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6088/6102 Alarm List

"   " : No status display. 

Action: Check 24V DC input to CX2B connector to SPM. If voltage
present, then replace the SPM.

"- -": Not Ready 

Action: This is not an alarm state. SPM is in not ready condition
because no spindle command have been received from CNC.

AL-A0, A1: SPM control circuit.

Action: Replace SPM.

AL-01: SPM overheat.

Action: Check for overload. Check the internal and external cooling fan
(on heat sink) for proper operation and oil/dust contamination.

AL-02: Speed deviation error.

Action: Check spindle speed sensor(usually located on the backside of
the motor) connected to JY2 connector on SPM.

AL-03: DC fuse blown.

Action: Replace SPM.

AL-07: Spindle overspeed.

Action: Check parameters
0T/0M: PRM 6511 bit 2, 1, 0
16/18-T/M: PRM 4011 bit 2, 1, 0
15T/15M: PRM 3011 bit 2, 1, 0

AL-09: SPM overheat. 

Action: Check for overload. Check the internal and external cooling fan
(on heat sink) for proper operation and oil/dust contamination.

AL-12: SPM Overcurrent.

Action: Disconnect motor leads U, V, W from SPM and command
spindle. If no more AL-12, then check motor or cable. If AL-12 persists
withour motor leads, replace SPM.

AL-13: SPM CPU error.

Action: Replace SPM.

AL-15: Spindle motor switching circuit problem.

Action: Check switch mechanism (usually magnetic contactors). Follow,
U, V, W motor leads from the SPM to locate these contactors.

AL-16: SPM RAM error.

Action: Replace SPM.

AL-19: U phase current error.

Action: Replace SPM.

AL-20: V phase current error. Action: Replace SPM. 

AL-24: Serial communication error. This status is normal if CNC control

turned OFF.
Action: Check cable/ connection to JA7B of SPM.

AL-25: Serial communication error. This status is normal if CNC control

turned OFF. Action: Check cable/ connection to JA7B of SPM. 

AL-26: Speed detection error.

Action: Check feedback cable/sensor connected to JY5 on SPM.
Also check following parameters.
0T/0M: PRM 6511 bit 5
16/18-T/M: PRM 4011 bit 5
15T/15M: PRM 3011 bit 5

AL-27: Position coder signal error.

Action: Check position coder and connection to JY3, JY4.
Also check parameters:
0T/0M: PRM 6501 bit 2
16/18-T/M: PRM 4001 bit 2
15T/15M: PRM 3001 bit 2

AL-28: Speed detection signal error. 

Action: Check the sensor connection to JY3, JY4, JY5. Also check
parameters: 
0T/0M: PRM 6501 bit 2 
16/18-T/M: PRM 4001 bit 2 15T/15M: PRM 3001 bit 2

AL-29: Spindle Overload.

Action: Check cutting condition.

AL-31: Spindle motor locked.

Action: Check if the motor can be turned freely by hand. Check motor
power cables U, V, W. Check feedback sensor connection to JY2.

AL-32: Serial communication error.

Action: Replace SPM.

AL-34: Parameter setting error.

Action: Check parameters.
0T/0M: PRM 65xx
16/18-T/M: PRM 40xx
15T/15M: PRM 30xx

AL-35: Parameter setting error.

Action: Check parameters.
0T/0M: PRM 6556-6559
16/18-T/M: PRM 4056-4059 15T/15M: PRM 3056-3059

AL-36: Parameter setting error. Action: Check parameters. 0T/0M: PRM

6556-6572 
16/18-T/M: PRM 4056-4072 15T/15M: PRM 3056-3072

AL-37: Parameter setting error. Action: Check parameters. 0T/0M: PRM

6511 bit 2,1,0 and PRM 6582 
16/18-T/M: PRM 4011 bit 2,1,0 and 4082 
15T/15M: PRM 3011 bit 2,1,0 and 3082

AL-39: Speed sensor feedback error. 

Action: Check sensor/ cable connected to JY3, JY4, JY5.
Check parameters.
0T/0M: PRM 6503 bit 7,6,4 16/18-T/M: PRM 4003 bit 7,6,4 15T/15M:
PRM 3003 bit 7,6,4

AL-40: Speed sensor feedback error. 

Action: Check sensor/cable connector to JY3, JY4, JY5. 

AL-41: Position coder error.

Action: Check position coder, cable/ connection to JY2.
Check parameters. 
0T/0M: PRM 6503 bit 7,6,4 16/18-T/M: PRM 4003 bit 7,6,4 15T/15M:
PRM 3003 bit 7,6,4

AL-42: Position coder error. Action: Check position coder, cable/

connection to JY2. 

AL-43: Position coder error. Action: Check position coder, cable/

connection to JY2. 
check parameters: 
0T/0M: PRM 6500 bit 5 
16/18-T/M: PRM 4005 bit 5 15T/15M: PRM 3005 bit 5 

AL-44: SPM logic circuit error.

Action: Replace SPM.

AL-46/ AL-47: Position coder error.

Action: Check position coder, cable/ connection to JY2. Check
parameters. 
0T/0M: PRM 6503 bit 7,6,4 16/18-T/M: PRM 4003 bit 7,6,4 15T/15M:
PRM 3003 bit 7,6,4 

AL-49/ AL-50: Spindle synchronization error.

Action: Check spindle speed variation between main and sub spindles.

AL-52/ AL-53: Serial communication error.

Action: Replace SPM.

AL-54: Spindle overcurrent.

Action: Check cutting condition for overload.

AL-55: Spindle motor switching circuit problem. Action: Check switch

mechanism (usually magnetic contactors). Follow, U, V, W motor leads
from the SPM to locate these contactors. Check parameters. 
0T/0M: PRM 6514 bit 2, 3 16/18-T/M: PRM 4014 bit 2, 3 15T/15M: PRM
3014 bit 2, 3 
AL-56: Cooling fan error.
Action: Check internal cooling fan inside SPM.
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