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BIOFERTILIZER, BIOGAS & BIOCOAL

from palm oil mill’s waste

Pt. berkat mulia wiratama


Business, Money from Waste
2

May 27, 2011

Our Company
Established 2006 in palm oil industry, PT. BMW ’s local personnel and expert
have a long and successful history in the composting industry. We are
knowledgeable, forward thinking and experienced in all aspects of composting
and site operation and we have an enthusiastic team that brings a fresh approach
to composting in INDONESIA. Our company is built on the principles of making
quality products and providing reliable service., as our motto : business &
Money from waste.

Didirikan tahun 2006 dalam industri kelapa sawit, PT. BMW mempunyai personil lokal dan
tenaga ahli yang berpengalaman dan sukses dalam indusri kompos. Kami telah terdidik,
berpikiran lebih maju dan berpengalaman dalam semua aspek tentang kompos dan
pengoperasian di lapangan dan mempunyai tim yang antusias untuk memberikan
pendekatan yang baru untuk kompos di
Indonesia. Perusahaan kami dibentuk
dengan prinsip menghasilkan produk yang
berkwalitas dan menyediakan pelayanan
yang dapat diandalkan, sesuai moto kami :
Bisnis & Uang dari Limbah..
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May 27, 2011

Company particular
Company Name : PT. BERKAT MULIA WIRATAMA
Business Reg. :
SIUP No. : 0060/02.13/PM/I/2010
TDP No. : 02.12.51.10027
SITU : 503/0424/BI/WAS/I/2010
Date of Incorporation : 09 August 2006
Registered Office : 126, Jalan Timor Baru I Medan 20231
Board of director : A. SUMARDI (SU WEN YING)
Business occupation : 1. Business Development Director
2. Project Director
Business Address : 5A, Jalan Laboratorium III Medan
Business Phone : 061 – 77589588, 77871388
Facsimile No : 061-4579943
E-mail Address : ptbmwmdn@gmail.com
ptbmwmdn@yahoo.com
Bankers :
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May 27, 2011

Bio-fertilizer
Organic matter is important for maintaining soil health and soil structure, as well
as reducing soil loss and increasing nutrient and water use efficiency. Organic matter
levels should be maintained at, or improved to a satisfactory equilibrium value for the
soil type by use of bio-fertilizer

Unsur organik penting untuk memelihara kesehatan dan struktur tanah, megurangi kehilangan
unsur tanah, meningkatkan kandungan dan efisiensi penyerapan air. Tingkat unsur organik
seharusnya dipelihara dan ditingkatkan untuk mencapai tingkat kepuasan yang sesuai dengan
tipe tanah tersebut dengan penggunaan pupuk organik
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May 27, 2011

Comparision nutriet in EFB vs Fertilizer


Nutrient Content in Natural Fertiliser (NF) & Mulched EFB

NF (in kg) Moisture Dry Matter N P2O5 K2O MgO N P2O5 K2O MgO
1,000 45% 55% 1.80% 1.20% 5.10% 1.20% Mulched EFB
Nutrient content per mt of NF (dry
weight) or per mt of Mulched EFB 9.90 6.60 28.05 6.60 2.76 0.30 9.60 0.81
(in kg)
Types of inorganic fertiliser used
Urea RP MOP Kieserite Urea RP MOP Kieserite
by Cleint's POM
Nutrient content in inorganic
46% 30% 60% 27% 46% 30% 60% 27%
fertiliser (in %)
Prevailing cost of inorganic
1,404 1,298 2,105 877 1,404 1,298 2,105 877
fertiliser used (in RM per mt)
Cost of nutrient content in
3.05 4.33 3.51 3.25 3.05 4.33 3.51 3.25
inorganic fertiliser (in RM per kg)
Cost of nutrient content (in RM) per
30.21 28.56 98.42 21.44 8.42 1.30 33.68 2.63
mt of NF or Mulched EFB
Total value of nutrient content
per mt of NF or Mulched EFB (in 178.63 46.04
RM)
Net value of nutrient content per
mt of NF (less value of nutrient
132.60
content per mt of Mulched EFB)
(in RM)
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May 27, 2011

Compost technologies in market


1. Open composting with concrete or without, combine with turner machine (90 days)
2. Indoor compost, combine with turner crane (60 days)
3. Indoor compost with wall & Programmer Logic Controller (30 days)
4. Bioreactor (1 day)
5. Indoor compost technology 45 minutes
7 May 27, 2011

