S32 200 100 300 0°30'
SWBE3040S32 200 150 350 0°30'
SWBS3242S32-G 60 120 180 _
_
SWBM3242S32-G 16 32 44
60 160 220 _ 29.9 32 2
_
SWBL3242S32-G 60 190 250
_
SWBE3242S32-G 60 240 300
_ _
SWBSS4050S42 80 80 160
_
SWBS4050S42 120 80 200
120
SWBM4050S42 20 40 50 150 100 250 36.9 2°30' 42 2
SWBL4050S42 200 100 300 1°30'
150
SWBE4050S42 200 150 350 1°30'
_
SWBS5060S42 100 100 200
_
SWBM5060S42 25 50 60
100 150 250 _ 46.8 42 2
_
SWBL5060S42 150 150 300
_
SWBE5060S42 150 200 350
Note : See page 44~50 for cutting conditions.

38
 TOOLING BY

“ Swing Ball ”

Indexable Tools
Copy Milling Shoulder Milling Slotting

SWB-LS Extra Long Type (Staight Shank)

l0

ød1
øD

ød
R
l3
l1 l2
Fig.1 L
l0

ød1
øD

ød
R
l3
l1 l2
Fig.2 L

Body
Dimensions (mm)
Cat. No. Stock
R øD l0 l1 l2 L l3 ød1 Ød Fig.

SWBE3040S32LS 100 250 350 60 2° 32

15 30 40 28.2 2
SWBE3040S42LS 100 250 350 60 9° 42
SWBE4050S42LS 20 40 50 100 250 350 60 36.9 3° 42 2
SWBX2018S32LS 10 20 18 70 280 350 30 18.7 8°30' 32 1
SWBX2522S32LS 12.5 25 22 70 280 350 35 23.5 6 32 1
SWBE3025S32LS 1°30' 32
15 30 25 100 250 350 50 28.2 1
SWBE3025S42LS 7° 42
SWBE4035S42LS 20 40 35 100 250 350 60 36.9 3° 42 1
Note : See page 44~50 for cutting conditions. Stock in Japan

SWB-W Type (Weldon Shank)

SWB-G l0
ød1
øD

ød

R
l3
l1 l2

Fig.1 L

Body
Dimensions (mm)
Cat. No. Stock
R øD l0 l1 l2 L l3 ød1 Ød Fig.
_ _
SWB-32070-W32-G 70 80 150 W32
_ _
SWB-32090-W32-G 90 80 170 W32
16 32 42 29.2 1
SWB-32115-W40-G 115 85 200 50 4°30' W40
SWB-32165-W40-G 165 85 250 50 2°30' W40
_ _
SWB-40090-W40 90 85 175 W40
20 40 50 36.9 1
SWB-40115-W40 115 85 200 65 1°30' W40
_ _
SWB-50100-W50 100 100 200 W50
25 50 60 _ _ 1
SWB-50150-W50 150 100 250 46.8 W50
Note : See page 44~50 for cutting conditions. 39
 “ Swing Ball ”
Indexable Tools

Copy Milling Shoulder Milling Slotting

SWB-MT Type (Morse Taper Shank)

SWB-C Type (Combination Shank) SWB-G

l0 MT. No.

