Presentation Outline
A Brief Introduction to Indian Power Scenario / NTPC Super Critical Technology in NTPC
(15,431 MW)
(41,673 MW)
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Source: Ministry of Power, GOI
The largest power generation company in India under Central Government Current installed capacity 29,144 MW 18 coal based and 8 gas based power plants Setting up hydro power plants, developing coal mines for captive use, and exploring oil / gas blocks in consortium with partners Subsidiary & JV companies for taking up power generation, trading, and distribution business and for setting up of small hydro plants Setting up coal based power plant in Srilanka
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RELATED DIVERSIFICATION
SIX COAL MINE BLOCKS (~47 MTPA CAP.) ALLOCATED ONE OIL/GAS BLOCK ALLOCATED.
New Technologies
Green Power
Environment Management
Renewable
Clean
Environmental
Efficiency %
5370C / 5370C
SUPERCRITICAL ADVANTAGES
Enhancements Plant efficiency Fuel tolerance Reductions Coal Consumption Ash production CO2 SO2 Nox Improvements Startup time Sliding Pressure Operation Load following capability 0.69% to 1.64% More tolerant to coal quality changes
1.79% to 4.24%
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ENVIRONMENTAL ASPECTS
Reduction in CO2, SO2 and NOx between 1.79% to 4.24% Reduction for 500 MW at 68.5% PLF per year is - CO2 78300 tons - SO2 365 tons - Nox 71 tons
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In 1999 NTPC appointed an International consultant EPDC, Japan to study for adoption of super critical technology in NTPC EPDC evaluated supercritical technology from technical, economical and environmental point of view for Indian perspective. EPDC recommended supercritical technology for India and suggested following parameter. Main steam pressure 246 kg/cm2, Temperature-538/566 deg C NTPC implemented supercritical technology for two plants i.e Sipat-I (3X660MW) and Barh-I (3X660MW) with above parameter.
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Technology - Mature and established Availability - Same as sub-critical Project Implementation- Essentially same as sub-critical O&M - By & large same as sub-critical Reduced Environmental Impact Most preferred parameters- 246 Kg/cm2-538oC/566oC Materials proven and already in use Indigenous Supplier of Supercritical Technology are under developing stage.
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Boiler- Once Through instead of drum type and use of superior material in certain pressure parts Piping- Reduced diameter. Superior Material. Turbine- Increase in thickness of various parts to suit higher parameters Feed Heaters-Increased thickness of tubes, water boxes and tube plate BFP-Increased motor rating. Higher thickness of certain parts Boiler Control- Change in philosophy Water Chemistry- No blow down. 100% flow CPU. Different chemistry control. No new superior material is used. Only the quantity of superior material increases.
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Super - critical units Plant-II 660 MW 247 537 565 39.14 Plant-III 660 MW 247 565 593 39.96
SO2 Emission / MW
16.00 14.00
HR Improvement (%)
12.00 10.00 8.00 6.00 4.00 2.00 0.00 200 LMZ (1978) 200 KWU 500 KWU 500 KWU 500 High RH (2006) (1979) (1982) Mod (1998) 660 SC (2004) 660/800 SC (2008)
P = 130 ata MST = 537 RHT = 537 P = 150 ata MST = 537 RHT = 537) P = 170 ata MST = 537 RHT = 537) P = 170 ata MST = 537 RHT = 537 P = 170 ata MST = 537 RHT = 565 P = 247 ata MST = 537 RHT = 565 P = 247 ata MST = 565 RHT = 593
42.6% LCV /GCV 9% over base 40.2% Un-burnt Carbon Loss 39.8% Vacuum 39.0%
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Supercritical, suitable for variable pressure or rifled/plain water wall tubing Tower type or two pass type Flow (T/Hr)
2225 1740
Fuel
GCV range 3000 to 4000 Kcal/kg with 10-16% moisture and 32 to 48% ash
Start up system
Start up system with one no. circulating pump is with alternate drain flow to condenser through flash tank .
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Material
246 ata /537 0 C /5650 C 246 ata /565 0 C / 5650 C -- ata /600 0 C/ 6200 C
HP inner casing HP stop and control valves IP inner casing IP stop and control valves
9-10% Cr Steel
9-10% Cr Steel
HP Rotor IP Rotor HPT Blades (Few initial stages) IPT Blades (Few initial stages)
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NEW MATERIAL
In addition to conventional material the following new materials are being adopted on recent-660MW supercritical units and to take care of higher temperature of steam parameters: Super 304H SA-213 T23 SA-335 P23 SA-213 T92 SA-213 P92 SA 302 C
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OR AUSTENITIC
Primary SH Final RH
Final SH
Primary RH
SUPER 304
Economiser
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NTPC has already gone for adoption of higher size ( 660 MW) supercritical units and moving towards higher steam parameter for coming projects. Adoption of further higher size Ultra supercritical units with higher steam parameters for efficiency improvement is under study. Detailed feasibility for adoption of IGCC technology for high ash Indian coal (For a demonstration plant of 100 MW capacity) is already completed. Increasing Operational Efficiency and introduction of reusable energy sources
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Thank You
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