Objective

An experienced engineer with Lean Six Sigma Black Belt Certification and a prove
n track record of achievement looking to add value to your organization using a
wide knowledge base, superior communication skills, attention to detail and abil
ity to adapt quickly.
Experience
DuPont ◠Valley View, OH 44125 ◠Quality Technician – SPC ◠July 2010 - Present
Implemented new automated measurement system, cutting inspection time from 20 mi
nutes per piece to under 1 minute
Performed process capability studies on manufacturing processes, highlighting ar
eas for improvement
Created statistical process control model for monitoring short term and long ter
m process stability
US Endoscopy ◠Mentor, OH 44060 ◠Process/Design Engineer ◠April 2004 – March 2010
Championed continual improvement projects which radically overhauled manufacturi
ng methodology, yielding labor reductions and a decrease in throughput time.
Introduced new processing technology that cut labor rates over 90% and eliminate
d queue time.
Lead cross-functional teams through the new product development cycle using the
Stage Gate process.
Developed manufacturing process and fixtures for new products.
Designed products that are new to market, yet remain in manufacturing core compe
tency and compliance with ISO 9001
Supervised production team on new product start-up and monitored inventory on ne
w products through full market release process
Automated processes by applying superior fixtures and PLC units
Utilized Design of Experiment (DOE) to optimize operational parameters on all bo
nding processes
ATI Ohio ◠Mentor, OH 44060 ◠Production Engineer January 2001 – April 2004 ◠Engin
nician October 2000 – January 2001 ◠Component Repair Technician April 1997 – Octobe
0
Headed continual improvement team in AS9100 certified facility and served as pri
mary contact with FAA regarding changes made from lean events
Introduced Kaizen/Lean program to union facility and worked closely with product
ion personnel to ensure success
Fundamentally overhauled processing flow, getting approval from engine OEM, lowe
ring turn-around-time by over 80% (22 days)
Implemented improved operations, cutting processing time:
1. Reduced surface treatment cycle time over 90%
2. Trimmed coating removal time by 63%
3. Cut dimensional inspection time by 42%
Restructured product flow at shared processing centers, reducing queue time and
aiding turn-around-time reduction
Performed supervisory role in addition to being primary engineer on highest-volu
me department in facility
Completed TPM plan, including maintenance software integration and tracking, to
optimize machine usage, as well as eliminate variability due to machine/fixture
fluctuations
Achieved semi-automation on labor-intensive inspection by implementing digital r
oll-through gauging integrated to PC

Education
Embry Riddle Aeronautical University
Bachelor of Science - Manager of Technical Operations
Will graduate in Spring 2011
Kent State University
Lean Six Sigma Black Belt
Lakeland Community College
Associates Degree
Miami (OH) University
Qualifications
DuPont geometric dimensioning and tolerancing certified
Certified MOST Time Standard practitioner
Certified FANUC Robot programmer
DuPont certified internal auditor
Sulzer-Metco certification in Thermal Spray Application
CAD and SolidWorks certification
Other
Rich experience in Non-Destructive Testing (NDT):
1. Magnetic particle
2. Dye penetrant
3. X-Ray
4. Eddy Current
Familiar with Metallographic analysis:
1. Hardness testing
2. Bond strength
3. Substrate inspection
Knowledge in various welding disciplines:
1. TIG
2. Electron Beam welding
3. Induction brazing
Molding experience:
1. Injection molding
2. Insert molding
Highly skilled in ultrasonic (plastic) welding
Excellent in light cure and instant adhesives
Completed verification and validation of fixturing
Carried out repeatability and reproducibility studies
Experienced in working in a union environment
Fluent in speaking, writing and reading Spanish
Superior operator in Microsoft Office Suite
Thoroughly acclimated in use of ERP system
Member of Mensa