Processing time of Open composting


EFB WINDROW
COVER
shred
WINDROW
FIBRE cover TURNER
ESTATE
GRADE
form WINDROW COMPOST

Apply, inoculate Turning Mixing


10-12
POME every Aerating
weeks
Monitoring
3 day COMPOST duration
INNOCULANT
(normal)
8 May 27, 2011

PROCESS FLOW Indoor composting

CARRY TO ICP

UPLOAD TO
SHRED EFB
TRUCK

POME

Pump to ICP

Bagging

8 weeks
mature
compost
9 May 27, 2011

Indoor compost with wall & PLC

Latest technology in compost, shredded EFB by loader put in chamber for


compost process. Monitor by PLC in 4 weeks become mature compost.
Merupakan teknologi terbaru dalam
kompos, tankos yang sudah dihaluskan
dimasukan dengan alat berat ke dalam
areal dinding beton untuk proses kompos
dengan PLC monitor menjadi kompos dalam
waktu 4 minggu
10 May 27, 2011

Compost monitor by manual or programmer logic controller

Transform provides complete compost control solutions, including controlling aeration and exhaust
blowers, bio-filters, leachate and irrigation systems. The system is able to track source materials,
batches and compost turning, and produce batch and operational reports to satisfy regulator
requirements.
Memberikan data yang lengkap tentang solusi monitor kompos, termasuk waktu keperluan udara dan
blower dari luar, penyaringan alami, dan sistem irigasi. Sistem ini juga memberikan data material,
susunan kompos, dan pembalikan serta menghasilkan laporan pengoperasian untuk standar kompos
yang baik.
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May 27, 2011

Biogas for Palm Oil Industry


National Seminar on Biogas and Palm Oil Mill Effluent Treatment
(Biogas-POMET)

6-7 June 2011


Sutera Harbour Resort
Kota Kinabalu, Sabah
Organized By
MALAYSIAN PALM OIL BOARD
MINISTRY OF PLANTATION INDUSTRIES
AND COMMODITIES, MALAYSIA
www.mpob.gov.my
Officiated By
YB Tan Sri Bernard Dompok
MINISTER OF PLANTATION INDUSTRIES
AND COMMODITIES, MA
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May 27, 2011

Turning Waste to Energy is not only possible but


can also be very profitable.
Our principal’s unique, trademarked iCigar® represents the best value, most robust
and highest yield Biogas system on the market. It is ideal for situations where space
is not at a premium as the footprint is larger than tank based systems. An
installation is extremely reliable and with a 100% success record and a typical return
on investment of 18-24 months. iCigar® is the market leading, low-cost, high yield
solution for a great variety of organic wastes.

Keunikan prinsipal kami, yaitu iCIGAR® yang sudah terdaftar merk paten tersebut
dapat memberikan nilai tambah yang terbaik, terkuat dan hasil yang maksimal dari
sistem biogas yang ada di pasaran. Tepat untuk situasi yang mempunyai areal yang
cukup dan lebih luas dari sistem tangki. Pemasangan sistem yang nyata dengan
rekod kesuksesan 100% dan tingkat pengembalian investasi dalam waktu 18-24
bulan. iCIGAR® merupakan pemimpin pasar, biaya yang rendah, tingkat hasil yang
tinggi untuk mengatasi volume limbah Pabrik Kelapa Sawit.
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May 27, 2011

Value of Palm Oil Mill Effluent

Limbah cair PKS dapat diolah menjadi : gas, bahan bakar, listrik, dan uap pen-
jernih ingkungan. Sisa pengolahan tersebut dapat menjadi pupuk dan air yang
bersih.
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May 27, 2011

Biogas technologies
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May 27, 2011

Multi-feedstock for biogas


Food industry residues
(e.g. brewery spent grain, slaughterhouse residues)
Organic Waste
(e.g. kitchen waste, packed food waste, organic fraction of municipal solid
waste/oFMsw)
Biofuel industry residues
(e.g. ethanol stillage, Gums, distillation residues, glycerol phase) but also, if available
Agricultural Waste and Products
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May 27, 2011

Coal import by region


Coal consumption in Asia country
such as : China and India are rising
until 2035 for electric, plant
manufacture cause of low cost.
But in Europe and USA have been
stagnant no rising since 2010.