ød1
øD
Md
R l1 l2
l0 L
l0

ød1
øD
SWB-20070-MT3

ød

øD

ød1
SWB-20100-MT3
R l3 SWB-40090-MT5
R l1
l1 l2
l3
L

Body
Dimensions (mm)
Cat. No. Stock MT.No.
R øD l0 l1 l2 L l3 ød1 Md
Ød
SWB-20070-MT3 70 86 156 4°
10 20 30 40 18.7 MT3 M12X1.75
SWB-20100-MT3 100 86 186 2°
SWB-25070-MT3 70 86 156 _ _
12.5 25 35 23.5 MT3 M12X1.75
SWB-25100-MT3 100 86 186
SWB-30080-MT4 80 109 189 _ _
15 30 41 28.2 MT4 M16X2
SWB-30120-MT4 120 109 229
SWB-32070-MT4-G 70 109 179 _ _
16 32 42 29.2 MT4 M16X2
SWB-32100-MT4-G 100 109 209
SWB-40090-MT4 90 109 199 _ MT4 M16X2
20 40 50 36.9
SWB-40090-MT5 90 136 226 68.6 8° MT5 M20X2.5
SWB-50100-MT5 100 136 236
SWB-50120-MT5 120 136 256 _ _
25 50 60 46.8 MT5 M20X2.5
SWB-50150-MT5 150 136 286
SWB-50170-MT5 170 136 306
SWBS4050C508 120 80 200 100 18°
SWBM4050C508 170 80 250 150 18° _
20 40 50 36.9 50.8
SWBL4050C508 220 80 300 170 6°
SWBE4050C508 270 80 350 170 3°
SWBS5060C508 120 80 200
SWBM5060C508 170 80 250 _ _ _
25 50 60 46.8 50.8
SWBL5060C508 220 80 300
SWBE5060C508 270 80 350
Note : See page 44~50 for cutting conditions. Stock in Japan

Parts
Clamp Screw / Torque Wrench Inserts
For Main For For Main For
& Sub Peripheral & Sub Peripheral Main Blade Sub blade Peripheral blade
Applicable holders

R10, ø20 (With peripheral blade) DSW-307H ESW-206 / (0.9 Nm) A-08SD ZCMT100308R
A-10SD SWB220HM SWB220HS
R10, ø20 (No peripheral blade) (1.8 N-m) - _ _
R12.5, ø25 (With peripheral blade) DSW-4085 ESW-206 / (0.9 Nm) A-08SD ZCMT100308R
A-15SD SWB225HM SWB225HS
R12.5, ø25 (No peripheral blade) (3.6 N-m) - _ _
SWB230HM SWB230HS
DSW-509 CSW-407
R15, ø30 A-20 A-15 SWB230MMW SWB230MSW IM-SP32GS
(6.1 N-m) (3.1 N-m) (For welding & hardened) (For welding & hardened)
SWB232HM-G SWB232HS-G
TSW-511 ESW-406
R16, ø32 A-20 A-08SD SWB232MMW-G SWB232MSW-G ZCMT100308R
(6.1 N-m) (3.1 N-m)
(For welding & hardened) (For welding & hardened)
SWB240HMN SWB240HSN
R20 ø40 TSW-612 ESW-406 SPGA090304
A-25 A-15 SWB240MMW SWB240MSW
(7.5 N-m) (3.1 N-m)
(For welding & hardened) (For welding & hardened)
SWB250HMN / -N SWB250HSN / -N
HSW-614H CSW-510
R25, ø50 A-30 A-20 SWB250MMW SWB250MSW IM-SP43GS
(10.0 N-m) (5.5 N-m)
(For welding & hardened) (For welding & hardened)
40
 TOOLING BY

“ Swing Ball ”

Indexable Tools
Copy Milling Shoulder Milling Slotting

MSW Modular Head Type (Trough coolant hole)

W l0
MD

ØD1
ØD
L

Body
Clamp
Dimensions (mm) Applicable Inserts Wrench
screw
Cat. No. Stock
R øD L l0 MD W

SWB220HM/MMW DSW-307H
MSW-2018-M10 10 20 30 18.7 M10 14 (1.8 N-m)
A-10SD
SWB220HS/MSW
SWB225HM/MMW DSW-4085
MSW-2522-M12 12.5 25 35 23.5 M12 17 (3.6 N-m) A-15SD
SWB225HS/MSW
SWB230HM/MMW DSW-509
MSW-3025-M16 15 30 43 28.2 M16 22 (6.1 N-m) A-20
SWB230HS/MSW
SWB232HM/MMW...G TSW-511
MSW-3225-M16 16 32 43 29.9 M16 22 (6.1 N-m)
A-20
SWB232HS/MSW...G
Note : See page 44~50 for cutting conditions.

