May 2009

LED Signalling Handbook

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Contents
Page 3 4 5 6 16 18 20 22 23 24 25 26 28 32 34 36 38 40 42 44 46 48 49 50 52 54 56 58 Introduction About Dorman International Market LED Colour Light Signal LED Colour Light Signal Spares LED Miniature Tunnel Signal LED Banner Repeating Signal LED Universal Semaphore Lamp LED Semaphore Lamp and Bracket LED Semaphore Battery Box LED Semaphore Lamp Spectacle Filters LED Position Light Signals LED Position Light Junction Indicator LED Preliminary Route Indicator LED Standard Alphanumeric Route Indicator, (Theatre) LED Miniature Alphanumeric Route Indicator, (Stencil) LED Road Traffic Light Signals for Railway Level Crossings, (Wig Wag) LED Miniature Stop Light LED Drivers Crossing Indicators LED Barrier Boom Light LED Handlamp LED Possession Limit Board LED MK11 Marker Board LED Fixed Marker Lamp LED Fixed Tail Lamp LED MK3 Portable Flashing Tail Lamp LED Portable Headlight LED Products Approved Overseas

3
Dorman - The Leading Light
The Dorman name is recognised the world over for quality and innovation in signalling and hazard warning light technology. A part of the Unipart Group, Dorman is a leading light in road and rail with extensive product ranges available throughout the UK and in more than 30 countries across five continents. Our team of engineers has built up an unrivalled knowledge of optical lens design and LED technology, which our customers access for bespoke product developments. Every Dorman product conforms fully to all UK Network Rail performance specifications and group standards. Dorman has full British Standards Institute (BSI) and ISO 9001-2000 accreditation. We are pleased to announce that we have recently moved to our new 5500sqm premises in Southport where we have now expanded design, production, testing and despatch facilities, enabling us to improve our service to the industry.

Catalogue numbers
The catalogue numbers closely follows the Network Rail PADS (Parts and Drawing System) numbering. Where the PADS number is three digits/six digits, the Unipart Rail number is four digits/six digits, and in many instances the Unipart Rail number is the PADS number with an extra zero at its beginning.

4
About Us
Dormans engineering heritage goes back over 130 years. Our innovation and design-led business philosophy revolves around listening closely to our customers and ensuring our product development is always focused on their requirements. Dorman has been at the forefront of LED technology since the 1980s. LED lighting offers unrivalled safety and economic benefits when compared to filament lamps and the companys technological leadership has resulted in several industry firsts, including ConeLITE, the industry-standard warning lamp for road hazards, and the Dorman Colour Light Signal, introduced in 2003 - the first LED signal fully approved by Network Rail to Line Specifications and Group Standards. Today Dorman sells through a comprehensive network of stockists and distributors in the UK and agents throughout the rest of the world. Our 5500sqm production headquarters in Southport offers full design, 3D CAD, prototyping, testing, tooling and manufacturing facilities. Adoption of the renowned Unipart Way of working means that quality is managed throughout every aspect of our business.

5
Dorman and the International Market
Dorman has always prided itself as an innovative company, not simply resting on its laurels. We have already built a market leading set of products for the UK market and have taken on-board projects from overseas for customers who have asked us to produce bespoke signalling to fit their needs. This enthusiasm by overseas companies to utilise our signalling solutions has been followed up by the interest that is shown when we display at international railway exhibitions, and in assessing the feasability of ideas from our customers.

6 Trackside Signals
LED Multi-Aspect Colour Light Signal (Long & Medium Range Colour Light Signal)
Network Rail Product Acceptance No PA05/01515 (Long Range Module) No PA05/02706 (Medium Range Module) Network Rail Product Acceptance No PA05/01873 (housing) Compliant with Network Rail Line Specification RT/E/S/10062 Issue 1st August 1999 Unique optical arrangement that reduces the possibility of a signal phantom Hinged assembly to enable easy cleaning and maintenance from a place of safety Increased infrastructure reliability and staff safety LED light sources give a long and predictable service life Reduced maintenance costs Constant light output throughout the life of the signal Compatible with existing SSI and RRI installations Nominal supply voltage of 110Vac / 120Vdc Unaffected by variations in supply voltage Overall size of signal is reduced allowing installation into restricted areas Any aspect configuration can be achieved from the range of modules LED modules are sealed to IP65 Filament lamp and filament changeover relay failure eliminated Light Measuring Tool for LED Colour Light Signal Module Cat No 0086/009923

Trackside Signals
Performance characteristics in line with: UK Network Rail specifications & Rail Group Standards

Compliances Railway Group Standards Network Rail Approvals Unrestricted Network Rail Certificate Nos: Long Range Colour Light Signal Module Medium Range Colour Light Signal Module Housing Key Specifications Operating Temperature Range Nominal Operating Voltage Operating ac Voltage Range Nominal Operating Current (ac) Operating dc Voltage Range Current Proving Relay Based Interlocking Solid State Interlocking (SSI) Performance Categories Long Range Category 1 (RT/E/S 10062) Medium Range Category 4 Medium Range Category 2

GK/RT0031, GK/RT0037 RT/E/S 10062

PA05/01515 PA05/02706 PA05/01873 -25C to +40C 110Vac / 120Vdc Max 121Vac Min 88Vac 300mA @ 110V ac Max 145 Vdc Min 88Vdc BR941A Return Current Path 1 or 4 3 10 12.5

Constant light output and colour throughout life, voltage ranges and temperature ranges Light Output Colour Red Yellow Green Estimated Service Life (depending on ambient temperature and duty cycle of the signal) Aspect Configurations Max number of aspects per aperture Flashing Aspects Sealing of LED Modules Weight 4 Aspect Signal (signal with 2 modules) 3 Aspect Tall Signal (signal with 1 module) 3 Aspect Short Signal (signal with 1 module) BS1376 Class C (Restricted) BS1376 Class B BS1376 Class C Approx 8 years

1, 2, 3 or 4 3 All aspects are capable of being flashed under control of the interlocking IP65 43kg 33kg 26kg

Trackside Signals

Trackside Signals

LED Multi-Aspect Colour Light Signal (Long Range Colour Light Signal)
PADS & Cat No 0086/009158 Dorman Part No CLSH/RYGY/1P/LU Description Dorman LED Long Range Colour Light Signal Head 4 aspect Red Yellow Green Yellow 110Vac / 120Vdc Lamp proved Left upper quadrant Above signal fitted with 550mm long visor Pictoral Representation PADS & Cat No 0086/009159 Dorman Part No CLSH/RYGY/1P/RU Description Dorman LED Long Range Colour Light Signal Head 4 aspect Red Yellow Green Yellow 110Vac / 120Vdc Lamp proved Right upper quadrant Above signal fitted with 550mm long visor Pictoral Representation

0086/109158

CLSE/RYGY/1P/LU

0086/109159

CLSE/RYGY/1P/RU

0086/009152

CLSH/3RYG/1P/LU

Dorman LED Long Range Colour Light Signal Head 3 aspect - Tall Housing Red Yellow Green 110Vac / 120Vdc Lamp proved Left upper quadrant Above signal fitted with 550mm long visor

0086/009153

CLSH/3RYG/1P/RU

Dorman LED Long Range Colour Light Signal Head 3 aspect - Tall Housing Red Yellow Green 110Vac / 120Vdc Lamp proved Right upper quadrant Above signal fitted with 550mm long visor

