CONTENTS
1. Specifications..........................................................................................................2 2. Outline and Dimensions .........................................................................................4 3. Operation.................................................................................................................7 4. Wiring Diagram.....................................................................................................18 5. Refrigerant Cycle..................................................................................................20 6. Control Block Diagram .........................................................................................21 7. Electric Circuit Diagram........................................................................................22 8. Trouble Shooting...................................................................................................24 9. Key Components of Electronic Circuit .................................................................43 10. Disassembly Instructions .....................................................................................46 1) Indoor Unit ........................................................................................................46 2) Outdoor Unit .....................................................................................................47 3) Exploded Diagram (Indoor Unit)......................................................................49 4) Exploded Diagram (Outdoor Unit)...................................................................52 5) Control Box Assembly......................................................................................56
1. SPECIFICATIONS
DSA-101L
MODEL ITEM Function Class Power Capacity W Btu/h Dehumidification Running Current Electrical Data Power Input Starting Current Type Compressor Model Capacitor Division Fan Motor Type Capacitor Motor Model Number Refrigerant (R-22) Control Charge Q'ty Type Connection OD (Liquid/Suction) Dimensions (W x H x D) in(mm) mm 1/4 (6.35) 925 x 285 x 194 654 x 549 x 256(After) Net Weight kg 9.7 34 1/2 (12.7) 666 x 552 x 264(Before) g Indoor Unit Cross flow fan 1.0 F 400VAC IC-8428DWKG7C Capillary 1,150 Flare l/h A W A DSA-101L Cooling T AC 208~230V / 60Hz 2,923 10,000 1.28 5.1 1,110 27 Rotary RCA 100A001 25F / 400VAC Outdoor Unit Propeller fan 2.0F 400VAC IC-9630DWLA6B
DSA-121L
MODEL ITEM Function Class Power Capacity W Btu/h Dehumidification Running Current Electrical Data Power Input Starting Current Type Compressor Model Capacitor Division Fan Motor Type Capacitor Motor Model Number Refrigerant (R-22) Control Charge Q'ty Type Connection OD (Liquid/Suction) Dimensions (W x H x D) in(mm) mm 1/4 (6.35) 925 x 285 x 194 654 x 549 x 256(After) Net Weight kg 9.7 34 1/2 (12.7) 666 x 552 x 264(Before) g Indoor Unit Cross flow fan 1.0 F 400VAC IC-8428DWKG7C Capillary 1,200 Flare l/h A W A DSA-121L Cooling T AC 208~230V / 60Hz 3,507 12,000 1.53 5.89 1,280 34 Rotary RCA 120A001 30F / 400VAC Outdoor Unit Propeller fan 2.0F 400VAC IC-9630DWLA6B
Connecting Pipe
406 925
Plate Mounting
REMOTE CONTROLLER
REMOCON
1 INDOOR UNIT
DSA-101L/DSA-121L
Filter - L
Filter - R
194
285
Inlet
Inlet
256
Cabinet Side
Panel Top
Guide Support
Foot Handle
2 OUTDOOR UNIT
Outlet
549
DSA-101L/DSA-121L (After)
654
Service Valve
Foot Cushion
Inlet
Inlet AIR
264 334
Panel Top
Cabinet Back
DSA-101L/DSA-121L (Before)
666
552 572
3. OPERATION
1 PARTS OF NAME AND FUNCTION
DSA-101L/DSA-121L
Indoor Unit
Electrostatic Filter
Air Inlet
Deodorizing Filter
Antibacterial Filter
Air Outlet
Power Plug
Remote Controller
TE MO RE R LLE RO NT CO
DSA-101L/DSA-121L
Switch Panel
EMERGENCY REMOTE
s There is a switch panel at inside of Front Panel. At the time of operating, open the Front Panel.
ON
AIR CLEAN
QUICK
TIMER
Emergency switch can be used when the remote controller is lost or testing.
ON (Red)
Lights when the operation is going on.
Timer (Yellow)
Lights during the time reservation mode.
