I N S P E C T I O N
C O M P A N Y
C O M P A N Y
CIC
P R O F I L E
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I N T R O D U C T I O N
Cairo Inspection Company (CIC) Is an inspection company established to provide 3rd party inspection services, ASME inspection services, ASME consultation, NDT services and Technical Training Services. Our objective is to enrich the Oil and Gas field with a high level of qualified personnel either by doing the job by ourselves or by supplying our clients with the qualified and certified staff or through our Technical Training Programs.
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S E R V I C E S
Third Party Inspection
T H I R D P A R T Y I N S P E C T I O N
Third party inspection for raw materials (ferrosiliconcalcium-silicon-pig iron - magnesium pure-calcium carbide carburizer - quartezite - zinc wire,, etc). Third party inspection for new equipments.
Third party inspection of Oil & Gas plants, pipeline, Petrochemicals, Power Plants, Refineries and LNG plant.
A S M E
C O D E
I N S P E C T I O N
We do the rule of ASME Inspector for new constructions. CIC has its ASME Authorized Inspector who can inspect newly constructed or in service boilers, pressure vessels, Heat exchanger,
Separatorsetc
for
continued
services
in
accordance with ASME code. We do the in-service inspection in accordance to NBIC and API through our qualified and certified National Board
A S M E
C O D E
C O N S U L T A T I O N
Through Our Experienced and Qualified team we can prepare Clients work shop to get the ASME
Technical Training
( U,U2,S,PP,A ) and Also the ( R ) certificates and stamps in accordance to National Board
CE MARKING
team to understand ASME Code philosophy and to perform in accordance to its rules.
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Third Party Inspection
C E M a r k i n g a c c o r d i n g ( P E D ) t o
Through Our Experienced and Qualified team we can prepare Clients work shop to give the CE Marking to pressure equipment.
We can perform all the required NDT such as Ultrasonic Testing, Dye Penetrant and Magnetic Testing (UT,PT,MT) through a highly qualified and certified team, we issue the reports of NDT in accordance with the applicable Codes and
standards. We also perform Hardness testing and Positive material identification PMI
W E L D I N G I N S P E C T I O N & P A I N T I N G I N S P E C T I O N
Review the Welding Procedure Qualification WPS and PQR as per applicable Codes and Standards, Monitor the application of the WPS. Witness the Procedures Qualification Records (PQR). Witness Welders Performance Qualification (WPQ).
Technical Training
Perform the Welding Inspection as Third Party and/or Client Representative. Review Painting Procedures.
CE MARKING
Determine the required Painting system. Perform the inspection and witness the required tests
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Third Party Inspection
E N G I N E E R I N G T E C H N I C A L A S S I S T A N C E & D E S I G N R E V I E W
We have a qualified team of design engineers to handle design reviews for all engineering disciplines (Pressure Vessels, Boilers, Heat Exchangers, Piping System, Steel Structure, and
T E C H N I C A L
T R A I N I N G
Through our training center we do our best to enrich the country with a highly qualified and certified personnel in all industrial aspects, our courses cover the NDT methods (VT, RT, UT, PT and MT) we also conduct the preparation course for
CWI Examination, the training courses for preparation of API 510, API 570, API 653 examinations and ASME code awareness courses covering ASME VIII, V, IX, II, I and B31.1 and B31.3 and AWS D1.1.
L E V E L III A C T I V I T I E S
Through Our certified ASNT NDT level III, we can perform the following level III activities ; Prepare, Review and Approve NDE procedures ( RT,UT,MT,PT(
Technical Training
Prepare, Review and Approve Written Practice . Qualify and certify NDE Personnel. Witness, record and certification of NDE demonstrated procedures.
