0 TECHNICAL DATA &SERVICE MANUAL

SAP-P91G5 SAP-P92Q5 SAP-P92Q5HK SAP-P93G5 SAP-P93GS5 SAP-P93G5A

PORTABLE AIR CONDITIONER

08180018.2

03/2001

CONTENTS
PAGE

UNIT SPECIFICATIONS MAJOR COMPONENTS SPECIFICATION ROOM TEMPERATURE CONTROL UNIT DIMENSIONS PERFORMANCE CHART ELECTRIC WIRING DIAGRAM THE UNIT DOES NOT WORK ELECTRIC CIRCUIT INTERRUPTED WHEN "ON" BUTTON IS PRESSED
ELECTRICAL CIRCUIT INTERRUPTED AFTER "ON" PRESSED
(WAIT 3 MINUTES ONLY FOR MODELS WITH "TT5" ELECTRONIC CONTROL)

3 4-5 6 6 7 8-9 10 10 11 11 12 12 12 13 13

FAN MOTOR DOES NOT WORK WHILE "ON" BUTTON IS PRESSED. (FMI) INDOOR FAN MOTOR WORKS AT ONE SPEED ONLY POOR COOLING POOR HEATING FAN MOTOR WORKS NORMALLY BUT THE COMPRESSOR DOES NOT OPERATE (FMO) OUTDOOR FAN MOTOR DOES NOT OPERATE THE FLASHING LED IS ON, AND THE UNIT DOES NOT OPERATE COMPRESSOR DOES NOT WORK BUT FAN MOTOR OPERATES NORMALLY

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TECHNICAL DATA 1) UNIT SPECIFICATIONS

MODEL PERFORMANCES (NOTE 1) Power source Capacity Air flow rate (evaporator) Air flow rate (condenser) Moisture removal ELECTRICAL RATINGS Voltage rating Available voltage range Running amperes Power input Coefficient of performance Compressor locked rotor amperes Compressor locked rotor amperes FEATURES Controls/Temperature controls Control unit Fan speed Compressor
Refrigerant/standard charge at shipment Refrigerant/standard charge at shipment

SAP-P91G5/P92Q5HK/P93GS5/P93G5A
SAP-P92Q5/P93G5 COOLING HEATING

230V BTU/h W (Kcal/h) High/low m/h High/low m/h l/h 9000 2640 (2270) 500/400 1150 0,92 230V 198264 4,7/5,2* 9,7 1050 2170 2,7 20 (SAP-P91G5/P92Q5/P92Q5HK) 21-23 (SAP-P93G5/P93GS5)* Electronic/ I.C. thermostat switches on the unit two Rotary (hermetic) 690 (SAP-P91G5/P92Q5/P92Q5HK) 640 (SAP-P93G5/P93GS5) Capillary tube 53/48 48 2 900 415 330 440 375 230 42 9 Data can be changed without notice 6880 2000(1720)
-

V A W A A

R22 g R22 g INT.high/low EXTERNAL dB(A) dB(A) m mm mm mm mm mm mm Kg Kg

Refrigerant control Noise level Lp (NOTE 3) Flexible tube lenght DIMENSIONS & WEIGHT Internal unit

External unit

Net weight

Height Width Depth Height Width Depth Internal unit External unit

NOTE 1: Rating conditions (ISO 5151): Internal temperature: 27C D.B. , 19C W.B. External temperature: 32C D.B. , 24C W.B. NOTE 2: Operating limits: MINIMUM Internal temperature: 19C D.B.,14C W.B. External temperature: NOTE 3: Refering data : 18C D.B.

MAXIMUM 32C D.B.,23C W.B. 46C D.B.

Internal unit: room size 100m3 ; reverberation time 0,5sec.; distance 2m. External unit: hemispheric radiance; distance 4m.