0086/109152

CLSE/3RYG/1P/LU

0086/109153

CLSE/3RYG/1P/RU

0086/009155

CLSH/SRYG/1P/LU

Dorman LED Long Range Colour Light Signal Head 3 aspect - Short Housing Red Yellow Green 110Vac / 120Vdc Lamp proved Left upper quadrant Above signal fitted with 550mm long visor

0086/009156

CLSH/SRYG/1P/RU

Dorman LED Long Range Colour Light Signal Head 3 aspect - Short Housing Red Yellow Green 110Vac / 120Vdc Lamp proved Right upper quadrant Above signal fitted with 550mm long visor

0086/109155

CLSE/SRYG/1P/LU

0086/109156

CLSE/SRYG/1P/RU

10 Trackside Signals
LED Multi-Aspect Colour Light Signal (Long range colour light signal)
PADS & Cat No 0086/009160 Dorman Part No CLGH/RYGY/1P/BH Description Dorman LED Long Range Ground Mounting Colour Light Signal Head 4 aspect Red Yellow Green Yellow 110Vac / 120Vdc Lamp proved Bottom half quadrant Pictoral Representation

Trackside Signals 11

Out of Use Masks for Colour Light Signals, Black with White Cross
For all SHORT HOUSINGS with 300mm VISOR = 0050/000351 For all SHORT HOUSINGS with 550mm VISOR = 0050/555431 For all TALL HOUSINGS with 300mm VISOR = 0050/000353 For all TALL HOUSINGS with 550mm VISOR = 0050/555433 LENS BLANK PLATE = 0086/009016

0086/009154

CLGH/3RYG/1P/BH

Dorman LED Long Range Ground Mounting Colour Light Signal Head 3 aspect - Short Housing Red Yellow Green 110Vac / 120Vdc Lamp Proved Bottom half quadrant

0086/009167

CLTH/RYGY/1P/BH

Dorman LED Long Range Colour Light Tunnel Signal Head 4 aspect Red Yellow Green Yellow 110Vac / 120Vdc Lamp proved Bottom half quadrant

0086/009165

CLTH/3RYG/1P/BH

Dorman LED Long Range Colour Light Tunnel Signal Head 3 aspect - Short Housing Red Yellow Green 110Vac / 120Vdc Lamp proved Bottom half quadrant

12 Trackside Signals
LED Multi-Aspect Colour Light Signal (Medium Range Colour Light Signal)
PADS & Cat No 0086/009040 Dorman Part No CLMH/RYGY/1P/LU Description Dorman LED Medium Range Colour Light Signal Head 4 aspect Red Yellow Green Yellow 110Vac / 120Vdc Lamp proved Left upper quadrant Above signal fitted with 550mm long visor Dorman LED Medium Range Colour Light Signal Head 3 aspect - Tall Housing Red Yellow Green 110Vac / 120Vdc Lamp proved Left upper quadrant Above signal fitted with 550mm long visor Dorman LED Medium Range Colour Light Signal Head 3 aspect - Short Housing Red Yellow Green 110Vac / 120Vdc, Lamp proved Left upper quadrant Above signal fitted with 550mm long visor Dorman LED Medium Range Colour Light Signal Head 4 aspect Red Yellow Green Yellow 110Vac / 120Vdc Lamp proved Right upper quadrant Above signal fitted with 550mm long visor 0086/009047 CLMH/RYGY/1P/BH Pictoral Representation PADS & Cat No 0086/009044 Dorman Part No CLMH/3RYG/1P/RU Description Dorman LED Medium Range Colour Light Signal Head 3 aspect - Tall Housing Red Yellow Green 110Vac / 120Vdc Lamp proved Right upper quadrant Above signal fitted with 550mm long visor Dorman LED Medium Range Colour Light Signal Head 3 aspect - Short Housing Red Yellow Green 110Vac / 120Vdc, Lamp proved Right upper quadrant Above signal fitted with 550mm long visor Dorman LED Medium Range Ground Mounting Colour Light Signal Head 3 aspect - Short Housing Red Yellow Green 110Vac / 120Vdc Lamp proved Bottom half quadrant

Trackside Signals 13

Pictoral Representation

0086/109040 0086/009041

CLME/RYGY/1P/LU CLMH/3RYG/1P/LU

0086/109044 0086/009045

CLME/3RYG/1P/RU CLMH/SRYG/1P/RU

0086/109041 0086/009042

CLME/3RYG/1P/LU CLMH/SRYG/1P/LU

0086/109045

CLME/SRYG/1P/RU

0086/009046

CLMH/3RYG/1P/BH

0086/109042

CLME/SRYG/1P/LU

0086/009043

CLMH/RYGY/1P/RU

0086/109043

CLME/RYGY/1P/RU

Dorman LED Medium Range Ground Mounting Colour Light Signal Head 4 aspect Red Yellow Green Yellow 110Vac / 120Vdc Lamp proved Bottom half quadrant

14 Trackside Signals
LED Long & Medium Range Colour Light Signal Module Variations
PADS & Cat No Dorman Part No Description Dorman LED Long Range Colour Light Signal Module, 3 Aspect, Red Yellow Green, 110Vac/120Vdc, Lamp proved, Left upper quadrant Dorman LED Long Range Colour Light Signal Module, 4 Aspect, Red Yellow Green, 110Vac/120Vdc, Lamp proved, Left upper quadrant Dorman LED Long Range Colour Light Signal Module, 4 Aspect, Yellow, 110Vac / 120Vdc, Lamp proved, Left upper quadrant Dorman LED Long Range Colour Light Signal Module, 3 Aspect, Red Yellow Green, 110Vac/120Vdc, Lamp proved, Right upper quadrant Dorman LED Long Range Colour Light Signal Module, 4 Aspect, Red Yellow Green, 110Vac/120Vdc, Lamp proved, Right upper quadrant Dorman LED Long Range Colour Light Signal Module, 4 Aspect, Yellow, 110Vac / 120Vdc, Lamp proved, Right upper quadrant Dorman LED Long Range Colour Light Ground / Tunnel Signal Module, 3 Aspect, Red, Yellow, Green, 110Vac / 120Vdc Lamp Proved, Bottom half quadrant Dorman LED Long Range Colour Light Ground / Tunnel Signal Module, 4 Aspect, Red, Yellow, Green, 110Vac / 120Vdc, Lamp Proved, Bottom half quadrant Dorman LED Long Range Colour Light Ground / Tunnel Signal Module, 4 Aspect, Yellow, 110Vac / 120Vdc, Lamp Proved Bottom half quadrant PADS & Cat No Dorman Part No Description

Trackside Signals 15

0086/009200

CLSM/3RYG/1P/LU

0086/009170

CLMM/3RYG/1P/LU

Dorman LED Medium Range Colour Light Signal Module, 3 Aspect, Red Yellow Green, 110Vac / 120Vdc, Lamp proved, Left upper quadrant Dorman LED Medium Range Colour Light Signal Module, 4 Aspect, Red Yellow Green, 110Vac / 120Vdc, Lamp proved, Left upper quadrant Dorman LED Medium Range Colour Light Signal Module, 4 Aspect, Yellow, 110Vac / 120Vdc, Lamp proved, Left upper quadrant Dorman LED Medium Range Colour Light Signal Module, 3 Aspect, Red Yellow Green, 110Vac / 120Vdc, Lamp proved, Right upper quadrant Dorman LED Medium Range Colour Light Signal Module, 4 Aspect, Red Yellow Green, 110Vac / 120Vdc, Lamp proved, Right upper quadrant Dorman LED Medium Range Colour Light Signal Module, 4 Aspect, Yellow, 110Vac / 120Vdc, Lamp proved, Right upper quadrant Dorman LED Medium Range Colour Light Ground / Tunnel Signal Module, 4 Aspect, Red Yellow Green, 110Vac / 120Vdc, Lamp Proved, Bottom half quadrant Dorman LED Medium Range Colour Light Ground / Tunnel Signal Module, 4 Aspect, Yellow, 110Vac / 120Vdc, Lamp Proved, Bottom half quadrant Dorman LED Medium Range Colour Light Ground / Tunnel Signal Module, 3 Aspect, Red Yellow Green, 110Vac / 120Vdc, Lamp Proved, Bottom half quadrant