MSN Straight Neck type (Through Coolant Hole)

٨ For high productivity
٨ High rigidity
㧹㧰

l1
㧸
Body

Dimensions (mm)
Cat. No. Stock Applicable head
øD l1 L øD1 MD

MSN-M10-40-S20C ٨ 40 100
MSN-M10-90-S20C ٨ 20 90 150 19.5 M10 MSW-2018-M10
MSN-M10-140-S20C ٨ 140 200
MSN-M12-55-S25C ٨ 55 120
MSN-M12-105-S25C ٨ 25 105 170 24 M12 MSW-2522-M12
MSN-M12-155-S25C ٨ 155 220
MSN-M16-55-S32C ٨ 55 120
MSW-3025-M16
MSN-M16-105-S32C ٨ 32 105 170 29 M16
MSW-3225-M16
MSN-M16-155-S32C ٨ 155 220
Note : See page 44~50 for cutting conditions. 41
 “ Swing Ball ”
Indexable Tools

Copy Milling Shoulder Milling Slotting

For high productivity

High rigidity

㧹㧰

ØD
L

Body
Cat. No.
MSN-M10-130S-S18C
MSN-M10-190S-S18C
MSN-M10-130S-S20C
MSN-M10-190S-S20C
MSN-M10-250S-S20C
MSN-M12-185S-S23C
MSN-M12-265S-S23C
MSN-M12-145S-S25C
MSN-M12-215S-S25C
MSN-M12-285S-S25C
MSN-M16-160S-S28C
MSN-M16-230S-S28C
MSN-M16-310S-S28C
MSN-M16-157S-S32C
MSN-M16-217S-S32C
MSN-M16-287S-S32C
MSN-M16-357S-S32C
Note : See page 44~50 for cutting conditions.
Dimensions㧔mm㧕
Stock Applicable holders
ØD L MD
٨ 130
18
٨ 190
٨ 130 M10 MSW-2018-M10
٨ 20 190
٨ 250
٨ 185
23
٨ 265
٨ 145 M12 MSW-2522-M12
٨ 25 215
٨ 285
٨ 160
٨ 28 230
٨ 310
MSW-3025-M16
٨ 157 M16
MSW-3225-M16
٨ 217
32
٨ 287
٨ 375

Recommended tightening torque for modular head

Tread Tightening Wrench

Size Torque Size mm. Attention to mounting head !

M8 23 Nm 10,12 Clean the conctat surface of head and carbide holder,

and also confirm there is no gap between head and
M10 46 Nm 14,15
holder after tightening.
M12 80 Nm 17 Please check and try to obtain good run-out.
M16 90 Nm 22,26
42
 TOOLING BY

“ Swing Ball ”

Indexable Tools
Inserts
Fig.1 (Main blade) Fig.2 (Main blade) Fig.3 (Sub blade) Fig.4 (Sub blade) Fig.5 (Main blade for welding
& hardened)

R R R R
R
B
B

B
B

B
T A T A A A T A
T T

Fig.6 (Sub blade for welding Fig.7 (Peripheral blade) Fig.8 (Peripheral blade) Fig.9 (Peripheral blade)
& hardened)

R
B
B

B
r r r
T A T A T A A T

SWB250-N Type Low Cutting Force and Low Noise

Fig.2 (Main blade) R Fig.4 (Sub blade) R
B

T A T B A

Coated Dimensions (mm)

