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Lee Johnson, A.S.Q.

, CQE, CQT
13245 Alhambra Lake Circle
Delray Beach, Florida 33446
Mobile 248-425-0005, Skype 248-430-8616,
Email , lj99e8b6@westpost.net, johnsonlq8@yahoo.com
Summary of qualifications
Experienced in Program/Project Management, Lean Manufacturing, Kaizen, ISO/TS 16
949, ISO 9000 Lead Auditor, ISO 14000, Total Quality Management, Strategic Plann
ing, Six Sigma, Risk Management, Training Development and Supplier Development.
Work experience:
Manager, Program Quality, Health & Safety
June 2008 to Present AECOM Libya
Executive in charge of Policy and Procedural development, Quality Assurance, Hea
lth & Safety for the Program Management Contract for $50 Billion in Housing and
Infrastructure development projects in Libya.
Director, Quality, Safety and Environmental
June 2006 to June 2008 AECOM Government Services
Corporate over-site of all Quality, Safety and Environmental functions on Govern
ment Service Projects globally, including previous employer Combat Support Assoc
iates. Lean Six Sigma Champion, initiated programs in Afghanistan and Kuwait tha
t have generated $500,000 savings to the customer in 2007. ISO Registration Proj
ect Manager, 2 successful simultaneous registration projects in Afghanistan and
Texas in 2007 .
Manager, Quality Control and Training
Feb. 2004 to June 2006 Combat Support Associates (AECOM)
Managed all Quality functions for the largest Military contractor in the Persian
Gulf Area, providing ISO 9000-2000 Certified Installation and Maintenance suppo
rt,including Security and Fire/Rescue Services to the U.S. Army and Coalition Fo
rces in Kuwait.
Director of Corporate Quality
Jan. 2003 Nov. 2003 Radar Industries, Warren,Mi
Responsible for all Quality functions, QS 9000, ISO 14000 at a multifacility Ma
nufacturer of Metal Stampings and Welded Assemblies supplying the automotive ind
ustry.

Business Consultant (President)


Nov., 2000 to Jan. 2003 ELLEE FACILITATORS LLC, Clarkston,MI
QS/ISO9000, ISO 14000 Registrations, Lean Enterprise
Provide Project Management, Planning, Guidance and Training services to Public a
nd Private organizations in Quality Management Systems development and implement
ation ISO/QS 9000, Six Sigma and Lean Enterprise and Internal Auditing for Conti
nual Improvement.
Corporate Liaison - Director of Corporate Quality
Nov., 1999-April, 2000 Newcor, Bloomfield Hills, MI
Responsible for overseeing Corporation Quality functions, QS 9000 Certification,
Internal Audit, ISO 14001, Continuous Improvement and Lean Manufacturing in ten
manufacturing facilities. Primary Markets served were Automotive, Light and Hea
vy Truck and Agriculture with products of Rubber, Plastic and Precision CNC Mac
hined metal parts and assemblies. Lean Manufacturing Champion
General Manager
Nov., 1998 Nov., 1999 Newcor, Machine Tool & Gear Division Corunna, MI
Total P & L responsibility for an Axle & Gear manufacturing
Company with 420 employees & $37,000,000 in sales.
Customers include American Axle, General Motors, Ford, Eaton, CAMI,
Thyssen and US Manufacturing
Increased sales from $33 million previous year
Exceeded previous High sales month by $1 Million
Manager of Quality & Development
March, 1998 Nov., 1998 Newcor, Deco Group, Royal Oak, MI
Manager of Quality Assurance
1990 - 1998 Deco Group, Inc., Royal Oak, MI
100 million sales, supplier of cnc precision machined engine, transmission & su
spension components and assemblies for the automotive and heavy truck market.
Customers include Detroit Diesel, Ford, Delphi, American Axle, Daewoo, Daimlerch
rysler, TRW and BMW.
Responsible for all Quality Assurance functions, Metallurgical Lab, Supplier Qu
ality Assurance and Employee Training for three Companies.
Project Manager, planned and led the Successful QS9000 Registration efforts for
two plants. Feb 96, Mar 96
TWO OF THE FIRST 80 FACILITIES IN THE WORLD TO BE REGISTERED
Lean Manufacturing Champion
Director of Quality Assurance
1986-1990 Regal Stamping, Warren, MI
Responsible for all Quality functions at three stamping facilities, achieved F
ord Q1 at two plants after consolidation.
Improved Manufacturing Precision Coordinator- Process Engineering
1985-1986 Modern Engineering, contracted to General Motors, Lansing, MI
Lead a team of Quality Engineers responsible for achieving Statistical capabi
lity on over 500 stampings and welded assemblies at GM-BOC Plant #3
Director of Quality Assurance
1983-1985 Walco Metal Forming Group, Lansing, MI
Part of a Management Team responsible for returning a Corporation to
Profitability through plant consolidation and reorganization.
Division Supplier Quality Assurance Engineer
1981-1983 Eaton - Axle Division, Cleveland, Ohio
Responsible for the Supplier Quality function for all supplier foundries and
Forging plants. Approximately 66 million dollars in purchases.
Plant Quality Engineer
1978-1981 Eaton - Axle Division, Glasgow, Kentucky
Responsible for Receiving Inspection, Gage calibration and Supplier Liaison i
n a 500 employee, Heavy Truck Axle Manufacturing facility.
Quality Control Manager
1977-1978 Production Plated Plastics
Chief Nondestructive Testing Technician NDT Level III PT, UT, RT, MT
1975-1977 Zurn Air Systems
Metallurgical Supervisor
1972-1975 Auto Specialties Manufacturing
Education
BA, Western Michigan University, Kalamazoo, Michigan
Six Sigma Black Belt Training
Accreditations
Certified Quality Engineer, Certified Quality Technician, QS/ISO 9000 Lead Audit
or
Military Service
U.S. Army 1965 1968
Vietnam 1966-1967, 1968
Combat Infantry Badge, Purple Heart, Good Conduct
Professional memberships
American Society for Quality Control, Senior Member
Society for Manufacturing Engineers
Community activities
Greater Detroit Interfaith Council, Fund-raiser
Michigan Jobs to Work Program, Charter Member
Focus Hope - Manufacturing Technologies Institute - Advisory Board
Awards received
1995 Affirmative Action/Equal Opportunity Employer Award Winner,
Publisher & Speaker at 51st AMERICAN QUALITY CONGRESS

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