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Multi Air Conditioning System for Buildings

VRF Operating System

TRANSPORTATION / INSTALLATION / WIRING


Copyright © 2000 Fujitsu General Limited. All rights reserved. FUJITSU GENERAL LIMITED INS-000923-E02-001
TRANSPORTATION
Moving the unit with a fork lift

ELEVATOR

CRANES

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-002


ELEVATOR

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-003


Protection plate

CRANES
Wire positioning part

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-004


Rubber block for cutting vibration noise

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-005


INSTALLATION
SETTING EXAMPLE 1

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-006


INSTALLATION

SETTING EXAMPLE 2

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-007


DESTRICTION OF INSTALLATION

10mm or more Outdoor unit goes into


10mm or more
elevator

500mm or more

650mm
FRONT 200mm
200mm or more or more
SIDE
10mm or more
500mm
1,300mm
or more 10mm or more
Top air outlet FRONT SIDE 1,500mm
L1 L2
10mm or more
h

h
H (1200mm)

H (1200mm)

1,500mm
10mm or more
800mm
Front side Back side
intake port intake port
Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-008
CAUTION
Consideration for seasonal wind and snow
Install inlet and outlet ducts in order to maintain stable operation in cold
or snowy regions

Seasonal wind R6 Air discharge hood


50m
m (Field - supplied)

500 500

Air Intake hood Air Intake hood

590
(Field - supplied) (Field - supplied)
870

Air Intake side


Air Intake side

Snow Snow

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-009


Type of Piping System
PIPING WORK
Line Piping System

Outdoor Separation
unit tube

Indoor Indoor Indoor Indoor Indoor Indoor


unit unit unit unit unit unit

Header Piping System

Outdoor Header
unit

Indoor Indoor Indoor Indoor Indoor Indoor


unit unit unit unit unit unit

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-010


VRF LAYOUT AT FUJITSU GENERAL LIMITED
TRAINING CENTER
Refrigerant
branch unit
Indoor AB18
unit
Outdoor
unit A Indoor AU18
B unit

D
C Indoor
unit AU25

Separation
tube Indoor
AU30
unit
Refrigerant
branch unit
Indoor AR25
unit

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-011


A : OUTDOOR UNIT

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-012


B : SEPARATION TUBE

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-013


C : REFRIGERANT BRANCH UNIT

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-014


D : INDOOR UNIT

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-015


OPTIONAL PARTS RB UNIT
Single type Multi type
UTF-Y54A1A UTF-Y90A4A

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-016


SEPARATION TUBE
Combination table
Models Separation tube Reducer
UTR-BP90R
UTR-BP90A
UTR-BP54R
UTR-BP54A

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-017


HEADER (1)
Models Header Reducer
UTR-HD908R
UTR-HD908A
UTR-HD906R
UTR-HD906A

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-018


HEADER (2)

REDUCER Reducer is attached part for separation tube or header

INS-000923-E02-019
Copyright © 2000 Fujitsu General Limited. All rights reserved.
NITROGEN GAS BLOW DURING PIPING WELDING

3
Nitrogen gas flow : 0.05 m / h or less

Pressure hose

Bellows valve

Nitrogen gas
Rubber stopper

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-020


LEAK CHECK

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-021


WIRING Power supply line
Indoor unit Power source

General Wiring Earth


Power supply
Transmission
Wiring for Remote controller
indoor unit Transmission
line
Remote controller line Remote controller group line

3 wires
Remote controller unit

Outdoor unit Refrigerant


Refrigerant branch unit
system

3 4W 50Hz 380 - 415V


1 50Hz
220 - 240V

Indoor unit
R S T N 2 1
P OW E R

Remote controller group PC Controller


Wired remote controller Interface
5 wires
Power supply Transmission RS-232C
line line Central remote
controller

Wiring for outdoor unit


Power supply line
Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-022
IDENTIFICATION Outdoor Wired remote
Identity of indoor and outdoor unit unit controller