CE MARKING
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AFTER MORE THAN 3000 hrs of training courses having developing our services and have acquired an extensive expertise. Having based ourselves on the featured .demands by large companies
We are pleased to offer our Training services, from our belief that we can provide the best services
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TRAINING COURSES
VISUAL INSPECTION RADIOGRAPHIC TESTING ULTRASONIC TESTING DYE PENETRANT TESTING MAGNETIC PARTICLE TESTING CERTIFIED WELDING INSPECTOR (CWI) AWS D1.1 API 510 API 653 API 570 ASME CODE CSWIP 3.1. CSWIP 3.2. BGAS-CSWIP NACE Coating Inspector Level I NACE Coating Inspector Level II
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VISUAL INSPECTION
T R A I N I N G
V I S U A L I N S P E C T I O N
RADIOGRAPHIC TESTING ULTRASONIC TESTING DYE PENETRANT TESTING MAGNETIC PARTICLE TESTING CERTIFIED WELDING INSPECTOR (CWI) AWS D1.1 API 510 API 653 API 570 ASME CODE CSWIP 3.1. CSWIP 3.2. BGAS-CSWIP NACE Coating Inspector Level I NACE Coating Inspector Level II
Most basic and common inspection method, used to inspect material, fabrication, Monitor welding activities before, during and after welding, perform material receiving inspection and final visual and dimensional checks.
R A D I O G R A P H I C
T E S T I N G
Radiography (RT) uses X or gamma-rays to produce an image of an object on film. The image is usually natural-size. X and gamma-rays are short wavelength electromagnetic radiation which passes through solid material, being partly absorbed during transmission. Thus, if an X-ray source is placed on one side of a specimen and a photographic film on the other side, an image is obtained on the film.
U L T R A S O N I C
T E S T I N G
Ultrasonic Inspection (UT) is used to detect internal anomalies in a part, which may contain welding, or stress defects that can be detrimental to the integrity of the component. It is also a commonly accepted method of checking the wall thickness of pipelines and vessels, which are suspected of being eroded internally, when access is limited to one side of the material.
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VISUAL INSPECTION RADIOGRAPHIC TESTING ULTRASONIC TESTING DYE PENETRANT TESTING MAGNETIC PARTICLE TESTING CERTIFIED WELDING INSPECTOR (CWI)
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Liquid Penetrant Inspection (PT) is another common method of NDT, and is solely used to detect surface breaking discontinuities, which are free from debris that can limit the entrance of the dye (oil, grease and paint). This method of Inspection can be applied to Ferromagnetic and non-ferromagnetic materials.
M A G N E T I C T E S T I N G
P A R T I C L E
AWS D1.1 API 510 API 653 API 570 ASME CODE CSWIP 3.1. CSWIP 3.2. BGAS-CSWIP NACE Coating Inspector Level I NACE Coating Inspector Level II
testing method used for defect detection. MPI is fast and relatively easy to apply, and part surface preparation is not as critical as it is for some other NDT methods. These characteristics make MPI one of the most widely utilized nondestructive testing methods.
C E R T I F I E D W E L D I N G I N S P E C T O R ( C W I ) P R E P A R A T I O N C O U R S E
The Certified Welding Inspector (CWI) certification is the widest internationally recognized, in the welding industry. Successful companies have come to rely on this AWS
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VISUAL INSPECTION RADIOGRAPHIC TESTING ULTRASONIC TESTING DYE PENETRANT TESTING MAGNETIC PARTICLE TESTING CERTIFIED WELDING INSPECTOR (CWI) AWS D1.1 API 510 API 653 API 570 ASME CODE CSWIP 3.1.
A P I 5 7 0 A S M E C O D E
ASME Code is the most used Code Worldwide for the fabrication of Boilers and Pressure vessels, it includes the Requirements for Design, material, fabrication, welding, inspection, Testing, PWHT and certification of the equipment.
A P I
5 1 0
This inspection code covers the in-service inspection, repair, alteration, and rerating activities for pressure vessels and the pressure-relieving devices protecting these vessels. This inspection code applies to all refining and chemical process vessels that have been constructed in accordance with an applicable construction code or noncode.
A P I
6 5 3
This standard is providing guidance in the inspection, repair, alteration, and reconstruction of steel storage tanks used in the petroleum and chemical industries.