Cat. No. Fig.
JC5015 JC5030 JC5040 R A B T r
SWB220HM 10 15.8 9.9 3.65 _ 1
SWB220HS 10 20 8.2 3.65 _ 3
SWB225HM 12.5 18.5 12.4 3.8 _ 1
SWB225HS 12.5 23.8 10.5 3.8 _ 3
SWB230HM 15 22.2 14.8 5.35 _ 1
SWB230MMW 15 22.2 14.8 5.35 _ 5
_
SWB230HS 15 27.5 12.3 5.35 3
SWB230MSW 15 27.5 12.3 5.35 _ 6
SWB232HM-G 16 26.0 16 5.35 _ 1
_
SWB232MMW-G 16 26.0 16 5.35 5
SWB232HS-G 16 31.7 13.9 5.35 _ 3
SWB232MSW-G 16 31.7 13.9 5.35 _ 6
SWB240HMN 20 30.4 20.8 6.85 _ 2
SWB240MMW 20 30.4 20.8 6.85 _ 5
SWB240HSN 20 37.5 16.3 6.85 _ 4
SWB240MSW 20 37.5 16.3 6.85 _ 6
_
SWB250HMN 25 34.4 25.7 7 2
SWB250HMN-N 25 34.4 25.7 7 _ 2
_
SWB250MMW 25 34.4 25.7 7 5
_
SWB250HSN 25 42.6 20.8 7 4
_
SWB250HSN-N 25 42.6 20.8 7
_
4
SWB250MSW 25 42.6 20.8 7 6
SPGA090304 _
9.525 9.525 3.18 0.4 7
_
SPMA090304 9.525 9.525 3.18 0.4 7
_
IM-SP43GS 12.70 12.70 4.76 0.8 8
_
IM-SP32GS 9.525 9.525 3.18 0.8 8
ZCMT100308R _ 10.4 6.35 0.8 9
3.4
43
 “ Swing Ball ”
Indexable Tools

Cutting data for "SWING BALL"

1. High feed machining
Part name Stamping die
Work Material SX105V (Tool Steel) roughing
Hardness _
Tool No. SWB-50100-MT5
Tool
2.7m Insert No. JC5040
Cutting speed 314 m/min (2,000 min-1)
1.8m Feed speed 1,200 mm/min
Cutting Ap 10 mm
Result conditions Ae 8 mm
Low cutting force, no chipping completion of Coolant Dry cut
production of this component by one insert.
Machine Vertical MC

2. Good plunging performance

Part name Stamping die
Work Material SX105V+FC250 (Tool Steel + Cast Iron) roughing
Hardness _
Tool No. SWB-50100-MT5
Tool
Insert No. JC5040
Cutting speed 212 m/min (1,350 min-1)
Feed speed 800 mm/min
Cutting Ap 10-12 mm
Result conditions Ae 12 mm
Low cutting force, excellent cutting performances
Coolant Dry cut
without vibrtion. Good plunging without chipping.
Longher tool life comparing with competitor B. Machine Exclusive use

3. Improved tool life by JC5015 (Two time longer life)

Part name Stamping die
Work Material GM241
Hardness 260-320HB
Tool No. SWBS5060C508
Tool
Insert No. SWB250HMN - SWB250HSN, JC5015
Cutting speed 191 m/min (1,215 min-1)
Feed speed 560 mm/min
Cutting Ap 20 mm
Result conditions Ae 12 mm
Heavy roughing for GM 241. Current insert got
VBMAX = 0.7mm. after 2 hours. JC 5015 insert got
Coolant Dry cut
VBMAX = 0.2mm. and 2 times longer tool life. Machine Vertical MC

4. Machining welding part

Part name Stamping die
Welding part Work Material Die steel + welding
Hardness 58HRC
Tool No. SWBS5060C508
Tool
Insert No. SWB250HMW - SWB250HSW, JC 5015
Cutting speed 190 m/min (1,215 min-1)
Feed speed 420 mm/min
Cutting Ap 1-3 mm
Result conditions Ae 6 mm
After 40 minutes, inserts were still good
Coolant Dry cut
conditions.
No breakage. Machine Vertical MC
44
 TOOLING BY

“ Swing Ball ”

Indexable Tools
Recommended cutting conditions for Swing Ball 50mm dia.