Quick(Red)
DSA-101L/DSA-121L (After)
Outdoor Unit
Connection Wire
Connecting Pipe
Drain Hose
Air Outlet
DSA-101L/DSA-121L (Before)
Outdoor Unit
Air Inlet (side Back)
AIR
Connection Wire
Drain Hose
NOTE:
How to remove Top Panel
1. Loosen the screw at left and right side. 2. Push the three parts op Front and Back sides like figure orderly. 3. Unhook the locking parts of Top Panel.
The front locking parts The back locking parts
FRONT SIDE
BACK SIDE
10
2 REMOTE CONTROLLER
DSA-101L/DSA-121L
AUTO
ON/OFF Button Press to turn the unit on or off. TEMPERATURE Buttons Press to raise or lower the desired temperature.
MODE FAN SPEED FAN DIR.
FAN SPEED Button Press to select the fan speed (High " ", Middle " ", Low " "). MODE Button Press to cycle through the modes (Auto/Quick/Cooling/Fan/Dry) SLEEP Button Press to set the unit for the sleep mode. TIMER ON/OFF Button Press to set the unit of or on time. (0.5, 1, 1.5, 2, 2.5, 3, 4, 5, 6, 8, 10, 12, 16, 20, 24hr) TIMER ENTER/CANCEL Button Press to enter a timer setting or to cancel timer setting
SLEEP TIMER
ON/OFF
ENTER/ CANCEL
TURBO/MILD
REMOTE CONTROLLER
COVER Slide down to access most of the remote buttons. Slide down further to access the battery compartment.
11
AUTO
FAN Indicators Lights to indicate the fan speed. NATURAL Indicator Lights to indicate the speeds simulating a loreeze. FAN DIRECTION Indicators Lights to indicate the fan direction.
TIMER Indicators (Include sleep) Lights to indicate the timer function mode. TEMPERATURE & RESERVATION TIME lndicator Lights to indicate the temperature or time.
Replacing Batteries
Open the cover after pressing the arrow direction and pulling out.
RE MOT E CO NT RO LL ER
+
RE MOT E CO NT
12
RO LL ER
4 DESCRIPTION OF FUNCTIONS
OFF-Timer
If you set time in OFF-Timer Mode, the unit will stop at the set time.
ON OFF
SET Time
HOUR
ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.
Unit ON
SET Time
HOUR
-1C
Temperature
( (
Room temperatrue < setting temperature Compressor OFF Room temperature > setting temperafure Compressor ON
Buzzer
If the Indoor Unit Display receive the signal of Remote Controller, you can hear the signal "beep " or "beep, beep". (1) In the case of receiving ON/OFF signal-"beep""beep" (2) And so on-"beep"
13
(4) Automatic Operation If the unit is set in 'AUTO' mode, the unit operates automatically according to the room temperature to keep the room temperature comfortable.
(COOLING)
Sleep Mode
(1) When you are going to sleep, select sleep switch and the unit controls the room to the desired temperature. (The unit will not operate after 4 hour) (2) For changing the temperature.
1.0
HOUR
14
Emergency Operation
(1) When the remote controller is lost, damaged or the battery is discharged, the Emergency operation can be used to run the unit. (2) The setting conditions of Emergency operation are as follows. Operation mode: AUTO Preset temperature: 26C Fan speed: LOW You cannot operate with remote controller.
ON Compressor and Outdoor Fan OFF Set Speed Indoor Fan OFF 0C 7C
15
Auto Mode
(1) When the room temperature is higher than 28C (Cooling Mode) !Compressor and lndoor Fan
ON OFF -1 0 C (Room temperatureDesired temperature)
Dehumidification Mode
!Desired temperature < Room temperature
Outdoor Fan, Compressor : ON Indoor Fan : Low speed @ Desired temperature Room temperature Compressor : 3 min/ON, 5 min/OFF Indoor Fan : 3 min 30 second/ON, 4 min 30 second/OFF Fan Speed : low speed # Room temperature 18C Compressor : OFF Indoor Fan : 1 min/ON, 7 min/OFF Fan speed : Low speed
16
The air discharge direction procedure is below Fixed Up/Down R The option is LEFT/RIGHT direction.