CSWIP 3.2. BGAS-CSWIP NACE Coating Inspector Level I NACE Coating Inspector Level II
API 570 covers inspection, repair, alteration, and rerating procedures for metallic piping systems that have been inservice. Developed for the petroleum refining and chemical process industries but may be used, where practical, for any piping system.
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VISUAL INSPECTION RADIOGRAPHIC TESTING ULTRASONIC TESTING DYE PENETRANT TESTING MAGNETIC PARTICLE TESTING CERTIFIED WELDING INSPECTOR (CWI) AWS D1.1 API 510 API 653 API 570 ASME CODE CSWIP 3.1. CSWIP 3.2. BGAS-CSWIP NACE Coating Inspector Level I NACE Coating Inspector Level II
C S W I P 3 . 2 .
Function and responsibilities of a senior welding inspector; defects in welds; weld symbol interpretation; interpretation of NDT reports; documentation of welding; approval and certification procedures; general principles of supervision; case studies; planning; organisation; interpretation of fractured surfaces; auditing; practice in typical examination questions; course assessments
C S W I P
3 . 1 .
the duties and responsibilities of a welding inspector; fusion welding processes; typical weld defects; types of steel; carbon-manganese, low alloy and stainless steels; hardening of steels; weldability; heat treatment; parent metal defects; visual inspection; testing parent metals and welds; destructive tests; NDT techniques; welder and procedure approval; codes and standards; outline of safe working practices.
B G A S - C S W I P
Corrosion theory; surface preparation; paint formulation; paint systems; curing and drying; paint manufacture; application methods; paint/paint film testing; paint identification; inspection methods; specification
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COATNG INSPECTOR PROGRAM LEVEL 1(NACE)
VISUAL INSPECTION
The CIP Level 1 Course is an intensive presentation of the
RADIOGRAPHIC TESTING ULTRASONIC TESTING DYE PENETRANT TESTING MAGNETIC PARTICLE TESTING CERTIFIED WELDING INSPECTOR (CWI) AWS D1.1 API 510 API 653 API 570 ASME CODE CSWIP 3.1. CSWIP 3.2. BGAS-CSWIP NACE Coating Inspector Level I NACE Coating Inspector Level II
basic technology of coating application and inspection over a full 60 hours of personal instruction and practice. This course provides both the technical and practical fundamentals for coating inspection work on structural steel projects. COATNG INSPECTOR PROGRAM LEVEL 2(NACE) CIP Level 2 focuses on advanced inspection techniques and specialized application for both steel and non-steel substrates. The course explains in-depth coverage of surface preparation, coating types, inspection criteria, and failure modes for various coatings including specialized coatings and linings. The course concludes with both written and practical exams.
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C I C KEY PERSONNEL
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KEY PERSONNEL
CIC personnel are very experienced personnel in oil & gas industries. They are committed to provide the highest quality & most creative solutions with the lowest cost. Herein a short hint about the project they have executed.
1- In the following projects I participated as the ASME AI for the preparation of the company to get ASME certification of qualification and my scope of work was as follow:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Review of company Quality Control Manual. Check the quality control system. Review of the Design calculations and Drawings of Demo. Item. Review of NDE procedures and personnel qualifications and records and written practice. Review of welding book (WPS, PQR, and WPQ) and continuity records for welders. Review of Hydro test, PWHT procedures. Review of purchase order and verify against code ordering information. Review calibration procedures and verify calibration to calibrated equipments and gages. Review material receiving and material traceability procedure. Review welding consumables handling procedure. Review and verify records retention. Participate in the ASME review team to evaluate the company.
