For Thrust Bearings HDL 680, HDL 700(HT) & HDL 780(HT)
CV shafts CV42 & CV60
Svenska Uni-Cardan AB
P. O. Box 3100, SE 127 03 Skärholmen SWEDEN
e-mail: info@unicardan.se
General information 3
Corrosion protection 15
Service and Maintenance 15
“Running in” Aquadrive installations 16
General data 16
Torque settings for high tensile stainless bolts 16
Torque settings for stainless bolts in rubber mounts 16
Thrust bearing – Max RPM / Max static torque 16
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AQUADRIVE –
SMOOTHER, QUIETER
WITH TOTAL VERSATILITY.
Aquadrive
CV shaft
Heavy duty
Aquadrive thrust bearing.
Aquadrive resilient
engine mount
Thrust bearing
support plate Gearbox
adapter
General information
The Aquadrive system is well proven and has been developed over 20 years in order to
reduce noise and vibration being transmitted through the structure and into the craft. The
constant velocity joint at the ends of each unit isolate the engine vibrations from the rigidly
mounted propeller shaft and allow the engine to be suspended on extra soft Aquadrive
resilient mounts.
A further advantage of the Aquadrive system is that the constant velocity joints (CV
joints) accommodate a certain amount of misalignment between the engine/gearbox output
coupling and the propeller shaft. Unlike conventional universal joints, the angle of
misalignment does not have to be equal at each CV joint, (joint angles are restricted by the
power being transmitted and the maximum shaft speed). We will be pleased to advise on
maximum joint angles for your particular application.
This ability to absorb misalignment can enable a simpler installation to be achieved by
avoiding the need for precise engine alignment when using the Aquadrive system in a
conventional “straight” installation.
The designer also has greater freedom to install the engine in a lower position to reduce
the vertical center of gravity and minimize the space taken up by the engine compartment.
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Aquadrive with thrust bearing assemblies
These units are for installing between a conventional propeller shaft and gearbox output
coupling. They comprise an Aquadrive shaft and thrust bearing assembly. For the majority
of installations, the propeller shaft is connected directly into the back of the thrust bearing
assembly, using the machined clamp coupling provided. (These are supplied already machi-
ned for the majority of metric or British shaft diameters up to 70mm). For larger
installations, or where it is necessary to be able to “end for end” shafts with machined
tapers, flanged thrust bearing assemblies for connection to the propeller shaft half coupling
can be provided.
The thrust bearing housing is resiliently mounted onto a support plate constructed
between the engine beds. This support plate must be strong and rigid enough to absorb the
maximum loading that can be expected without any flexure or movement.
STRAIGHT INSTALLATION
ANGLED INSTALLATION
Gearbox adapter
e shaft
Aquadriv
Heavy duty Aquadrive thrust bearing
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Aquadrive shafts without thrust bearing
Aquadrive shafts units can be supplied separately without the thrust bearing assembly for
installation between engine/gearbox output coupling and sterndrive – jet unit – “V” drive –
“U” drive, etc.
The exploded view of an Aquadrive constant velocity joint is for information only.
We recommend that units are returned to your local distributor when servicing is required.
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Torsional vibration analysis
When Aquadrive units are being installed into an existing vessel, it is often not practical
to have a T.V.A (Torsional Vibration Analysis) carried out since the mass elastic data of the
driveline is not available.
However, as with any shaft system being built into a new boat a T.V analysis is generally
recommended. Normally the yacht or boat builder will arrange for this T.V.A to be carried
out since he has the full installation data required. On request we will be pleased to provide
all necessary information and mass elastic data regarding our Aquadrive assemblies.
Your distributor can advise individual customers regarding the need for such analysis
and can offer assistance when required.
When installing the adapters, always check the fit of the piloting recess before assembly.
If the adapter is supplied with threaded studs, these must be removed to check the face to
face pilot fit. The piloting spigot should fit the recess neatly without movement, but on no
account should be so tight as to require the adapter being “forced” onto the coupling face.
All fasteners supplied are high tensile quality. Exposed bolts and nuts are stainless.
Additional fasteners supplied by the boat yard or installer should be of the same quality. All
bolts should be tightened to the settings tabled at the back of these instructions and secured
with thread locking liquid where appropriate.