0086/009201

CLSM/4RYG/1P/LU

0086/009171

CLMM/4RYG/1P/LU

0086/009202

CLSM/4Y--/1P/LU

0086/009172

CLMM/4Y--/1P/LU

MEDIUM RANGE

0086/009203

CLSM/3RYG/1P/RU

0086/009173

CLMM/3RYG/1P/RU

LONG RANGE

0086/009204

CLSM/4RYG/1P/RU

0086/009174

CLMM/4RYG/1P/RU

0086/009205

CLSM/4Y--/1P/RU

0086/009175

CLMM/4Y--/1P/RU

0086/009206

CLTM/3RYG/1P/BH

0086/009176

CLMM/4RYG/1P/BH

0086/009207

CLTM/4RYG/1P/BH

0086/009177

CLMM/4Y--/1P/BH

0086/009208

CLTM/4Y--/1P/BH

0086/009178

CLMM/3RYG/1P/BH

16 Trackside Signals
LED Long & Medium Range Colour Light Signal Spare Parts
PADS & Cat No 0086/009220 Dorman Part No D86.85004 D86.85003 D86.85010 D86.85018 Description Four Aspect Colour Light Signal Two Aperture Housing Assembly Three Aspect Colour Light Signal One Aperture Housing Assembly Three Aspect Short Colour Light Signal One Aperture Housing Assembly Four Aspect Colour Tunnel Signal Two Aperture Housing Assembly Four Aspect Colour Light Signal Two Aperture Housing Assembly Three Aspect Colour Light Signal One Aperture Housing Assembly Three Aspect Short Colour Light Signal One Aperture Housing Assembly Four Aspect Colour Tunnel Signal Two Aperture Housing Assembly Four Aspect Colour Light Signal Two Aperture Housing Assembly Three Aspect Colour Light Signal One Aperture Housing Assembly Three Aspect Short Colour Light Signal One Aperture Housing Assembly Four Aspect Colour Tunnel Signal Two Aperture Housing Assembly 0086/009001 D86.85087 0086/009923 PADS & Cat No 0086/009922 Dorman Part No LMT 01 Description

Trackside Signals 17

Position Light Signal and Junction Route Indicator Light Measuring Tool Position Light Signal and Junction Route Indicator Light Measuring Tool Recalibration Colour Light Signal Light Measuring Tool

HOUSINGS

0086/009221 0086/009222 0086/009223

LMT 01 RECAL

LMTs

LMT 02

LMT 02 RECAL

Colour Light Signal Measuring Tool Recalibration

0086/009220 0086/009221 0086/009222 0086/009223 0086/009220 0086/009221 0086/009222 0086/009223

D86.85004 D86.85003 D86.85010 D86.85018 D86.85004 D86.85003 D86.85010 D86.85018

B16.15281

Colour Light Signal CD ROM

VISORS & BACKBOARDS

C64.63267

Colour Light Signal Manual

CLS 40mm Offset Mounting Plate Assembly for A Frame CLS 40mm Offset Mounting Plate Assembly

OFFSET MOUNTING PLATES ETC

0086/009002

D86.85056

0086/009003

B20.19183

CLS Lower Backboard Extension, 25mm Joggle

0086/009004

D86.85057

CLS Full Upper Backboard Extension, 25mm Joggle CLS Upper Backboard Extension, 25mm Joggle for use with POS 3 JRI CLS Upper Backboard Extension, 25mm Joggle or use with POS 6 JRI CLS Upper Backboard Extension, 25mm Joggle for use with POS 3 & 6 JRI

0086/009005

D86.85058

LENSES

0086/009016 0086/009017

B86.85023 D86.85052

Lens Blanking Plate for out of use signals Colour Light Signal Outer Lens Replacement Kit

0086/009006

D86.85059

0086/009007

D86.85060

18 Trackside Signals
LED Miniature Tunnel Signal
Network Rail Product Acceptance No PA05/02316 LED technology Readability up to category 2 2,3 & 4 aspect configurations available Able to be installed in to restricted locations

Trackside Signals 19
Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards

Approvals Unrestricted Network Rail Certificate No: Miniature Tunnel Signal Key Specifications Operating Temperature Range Nominal Operating Voltage Operating Voltage Range Nominal Operating Current Current Proving Relay Based Interlocking Solid State Interlocking (SSI) Sealing of LED Modules Sealing of Housing Weight

PA05/02316

- 6C to + 23C 110 Vac Max 121Vac Min 88Vac 300mA @ 110Vac

PADS & Cat No 0086/009161

Dorman Part No MLTSH/2RY-/1P/G

Description Miniature Tunnel Signal, 2 aspect, Red Yellow, 110V Lamp proved, Ground / Wall mounting Miniature Tunnel Signal, 2 aspect, Green Yellow, 110V Lamp proved, Ground / Wall mounting Miniature Tunnel Signal, 3 aspect, Red Yellow Green, 110V Lamp proved, Ground / Wall mounting Miniature Tunnel Signal, 4 aspect, Red Yellow Green Yellow, 110V Lamp proved, Ground / Wall mounting Aperture blank plate LED Miniature Tunnel Module, Red Yellow, for use with signals 0086/009161 and 0086/009164 LED Miniature Tunnel Module, Green, for use with signal 086/009163 LED Miniature Tunnel Module, Green Yellow, for use with signals 0086/009162 and 0086/009164

BR941A Return Current Path 1 or 4 IP65 IP54 12Kg

0086/009162

MLTSH/2GY-/1P/G

0086/009163

MLTSH/3RYG/1P/G

0086/009164

MLTSH/RYGY/1P/G

0086/009168

B20.19193

0086/009240

MTM2/RY/1/P/G

0086/009241

MTM2/G-/1/P/G

0086/009242

MTM2/GY/1/P/G

20 Trackside Signals
LED Banner Repeating Signal
Network Rail Product Acceptance No PA05/02592 - 2 state PA05/03054 - 3 state Directly interchangeable with fibre optic units LED Technology gives a long and predictable service life Uses the same housing as the Theatre Indicator Hinged assembly to enable easy cleaning & maintenance from a place of safety

Trackside Signals 21
Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards

Compliances Railway Group Standards Network Rail Approvals Network Rail Approval Certificate Nos: Key Specifications Operating Temperature Range Nominal Operating Voltage Operating Voltage Range Nominal Operating Current with proving 0086/001339 0086/001346 0086/001320 Sealing of LED Modules Terminals 1&2 Terminals 3&4 Terminals 5&6 Weight (maximum) Inner & Outer signal combined Inner enclosure only

GK/RT0031 BR 1651 Part 3 N PA05/02592 - 2 sate N PA05/03054 - 3 sate -25C to +40C 110Vac Max 121 Vac Min 88Vac 300mA at 110Vac 300mA at 110Vac 500mA at 110Vac IP65 On (White) Off (White) Off (Green)