ON OFF (Room temperature-18C) -1 0 1
Up/Down
Fixed
Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system. (1)Error Code Display Pattern !ON LAMP: ON (Red) LED ON/OFF @ Error Code # Only Emergency mode
ERROR CODE
DISPLAY PATTERN
8 seconds 0.5 second
17
OUTDOOR UNIT
INDOOR UNIT
LED PCB
RED
RED
BLK
BLK
4. WIRING DIAGRAM
Y CAPACITOR
BLUE
COMP 1 1 2 3
BRN
BRN C R
DSA-101L/DSA-121L
POWER CORD
ORG RED
BLU
BLK
YEL
1 2 3 4 5
SWING MOTOR
18
YEL
1 2 3 4 5 6 7 8
23
DSA-121L
PART NAME Fan Motor Fan Motor Capacitor Indoor Unit Fuse Transformer Stepping Motor Terminal Block Compressor Outdoor Unit Fan Motor Dual Capacitor Terminal Block PART CODE 3108001220 3106900300 5FVLB3152L 5EPV050100 3108000100 3108912300 3100030DE0 3108003010 3109502000 3108912300 SPEC. IC-8428DWKG7C 1.0uF 400VAC 250V 3.15A 220V/18V MP28GA (L=400mm) SN-DBW-03P RCA120A001 IC-9630DWLA6B 2.0+30F 400VAC SN-DBW-03P QUANTITY 1 1 1 1 1 1 1 1 1 1 REMARK
19
5. REFRIGERANT CYCLE
INDOOR UNIT Evaporator
Connecting pipe
Accumulator Compressor
Capillary tube
Condenser
Dryer
Note) If the pipe length exceeds the standard length, add 30g of refrigerant per extra meter.
Contents
Model Name
DSA-101L
DSA-121L
Capillary Tube
Charge Quantity
1,150 g
20
1,200 g
Remote Emergency
Signal receiver
Operation
SLEEP REMOCON Circuit for signal receiver A/D converter Beeper MICRO CONTROLLER lnitialization Clock generation DC5V DC power supply DC12V
STEPPING MOTOR ON/OFF COMPRESSOR ON/OFF
Transformer
AC220V 50Hz
Relay RL1
TRIAC
Stepping Motor
21
1
Indoor Unit Fan Motor
2 3
N
I.D.C
SWING MOTOR
TERMINAL BLOCK
S
TRIAC RL1 COMP. RELAY
TRANSFORMER
Remote Controller
22
Description
1. After the power ON/OFF button is pressed once, the relay and triac are turned ON or OFF per the remote control setpoint. TRIAC is controlled per the fan speed selection. RELAY is controlled per the operation mode selection.
2. If the power ON/OFF button is pressed once more, the relay and triac are turn off and the unit stops operation.
3. The unit turns on or off according to the temperature setpoint by sensing the room air temperature through thermistor.
4. If the fan speed selection is set to the auto position, the fan speed is automatically controlled according to the temperature differance between room temperature and temperature setpoint.
5. If you press the ON/OFF button during operating the unit, Relay and LED is OFF and the unit is OFF.
23
8. TROUBLE SHOOTING
Troubl
NO
Does the compressor run normally? YES Indoor unit does not run(note 1) Is the unit display mormal? NO YES Check the failure code according to the self diagnostic (note 2) NO
Normal
YES
NO
le
ower o the
NO
NO
er ON/OFF te controller
NO
Place the switch position to the "Remote" and then Check it once more
NO
he ep two ? NO
Does control PCB status LED repeat one second "on and off"?
splay ?
YES
Check the remote signal receiver Check the connection between signal receiver and control PCB
24
Note 1) !Neither indoor unit nor outdoor unit runs. Check the following points first. (There are following case in normal operation) a. Is the timer mode set the "timer ON". b. Is the timer mode set the "timer-OFF" and the time had passed? @ Neither outdoor fan nor compressor runs while indoor fan runs. Check following points first. (There are following cases in normal operation) a. Is the temperature set point suitable? b. Has the 3 minutes time guard for compressor operated?