Type of machining Ae

Ap
Ae

Ap
Ap
Materials Grade Parameter Slotting Shoulder cutting Shoulder cutting
N (min-1) 1,500 1,500 1,500 1,200
Medium
carbon steel Vf (mm/min) 720 1,000 680 420
(C50, C55) JC5040
Ap (mm) 15 10 25 40
150-250HB
Ae (mm) _ 10 15 10
-1
N (min ) 1,350 1,350 1,350 1,100
Cast steel Vf (mm/min) 650 900 600 380
(1.7225) JC5040
150-280HB Ap (mm) 15 10 25 40
Ae (mm) _ 10 15 10
-1
N (min ) 1,250 1,250 1,250 1,000
Die steel Vf (mm/min) 550 750 500 300
(1.2379) JC5040
150-255HB Ap (mm) 15 10 25 40
Ae (mm) _ 10 15 5
-1
N (min ) 1,200 1,200 1,200 _
Hardened SWB250MMW
Vf (mm/min) 420 540 400 _
steel
SWB250MSW
(1.2344) Ap (mm) Up to 6 Up to 5 Up to 8 _
40-50HRC JC5015
Ae (mm) _ 6 10 _

N (min )
-1
1,200 1,200 _ _
Welding &
Hardened SWB250MMW Vf (mm/min) 360 400 _ _
steel SWB250MSW
Ap (mm) Up to 3 Up to 3 _ _
(1.2379) JC5015
55-63HRC Ae (mm) _ 6 _ _
-1
N (min ) 1,500 1,500 1,500 1,200
Cast iron
JC5015 Vf (mm/min) 970 1,400 900 480
(GG25)
160-260HB (JC5040) Ap (mm) 15 10 25 40
Ae (mm) _ 10 15 10
N (min-1) 1,300 1,300 1,300 1,050
Nodular
cast iron JC5015 Vf (mm/min) 700 1,000 650 370
(GGG70) (JC5040) Ap (mm) 15 10 25 40
170-300HB
Ae (mm) _ 10 15 10

Note: 1. N: Spindle speed (min-1), Vf: Feed speed (mm/min) 2. The figures to be adjusted according to the machine rigidity or work rigidity.
3. Use air blow.

Machined form by Swing Ball Maximum plunging depth and feed rate
for Swing Ball
R

Tool Ø: D (mm)
Work materials Max. value
R A B 50
B

A Ap (mm) 15
25 5.2 0.14 Cast iron (GG, GGG)
F (mm/rev) 0.40

Note: Above form error can occur at center point. Cabon steel, Alloy steel Ap (mm) 10
Mold steel, Die steel F (mm/rev) 0.30

45
 “ Swing Ball ”
Indexable Tools

Recommended cutting conditions for Swing Ball 40mm dia.

Type of machining Ae

Ap
Ae

Ap
Ap
Materials Grade Parameter Slotting Shoulder cutting Shoulder cutting
-1
N (min ) 1,850 1,850 1,850 1,500
Medium
carbon steel Vf (mm/min) 800 1070 740 480
(C50, C55) JC5040
Ap (mm) 12 10 20 35
150-250HB
Ae (mm) _ 8 12 8
-1
N (min ) 1,670 1,670 1,670 1,340
Cast steel 720 670 420
Vf (mm/min) 960
(1.7225) JC5040
150-280HB Ap (mm) 12 10 20 35
Ae (mm) _ 8 12 8
-1
N (min ) 1,560 1,560 1,560 1,250
Die steel Vf (mm/min) 620 810 560 350
(1.2379) JC5040
150-255HB Ap (mm) 12 10 20 35
Ae (mm) _
8 12 4
-1
N (min ) 1,200 1,200 1,200 _
Hardened _
steel Vf (mm/min) 420 540 420
JC5015
(1.2344) Ap (mm) Up to 5 Up to 4 Up to 6.5 _
40-50HRC _
Ae (mm) _ 5 8
N (min-1) 1,850 1,850 1,850 1,500
Cast iron 1,100 1,500 1,000
JC5015 Vf (mm/min) 570
(GG25)
160-260HB (JC5040) Ap (mm) 12 10 20 35
Ae (mm) _ 8 8
12
-1
N (min ) 1,650 1,650 1,650 1,320
Nodular
cast iron JC5015 Vf (mm/min) 830 1,100 760 450
(GGG70) (JC5040) Ap (mm) 12 10 20 35
170-300HB
Ae (mm) _ 8 12 8
Note: 1. N: Spindle speed (min-1), Vf: Feed speed (mm/min) 2. The figures to be adjusted according to the machine rigidity or work rigidity.
3. Use air blow.