M16 cap headed bolts require a heavy duty allen key adapter to enable them to be tighte-
ned to the proper setting.
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Dimensions of the thrust bearing support plate
Aquadrive thrust bearing units are not supplied with a support plate since no two boats
are the same. This support plate must be provided by the boat yard or installer. The material
used will depend on the hull structure material. Preferably, it should be made of blasted and
dry-galvanized steel. This gives an excellent durability and adherence if the plate is glassed-
in with GRP-layers. Other examples of possible materials are marine playwood,
encapsulated in multiple layers of GRP or thick aluminum plate.
The important point is that the support plate must be capable of taking the full propeller
thrust with adequate safety margins for shock loading and must be rigid enough not to flex
at full power.
Model A B C D E Model A B C D E
HDL680 210 275 60 95 60 HDL780 270 360 50 95 50
mm mm
HDL680 8 17/ ” 10 13/ ” 2 3/ ”
inch 64 16 8 33/4” 2 3/8” HDL780
inch 10 5/8” 143/16” 131/32” 3 3/4” 131/32”
HDL700 210 275 60 95 60
mm
HDL700 8 17/ ” 10 13/ ” 2 3/ ” 3
3 /4” 2 3/8”
inch 64 16 8
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Positioning the thrust bearing support plate
This strong plate has to be able to take the full thrust of the propeller without flexing. It
also has to be positioned accurately and transverse to the propeller shaft, to provide for good
alignment before assembling the thrust bearing unit.
When positioning the thrust bearing and supporting plate, it’s critical to ensure that the
available space for the CV shaft corresponds to the correct “V” length, allowing for the
required “plunge” movement within the constant velocity joints. (See section on measuring
the “V” lengths of the Aquadrive).
The thrust bearing unit fits behind the supporting plate and pushes against it with the
thrust of the propeller. (i.e. it goes on the aft side of the plate).
When finally securing the support plate using the thrust bearing assembly, it is
recommended to replace the rubber bushings with solid steel alignment bushings to prevent
the unit or assembly from moving or sagging. On completion of the work, the steel bushings
are replaced with the original resilient rubber mounts.
The way that the thrust bearing support plate is positioned and mounted into the vessel
will depend on the type and construction of the craft. It will also depend on whether it is
being assembled into a new build installation or being retrofitted into an existing boat. The
following methods of positioning the supporting plate are suggested for guidance only.
Laser alignment
The support plate can be positioned very accurately using laser alignment equipment.
The technique would require two rigid extension brackets to be bolted transversely to the
faces either side of the support plate. Each bracket would hold a laser “target”. The laser
would be fired through targets supported in the “P” brackets and/or stern tube and the sup-
port plate adjusted until the computerized readout indicate that all ”targets” were inline.
The extension brackets on the support plate are required to give sufficient separation
between the two targets.
If you wish to use this method of positioning the support plate, we recommend you
employ the services of a specialist laser alignment company.
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Installation of the bearing assemblies HDL 680, HDL 700 & HDL 780
These units use resilient mounting bushings that compress to the required setting when
the mounting bolts are tightened to the correct torque setting. (See table of bolt diameters at
back of instructions). After tightening, check that the bushings compress equally.
Aquadrive CV shafts
RPM / Max deflection per joint.
CV 42 (HDL 600) CV60 (HDL 700)
0-1000 rpm 8.0 degrees 4.0 degrees
1000-1500 rpm 6.0 degrees 3.5 degrees
1500-1750 rpm 5.0 degrees 3.0 degrees
1750-2250 rpm 4.0 degrees 2.5 degrees
2250-3000 rpm 3.0 degrees 2.0 degrees
The Aquadrive CV shafts can also run with a compound angle where the joint angle are
in a different plane to one another. i.e. the gearbox output flange and shaft are misaligned
horizontally as well as vertically. The above table of joint angles still applies providing that
the effective compound angle is used.
The effective compound angle can be calculated from the following graph when the in-
stallation is misaligned both vertically and horizontally. The accurate formula for
calculating the compound angle is:
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Compound angle graph
EXAMPLE:
Vertical angle = 6 degrees Horizontal angle = 4 degrees
Effective Compound angle of joint = approx. 7 degrees.