Self-Diagnostic Function
Error Code !When the compressor do not run. i) Check the voltage between L and Y of terminal block. (Indoor Unit, Outdoor Unit) ii) Check connecting wire of indoor unit and outdoor unit. iii) Check relay RL1 on power P .C.B @ Check fixing of indoor coil thermistor. # Check the GAS LEAKAGE of the pipe.
25
Rating voltage Check the voltge between L and Y of terminal block under 90%
Rating voltage more than 90% Check the indoor unit display is the display all off? No Self Diagnostic function is ON Yes No Check according to self Diagnostic function No
Yes Press the ON/OFF switch of Remote Control Is the indoor unit display all off?
Pull out the power plug and then insert the power plug after 5 second
26
Rating Voltage more than 90% Open or short Check the winding resistance of Indoor unit fan motor Normal Check the fan motor capacitor Change of fan motor
Run again
No
Normal
27
Rating voltage Check the voltge between L and Y of outdoor unit terminal under 90%
28
Rating voltage more than 90% Rating voltage Check the voltge between L and Y of outdoor unit terminal less than 90% Check the connecting wire between indoor and outdoor.
Rating voltage more than 90% Check the magnetic contactor Check the wiring of outdoor unit NG Change the magnetic contactor.
Open or Short
29
JS6
OPEN DETECT COOL 60Hz JS2 SHORT OPEN OPEN CE3 + 100F 16V
2
CC10 104 9 10 11 FLAP 12 13 14 15 16 IC6 65004 8 7 6 5 4 3 2 1
CN13
CC11 104
VDD 42 41
1 2 3 4
P77(HSO)
CE5 10F/16V
(XTIN)P21 40
PCB LED
9
CN1 CN2
L4
5 6 7 8
1K 1K 1K 1K R21 R20 R19 R18
P70(INT3/TC3) (PPG)P14 P07 P06 P05 P04 P03 P02 P01 P00 TEST RESET XIN XOUT (VASS)VSS (DVO)P13 (INT2/TC1)P12
9 10 11 12
10
R28 1K
(INT1)P11 32 (INT0)P10 (AIN7)P67 (AIN6)P66 (AIN5)P65 (AIN4)P64 (AIN3)P63 (AIN2)P62 (AIN1)P61 (AIN0)P60 VAREF 24 23 22
13 14 15 16 17 18 CC9 103 19 20
RA1 5A 10
11 1
O/D SENSOR 070L, 091L CN10 CN9 I/D SENSOR ROOM SENSOR
R13 5.6K 1K R12 7042P + IC5 CE4 4.7F/50V 330 R8 R9 12.7KF CC7 103
OSC 8MHz
12 21
R7 R6
330 330
Circuit Description
! TEMPERATURE SENSING
8
CC3 104
IC3 7805
D2 IC2 CE1 7812 + D3 CC2 35V CC1 104 1000F 104 10K R3
D1 D4
6
CN6
D6 D5
CN2
% COMPRESSOR RELAY
TRANS
103 CC4
VAR
CN1
16 65D04 15 14 13 12 11 10 9
IC4
I/D FAN
R5 T1 1K 1/2W SM3JZ47
CN3
5
RL1 CN4 I/D FAN CAP.
COMP-COM COMP-LIVE 4WAY O/D FAN
3 MODE OPTION
CC
CL CN8 OD CN7 4W
TERMINAL BLOCK
03J
13 4
R4 1K BZ1
31
Power Supply(1)
VAR D1 D2 CC1 D4 POWER TRANS CE1 + D3 104 35V 1000F IC2 7812 VI VO G
5V
CC2
CE2 +
CC3
CE3 +
104
25V 470F
104
16V 100F
DESCRIPTION
DC Power Supply in circuit needs +12V and +5V. +12V is used for Compressor Driving Relay, Triac Driving Photo Triac, Buzzer Driving Swing, Sweep Motor. AC voltage of secondary Power Transformer is rectified by Bridge Diode, and it is filtering by Main Condensor CE1. Filtered DC voltage is about +18V, is regulated +12V DC by Regulator IC7812. And it is regulated +5V DC by Regulator IC7805. VAR is serge filter and CC1, CC2, CC3 is Noise filter.
Oscillator(2)
DESCRIPTION
Oscillatory Frequency drive Micom, it is made up 8MHz resonator oscillatory Freqency. Ocillatory wave is as following Fig 2-1.