Machined form by Swing Ball Maximum plunging depth and feed rate
for Swing Ball
R

Tool Ø: D (mm)
Work materials Max. value
R A B 40
B

A AP (mm) 15
20 4.3 0.12 Cast iron (GG, GGG)
F (mm/rev) 0.40

Note: Above form error can occur at center point. Cabon steel, Alloy steel Ap (mm) 10
Mold steel, Die steel F (mm/rev) 0.30
46
 TOOLING BY

“ Swing Ball ”

Indexable Tools
Recommended cutting conditions for Swing Ball-G 32mm dia. and 30mm dia.

Type of machining Ae

Ap
Ae

Ap
Ap
Materials Grade Parameter Slotting Shoulder cutting Shoulder cutting
N (min-1) 2,300 2,300 2,300 1,800
Medium
carbon steel Vf (mm/min) 800 1020 770 450
(C50, C55) JC5040
Ap (mm) 10 10 16 28
150-250HB
Ae (mm) _ 6 9 6
-1
N (min ) 2,090 2,090 2,090 1,670
Cast steel Vf (mm/min) 720 920 700 420
(1.7225) JC5040
150-280HB Ap (mm) 10 10 16 28
Ae (mm) _ 6 9 6
-1
N (min ) 1,950 1,950 1,950 1,560
Die steel Vf (mm/min) 630 810 600 390
(1.2379) JC5040
150-255HB Ap (mm) 10 10 16 28
Ae (mm) _ 6 9 3
N (min ) -1
1,600 1,600 1,600 _
Hardened SWB230MMW _
steel Vf (mm/min) 400 480 600
SWB230MSW
(1.2344) Ap (mm) Up to 4 Up to 4 Up to 6.5 _
40-50HRC JC5015
Ae (mm) _ 8 _
5
-1
N (min ) 1,400 1,400 _ _
Welding &
Hardened SWB230MMW Vf (mm/min) 280 350 _ _
steel SWB230MSW _
Ap (mm) Up to 3 Up to 3 _
(1.2379) JC5015
55-63HRC Ae (mm) _ 5 _ _
-1
N (min ) 2,300 2,300 2,300 1,840
Cast iron
JC5015 Vf (mm/min) 1,140 1,140 1,020 640
(GG25)
160-260HB (JC5040) Ap (mm) 10 10 16 28
Ae (mm) _ 6 9 6
-1
N (min ) 2,060 2,060 2,060 1,650
Nodular
cast iron JC5015 Vf (mm/min) 890 1,130 820 500
(GGG70) (JC5040) Ap (mm) 10 10 16 28
170-300HB
Ae (mm) _ 6 9 6
Note: 1. N: Spindle speed (min-1), Vf: Feed speed (mm/min) 2. The figures to be adjusted according to the machine rigidity or work rigidity.
3. Use air blow.

Machined form by Swing Ball Maximum plunging depth and feed rate
for Swing Ball
R

Tool Ø: D (mm)
R A B Work materials Max. value
30-32
B

15 3.3 0.09 Ap (mm) 10

A Cast iron (GG, GGG)
16-G 3.4 0.09 F (mm/rev) 0.40
Cabon steel, Alloy steel Ap (mm) 8
Note: Above form error can occur at center point. Mold steel, Die steel F (mm/rev) 0.30
47
 “ Swing Ball ”
Indexable Tools

Recommended cutting conditions for Swing Ball 25mm dia.