3 State 2 State

35kg 29.5kg

ON (White) Be prepared to find the related Colour Light Signal at STOP Description LED Banner Repeater 500mA nominal OFF (White) Related Colour Light Signal is exhibiting a PROCEED aspect

PADS & Cat No 0086/001320

Dorman Part No T/BANNER500P/1S

0086/001346

T/BANNER300P/1S

LED Banner Repeater 300mA nominal LED 3 State Green Banner Repeater signal 300mA nominal

OFF (Green) Related Colour Light Signal is exhibiting a GREEN aspect

0086/001339

T/BANNERGRN-/1S

Out of use mask - 0050/000729

22 Trackside Signals
LED Universal Semaphore Lamp
Network Rail Product Acceptance No PA05/03335 Simple to install Can be fitted to any semaphore signal Lamp Proving capability Low and High Intensity versions available Operating Voltage Range Low Intensity Lamp Nominal operating voltage Nominal operating Current Weight High Intensity Lamp Nominal operating voltage Nominal operating Current Weight Backlight incorporated Eradicates the handling of hazardous substances Battery box available

Trackside Signals 23

LED Semaphore Lamp and Bracket (Internal Module Assemblies)

Network Rail Product Acceptance No PA05/02786 LED Technology Bespoke to customer specification Fits existing paraffin lamp housings (Great Western and Adlake) Lamp Proving Capability Operating Voltage Range Max 18Vdc Min 4Vdc Nominal Current 35mA Proving Voltage 30V max / 2V min Max Proving Current 100mA ac/dc Backlight incorporated

6Vdc 35mA 2kg (max) 12Vdc 350mA 2kg (max)

0020/044900
Adlake 55/13 Square case Semaphore Lamp & Bracket

0020/045500
Great Western 8 inch round case Semaphore Lamp & Bracket

Battery box available

0086/009863
Dorman Part No USL2/WW/P/E-/LE USL2/WW/P/E-/HE Description Universal Semaphore Lamp (Elevated) with external supply (Low Intensity) Universal Semaphore Lamp (Elevated) with external supply (High Intensity) PADS No. 086/009195 086/009196 Dorman Part No SSM/WN/P/1 Description LED Semaphore Lamp assembly (excl mounting plate)

0086/009861

PADS No. 0086/009194

LED Semaphore Lamp assembly complete with mounting plates to suit:SSM/WW/P/1/GW SSM/WW/P/1/SA SSM/WW/P/1/AD Pre-1982 WR/GWR 8 round case Post-1982 WR 8 round case with Adlake lens Adlake 55/13 square case 0086/009860 0086/009861 0086/009863

USL2/WW/P/B-/LG USL2/WW/P/E-/LG

Universal Semaphore Lamp (Ground Mounted) with internal batteries (Low Intensity) Universal Semaphore Lamp (Ground Mounted) with external supply (Low Intensity)

086/009197 086/009198

24 Trackside Signals
LED Semaphore Signal Battery Box
Network Rail Product Acceptance No PA05/03100 PADS No 086/009190 Simple to install Designed to be accessible from ground level which reduces working at height risks Constructed from aluminium casting for resistance to vandalism Contributes to a cleaner environment by reducing the carbon emissions caused by paraffin lamps Can be fitted to any signal post Capable of mounting on bulkhead/wall 2BA terminal block and slip link termination Capacity in a box to house sufficient batteries for 2 semaphore signals 3 month battery change interval Access via a padlocked door Easily maintained by a single person Eradicates the handling and storage of hazardous substances 086/009034 086/009035 086/009036 B79.78027 B79.78026 B79.78024 Red Yellow Red 55.6 63.5 63.5 Circle Circle Circle 086/009028 086/009029 086/009030 086/009031 086/009032 086/009033 B79.78019 B79.78020 B79.78021 B79.78022 B79.78025 B79.78029 Green Red Yellow Green Red Yellow 222 205 x 124 205 x 124 162 174.62 175 Circle Oval Oval Circle Circle Circle BRS-SM 28/3 BRS-SM 28/4 BRS-SM 28/5 BRS-SM 28/6 BR-WR GWR170 BR-WR GWR170

Trackside Signals 25

LED Semaphore Lamp Spectacle Filters

Only to be used in conjunction with LED Light Sources PADS No. 086/009026 086/009027 Dorman Part No B79.78017 B79.78018 Colour Red Yellow Size (mm)
Thickness = 3mm

Circle/ Oval Oval Oval

BR drawing No BRS-SM 28/1 BRS-SM 28/2

Description
Polycarbonate Spectacle for U.Q. Signal. Main Polycarbonate Spectacle for U.Q. Signal. Main

229 x 171 229 x 171

Polycarbonate Spectacle for U.Q. Signal. Main (Also fits L.Q. BR-WR GW170 pattern Polycarbonate Spectacle for U.Q. Signal. Minature Polycarbonate Spectacle for U.Q. Signal. Minature Polycarbonate Spectacle for U.Q. Signal. Minature Polycarbonate Spectacle (6 7 8 )

Polycarbonate Spectacle (6 7 8 )

Polycarbonate Spectacle (2

16

Polycarbonate Spectacle (2 )

Polycarbonate Spectacle (2 )

086/009037

B79.78031

Red

Polycarbonate Spectacle (User specified dimensions). These filter lenses can only be used in conjunction with the universal LED Light source

086/009038

B79.78032

Yellow

Polycarbonate Spectacle (User specified dimensions). These filter lenses can only be used in conjunction with the universal LED Light source

086/009039

B79.78033

Green

Polycarbonate Spectacle (User specified dimensions). These filter lenses can only be used in conjunction with the universal LED Light source

26 Trackside Signals
LED Position Light Signal (Including Subsidiary and Limit of Shunt Signal)
Fully approved LED position light signals, subsidiary signals and limit of shunt signals Network Rail Product Acceptance No PA05/1133 (module) & No PA05/1038 (housing) Directly interchangeable with all existing filament lamp models No design changes at site required Reduces risk of wrong side failures LED life in excess of 5 years Universal application for both lamp proved or non-lamp proved sites Ground mounted or elevated versions available Innovative lens cleaning facility The range of LED position light signals introduces the latest technology into standard signalling equipment, reducing maintenance costs and increasing reliability. Light Measuring Tool for Position Light Signal Cat No 0086/009922

Trackside Signals 27
Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards

Compliances Railway Group Standards Network Rail Approvals Unrestricted Network Rail Certificate Nos: Position Light Signal Module Housing Key Specifications Operating Temperature Range Nominal Operating Voltage Operating ac Voltage Range Nominal Operating Current (ac) Operating dc Voltage Range Current Proving Relay Based Interlocking Solid State Interlocking (SSI) Light Output Intensity (all colours) On axis light outputs

GK/RT0031, GK/RT0037 RT/E/S 10110

PA05/592, PA05/1133 PA05/1038 -25C to +40C 110Vac / 120Vdc Max 121Vac Min 88Vac 300m A @ 110V ac per light source Max 145 vdc Min 88Vdc BR941A Return Current Path 1 or 4 (RT/E/S 10110) 17.7 cd min 21.7 cd min 26.8 cd min 44.2 cd max 54.2 cd max 67.0 cd max

Note: Signals should not be left in BR-SE-160 configuration permanently. The continuously illuminated white pivot will reduce the service life to approximately 1/10th of the designed 2 Red, 2 White arrangement

45 Red Yellow Lunar White Constant light output throughout voltage range and signal life Light Output Colour Red Yellow Lunar White Estimated Service Life (depending on ambient temperature and duty cycle) Aspect Configurations