VDD-10%
VSS+10%
Fig 2-1
32
Sensor(3)
Room temperature and Evaporator temperature Sensor Input
CN10 1 2 3 4 5267-04A
5V
R7 24 R10 12.7K 330 CC6 103 R6 25 330 R11 12.7K CC5 10 MICOM
DESCRIPTION
Number 24, 25 of Micom is Terminal of A/D convertor Input. Room temperature and Evaporator temperature is sensing by change of Thermister Resistance, Micom is put in 5V by ratio between R10 (12.7K) and R11 (12.7K). Relation between temperature and voltage is following Table 3-1. CC5, 6 is Noise filter.
Table 3-1
33
Triac Driving(4)
12V N 2 AC 220V L SN1 0.1F 120Ohm TO MOTOR
TLP561 PT1
L1 1 130H 3A
DESCRIPTION
Number 38 Terminal of Micom is put out Pulse Output, by way of Buffer it is driving Photo Triac is supplied Trigger Signal. Trigger Test of Triac is detected Zero Cross Part of AC input and it is triggered from Zero Cross part to Time delay part according to Fan Speed. (Ref. Fig 4-1) SN1 is Snubber.
AC220V
TRIGGER LOW SPEED LOW SPEED MEDIUM SPEED MEDIUM SPEED HIGH SPEED HIGH SPEED
MOTOR INPUT
Fig 4-1
34
Remote Controller(5)
DESCRIPTION
Signal from Remote Controller put in only Control Data Signal at Micom Terminal of Number 33, which is gotten fid of Carrier (38KHz) from Receive Module. Signal Wave repeat third as following Fig 5-1. But in Secondary Wave Custom Code is Reversed Face.
9ms
4.5ms
16bit
24bit
8bit
16bit
0.56ms
0.56ms
LEADER CODE
CUSTOM CODE
DATA CODE
CHECK SUM
TAILER
1.12ms bit 0
Fig 5-1
Selecting Mode(6)
(SELECT S/W INPUT, OUTPUT)
5V
DESCRIPTION
There are Mode according to SW position as following Table 6-1. According as port of fixed Micom is Low, the unit is operating as following Table 6-1. POSITION OPEN GND MODE REMOCON EMERGENCY
Table 6-1
35
5V
VDD 42 41 MICOM 40 39
CC11 104
OSC 8MHz
19 20 21 VSS
22
CC13 104
DESCRIPTION
MICOM Power is supplied 5V at Number 42 using VDD, Number 19, 20 Vsing Oscillator, CC13 is noise filter.
36
Reset(8)
5V R13 5.6K IC5 7042P CE4 4.7F 50V
DESCRIPTION
Voltage less than about 0.8V put in Micom Terminal of Number 18 and then Micom reset. Reset IC detect Power ON and Voltage less than 4.25V, and then send Reset Signal.
t
DELAY TIME FOR POWER ON H RESET
L POWER ON
37
Function Selecting(9)
5V 5V test JS5 COMP ERR JS1 JS2 1K R17 1K R16 1K R15 RA1 5A 103J CA1 F4104Z 30 14 29 15 1K R25 JS3 50/60hz 1K R26 R29 mild/high
MICOM
16
DESCRIPTION
Selecting function is as following table 9-1. RWhen power source is put at fist, Funtion selection input is recognized. And when the unit is running the microcomputer ignore variation of funtion selection input. SHORT JS6 JS4 JS3 SKIP HEAT 50Hz JS1 070 091 121 SHORT OPEN SHORT OPEN DETECT COOL 60Hz JS2 SHORT OPEN OPEN
Buzzer Driving(10)
VCC 12V
DESCRIPTION
MICOM KID 65004 34 6 11 R4 1K BZ1
Micom 34 Terminal put out Buzzer Driving Pulse, its output is driving Buzzer through Buffer. Ocillatory Frequency of buzzer is selected by internal Micom. This unit is setting at 4KHz.
38
D6
R2 5.6K
CC4 103
DESCRIPTION
It defect Zero Cross part of Trans output voltage, Transistor TR1 is used to put in the Micom. Detail Driving is as following Fig 11-1. R19 is Resistance to limit current.