Indoor Wireless remote


0 unit controller
Outdoor unit Transmission line
(Non-polar 2 core)

0 00 0 0 01 1 0 02 0 0 03 0 0 04 0 0 05 1 0 14 0 0 15 0

2 ( Max. 16 Numbers )
Nomber of the unit OFF ON
in the group
99

99 00 0 99 01 0 99 02 0 99 03 1 99 04 2 99 05 0 99 06 0 99 07 0

3
OFF ON OFF ON

Refrigeration Indoor unit


circuit address address 00 01 02 03 04
99 99 05 0
Refrigeration Central remote controller ( Max. 16 )
circuit address Remote controller address
Remote controller address

OFF ON Wired remote controller Identification switch

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-023


ADDRESS SETTING METHOD

Types of setting
Remote controller
Manual address address
Outdoor Indoor Remote Wired Central
Types of setting unit PCB unit PCB controller remote remote Setting number
Automatic PCB controller controller
address by Dip by Rimote controller
by Rotary switch switch button
Refrigeration circuit address 99
(Outdoor unit)
Refrigeration circuit address
(Indoor unit) 99

Indoor unit address

Group setting(Central remote controller)


Air conditioner address
(Wired remote controller group address)
Wired remote controller OFF / ON
identification switching
Indoor unit connection
ON / OFF
Indoor unit control method 4types of combination

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-024


DETAILS OF ADDRESS SETTING METHOD
Refrigeration circuit address (Outdoor unit)

Refrigeration circuit address (Indoor unit)


Refrigeration pipe
Transmission line

Refrigeration circuit 1 Refrigeration circuit 2

1 2

1 00 0 1 01 1 1 02 2 2 00 0 2 01 1 2 02 2

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-025


0

0 00 0 0 01 1 0 02 2 0 03 3 0 13 0 0 14 1 0 15 2

(Central remote controller)


oup oup
0
1 2 3

0 01 0 0 02 0 0 03 0 0 04 1 0 05 2

Central remote
controller ( Max. 16 )
Remote controller groups ( Max. 64 )
Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-026
Air conditioner address
( Wired remote controller group address )
0

0 00 0 0 01 1 0 02 2 0 03 3 0 04 0 0 05 0

Wired remote controller identification switching

00 01 00 01
Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-027
Indoor unit connection (by dip - switch)

4 2 1

Indoor unit
Example A Example B
Remote : Remote : Indoor
controller 1 controller 2 unit 1 DIP- switch 5 6 Indoor unit
method
OFF OFF Remote Indoor
controller1 : unit 1
OFF ON Remote Indoor
controller1 : unit n
Indoor
ON OFF Remote
controller 2 : unit 1
Indoor
ON ON Remote
controller 2 : unit n

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-028


SETTING EXAMPLE No.1

Manual address Remote controller


Setting Automatic address
Types of setting Outdoor Indoor Remote Wired Central
necessity address unit PCB unit PCB controller remote remote
PCB controller controller
Refrigeration circuit address
Transmission

(Outdoor unit)
Refrigeration circuit address
(Indoor unit)
Indoor unit address
Group setting (Central remote controller)
Air conditioner address
(Wired remote controller group address)
Remote controller

Wired remote controller


identification switching
Indoor unit control method
Indoor unit connection
Central remote controller address

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-029


SETTING EXAMPLE No.2
Refrigeration
circuit 1

Refrigeration
circuit 2

Remote controller
Manual address address
Types of setting Setting Automatic Remote Wired
Outdoor Indoor Central
necessity address unit PCB unit PCB controller remote remote
PCB controller controller
Refrigeration circuit address
Transmission

(Outdoor unit)
Refrigeration circuit address
(Indoor unit)
Indoor unit address
Group setting (Central remote controller)
Air conditioner address
(Wired remote controller group address)
Remote controller