All models incorporate lamp proving and are suitable for sites with or without lamp proving

BS1376 Class C (Restricted) BS1376 Class B BS1376 Class C (Restricted) Approx 8 years 2 Red, 2 White, Position Light Signal 2 Red (horizontally), Limit of Shunt 2 White (45), Subsidiary Signals Below drivers eye level 2.75m above rail At or above the drivers eye level 2.75m above rail 150mm long 2 All aspects are capable of being flashed under control of the interlocking IP65 20kg

Limit of Shunt Signal R/R Elevated 0086/001311 GPL2/RORO/1/P/O 0086/001310 GPL2/RORO/1/P/G

Subsidiary Signal W/W 0086/001309 GPL2/WOOW/1/P/O 0086/001308 GPL2/WOOW/1/P/G

Position Light Signal R/W R/W 0086/001307 GPL2/RWRW/1/P/O 0086/001306 GPL2/RWRW/1/P/G

Position Light Signal Y/W Y/W 0086/001313 GPL2/YWYW/1/P/O 0086/001312 GPL2/YWYW/1/P/G

Ground

Ground mounted Elevated mounted All units fitted with visor Max number of aspects per aperture Flashing Aspects Sealing of LED Modules

Key: W = White; R = Red; R/W = Red or White; Y/W = Yellow or White

Weight

28 Route Indicators
LED Position Light Junction Indicator (Junction Route Indicator)
Network Rail Product Acceptance No PA05/01411 (module) Network Rail Product Acceptance No PA05/01755 (housing) HMRI Certificate of Approval PR128732 Housing compliant with BRS-SE 152 Fully interchangeable with existing filament indicators Compatible with existing SSI and RRI installations Increased infrastructure reliability and staff safety Reduced maintenance costs LED light sources give a long and predictable service life Constant light output throughout the life of the indicator Hinged assembly to enable easy cleaning and maintenance from a place of safety Unique optical arrangement to reduce the possibility of a signal phantom Nominal supply voltage of 110V ac Not affected by variations in supply voltage LED aspects are sealed modules to IP65 LED Version Cat No
0086/021001 0086/021002 0086/021003 0086/021004 0086/021005 0086/021006 0086/021007 0086/021008 0086/021009 0086/021010 0086/021011 0086/021012 0086/021013 0086/021014 0086/021015 1 1 4 4 1 1 1 1 4 1 1 1 1 1 1

Route Indicators 29
Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards

Compliances Railway Group Standards Network Rail Approvals Unrestricted Network Rail Certificate Nos: Junction Indicator Module Housing Key Specifications Operating Temperature Range Nominal Operating Voltage Operating Voltage Range Nominal Operating Current (per module) Nominal Operating Current of 5 Modules Current Proving Relay Based Interlocking Solid State Interlocking (SSI)

GK/RT0031, GK/RT0037 BRS-SE 152, BRS-SE 156/1

PA05/01411 PA05/01755 -25C to +40C 110V ac Max 121Vac Min 88Vac 250mA @ 110Vac 1.250A @ 110Vac BR942 Return Current Path 3

Constant light output throughout voltage ranges and life of indicator Light Output Colour Lunar White Estimated Service Life (depending on ambient temperature and duty cycle) Aspect Configurations Sealing of LED Modules Sealing of Housing Weight 1 Arm Junction Indicator 2 Arm Junction Indicator 3 Arm Junction Indicator 4 Arm Junction Indicator 5 Arm Junction Indicator 6 Arm Junction Indicator
+ + + + + + 4 6 4+5 5+6 4+5+6 5

Light Measuring Tool for Position Light Junction Indicator Cat No 0086/009922

BS1376 Class C (Restricted) Approx 8 years

Any combination between positions 1 and 6 IP65 IP54 43kg 67kg 91kg 110kg 135kg 165kg

Position
+2 + + + + + + + + + + + + 5 4 2 4 2 5 2 4 2 2 2 2

+ + + + + + + + + +

4 5 3 6 3 5 3 4 3 4

30 Route Indicators
LED Position Light Junction Indicator (Junction Route Indicator)
Pictorial representation viewing indicators from the drivers perspective
0086/021001 Position 1 PLJIS/1-----/PO 0086/021005 Position 1+4 PLJIS/1--4--/PO 0086/021003 Position 4 PLJIS/---4--/PO 0086/021015 Position 1+2+4+5 PLJIS/12-45-/PO 0086/021012 Position 1+2+3+4+5 PLJIS/12345-/PO

Route Indicators 31

0086/021013 Position 1+2+4+5+6 PLJIS/12-456/PO

0086/021002 Position 1+2 PLJIS/12----/PO

0086/021006 Position 1+2+4 PLJIS/12-4--/PO

0086/021004 Position 4+5 PLJIS/---45-/PO

0086/021010 Position 1+2+3+4 PLJIS/1234--/PO

0086/021011 Position 1+4+5+6 PLJIS/1--456/PO

0086/021014 Position 1+2+3+4+5+6 PLJIS/123456/PO

0086/021008 Position 1+2+3 PLJIS/123---/PO

0086/021007 Position 1+4+5 PLJIS/145-/PO

0086/021009 Position 4+5+6 PLJIS/---456/PO

00086/020955 LED PLJI Replacement Module JIM2/WW/1/P/O

32 Route Indicators
LED Preliminary Route Indicator, (PRI)
Network Rail Product Acceptance No PA05/03338 LED Technology gives a long and predictable source life All indications are lamp proved Compatible with SSI & RRI Hinged assembly to enable easy cleaning & maintenance from a place of safety Reduced maintenance costs

Route Indicators 33
Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards

Compliances Railway Group Standards Network Rail Approvals Unrestricted Network Rail Certificate No: LED PRI Key Specifications Operating Temperature Range Nominal Operating Voltage Operating Voltage Range Nominal Operating Current with lamp proving Sealing of LED Modules Inner & outer signal combined Inner enclosure only

GK/RT0031 BR 1651 Pt1

PA05/03338 -25C to +40C 110Vac Max 121Vac Min 88Vac 300mA @ 110Vac IP65 35kg 29.5kg

PADS & Cat No

0050/021001 0050/021002 0050/021003 0050/021004 0050/021005 0050/021006 0050/021007 0050/021008 0050/021009 0050/021010 0050/021011 0050/021012 0050/021013 0050/021014 0050/021015

Dorman Part No.

Position
0+1 0+1+2 0+4 0+4+5 0+1+4 0+1+2+4 0+1+4+5 0+1+2+3 0+4+5+6 0+1+2+3+4 0+1+4+5+6 0+1+2+3+4+5 0+1+2+4+5+6 0+1+2+3+4+5+6 0+1+2+4+5

P/01--------/1S P/012-------/1S P/0---4-----/1S P/0---45----/1S P/01--4-----/1S P/012-4-----/1S P/01--45----/1S P/0123------/1S P/0---456---/1S P/01234-----/1S P/01--456---/1S P/012345----/1S P/012-456---/1S P/0123456---/1S P/012-45----/1S

Indicator Positions

Position 1

Position 0

Position 4

Position 2

Position 5

Position 3

Position 6

Out of use mask - 0050/000729

34 Route Indicators
LED Standard Alphanumeric Route Indicator (Theatre)
Network Rail Product Acceptance No PA05/2433 LED technology gives a long and predictable service life LED alpha numeric route indicator Made to specific customer requirements All indications are lamp proved Readability to category 2 Hinged assembly to enable easy cleaning & maintenance from a place of safety

Route Indicators 35
Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards

Compliances Railway Group Standards Network Rail Approvals Unrestricted Network Rail Certificate No: Theatre Indicator Key Specifications Operating Temperature Range Nominal Operating Voltage Operating Voltage Range Nominal Operating Current with lamp proving

GK/RT0031 BR 1651 Pt1

PA05/2433 -25C to +40C 110Vac Max 121Vac Min 88Vac 300mA @ 110Vac

PADS & Cat No

Dorman Part No.