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TECHNICAL DATA 2)MAJOR COMPONENTS SPECIFICATION

MODEL SAP-P91G5/P92Q5 SAP-P92Q5HK/P93GS5 (CE) Setting Differential C C TT5 SAP-P93G5 SAP-P93G5A

CONTROLLER P.C.B. Controls Thermostat

Starting delay time Function selection and indicator lamps

COMPRESSOR Rotary (hermetic) Model Nominal input (230V) Compressor oil Coil resistance ( 20C) RUN CAPACITOR Capacity Tension SAFETY DEVICES Type Operating temperature Operating amperes (ambient temperature 25C) COMPRESSOR Rotary (hermetic) Model Nominal input (230V) Compressor oil Coil resistance ( 20C) RUN CAPACITOR Capacity Tension SAFETY DEVICES Operating temperature Operating amperes (ambient temperature 25C) AIR TEMPERATURE SENSOR Resistance FAN MOTOR Centrifugal blower Power supply Number of poles High/low speed Nominal input (230V) Coil resistance ( 20C)

(CM) W cc C-R C-S (C3) F V~ (OLR) open C close C Opens with (CM) W cc C-R C-S (C3) F V~ (OLR) open C close C Opens with (TH1) k (FMI) dimensions mm

TT6 Electronic 18,5 1,5C 31 2C 0,9 0,2C 2 +1/-0 min. ON/OFF button COOLING button HIGH/LOW speed ALARM lamp SAP-P91G5/P92Q5/P92Q5HK 806 835 45 890 500 3,263,387% 7,498367% Compressor 20 450 External type MRA38074-3229 / MRA 99003-6V 1405C 6911C 16 A in 616 sec. SAP-P93G5/P93GS5 RH165VHAT 910/930 300 3,337% 6,017% Compressor 25 450 Internal type 1505C 9010C 28 A in 310 sec. NTC 5,8 ( a 22C) MO1395 RR170Z9443,01 170 x 156 230V~50Hz 4

Rpm W 90

1101/881 87 BLK-GRY :120,47% BLK-BRN :99,87% BLU-BLK :1677% WHT-BLK :3917%

Safety device Setting: open close C

BLK-BRN:1087% BRN-WHT:280,47% Thermostat 15010 Automatic

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TECHNICAL DATA 2)MAJOR COMPONENTS SPECIFICATION

MODEL SAP-P91G5 SAP-P92Q5HK/P93GS5 (C1) F V~ (MS) (PR) (RR) W (TS) Open (F) Open (PC) W (RP) SAP-P92Q5/P93G5 SAP-P93G5A

FAN CAPACITOR Capacity Tension FLOAT MICROSWITCH Contacts rating POWER RELAY (compressor) Coil supply Coil resistance ( 20C) Contacts rating ELECTRIC HEATER RELAY Coil supply Coil resistance Contacts rating SAFETY THERMOSTAT(HEATER) SAFETY THERMOFUSE(HEATER) DRAIN PUMP Power supply Nominal input (220V) Coil resistance (20C) PUMP RELAY Coil supply Coil resistance ( 20C) Contacts rating HEAT EXCHANGER COIL Coils Rows Fin pitch Face area FAN MOTOR Axial blower Power supply Number of poles Rpm Nominal input (220V) Coil resistance ( 20C)

mm m (FMO) mm

Safety devices Setting: open RUN CAPACITOR Capacity Tension HEAT EXCHANGER Coils Rows Fin pitch Face area mm m open close (C2) F V~ C

Internal fan 1,5 450 CROUZET F83161.3.161L 12(3)A - 250VAC FINDER 65.31 230V~50Hz 725010% 30A - 250V FINDER 65.22 230 VAC - 50 Hz 7250 10% 16A - 250 VAC A70 - 172 71C 6% with PTC MD4204A 98C+0C-4C MES-PC-30.95643.02 230V~50Hz 1210% 94010% FINDER 60.61 230V~50Hz 725010% 10A - 250V Evaporator coil Alluminium fin / Copper tube 2 1,8 0,08 MO1515 280 230V~50Hz 4 1230 61 BLUE - BROWN 2637% BLUE - BLACK 2857% Internal thermostat 15010 Automatic External fan motor 2 450 Condenser coil Alluminium fin / Copper tube 2 1,6 0,23

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TECHNICAL DATA 3) UNIT SPECIFICATION

Room temperature control is obtained by cycling the compressor ON and OFF by means of room temperature sensor TH1
minimum 2 minutes

ON/OFF SWITCH COMPRESSORE SWITCH COMPRESSOR SET TEMPERATURE +1C SET TEMPERATURE FAN SET SPEED

NOTES:
1. If the compressor is turned off, the control circuit sets an automatic minimum 2 minutes delay to protect the compressor from stalling out when trying to start against the high side refrigerant pressure. 2. If the room temperature is 1C above the set temperature, the compressor starts working if this has been OFF for at least 3 minutes. 3. If the room temperature is the same or under the set temperature the compressor stops working.