Wired remote controller


identification switching
Indoor unit control method
Indoor unit connection

Central remote controller address

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-030


SETTING EXAMPLE No.3
Refrigerant
circuit 1

Refrigeration
circuit 2

PC Controller
Central
remote controller
Remote controller
Manual address address
Types of setting Setting Automatic Remote Wired Central
necessity address Outdoor Indoor controller remote remote
unit PCB unit PCB PCB controller controller
Refrigeration circuit address
Transmission

(Outdoor unit)
Refrigeration circuit address
(Indoor unit)
Indoor unit address
Group setting (Central remote controller)
Air conditioner address
(Wired remote controller group address)
Remote controller

Wired remote controller


identification switching
Indoor unit control method
Indoor unit connection

Central remote controller address

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-031


DIP SWITCH FUNCTION
Indoor unit Remote controller Outdoor unit
1 Indoor unit fan mode switching 1 1 No. Indoor unit connection 1 1 Test run(Cooling)
SW 1 SW 1 SW 1
2 Indoor unit fan mode switching 2 2 No. Indoor unit connection 2 2 Test run(Heating)
3 Heating temperature correction coefficient 1 3 No. Indoor unit connection 3 3 Pomp down
4 Heating temperature correction coefficient 2 4 No. Indoor unit connection 4 4 Force defrost
5 Cooling temperature correction coefficient 5 Controlling method 1 1 Night operating mode
SW 2 SW 2
6 Zone control switching 6 Controlling method 2 2 Snow falling protection
1 Filter check have Y/N 1 Cooling only/heatpomp switching 3 Electronic expansion valve initialization
SW 2 Force oil recovery
2 Auto restert have Y/N 2 Auto changeover haveY/N 4
3 Indoor unit fan speed table 1 3 Wired remote controller identification switching 1 Outdoor unit fan operation switching 1
SW 3 SW 3
4 Indoor unit fan speed table 2 4 Maintenance 2 Outdoor unit fan operation switching 2

5 Indoor unit fan speed table 3 5 Not used 3 Defrost condition modification 1
6 Not used 6 Battery backup 4 Defrost condition modification 2
1 Indoor unit model switching 1 1 Reverse phase protection have Y/N
SW 4 SW 4
2 Indoor unit model switching 2 2 Protecton discharge tem.adjustment
DIP SW 3 Indoor unit model switching 3 3 Protecton pressure adjustment
4 Indoor unit model switching 4 4 Not used
1 Crank case heater have Y/N
SW 5
2 Base heater have Y/N
3 Factory setting
4 Factory setting
1 Factory setting
SW 6
2 Factory setting
3 Piping length adjustment 1
4 Piping length adjustment 2
1 Outdoor unit model switching 1
SW 7
2 Outdoor unit model switching 2
3 Outdoor unit adress switching 1
4 Outdoor unit adress switching 2
SW 5 Indoor unit adress switching 1 SW 8 Refrigeration circuit address switching 1
SW 6 Indoor unit adress switching 1 SW 9 Refrigeration circuit address switching 2
Rotary SW SW 7 Refrigeration circuit address switching 1
SW 8 Refrigeration circuit address switching 2
SW 9 Wired remote controller group address
JP 1 Remote controller custom code switching 1
JP 2 Remote controller custom code switching 1
Jumper
JP 3 Not used

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-032


TROUBLE SHOOTING (Indoor unit)