Pemakaian batu bara di negara


Asia seperti : China dan India
masih booming hingga 2035
karena harga yang murah untuk
listrik dan pabrik. Akan tetapi
di Eropa dan USA sudah stagnan
sejak 2010.
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May 27, 2011

Bio-coal

Change coal mining become bio-coal from Empty Fruit Bunch, Tree Trunk, etc.
Merubah tambang batu bara menjadi bio-coal dari tankos, batang pohon, dll.
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May 27, 2011

Cal/Kg and ash percentage of major agro Wastes


Agro Wastes Cal./kg. Ash Content
Groundnut Shell 4500 K. 3.80%
Bagasse 4700 K. 1.80%
Castor Seed Shells 3860 K. 8.00%
Saw Dust 4400 K. 1.20%
Cotton Stalks / Chips 4200 K. 3.01%
Bamboo Dust 3700 K. 8.00%
Babool Wood 4707 K. 0.90%
Coffee Husk 4200 K. 5.30%
Tobacco Waste 1100 K. 49.40%
Tea Waste 4000 K. 6.70%
Paddy Straw 3469 K. 15.50%
Mustard Stalk 4200 K. 3.40%
Mustard Shell 4300 K. 3.70%
Wheat Straw 4000 K. 8.00%
Sunflower Stalk 4300 K. 4.30%
Jute Waste 4800 K. 3.00%
Palm Husk 3900 K. 4.90%
Soya bean Husk 4170 K. 4.10%
Sugarcane Waste 3700 K. 10.00%
Barks Wood 3900 K. 4.40%
Forestry Waste 3000 K. 7.00%
Coir Pitch 4146 K. 13.60%
Rice Husks 3200 K. 22.20%
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May 27, 2011

Oil Palm Biomass As Potential Substitution Raw Materials


For Commercial Biomass Briquettes Production
Indonesia palm oil industry has grown tremendously over the last 4 decades and
since then, it has maintained its position as the leading world’s country in the
production of palm oil. Nevertheless, the industry has also generated vast
quantities of palm biomass, mainly from milling and crushing palm kernel. The
types and amounts of these biomass generated in year 2005 are tabulated in
Table
Quantity, Moisture
Biomass million Content, Calorific Value, Main uses
tonnes, * %** kJ/kg**
Fibre 9.66 37 19068Fuel
Shell 5.2 12 20108Fuel
Empty Fruit 17.08 67 18838Mulch
Bunches
Palm Kernel 2.11 3 18900Animal feed
Expeller
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May 27, 2011

Bio-coal’s technology
The following are two example types of technologies that can be used to
produce biocoal.
• Torrefaction: Torrefaction is a mild form of pyrolysis which converts
biomass to a brittle, coal-like substance. The torrefaction process produces
a fuel that has lower operating costs because torrefied biomass behaves
and handles more like coal. It also has a higher energy-per-unit capacity
(for example, wood pellets have a BTU value of about 4,500 where torrified
wood pellets can have a BTU value of about 10,000 to 12,000 BTU1
(making transportation more economical as well. There are a handful of
commercial torrefaction plants in Europe that covert wood pellets to
biocoal.

• Pyrolysis: Pyrolysis is a chemical process that has many purposes. Specific


to biomass, it is a process that also converts biomass to a coal-like
substance, but does it at a much higher temperature than torrefaction.
Pyrolysis occurs under pressure and in the absence of oxygen. It is currently
very expensive and there are no commercial plants in existence.
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May 27, 2011

Looking for joint venture


We are currently trying to develop the project of Implementing the bio-coal
technology in South East Asia (Malaysia, Indonesia) for the purpose of
converting the Palm Oil waste into the bio-coal.
Our target is to find JV partners who willing to jointly with us setup the bio-coal
plants next to the palm oil mills as well as in some areas setting up conversion
centers for the further distribution of the end product. The project goes together
with the complete buy back guarantee for the end product by the end user.

Saat ini, kami coba untuk mengembangkan proyek untuk implementasikan


teknologi bio-coal di Asia Tenggara (Malaysia, Indonesia) untuk konversikan
limbah pabrik kelapa sawit menjadi bio-coal.
Tujuan kami adalah mencari kerjasama dengan pabrik kelapa sawit untuk
mendirikan pabrik bio-coal berdekatan dengan PKS dengan garansi hasil produk
dapat kami jual kepada konsumen.
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May 27, 2011

TURNKEY FULL SCALE BIOMASS


BRIQUETTE PRODUCTION LINES
Our turnkey full-scale biomass briquette production line are tailor-designed and
custom-made for the requirement of different types of raw materials and client's
requirements. We offer TOTAL SOLUTIONS to all of your production needs.
PRODUCTION CAPACITY AVAILABLE: 500 KG / HOUR - 10 TONS / HOUR
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May 27, 2011

Our business trip to EU ‘s biomass power


plant at Swiss
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May 27, 2011

Thanks and
always success
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reserved. Selling, re-distributing or
reproducing the information on these
pages without prior permission from PT
BMW is strictly prohibited