4) UNIT DIMENSION mm

DIMENSIONS UNIT Internal External 6 di 14 H mm

900 440

W mm
415 375

D mm
330 230

TECHNICAL DATA 5) PERFORMANCE CHART

5,5

OPERANTING CURRENT (A)

32 C

27C

4,5

21C

3,5

3 20 22 24 26 28 30 32 34 36 38 40 42 44 46

EXTERNAL TEMPERATURE (C) OPERATING CHARACTERISTICS WITH RELATIVE HUMIDITY AROUND 50%

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TECHNICAL DATA 6) ELECTRIC WIRING DIAGRAM

C/CM CVx/Cx RE MVx/FMx K/ORL CE PR MP MS RR S/TH1 F/TF TS P COMPRESSOR CAPACITOR ELECTRIC HEATER FAN MOTOR OVERLOAD PROTECTOR ELECTRONIC CONTROL COMPRESSOR RELAY PUMP FLOAT MICROSWITCH SAFETY FLOAT MICROSWITCH ELECTRIC HEATER RELAY SENSOR THERMOFUSE SAFETY THERMOSTAT PROGRAMMER RP PUMP RELAY
IM MOTOR IMPEDANCE RS SAFETY RELAY PUMP PC PUMP

Legend of colors
N/BLK B/BLU M/BRN G/V-GRN/YEL A/ORG R/RED W/WHT YEL GRN PNK G/GRY BLACK BLUE BROWN GREEN/YELLOW ORANGE RED WHITE YELLOW GREEN PINK GREY

SAP-P91G5

Temperatura Corrente

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TECHNICAL DATA ELECTRIC WIRING DIAGRAM

NOTA:

Temperatura Corrente 21 27 32 2,7 3,2 4

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SERVICE MANUAL 1. THE UNIT DOES NOT WORK

Check the voltage. Are there 198 264 volts ? YES (IF INSTALLED) Check if programmer contact is closed (black brown cables). YES Check if the supplied voltage between 6-3 on the electric control (CE) YES Replace the electronic control (CE) Check if the pilot lamp is burnt. Eventually replace it. NO NO Is the flickering alarm lamp on the control panel not visible ? NO Check the unit electrical cable YES Check the electrical supply line

NO

If it is impossible to close the contact, replace the programmer.

NO

Check if tank micro switch contacts are closed. (1 - 2 MT contacts)

2. ELECTRIC CIRCUIT INTERRUPTED WHEN "ON" BUTTON IS PRESSED

Check the unit hardness Is it insulated ? YES Check if the fan motor is working (FMI) YES Check if the fan motor is working (FMO) YES Check the electronic control (CE) YES Check the leds printed circuit. NO (IF INSTALLED) Check the motor YES programmer (P) NO (IF INSTALLED) Check the electric heater YES Replace the Replace the NO Replace the leds printed circuit. NO Insulate the short circuit cable

NO

Replace the fan motor (FMI)

NO

Replace the fan motor (FMO)

NO

Replace the electronic control (CE)

programmer (P). Is it short circuited?

electric heater

Is it short circuited?

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SERVICE MANUAL
(WAIT 3 MINUTES ONLY FOR MODELS WITH "TT5" ELECTRONIC CONTROL)
COOLING OPERATION

3. ELECTRICAL CIRCUIT INTERRUPTED AFTER "ON" BUTTON IS PRESSED.

(IF INSTALLED) HEATING OPERATION

Check if compressor relay

NO

connections are
insulated. YES Check if compressor relay YES

Rebuild the connections.