Trouble shooting (Indoor unit) Operation LED Timer LED Swing LED

Model information error 0.1sec ON / OFF 0.1sec ON / OFF


Indoor temperature thermostat error 2 times flashing 0.1sec ON / OFF
Indoor unit H.E inlet temperature thermostat error 3 times flashing 0.1sec ON / OFF 1 time flashing
Indoor unit H.E middle temperature thermostat error 3 times flashing 0.1sec ON / OFF 2 times flashing
Indoor unit H.E outlet temperature thermostat error 3 times flashing 0.1sec ON / OFF 3 times flashing
Drain water flow error (float switch ON) 4 times flashing 0.1sec ON / OFF
Serial signal error (indoor unit wired remote controller) 5 times flashing 0.1sec ON / OFF
Indoor unit fan error 6 times flashing 0.1sec ON / OFF
Outlet air temperature thermostat error 7 times flashing 0.1sec ON / OFF
Doubling indoor unit address / over indoor unit number error 0.1sec ON / OFF 2 times flashing 2 times flashing
Outdoor unit error 0.1sec ON / OFF 3 times flashing 3 times flashing

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-033


TROUBLE SHOOTING (Remote controller)

Trouble shooting contents Error Code

Transmission error (Inter unit Remote Controller) [ 00 ]

Indoor temperature thermistor error (open) [ 01 ]


Indoor temperature thermistor error (shot) [ 02 ]
Indoor unit H.E inlet Temperature thermistor error (open) [ 03 ]
Indoor unit H.E inlet Temperature thermistor error (shot) [ 04 ]

Indoor unit H.E middle Temperature thermistor error (open) [ 05 ]

Indoor unit H.E middle Temperature thermistor error (shot) [ 06 ]

Indoor unit H.E outlet Temperature thermistor error (open) [ 07 ]


Indoor unit H.E outlet Temperature thermistor error (shot) [ 08 ]
Outlet air temperature thermistor error (open) [ 09 ]

Outlet air temperature thermistor error (shot) [ 0A ]

Float switch ON [ 0B ]
Model information error [ 0C ]
Indoor unit fan error [ 0D ]

Doubling indoor unit address [ 0E ]


Outdoor unit error [ 0F ]

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-034


TROUBLE SHOOTING (Outdoor unit)
LED Flashing number Indication Flashing number Indication
1 Lighted continuously Normal mode 1 Error mode
1 Cooling operation 1 Compressor1 error
2 Heating operation 2 Compressor2 error
3 Combined operation 3 Compressor3 error
4 Same peformance operation 4 Discharge temperature1 error
5 Discharge temperature2 error
2
6 Discharge temperature3 error
7 High--pressure error
8 Low--pressure error
9 Pump down error
10 Oil recovery error
1 Compressor output 2HP 1 Discharge temperature thermistor1 error
2 Compressor output 4HP 2 Discharge temperature thermistor2 error
3 Compressor output 6HP 3 Discharge temperature thermistor3 error
4 Compressor output 8HP 4 Heat exchange inlet thermistor1 open/short
5 Compressor output 10HP 5 Heat exchange inlet thermistor2 open/short
3 6 Compressor output 12HP 6 Heat exchange inlet thermistor3 open/short
7 Heat exchange outlet thermistor1 open/short
8 Heat exchange outlet thermistor2 open/short
9 Heat exchange outlet thermistor3 open/short
10 Suction thermistor open/short
11 Outdoor thermistor open/short
1 Heat exchanger usage capacity 2HP 1 Discharge pressure sensor error
2 Heat exchanger usage capacity 4HP 2 Liquid Line pressure sensor error
3 Heat exchanger usage capacity 6HP 3 Suction pressure sensor error
4
4 Heat exchanger usage capacity 8HP 4 Oil sensor error
5 Heat exchanger usage capacity 10HP
6 Heat exchanger usage capacity 12HP
1 Oil recovery 1 Reverse phase error
2 Defrosting 2 MOdel information error
3 Test operation 3 EEPROM access error
5 4 Oil return 4 EEPROM deletion error
5 Duplicate outdoor unit number error
6 Communication error
7 Outdoor unit circuit bord error / microcomputer crash error
1 High pressure Medium pressure by--pass 1 Indoor unit error
6 2 High pressure Low pressure by--pass
3 Electronic expansion vale 3 operation

Copyright © 2000 Fujitsu General Limited. All rights reserved. INS-000923-E02-035