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Measuring the CV shaft installation lengths
On a perfectly “true” inline installation, it would be possible to take the one simple di-
mension between adapter and thrust bearing, or adapter and adapter. However, in practice it
is always best to take four length dimensions at 0-90-180-270 degrees around the flanges
and then divide the sum of these dimensions by four. This calculated intallation V-length
dimension allows for angular misalignment of the flanges and has to meet the CV shaft
V-length (within the ±3 mm (±1/8”) tolerance).
V length= A+B+C+D
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Checking the Aquadrive CV joint angles
For checking installations transmitting relatively small horse power with modest joint
angles, it is acceptable to use straight edges to ensure the joints are in line sideways and that
the crossing point is approximately equal between the two joints. The joint angle can be
checked with a bevel gauge.
For the larger angles it is good working practice to use a jig to accurately determine the
angles of each joint. We will be pleased to advise if a jig is recommended dependent upon
parameters of the particular installation.
CAUTION!
Fixed jig
t V length.
Fabricated at correc
A fixed jig is generally used with a new build installation where the engine/gearbox posi-
tion is designed to suit a particular angle. The jig is bolted onto the thrust bearing coupling
(or sterndrive/”V” drive etc). The flange is turned until it is level athwartships using the flat
and spirit level. The engine/gearbox output coupling adapter face is then aligned accurately
with the jigs forward flange, as if it where a conventional shaft coupling. The jig is
manufactured at the correct V-length and the Aquadrive CV joints will run precisely at the
same angles as the jig. Removing the locating bolt allows the jig to contract to enable the
flanges to be lifted clear of the spigots or piloting recesses.
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Variable angle jig
A variable jig can be used when fitting an Aquadrive into an existing vessel where the
exact joint angles cannot be pre-determined. In this instance, the variable jig ensures that
the joints do not exceed their maximum permitted angles. Again, the jig is manufactured to
suit the correct V-length for the CV shaft. Depending upon the particular pivot distance, it
is sometimes better to manufacture the jig to fit between the two flanges without the
adapters. This allows a greater distance between the jig face and the pivot point.
The jig is bolted directly to the input and output flanges and the engine alignment
adjusted until suitable angles are achieved at both joints. The jig is then removed and the
adapters mounted before the CV shaft is installed.
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Thrust bearing units with clamp coupling - Installation of the
propeller shaft.
Measure the bored depth of the clamp coupling and mark off this measurement onto the
propeller shaft. The shaft must be put into the full depth of the coupling. It is always good
practice to slightly chamfer the shaft leading edge if the shaft and remove any burs. The
shaft should be a “neat fit” and if the alignment is correct will slide straight into the
coupling.
Good alignment of the propeller shaft into the clamp coupling is vital importance for the
performance and life of the thrust bearing.
If the coupling clamp has been closed up, there may be some difficulty in getting the shaft
to enter the bore of the coupling. (Provided of course that the correct coupling has been
selected for the shaft diameter – some metric and imperial sizes are very close to one an-
other but are not a direct match). The bolts can be removed and the bore of the coupling
expanded slightly by screwing the two rear bolts in from the threaded side against a small
steel plate in the clamping slot.
Corrosion protection
On completion of the installation, we recommend that the whole exterior of the
Aquadrive assembly, including CV shaft, thrust bearing unit and adapter, is protected with
two coats of an anti-corrosion paint.
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“RUNNING IN” Aquadrive installations - sea trails
As with all new mechanical components it is necessary to “run in” a new Aquadrive in-
stallation for a short period before using maximum revolutions. We recommend running at
idle for 30 minutes, 50% of max RPM for 30 minutes and building up to maximum RPM
after 2 hours. High power and / or high-speed installations may require extended “running
in”. In such cases, the Aquadrive CV shaft can be “run in” prior to final installation in a
machine shop to avoid long sea trials. Your local distributor will advise.
Other than checking that bolts remain proper tightened, the only concern is the operating
temperatures of the CV joints and thrust bearings. Joints and bearing may run a little hot to
start with, the temperature dropping as the component “bed in”. Your local distributor will
advise on these matters prior to the craft running initial sea trials.
Thrust bearing Max. rpm Max. cont. torque Max. static torque
HDL 680 / HDL 700 1700 rpm 4 900 Nm 12240 Nm
HDL 780 1400 rpm 10 000 Nm 25000 Nm
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