Description Standard LED, Alphanumeric Route Indicator Special 1 Indication 110V (Theatre) Standard LED Alphanumeric Route Indicator Special 2 Indication 110V (Theatre) Standard LED Alphanumeric Route Indicator, Special 3 Indication 110V (Theatre) Standard LED Alphanumeric Route Indicator Special 4 Indication 110V (Theatre) Standard LED Alphanumeric Route Indicator Special 5 Indication 110V (Theatre) Standard LED Alphanumeric Route Indicator Special 6 Indication 110V (Theatre) Max. no. of Indications per Indicator Below are examples of the maximums for the bespoke Theatre indications T/1:2:3:4:5:6/1S T/A:B:C:D:E:F/1S T/10:11:12----/1S T/A1:B1:C1--/1S ) 6 single character indications ) ) 3 two characters indications if 1 is one of the characters ) Sealing of LED Modules Inner & outer signal combined Inner enclosure only IP65 35kg 29.5kg

0086/021040

T/SPECIAL 1 IND/1S

0086/021040

T/SPECIAL 2 IND/1S

0086/021040

T/SPECIAL 3 IND/1S

0086/021040

T/SPECIAL 4 IND/1S

0086/021040

T/SPECIAL 5 IND/1S

Advice on the complexity of the indications to be sought from Dorman prior to ordering

0086/021040

T/SPECIAL 6 IND/1S

Out of use mask - 0050/000729

36 Route Indicators
LED Miniature Alphanumeric Route Indicator (Stencil)
Network Rail Product Acceptance No PA05/01071 LED technology gives a long and predictable source life LED alpha numeric route indicator Made to specific customer requirements Available in either single or double sided All indications are lamp approved Hinged assembly to enable easy cleaning & maintenance from a place of safety Readability to category 3 PADS & Cat No Sealing of LED Modules Single Sided Indicator Weight Double Sided Indicator Weight IP65 14kg 27kg

Route Indicators 37
Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards

Compliances Railway Group Standards Network Rail Approvals Unrestricted Network Rail Certificate No: Stencil Indicator Key Specifications Operating Temperature Range Nominal Operating Voltage Operating Voltage Range Nominal Operating Current with Lamp Proving

GK/RT0031 BR 1651 Pt2

PA05/01071 -25C to +40C 110Vac Max 121Vac Min 88Vac 300mA @ 110Vac

Dorman Part No.

Description

0086/021020

S/ -(Special)- /1S

LED Miniature Alphanumeric Route Indicator (Stencil), 110V, Single sided, (display to be specified by customer) with 1, 2, 3 or 4 Indications LED Miniature Alphanumeric Route Indicator (Stencil), 110V, Single sided RA LED Miniature Alphanumeric Route Indicator (Stencil), 110V, Single sided OFF LED Miniature Alphanumeric Route Indicator (Stencil), 110V, Single Sided CD LED Miniature Alphanumeric Route Indicator (Stencil), 110V, Single sided CD + RA

Max. no. of Indications per Indicator Below are examples of the maximums for the bespoke Stencil indications S/1:2:3:4---/1S 4 single character indications S/A:B:C:D---/1S 4 single character indications S/DM:DR:UR--/1S 3 - two character indications S/SG1:SG2---/1S 2 - three character indications Below is an example of the maximums for the bespoke double sided stencil indications S/CD:RA - - - - - /1D Advice on the complexity of the indications to be sought from Dorman prior to ordering

0086/021022

S/RA - - - - - - - - /1S

0086/021023

S/OFF - - - - - - - /1S

0086/021024

S/CD - - - - - - - - /1S

0086/021025

S/CD:RA - - - - - /1S

0086/021021

S/(Special)- /1D

LED Miniature Alphanumeric Route Indicator (Stencil), 110V, Double sided (display to be specified by customer) with 1, 2, 3 or 4 Indications

Out of use mask - 0050/000731

38 Level Crossings
LED Road Traffic Light Signals for Railway Level Crossings (Wig Wag)
Compliant with EN 12368:2000 as defined in TR 2206:Issue A:2001 specification for Road Traffic Signals Network Rail Product Acceptance No PA05/2900 Increased safety and reliability Greatly reduced maintenance costs LED light sources give a long and predictable service life Reduced vandal risk Unique optical arrangement reduces the possibility of a display phantom Nominal supply voltage of 24Vdc Less affected by variations in supply voltage than quartz halogen lamps Can be bulkhead mounted Improved visor mounting arrangements Signal heads are sealed for life modules to IP65 Compatible with existing electrical interfaces and controllers Replacement LED module (RED) 0086/023395, (YELLOW) 0086/023396 Light Output Colour Red and Amber Maximum Phantom Signal Shortest Estimated Life (Red) All units fitted with visor Environmental Class IP Rating Impact Resistance Weight Weight of Module Weight of Built Up Back Board

Level Crossings 39
Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards

Compliances European Standards Approvals Network Rail Product Certificate Nos: Signal Heads Lamp and Backboard Assembly Key Specifications Operating Temperature Range Nominal Operating Voltage Operating Voltage Range Nominal Operating Current Illuminated Area Current Proving Relay Based Interlocking Flashing Aspects

EN 12368:2000

PA05/02434 PA05/02900 +60C to -25C 24Vdc Max 31.2Vdc Min 18.0Vdc 900mA @ 24Vdc per light source 205mm diameter

BR966 F10 pin code 062 (086/023451)

All aspects are capable of being flashed under the control of an electronic flasher unit. Flasher unit HRP78500 085/002475 Performance Level Class Luminous Intensity Distribution A 3/2 M

1931 CIE boundaries as defined in EN 12368:2000 Class 5 10 years MCX 0402 A IP55 Class IV IR3

PADS & Cat No

0086/023394

Description

LED Wig-Wag backboard Assembly(Complete Signal) Standard

0086/023449

LED Wig-Wag Backboard Assembly(Complete Signal) Narrow

4.4kg 46.8kg

0086/023394

40 Level Crossings
LED Miniature Stop Light (Red and Green Crossing Lights)
Network Rail Product Acceptance No PA05/02619 LED technology Directly interchangeable with existing filament units No design changes at site required Fits directly onto existing post LED light source gives a long service life Eliminates lens burn Improved visibility Increased safety and reliability Reduced maintenance costs Not affected by variations in supply voltage Supply Voltage 110 Vac / 120 Vdc Phone Crossing Operator and Proceed with Caution versions available Dual language units available to customers specification For concrete base see 0004/012657 For mounting post see 0086/024920 PADS & Cat No 0086/009260 Dorman Part No MSLH2/RG/1/P/G Description Miniature Stop Light Head, 2 Aspect, Red, Green,110Vac/120Vdc, Proved, Ground (Phone Crossing Operator) 107 Miniature Stop Light Head, 2 Aspect, Red, Green, 110Vac/120Vdc, Proved, Ground, Bi-lingual English/Welsh (Phone Crossing Operator) 107 Miniature Stop Light Head, 2 Aspect, Red, Green, 110Vac/120Vdc, Proved, Ground (Proceed With Caution) 108 Miniature Stop Light Head, 2 Aspect, Red Green, 110Vac/120Vdc, Proved, Ground, Bi-lingual English/ Welsh. (Proceed With Caution) 108 PADS & Cat No 0086/001294 Dorman Part No SLM2/R-/1/P/G Description Current Proving Relay Based Interlocking Mounting Arrangements Mounting Post Post Drawing Sealing of LED Modules Sealing of Housing Weight