AC18V
DETECT POINT
Fig 11-1
39
DESCRIPTION
There are one Stepping Motor for Flap (up and down) and it is used 4 face Drive Method. It is driving as following Fig 12-1. (Ring Count Method of 8 Status)
(Normal Rotating)
Fig 12-1
(Reversed Rotating)
40
Is it normal?
No
ERROR
Is it normal?
No
ERROR
v (w) No
Is it normal?
ERROR
No
ERROR
Is it normal?
41
No
ERROR
Is it normal
No
ERROR
TIMER display?
No
ERROR
No
ERROR
Is it normal?
No
ERROR
No
ERROR
No
ERROR
TEST OK!
42
VDD 42
4 P74(SI) (INT5/STOP)P20 39 5 P73(SCK) 6 P72(PDO/PWM) 7 P71(INT4) P17 38 P16 37 (TC2)P15 36 Indoor Unit Motor Driving
8 P70(INT3/TC3) (PPG)P14 35 9 P07 10 P06 LED Driving 11 P05 12 P04 Emergency Mode Function S/W 13 P03 14 P02 15 P01 16 P00 17 TEST Reset Curcuit Oscillation 18 RESET 19 XIN 20 XOUT 21 (VASS)VSS (DVO)P13 34 (INT2/TC1)P12 33 (INT1)P11 32 (INTO)P10 31 (AIN7)P67 30 (AIN6)P66 29 (AIN5)P65 28 (AIN4)P64 27 (AIN3)P63 26 (AIN2)P62 25 (AIN1)P61 24 (AIN0)P60 23 VAREF 22 Temperature Sensor Input Function S/W Buzzer Driving Remocon Input Comp Relay Driving Zero Crosing Detect
43
KID65004AP
COMMON INPUT
10.5K 3K 7.2K
OUTPUT
GND
(Equivalent Circuit)
(Top View)
OUTPUT
1 2 3
2.7 K 1.4 K 28K
6K
2K 0.19K
30pF Fin 2 is ground for Cose 221A. Case is ground for Case 1.
500 6K 1K 5K
5K
GND
INPUT
40 pF
OUTPUT
20K
29K
20K
GND
(Equivalent Ciircuit)
44
2 GND
OUTLINE
45
Fig 2
3. Removing the Control Box. (Fig 3) !Remove room and coil thermistors. @ Disconnect the fan motor lead wire from connection at the Control PCB. # Disconnect the stepping motor lead wire from connection at the Control PCB. $ Remove the select switch from connection at the Control PCB. % Loosen a screw for fixing ground wire. ^ Remove the Control Box
Fig 3
4. Removing the Drain Pan. (Fig 4) !Disconnect the Body drain hole. (left and right Body) @ Disconnect three hook and remove the Drain Pan.
Fig 4
5. Removing the Indoor Evaporator. (Fig 5~6) !Remove three screw for fixing indoor Evaporator at the Body. @ Remove the hook for fixing Bracket Pipe at the back of Body. # Remove Indoor Evaporator.
Fig 5
6. Removing the Cross Flow Fan. (Fig 7) !Remove set screw for fixing Motor shaft. @ Remove Cross Flow Fan.
Fig 6
46
2 OUTDOOR UNIT
DSA-101L/DSA-121L (After)
PROCEDURES 1.Stop the air conditioner and disconnect the wire from Indoor Unit to Outdoor Unit. PHOTOS
2. Disassemble the case. (Fig 1~2) !Remove the Top Panel. (Loosen thirteen screw) @ Remove the Front Cabinet. (Loosen six screw) # Remove the Side Cabinet. (Loosen seven screw) $ Remove the Guide Support. (Loosen two screw)
Fig 1
3. Removing the Propeller Fan. (Fig 3) !Loosen the Nut for fixing the Propeller Fan. @ Remove the Plain Washer. # Remove the Propeller Fan.
Fig 2
4. Removing the Motor ODU. (Fig 4) !Loosen four screw at Bracket Motor. @ Disconnect the wire at Control Panel and remove Motor ODU.