Type of machining Ae

Ap
Ae

Ap
Ap
Materials Grade Parameter Slotting Shoulder cutting Shoulder cutting
-1
N (min ) 2,550 2,550 2,550 2,290
Medium
carbon steel Vf (mm/min) 760 890 690 500
(C50, C55) JC5040
Ap (mm) 6 6 12.5 20
150-250HB
Ae (mm) _ 5 6.5 3
-1
N (min ) 2,400 2,400 2,400 2,160
Cast steel 720 840 640 480
Vf (mm/min)
(1.7225) JC5040
150-280HB Ap (mm) 6 6 12.5 20
Ae (mm) _ 5 6.5 3
-1
N (min ) 2,160 2,160 2,160 1,910
Die steel Vf (mm/min) 590 690 540 420
(1.2379) JC5040
150-255HB Ap (mm) 6 6 12.5 20
Ae (mm) _ 6 6.5 3
-1
N (min ) 1,600 1,600 1,600 _
Hardened _
steel Vf (mm/min) 350 400 350
JC5015
(1.2344) Ap (mm) Up to 3 Up to 3 Up to 5 _
40-50HRC _ _
Ae (mm) 4 5
-1
N (min ) 2,550 2,550 2,550 2,290
Cast iron Vf (mm/min) 1,000 1,150
JC5015 900 650
(GG25)
160-260HB (JC5040) Ap (mm) 6 6 12.5 20
Ae (mm) 5 6.5 3
N (min-1) 2,400 2,400 2,400 2,160
Nodular
cast iron JC5015 Vf (mm/min) 860 1,000 770 600
(GGG70) (JC5040) Ap (mm) 6 12.5 20
6
170-300HB
Ae (mm) _ 5 6.5 3
Note: 1. N: Spindle speed (min-1), Vf: Feed speed (mm/min) 2. The figures to be adjusted according to the machine rigidity or work rigidity.
3. Use air blow.

Machined form by Swing Ball Maximum plunging depth and feed rate
for Swing Ball
R

Tool Ø: D (mm)
Work materials Max. value
R A B 25
B

A Ap (mm) 5
12.5 3.0 0.09 Cast iron (GG, GGG)
F (mm/rev) 0.4

Note: Above form error can occur at center point. Cabon steel, Alloy steel Ap (mm) 4
Mold steel, Die steel F (mm/rev) 0.3
48
 TOOLING BY

“ Swing Ball ”

Indexable Tools
Recommended cutting conditions for Swing Ball 20mm dia.

Type of machining Ae

Ap
Ae

Ap
Ap
Materials Grade Parameter Slotting Shoulder cutting Shoulder cutting
-1
N (min ) 3,180 3,180 3,180 2,860
Medium
carbon steel Vf (mm/min) 890 1,000 800 570
(C50, C55) JC5040
Ap (mm) 5 5 10 16
150-250HB
Ae (mm) _ 4 5 2
-1
N (min ) 3,020 3,020 3,020 2,700
Cast steel 820 920 760 540
Vf (mm/min)
(1.7225) JC5040
150-280HB Ap (mm) 5 5 10 16
Ae (mm) _ 4 5 2
-1
N (min ) 2,700 2,700 2,700 2,390
Die steel Vf (mm/min) 680 810 630 480
(1.2379) JC5040
150-255HB Ap (mm) 5 5 10 16
Ae (mm) _ 4 5 2
-1
N (min ) 1,750 1,750 1,750 _
Hardened
Vf (mm/min) 350 400 320 _
steel
JC5015
(1.2344) Ap (mm) Up to 2 Up to 2 Up to 4 _
40-50HRC _
Ae (mm) _ 3 4
-1
N (min ) 3,180 3,180 3,180 2,860
Cast iron Vf (mm/min) 1,040 740
JC5015 1,160 1,300
(GG25)
160-260HB (JC5040) Ap (mm) 5 5 10 16
Ae (mm) _ 4 5 2
-1
N (min ) 3,020 3,020 3,020 2,700
Nodular
cast iron JC5015 Vf (mm/min) 980 1,100 910 650
(GGG70) (JC5040) Ap (mm) 5 5 10 16
170-300HB
Ae (mm) _ 4 5 2
Note: 1. N: Spindle speed (min-1), Vf: Feed speed (mm/min) 2. The figures to be adjusted according to the machine rigidity or work rigidity.
3. Use air blow.

