DESIGN OF MS PIPE:-(40 mm NB, classB)

I = (3.14/64)*(d2^4 d1^4). I = (3.14/64)*(46.4^4 40^4).

= 101868 mm^4.
A = 3.14 (r2^2 r1^2).
A = 413 mm^2.

A = 3.14 (23.2^2 20^2).

Radius of gyration (r) = sqrt(I/A) .

= 15.70 mm.
Slenderness ratio = l/r

= 650/15.7

r = sqrt(101868/413) .
= 41.38.

Permissible axial compressive stress = 139 n/mm^2.

Permissible axial load on each vertical = 413*139 = 57407n =57.4
kn.
Factor of safety = 1.25.
Allowable axial load on each vertical = 57.4/1.25 = 46 kn.
Maximum allowable eccentricity = 15 mm.
Bending moment = 46000 * 15 = 690000 n-mm.
Bending stress = (MY)/I = (690000 * 23.2)/101868 = 157 n/mm^2.
Allowable bending stress = .6 Fy = .6 * 250 = 150 n/mm^2.
Allowing 5% overloading = 150 * 1.05 = 157.5 n/mm^2.
Hence safe.

DESIGN OF FLOOR FORM:Provide 6 mm MS Plate over ISMC 75 spaced at 250 mm c/c spacing.
The ISMC 75 are braced at 1.0m intervals with ISA 50*50*6.
Consider 1000 mm wide strip.
LOADS:-

From rcc beam = 3.5*2.5 = 8.75 t/m.

Self wt of plate = 0.047t/m.
Live load

= 0.250 t/m.

Total load

= 9.047t/m.

Provide ISMC 75@250 mm c/c.

Clear span = 250 40 = 210 mm.
Effective span = 210+12 = 222 mm.
Max B.M = (WL^2)/8. = (90.5*.222^2)/8 = 0.56 kn-m.
Moment of resistance = (1/6)b*t^2*stress =
(1/6)*1000*6^2*(0.8*0.66*250).
= 0.792 kn-m.
Deflection = (5wl^4)/(384EI). = (5*90.5*.222^4)/(384*2*10^5*18000) =
0.79 mm. -~= 0.80 mm.
Allowable deflection = l/325 = 250/325 = 0.77 mm.

DESIGN OF ISMC 75:Secondary beams over ISMB 150 main beams below 6mm thick MS plates for
beam bottom form.
Spacing = 250 mm.
Span = 0.5m.
Load from floor form = 0.25*90.5 = 22.62 kn/m.
Add Self weight load = 0.70 kn/m.
Total = 23.39kn/m.
B.M = (wl^2)/8. = (23.39*0.9^2)/8 = 2.36 kn-m.
Z(req) = (0.73*10^6)/165 = 14352 mm^3.
Zxx for ISMC 75 = 20.3 cm^3 = 20.3 * 10^3 = 20300 mm^3.

Deflection = (5wl^4)/(384EI). = (5*23.39*900^4)/(384*2*10^5*76*10^4)

=1.3146 mm.
Allowable deflection = l/325 = 500/325 = 1.53 mm.
Shear force = (wl)/2 = (23.39*900)/2 = 10525.5 N.
Shear stress = shear force/area = 10525.5/(8.67*10*10) = 12.14 N/mm^2
Allowable shear stress = 0.45 x 250 = 112.5 N/mm^2.

DESIGN OF ISMB 150:Main beam on the U-jacks placed over the 40 mm NB class B MS pipes of
cuplock system.
Spacing = 0.5 m.

Load from secondary beam = 0.5 * 71 = 35.5 kn/m.

Self weight load = 0.15 kn/m.
Total = 35.65 kn/m.
Max B.M = (wl^2)/8. = (35.65*0.9^2)/8 = 3.61 kn-m.
Z(req) = (3.61*10^6)/165 = 21879 mm^3.
Zxx for ISMB 150 = 96.9 cm^3 = 96900 mm^3.
Max load on pipe = (0.45+0.25)*35.65 kn = 25 kn = 2.5t.
Deflection = (5wl^4)/(384EI). = (5*35.65*500^4)/(384*2*10^5*726.4*10^4)
=0.7119 mm.
Allowable deflection = l/325 = 900/325 = 2.76 mm.
Shear force = (wl)/2 = (35.65*500)/2 = 8912.5 N.
Shear stress = shear force/area = 8912.5/(19*10*10) = 4.69 N/mm^2.

Allowable shear stress = 0.45 x 250 = 112.5 N/mm^2.