The above have been carried out for the following companies:
S/N 1. 2. Company Name ARABI ENERTECH KSC in Kuwait ARESCOASEC Manufacturing& Industrial Projects ASME certificates (U, PP, R) the fabrication and repair of pressure vessels and Power piping Fabrication and repair of Pressure vessels and Power Boilers (U, S, PP, R stamps) Fabrication and repair of Pressure vessels and Power Boilers (U, S, R stamps) Remarks The certificates have been awarded The certificates have been awarded The certificates have been awarded
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Site Assembly and fabrication of Power Piping and the repair of pressure Vessels and Boilers ( A, PP,R stamps)
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Fabrication and repair of Pressure The certificates have vessels and Power Boilers (U, S, R, pp been awarded stamps) 2- Carrying out the Inspection activities (explained before) as ASME AI for the following projects: Power System Projects Project AL AMAL FILED DEVELOPMENT DIMENERALIZATION PLANT FOR EL-TEBBIN POWER STATION for MITITO Co. 11-3090 EAgrium/UHDE Separators and Drums EMETHANEX DAMIETTA 1 PROJECT Salam Gas Trains (SGT3&4) project for Khalda Petroleum Co.(KPC) No of items 5 Pressure vessels To ASME VIII Div. 1 15 pressure vessels To ASME VIII Div. 1 38 pressure vessels To ASME VIII Div.1 2 pressure vessels To ASME VIII Div.1 75 Pressure Vessels To ASME VIII Div. 1 Fabrication workshop PETROJET SUEZ CENTRAL WORKSHOP Arab Steel Fabrication PETROJET CENTRAL WORKSHOP Arab Steel Fabrication PETROJET CENTRAL WORKSHOP
S/N 1. 2. 3. 4. 5.
S.No 1. 2.
Project Yemen LNG Project Arab Potash Company (Jordan) EXPANSION OF HOUT CRUDE ONSHORE PRODUCTION FACILITIES (Chemical Tanks) EXPANSION OF HOUT CRUDE ONSHORE PRODUCTION FACILITIES KHAFJI FDP PHASE 1 OFFSHORE OIL AND GAS TRIPOLI Plant Ammonia Plant (EPIC) Khursaniyah Gas Plant (KGP) Project Saudi Arabia Eastern Province
3.
4 Tanks to API 650 1 Vent gas scrubber to ASME VIII Div.1 25 Pressure vessels to ASME VIII Div.1 2 Furnaces,2 flue gas ducts to Client Specs 4 Water Tanks, 2 Ammonia Tanks to API 650 The biggest gas plant world wide
4.
5. 6. 7. 8.
Client YLNG at Yemen APC Fabricated at PETROJET SUEZ CENTRAL WORKSHOP KJO and ENPPI Fabricated at PETROJET SUEZ CENTRAL WORKSHOP KJO and ENPPI Fabricated at PETROJET SUEZ CENTRAL WORKSHOP KJO and ENPPI Fabricated at PETROJET CENTRAL WORKSHOP Degremont (France) KBR,DSD Ferrometalco Saudi Aramco
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C- OTHER PROJECTS
Eltina-Abosoltan Pipe line (AUT supervisor) EPIC Ammonia gas plant Water desalination unit ( Ayoun Mousa ) Western desert gas development Pressure vessels Vapor Recovery Unit Heat Exchangers Three phase separator Debutaniser Stabilization Column Pressure vessels Western desert gas complex Pressure vessels Heat exchangers Pressure vessels(sour service) skid & vessels Scraper trap HA'PY DEVELOPMENT PROJECT Headers Skids TEMSAH DEVELOPMENT (ELGAMIL) Headers Skids ROSETTA FIELD DEVELOPMENT PROJECT Skids QANTARA WELL 1 DEVELOPMENT Heat Exchanger + Tower LIQUID CHLORINE STORAGE TANKS SCARAB SAFRON DEVELOPMENT PROJECT SKIDS ASORC NEW C.D.U. PROJECT Pressure Vessels +Tanks Towers Heat exchangers Fabrication Of ( 8 ) Oil Tanks WEST AKHEN PLATFORM PRODUCTION SEPARATOR Steel Structure , Pipes Factory , Port said
80Km 7 Tanks 1 28 12 1 1 8 6 7 8 4 4 3 2
Gasco KBR BABCOK HITACHI SamsungKhalda Naser Petroleum Company Khalda Naser Petroleum Company ENPPI ENPPI MIDOR ZAFCO Khalda GUPCO
14.