NO

Check insulation on heater relay connections (RR) YES Check if the heater relay

works Is it in short circuit

? NO Check if compressor

Replace the compressor relay

(PR)

YES

works
Is it in short circuit ? YES YES Check the heater(RE)

winding are short

circuited. YES

Replace the heater relay

(RR)

Replace the compressor(CM)

NO

(FMO) Check if outdoor fan motor

works

NO

Replace (FMO)
outdoor fan motor

4. FAN MOTOR (FMI)DOES NOT WORK WHILE "ON" BUTTON IS PRESSED

Disconnect the unit from line. Check if the fan motor is well fitted and if the blades can rotate YES Check hardness and various continuities YES Check the capacitor capacity (C) YES Check the fan motor windings (FMI). YES Replace the electronic control (CE) INTERRUPTED Replace the fan motor assembly NO Fit the fan motor properly or replace it NO NO Remove obstruction or replace fan motor assembly Replace the capacitor

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SERVICE MANUAL 5. FAN WORKS AT ONE SPEED ONLY(FMI)

Check electrical conections. Is there continuity ? YES Check power supply between 5 - 7 electronic control contacts (CE) YES Check fan motor winding values (FMI)) YES Replace fan motor (FMI) NO Fit electrical connec tions properly

NO

Replace the electronic control (CE)

6. POOR COOLING
Is the unit cooling capacity suitable for the room thermal loads ? YES Are both air filters and heat exchanger cleaned ? YES Check if Difference between room air temperature and outlet air delivered is up to 10 C NO Suggest a more powerful unit

NO

Clean filters and / or heat exchanger

YES

The unit works properly

NO

Low R22 gas charge Proceed with normal operations foreseen for the above points

NO

7.POOR HEATING (IF INSTALLED)

Check voltage. Check ampere absorbtion. Consider capacity based on checked values (W=VxI) YES Is the heating capacity suitable for room dimensions ? NO Suggest an alternative heating source

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SERVICE MANUAL
8. FAN MOTOR WORKS NORMALLY BUT THE COMPRESSOR DOES NOT OPERATE(FMI)
Check hardness and continuity. Is the relay compressor coil (PR white cable) power supplied ? Replace the relay (PR) NO

YES Check if relay contects are closed YES YES Is the thermostat in the right posi tion ? YES Is room tempera ture over 19 C ? YES Check the sensor continuity (TH1) through 7-8 electronic control (CE) terminal blocks YES Check electronic control (CE) NO Replace the sensor (TH1) NO Adjust thermostat position

Replace klixon (ORL)

YES

Check compressor klixon contacts(ORL) Are they open ? NO Check the capaci tor capacity (C)

NO

The unit cannot operate below 19 C

Replace the capacitor (C)

NO

YES

Replace the compressor

NO

Check the com pressor winding continuity

9. OUTDOOR FAN(FMO) DOES NOT OPERATE.

Have 3 minutes time delay already elapsed since "on" operation? Wait for about 3 minutes

NO

YES
Disconnect the unit from line and manually rotate the propeller

NO

Remove causes stopping rotation.

YES
Check electrical connections and winding continuity on outdoor fan(FMO).

NO

Replace outdoor fan motor (FMO)

YES
Is the voltage in coil relay (RC)

YES

Is the relay contact closed (RC) ?

NO

Replace relay(RC)

NO
Check electronic control (CE)

YES Check capacitor capacity. NO Replace capacitor (FMO)

NO
Replace electronic control (CE)

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SERVICE MANUAL
10.THE FLASHING LED IS ON, AND THE UNIT DOES NOT OPERATE
Check electrical connections and cable continuity. YES Check micro floating pump (MP) (ONLY SAP-P91G5) YES Check safety micro floating (MS)

NO

Replace micro floating pump (MP)

NO

Replace safety micro floating (MS)

YES Check condensate pump motor (PC) YES Check pump relay (RP)

NO

Replace condensate pump motor (PC)

NO

Replace pump relay (RP)

YES Replace safety relay (RS)

11.COMPRESSOR DOES NOT WORK BUT FAN MOTOR OPERATES NORMALLY.

Check hardness and continuities. Is relay compressor coil power supplied (RC) NO Models with "TT5", have 3 minutes time delay already elapsed since"on" operation?. YES Is the thermostats properly set? YES Is it properly fitted? It could be fitted inversely. Wait for about 3 minutes NO

Replace relay(RC)

NO

YES Check if relay contact is closed YES Check if compressor klixon is open YES Check compressor capacitor(C) YES Check compressor winding continuity

NO

Properly adjust thermostat position.

Replace klixon(K)

NO

NO

Fit it properly,

Replace capacitor compressor.

NO

YES Is the rom temperature over 19 C

NO

Below 19 C the unit cannot work.

Replace compressor.

NO

YES Check sensor continuity (TH1) CE terminal blocks.

NO

Replace sensor (TH1)

YES Check electronic control.(CE)

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