Level Crossings 41
Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards

Compliances Network Rail Approvals Unrestricted Network Rail Certificate No: Miniature Tunnel Signal Key Specifications Operating Temperature Range Nominal Operating Voltage Operating Voltage Range Nominal Operating Current

RT/E/S 10110

PA05/02619 - 25C to + 40C 110 Vac / 120Vdc Max 121Vac Min 88Vac Max 145Vdc Min 88Vdc 300mA @ 110Vac per light source BR941A 60.3mm Dia BRS - SM 91 IP65 IP54 17kg

LED Signal Lamp Modual, Red, 110Vac/120Vdc, Proved, Ground, with Visor LED Signal Lamp Modual, Red, 110Vac/120Vdc, Proved, Ground, with Visor

0086/009263

MSHMW2/RG/1/P/G

0086/001299

SLM2/G-/1/P/G

0086/009261

MSLC2/RG/1/P/G

0086/009264

MSCMW2/RG/1/P/G

42 Level Crossings
LED Drivers Crossing Indicator
Network Rail Product Acceptance No PA05/2620 Increased safety and reliability Reduced maintenance costs Directly interchangeable with existing units Fits directly onto existing post LED light sources give a long service life Improved visibility, readable at 800m 24Vdc supply Red aspect incorporates its own flash controller White aspect to be flashed from external flash unit

Level Crossings 43
Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards

Compliances Railway Group Standards Approvals Network Rail Product Acceptance No: Key Specifications Operating Temperature Range Nominal Operating Voltage Operating Voltage Range Nominal Operating Current Source Average Current All units fitted with visor Flashing Aspects Red flash rate White steady Mounting Arrangements Sealing of LED Modules Sealing of Housing Weight (maximum) Drivers Crossing Indicator Assembly Interface Bracket only Total weight

GK/RT 0031 PA05/2620 -25C to +40C 24Vdc Max 31.2Vdc Min 18.0Vdc Red 0.15A @ 24Vdc White 1.9A @ 24Vdc Red 40 mA White 1A at 60FPM 50/50 duty cycle 320mm long 120FPM Can be flashed by external flash unit Mounting post 89.0mm Diameter IP65 IP54 17kg 10kg 27kg

Drivers Crossing Indicator and Interface Bracket Assembly

PADS & Cat No 0088/028781 0088/028782

Dorman Part No DCIH1/RW/2/PN/0 D82.81646

Description LED Drivers Crossing Indicator & Bracket Blanking plate for existing mount assembly

44 Level Crossings
LED Barrier Boom Light
Outstanding reliability with low maintenance LED Technology. Cat No 0086/028738 Virtually zero maintenance cost Quick and easy to fit in the time it takes to replace a filament lamp Vandal resistant body Polycarbonate lenses in vandal proof assembly Requires no additional hood or fittings Capable of withstanding the severest of shocks Fully compliant with line specification RT/E/S/10073 Uses high brightness LEDs (Signal Red Class B illumination) MTBF to catastrophic failure 250,000 hours (29 years) of normal use Sealed for life to IP54 24Vdc Maximum operating current 50mA

Level Crossings 45

46 Lineside
LED Handlamp
DORMAN LED Handlamps have a life 250% Energy saving over filament lamps giving a Longer Battery life of 20 hours (continuous use) Battery costs are reduced by over 60%. Direct replacement for the existing NRS (formerly Bardic) Over 50% lighter that the existing NRS (formerly Bardic) Made from high impact resistant polycarbonate. Battery OK indicator light. LEDs have a life in excess of 10 years. Estimated service life LEDs have a life in excess of 10 years. Battery life of 20 hours (continuous use) Weight LED Handlamp LED Handlamp battery Total weight of Handlamp & Battery

Lineside 47
Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards

Approvals Network Rail Product Acceptance No 4 Aspect LED Handlamp Catalogue Number Replacement Battery Catalogue Number

PA 05/02888 0094/008050 0094/008051

Aspect Colours Red, Yellow, Green, Aspects are all true signal colours with a stable light output throughout the life of the battery.

375g 180g 555g

48 Lineside
LED Possession Limit Board
Catalogue No 0057/072990 Dorman Part No PLB6N/RR/01/001 Certificate of Acceptance: PA05/308 High intensity red flashing LEDs both sides Lightweight portable design with integral carry handles High intensity retro-reflective red stop sign on both sides recessed to protect the surface of the sign Integral rail mounting device made from impact resistant polycarbonate Low battery LED indicator Supplied with two 50Ahr Air Alkaline batteries Battery box secured with thief proof bolt Stainless steel battery connections Battery life approximately 2200 hours Quick and easy to install Replacement battery available 50 Ah Air Alkaline Battery 12 per box Catalogue No 0054/128366 Dorman part No B13.12170

Lineside 49

LED MK11 Marker Board

Catalogue No 0020/039502 Dorman part No LMB6N/RA/03/001 Network Rail Acceptance No PA05/292 For use in marking engineering worksite limits within T3 possessions Lightweight portable design with integral carrying handle High intensity flashing LEDs yellow on one side, red on other side Integral rail mounting device made from high impact resistant polycarbonate LED low battery indicator Supplied with two 50Ahr Air Alkaline batteries Battery box secured with thief proof bolt Stainless steel battery connections Battery life approximately 1100 hours Quick and easy to install Replacement battery available 50 Ah Air Alkaline Battery 12 per box Catalogue No 0054/128366 Dorman Part No B13.12170

50 Trainborne
LED Fixed Marker Lamp
Dramatically reduces train maintenance and running costs Unit can be quickly and easily fitted to existing lamp housing Increased safety and reliability Supplied with B22d bayonet connector fitted Designed to fit existing housing units Operating voltages available 110Vdc, 74Vdc and 24Vdc Increased visibility and safety is achieved by a unique optical system and use of LEDs Compliant with Visibility Group Standard GM/RT2483 Issue 1

Trainborne 51
Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards

Description Mounting options Operating temperature Vibration & shock Sealing when Fitted Front of unit Rear of unit IP 44 Body and lens material

Details Single, double & Triple units -25oC to +55oC Category 1B IP 66 EN60529:1992 High impact polycarbonate

Specification RIA 13:1990 RIA 20:1995 EN60529:1992

Photometric Requirements Fully compliant with Group Standard Type of light source LED Colour of light output White Light output 300 cd min on optical axis Lens High impact polycarbonate Electrical Nominal voltage Nominal current Nominal wattage Surge and transients EMC Not polarity conscious Bayonet Connector 110Vdc 110V 25mA 2.75W Yes Yes Yes B22d 74Vdc 74V 25mA 1.8W Yes Yes Yes B22d