PETROBEL
19.
20. 21.
22.
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27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40.
FURAT TANAK / OMAR VRU & TANAK WATER INJECTION Pressure Vessels MORGAN - 8 LAUNCHER & RECEIVER TRAPS 18" Amerya dewaxing plant Pressure Vessel ENERGY CONSERVATION PLANT Heat Exchnger Pressure Vessel ASPHALT PLANT Columns Heat exchanger GAS OIL CONDENSER HP / LP HEATERS FOR POWER PLANT SUMP TANK STAINLESS STEEL CHEMICAL TANKS ( TOTE VESSELS ) L.P.G. STORAGE TANKS [ REPAIR ] CHEMICAL VERTICAL DRUM L.P.G. SIGAR TANKS L.P.G. TANS GULF GAS PLANT Air Coolers RAS GHARIB SEA WATER DESALINATION PLANT Evaporators CRUDE OIL FIRED HEATER NAPHTA FIRED HEATER EL FARAS GAS OIL SEPARATOR / SCRUBBER PACKAGE 3-PHASE PORTABLE SEPARATION PACKAGE DARFILL GAS PIPELINE LAUNCHER / RECEIVER SKIDS 36"/10" SINAA T/G GAS COMPRESSION PLANT (UTILITIES) OIL PRODUCTION & TEST MANIFOLD SKIDS OFFSHORE SEPARATION & METERING PACKAGE EAST ZAIT FIELD DEVELOPMENT SUMP TANK CHEMICAL INJECTION SKID MANIFOOLD & PIG TRAPS SKID REPAIR OF LPG TRUCK MOUNTED TANKS EGYPT LNG PROJECT ( DAMIETTA , EGYPT ) BULLETS [ C.S , S.S]
7 2 8 20 6 3 6 3 24 1 12 12 1 2 14 5 3 1 2 1
N.P.C. N.P.C. HANJUNG PETROPEL GUPCO PETROGAS ABB GASCO E.G.P.C. GUPCO N.P.C. N.P.C. AGIBA / ATI Khalda Petroleum Company Petrobel Petroleum Company GUPCO MARATHON FANPETCO
2 4 2 2 1 1 1 6
45.
ZEITCO
46. 47.
PETROGAS SEGAS
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C I C MAIN PROJECTS
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2009 POWER SYSTEMS PROJECTS Dr Eng. /Mustafa Madkor ASME Certification awarded Qualifying to get ASME (U,R,S) Certificates and Stamps
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2008 Al-Basmalah For Trading and contracting ASME Certification awarded Qualifying to get ASME (A,R,PP) Stamps
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ARESCO ASEC Manufacturing& Industrial Projects ASME Certification awarded Qualifying to get ASME (U,R,S,PP) Stamps
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ARCONS contracting Office ASME Certification awarded Qualifying to get ASME (U,R,S) Stamps
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Arabi Enertech KSC in Kuwait ASME Certification awarded Qualifying to get ASME (U,R, PP) Stamps
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Project description
SCOPE OF WORK
2. Review All procedures (NDE, Hydro test,..). 3. Verify Drawings, Design and calculations 4. Review Welding Book (WPS , PQR, WPQ). 5. Review Material test Certificates. 6. Check Condition of material. 7. Check Type of edge preparation, method and finish. 8. Check Consumables, i.e. type of electrodes, filler wires, fluxes, shielding and backing gases (composition) and special drying requirements for electrodes. 9. Check Welding processes. 10. Check clearance dimensions, tolerances, type of backing (if any). 11. Check Alignment, tack welds, assembly 12. Check Alignment & Fit Up. 13. Check Joint Preparation. 14. Review NDE personnel qualification and certifications. 15. Check Conformity to Drawings and Standard Requirements. 16. Check Acceptability of Welds Regarding Appearance
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2009 WNCC RHI (Reliance Heavy Industry) ENERGYA Third Party Inspection (painting inspectors) 7500 ton Steel Structure 7500 ton Steel plate
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2009 ECC RHI (Reliance Heavy Industry) ASF (Arab Steel Fabrication) Third Party Inspection (painting inspectors) 4500 ton Steel Structure