Machined form by Swing Ball Maximum plunging depth and feed rate
for Swing Ball
R

Tool Ø: D (mm)
Work materials Max. value
R A B 20
B

Ap (mm) 4
A 10 2.1 0.05 Cast iron (GG, GGG)
F (mm/rev) 0.3
Note: Above form error can occur at center point. Cabon steel, Alloy steel Ap (mm) 3
Mold steel, Die steel F (mm/rev) 0.25
49
 “ Swing Ball ”
Indexable Tools

Recommended cutting conditions for MSW and Carbide MSN

Tool dia. (mm)

20 25 30 / 32
Materials Grades No. of teeth 2N No. of teeth 2N No. of teeth 2N
L Ap Ae N F L Ap Ae N F L Ap Ae N F
(mm) (mm) (mm) (min-1) (mm/min) (mm) (mm) (mm) (min-1) (mm/min) (mm) (mm) (mm) (min-1) (mm/min)

70 1.3 1.3 4,800 3,360 90 1.3 1.3 3,800 2,700 100 1.5 1.5 3,000 2,100
Carbon steel
(C50, C55) JC5040 120 0.8 0.8 4,800 3,360 140 0.8 0.8 3,800 2,700 150 1.0 1.0 3,000 2,100
Below 250HB
190 0.3 0.4 4,000 2,800 210 0.3 0.5 3,200 2,200 210 0.3 0.7 2,650 1,860

70 1.3 1.3 4,000 2,800 90 1.3 1.3 3,200 2,240 100 1.5 1.5 2,600 1,820
Carbon steel JC5040
(1.7225) JC5015 120 0.8 0.8 4,000 2,800 140 0.8 0.8 3,200 2,240 150 1.0 1.0 2,600 1,820
Below 285HB above
40HRC
190 0.3 0.4 3,600 2,500 210 0.3 0.5 2,800 1,960 210 0.3 0.7 2,300 1,600

70 1.3 1.3 4,000 2,800 90 1.3 1.3 3,200 2,240 100 1.5 1.5 2,600 1,820
Die steel
(1.2379) JC5040 120 0.8 0.8 4,000 2,800 140 0.8 0.8 3,200 2,240 150 1.0 1.0 2,600 1,820
Below 255HB
190 0.3 0.4 3,600 2,500 210 0.3 0.5 2,800 1,960 210 0.3 0.7 2,300 1,600

70 0.5 1.0 3,000 1,500 90 0.5 1.0 2,500 1,250 100 0.8 0.8 2,000 1,000
Hardened
die steel JC5015 120 0.3 0.4 2,500 1,250 140 0.3 0.5 2,000 1,000 150 0.5 0.7 1,800 900
(1.2344)
40-50HRC 190 – – – – 210 – – – – 210 0.2 0.7 1,600 800

70 0.5 0.5 2,300 920 90 0.5 0.7 1,900 760 100 0.6 0.8 1,600 720
Hardened
die steel JC5015
(1.2379) 120 0.3 0.4 2,000 800 140 0.3 0.5 1,600 640 150 0.3 0.7 1,300 590
55-62HRC
190 – – – – 210 – – – – 210 – – – –

70 1.5 1.5 4,000 3,200 90 1.5 1.5 3,200 2,560 100 1.5 1.5 2,600 2,100
Grey & Nodular
cast iron
(GG, GGG) JC5015 120 1.0 1.0 4,000 3,200 140 1.0 1.0 3,200 2,560 150 1.0 1.0 2,600 2,100
Below 300HB
190 0.3 0.4 3,600 2,900 210 0.3 0.5 2,800 2,240 210 0.3 0.7 2,300 1,800

L: Overhung length, Ap: Depth of cut, Ae: Pick feed, N: Spindle speed, F: Feed speed

NOTE
1㧕The figure to be adjusted according to the machine rigidity or work rigidity.
2㧕In case of chatter occurring, recommend to reduce the depth of cut Ap or
Spindle speed and keep feed per tooth.

Machined form by Swing Ball

R

R A B
10 2.1 0.05
B

A 12.5 3.0 0.09

15 3.3 0.09
16 3.4 0.09
Note: Above form error can occur at center point.
50