GM/RT 2483 Issue 1 GM/RT 2483 Issue 1 24Vdc 24V 125mA 3W Yes Yes Yes B22d

RIA 13:1990 RIA 12:1984 BSEN 61000 - 4 - 4.5 & 6

PADS & Cat No 090/004949 090/004949 090/004949 090/004949 090/004949 090/004949

Dorman Part No LFM2N/W/01/A/00 LFM2N/W/01/B/02 LFM2N/W/01/A/04 LFM2N/W/01/B/06 LFM2N/W/03/A/00 LFM2N/W/03/A/04

Description LED Fixed Marker Lamp, 110V, to fit BMAC single light unit LED Fixed Marker Lamp, 110V, to fit BMAC double light unit LED Fixed Marker Lamp, 110V, to fit J Stone light unit LED Fixed Marker Lamp, 110V, to fit Carrier Sultrek light unit LED Fixed Marker Lamp, 74V, to fit BMAC single light unit LED Fixed Marker Lamp, 74V, to fit J Stone light unit

52 Trainborne
LED Fixed Tail Lamp
Dramatically reduces train maintenance and running costs Unit can be quickly and easily fitted to existing lamp housings Increased safety and reliability Supplied with B22d bayonet connector fitted Supply voltages available 110vdc, 74vdc and 24vdc Increased visibility and safety is achieved by a unique optical system and use of LEDs Compliant with Visibility Group Standard GM/RT 2483:Issue 1

Trainborne 53
Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards

Description Mounting options Operating temperature Vibration & shock Sealing when Fitted Front of unit Rear of unit Body and lens material

Details Specification Single, Double & Triple BMAC units o o RIA 13:1990 -25 C to +55 C Category 1B RIA 20:1995 IP 66 IP 44 High impact polycarbonate EN60529:1992 EN60529:1992

Photometric Requirements Fully compliant with Group Standard Type of light source LED Colour of light output Red Light output 100cd min on optical axis Lens High impact polycarbonate Electrical Nominal voltage Nominal current Nominal wattage Surge and transients EMC Not polarity conscious Bayonet Connector 110v dc 110v 25mA 2.75W Yes Yes Yes B22d 74v dc 74v 25mA 1.8W Yes Yes Yes B22d

GM/RT 2483 Issue 1 GM/RT 2483 Issue 1 24v dc 24v 75mA 1.8W Yes Yes B22d Yes

RIA 13:1990 RIA 12:1984 BSEN 61000 - 4 - 4.5 & 6

PADS & Cat No

098/017232

Dorman Part No
LFT2N/R/01/A/00 LFT2N/R/01/B/02

Description
LED Fixed Tail Lamp, 110V, to fit BMAC single light unit LED Fixed Tail Lamp, 110V, to fit BMAC double light unit LED Fixed Tail Lamp, 110V, to fit BMAC triple light unit LED Fixed Tail Lamp, 110V, to fit J Stone light unit LED Fixed Tail Lamp, 110V, to fit class 47 tail light unit LED Fixed Tail Lamp, 110V, to fit BMAC single light unit LED Fixed Tail Lamp, 110V, to fit J Stone light unit LED Fixed Tail Lamp, 110V, to fit BMAC single light unit LED Fixed Tail Lamp, 110V, to fit BMAC double light unit LED Fixed Tail Lamp, 110V, to fit BMAC triple light unit LED Fixed Tail Lamp, 110V, to fit J Stone light unit

098/017217

LFT2N/R/01/B/03 LFT2N/R/01/A/04 LFT2N/R/01/B/05 LFT2N/R/03/A/00 LFT2N/R/03/A/04 LFT2N/R/02/A/00 LFT2N/R/02/B/02 LFT2N/R/02/B/03 LFT2N/R/01/A/04

54 Trainborne
LED MK3 Portable Flashing Tail Lamp
Pads No 055/050319 Dorman Part No BRTLN3/R Compliant with Visibility group standard GM/RT 2483 : Issue 1 High reliability LEDs High impact resistant polycarbonate lens and one piece body moulding Retro-reflective red panel Battery life approximately 10,000 hours when continuously operated with two 50Ahr air alkaline batteries (PADS No 54/128366) Battery condition constantly monitored and displayed on both sides of lamp. Electronic components sealed in compartment to IP65 No body seals to be damaged when changing batteries Robust rotary switch incorporating a solid state optical device with no moving contact parts Integral bracket for mounting on standard lamp iron Flash rate 120 flashes per minute PADS & Cat No
054/0128366

Trainborne 55
Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards

MK2 Portable Tail Lamp Spares PADS & Cat No

054/008148 055/009184 055/050582 055/007551 055/039690

Dorman Part No
B13.12042 B13.12022 B05.04003 B09.08007 D28.28010

Description
Mk2 TL 7.5v Battery Switch Red Lens Gasket Bracket & Fasteners

MK3 Portable Tail Lamp Spares Dorman Part No

B13.12170 B05.04018 B17.16146 055/039690 D28.28010

Description
50Ahr Air Alkaline Battery Base Bolt Bracket & Fasteners

56 Trainborne
LED Portable Headlight
Powered by integral rechargeable sealed lead acid battery Supplied with double insulated battery charger Compliant with Visibility Group Standard GM/RT 2483 : Issue 1 Quartz halogen lamp 12V 8 Watt Up to 18 hours continuous use from a single charge Body manufactured from high impact resistance xenoy plastic Low battery warning LED indication Filament failure warning LED indication PADS & Cat No
017/070017 017/070019 017/070020 017/070021 017/070022 017/070023 017/070024 017/070025 017/070026

Trainborne 57
Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards

PADS & Cat No

017/070014 017/007201 017/007200

Dorman Part No
BRH2N/C BRH2N/C/NC B13.12104

Description
Portable Headlamp & Charger Portable Headlamp Charger

LED Portable Headlight Spares Dorman Part No

D57.56000 D57.56001 B09.08007 B09.08036 D57.56002 D29.28010 D57.56003 B05.04011 D57.56004 B13.12023 017/070027 017/070028 017/070029 017/070030 017/070031 D57.56005 D57.56006 D57.56007 D57.56008 D57.56009

Spare Parts Description

Front Lens Kit Lens/Reflector Inc Clamps Replacement Gasket O Ring Plastic Foot Kit Bracket Kit Inc Fasteners Case Bolt Kit Charger Socket Cover Rechargable Battery Kit Switch Seal Replacement Circuit Replacement Lamp Kit Charger Socket Kit Head Lamp Rear Case Head Lamp Rear Case plus Brackets

58
Products Approved Overseas
As well as our core UK products, Dorman manufactures a range of products for our overseas customers. The latest additions to our range include the LED 12V Barrier Boom Light and also the LED European Marker Tail Lamp (pictures below).

59

The LED 12V Barrier Boom Light has all the same features as our UK approved 24V Barrier Boom Light. Approved for use in Australia

The LED European Marker Tail Lamp has been designed and approved for the German market. The lamp is a combined marker and tail lamp with the ability to display a Red or White indication from a single unit.

Unipart Rail Gresty Road Crewe Cheshire UK CW2 6EH T +44 (0) 1270 847600 F +44 (0) 1270 847601 Unipart Rail Australia 1 Tyrone Place Erskine Park NSW 2759 Postal Address: PO Box 836 St Marys NSW 1790 T: +61 (0) 2 8889-7617/8

Dorman Wennington Road Southport Merseyside UK PR9 7TN e-mail: info@dorman.co.uk T +44 (0) 1704 518000 F +44 (0) 1704 518001

www.unipartrail.com
Issue 8: May 09

www.dorman.co.uk

The information contained in this handbook is of indicative reference only. For specific information on product application please contact Dorman direct. Unipart Rail have used best endeavours to ensure information contained was as up-to-date as possible at time of press. Unipart Rail accepts no liability for changes to specifications and updates not published or contained within this handbook. Dorman is part of Unipart Dorman LED products are distributed through Unipart Rail