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2009 SINAI CEMENT RHI (Reliance Heavy Industry) ARESCO-ASEC Third Party Inspection (Welding Inspector) 900 ton Steel Structure
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2009 ARMED FORCE RHI (Reliance Heavy Industry) NSF (National Steel Fabrication) Third Party Inspection (Welding Inspector) 1500 ton Steel Structure
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2009 ARABIAN CEMENT Co. RHI (Reliance Heavy Industry) ARESCO-ASEC Third Party Inspection (Welding Inspector) 500 ton Steel Structure
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2009 GEOKINETICS EGYPT LLC CIC THIRD PARTY INSPECTION FIVE PRESSURE VESSELS (AIR RECIECVERS)
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ECCO
YEAR OWNER CONTRACTOR CIC scope Project description SCOPE OF WORK
REVIEW ITP (INSPECTION & TEST PLAN) REVIEW DRAWING AND DESIGN CALCULATION FINAL VISUAL INSPECTION WITNESS HYDRO TEST ISSUE HYDRO TEST CERTIFICATES.
2009 ECCO CIC THIRD PARTY INSPECTION INSPECTION FOR 4 PRESSURE VESSELS
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2009 ARABIAN CEMENT Co. RHI (Reliance Heavy Industry) RIGA Consultant Representative (Welding Inspector) Construction of cement factory
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Project Description
SCOPE OF WORK
LEVEL III Activities. Technical Support for all the QC problems Manage all the QC activities in the site. Perform the required tasks as per the project specs. Review ITP. Review All procedures (NDE, Hydro test,..). Review Welding Book (WPS , PQR, WPQ). Review Material test Certificates. Check Condition of material. Check Type of edge preparation, method and finish. Check Consumables, i.e. type of electrodes, filler wires, fluxes, shielding and backing gases (composition) and special drying requirements for electrodes. Check Welding processes. Check clearance dimensions, tolerances, type of backing (if any). Check Alignment, tack welds, assembly. Check Alignment & Fit Up. Check Joint Preparation. Review NDE personnel qualification and certifications. Check Conformity to Drawings and Standard Requirements. Check Acceptability of Welds Regarding Appearance.
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SCOPE OF WORK
Review drawing and design calculations. Review ITP. Review All procedures (NDE, Hydro test,..). Review Welding Book (WPS , PQR, WPQ). Review Material test Certificates. Check Condition of material. Check Type of edge preparation, method and finish. Check Consumables, i.e. type of electrodes, filler wires, fluxes, shielding and backing gases (composition) and special drying requirements for electrodes. Check Welding processes. Check clearance dimensions, tolerances, type of backing (if any). Check Alignment, tack welds, assembly. Check Alignment & Fit Up. Check Joint Preparation. Review NDE personnel qualification and certifications. Check Acceptability of Welds Regarding Appearance.
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SCOPE OF WORK
1- Perform Visual inspection. 2- Thickness survey by ultrasonic for corrosion. 3- Ultrasonic Inspection for welds. 4- Issue test certificates for the two tanks; 5- Perform MT on welds by percent (20 %).. 6-Check Acceptability of Welds Regarding Appearance.
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2010 EL NASR CASTING COMPANY FORTUS 3rd party inspection Pipe moulds & mechanical equipments ROMANIA
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68/3 Abd Allah Ibn-Taher St. from Hassan el mammon St., Nasr City, Cairo, Egypt Tel: +2-012-276-0862 +2-019-836-0968 Fax: +2-02-270-1794 E-mail : i.desoky@cic-egypt.com web site: www.cic-egypt.com