Fig 3
5. Removing the Dual Capacitor. (Fig 5) !Disconnect the wire at Control Panel. @ Loosen a screw at Clamp Capacitor. # Remove the Dual Capacitor.
Fig 4
6. Removing the Over load Protector. (Fig 6~7) !Loosen a Hex Nut at Terminal Cover. @ Remove the Terminal Cover. # Remove the wire at Over load Protector. $ Remove the Over load Protector.
Fig 5
Fig 6
Fig 7
47
DSA-101L/DSA-121L (Before)
PROCEDURES 1.Stop the air conditioner and disconnect the wire from Indoor Unit to Outdoor Unit. PHOTOS
2. Disassemble the case. (Fig 1~2) !Remove the Top Panel. (Loosen two screw and remove six hook) @ Remove the Front Cabinet. (Loosen four screw and four hook) # Remove the Side Cabinet and Back Cabinet. (Loosen eight screw)
Fig 1
3. Removing the Propeller Fan. (Fig 3) !Loosen the Nut for fixing the Propeller Fan. @ Remove the Plain Washer. # Remove the Propeller Fan.
Fig 2
4. Removing the Motor ODU. (Fig 4) !Loosen four screw at Bracket Motor. @ Disconnect the wire at Control Panel and remove Motor ODU.
Fig 3
5. Removing the Dual Capacitor. (Fig 5) !Disconnect the wire at Control Panel. @ Loosen a screw at Clamp Capacitor. # Remove the Dual Capacitor. Fig 4 6. Removing the Over load Protector. (Fig 6~7) !Loosen a Hex Nut at Terminal Cover. @ Remove the Terminal Cover. # Remove the wire at Over load Protector. $ Remove the Over load Protector.
Fig 5
Fig 6
Fig 7
48
49
PART CODE 3100400201 3108001220 3101500400 3106400200 3100014400 7485401012 3100014300 3108100401 3106500800 3106300800 3100700800 3100700700 3107600300 3108000100 3100017510 3100503101 5EPV050100 3106900300 3100054400 3100054200 3108901230 3104896300 BODY
PART NAME
REMARK
MOTOR IDU CUSHION MOTOR BEARING PLASTIC ASS'Y FAN CROSS FLOW ASS'Y SET SCREW EVAPORATOR ASS'Y PAN DRAIN BLADE VERTICAL MN BAR BLADE BUSHING L BUSHING R FLAP MOTOR STEPPING CONTROL BOX ASS'Y BOX CONTROL TRANS FORMER CAPACITOR SH.M.B CONTROL PCB ASS'Y LED PCB ASS'Y TERMINAL BLOCK SENSOR I.D ASS'Y
MG28GA BUYER P.P+G.F20% DWA220A-50/60Hz 1.0F 400VAC FR-1 FR-1 SN-DBW-03P PTM-KD43C-D2
50
I NO 15, 15-11, 16, 26, 28 Will be changed depend on export destination & buyer requirements.
51
32
52
53
DSA-101L/DSA-121L (Before)
54
101L 121L
T1.2
55
H3 H1
H2
6 2
5
S H3
1 4
56
DSA-101L/DSA-121L
No 1 2 3 4 5 6 7 8 H1 H2 S H3 PART CODE 3100503101 3100054400 3108054200 3103400300 3101395060 3108901230 5EPV050100 3106900300 3102797610 3102797500 3104896300 3102794000 PART NAME CONTROL BOX CONTROL PCB ASS'Y LED PCB ASS'Y KNOB RESET SWITCH POWER CORD ASS'Y TERMINAL BLOCK TRANS FORMER CAPACITOR SH.M.B HARNESS I/D COMP HARNESS LED PCB SENSOR ID ASS'Y HARHESS POWER Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 PTM-KD-43C-D2 SN-DBW-03P DWA220A-50/60Hz 1.0F 400VAC SPEC P .P+G.F 20% FR-1 FR-1 ABS BUYER REMARK
57
SERVICE MANUAL
DAEWOO ELECTRONICS CO., LTD OVERSEAS SERVICE DEPT.
Service Manual
Split System Air Conditioner
Model: DSA-101L DSA-121L