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Contents

CONTENTS
1. Specifications..........................................................................................................2 2. Outline and Dimensions .........................................................................................4 3. Operation.................................................................................................................7 4. Wiring Diagram.....................................................................................................18 5. Refrigerant Cycle..................................................................................................20 6. Control Block Diagram .........................................................................................21 7. Electric Circuit Diagram........................................................................................22 8. Trouble Shooting...................................................................................................24 9. Key Components of Electronic Circuit .................................................................43 10. Disassembly Instructions .....................................................................................46 1) Indoor Unit ........................................................................................................46 2) Outdoor Unit .....................................................................................................47 3) Exploded Diagram (Indoor Unit)......................................................................49 4) Exploded Diagram (Outdoor Unit)...................................................................52 5) Control Box Assembly......................................................................................56

1. SPECIFICATIONS
DSA-101L
MODEL ITEM Function Class Power Capacity W Btu/h Dehumidification Running Current Electrical Data Power Input Starting Current Type Compressor Model Capacitor Division Fan Motor Type Capacitor Motor Model Number Refrigerant (R-22) Control Charge Q'ty Type Connection OD (Liquid/Suction) Dimensions (W x H x D) in(mm) mm 1/4 (6.35) 925 x 285 x 194 654 x 549 x 256(After) Net Weight kg 9.7 34 1/2 (12.7) 666 x 552 x 264(Before) g Indoor Unit Cross flow fan 1.0 F 400VAC IC-8428DWKG7C Capillary 1,150 Flare l/h A W A DSA-101L Cooling T AC 208~230V / 60Hz 2,923 10,000 1.28 5.1 1,110 27 Rotary RCA 100A001 25F / 400VAC Outdoor Unit Propeller fan 2.0F 400VAC IC-9630DWLA6B

DSA-121L
MODEL ITEM Function Class Power Capacity W Btu/h Dehumidification Running Current Electrical Data Power Input Starting Current Type Compressor Model Capacitor Division Fan Motor Type Capacitor Motor Model Number Refrigerant (R-22) Control Charge Q'ty Type Connection OD (Liquid/Suction) Dimensions (W x H x D) in(mm) mm 1/4 (6.35) 925 x 285 x 194 654 x 549 x 256(After) Net Weight kg 9.7 34 1/2 (12.7) 666 x 552 x 264(Before) g Indoor Unit Cross flow fan 1.0 F 400VAC IC-8428DWKG7C Capillary 1,200 Flare l/h A W A DSA-121L Cooling T AC 208~230V / 60Hz 3,507 12,000 1.53 5.89 1,280 34 Rotary RCA 120A001 30F / 400VAC Outdoor Unit Propeller fan 2.0F 400VAC IC-9630DWLA6B

Connecting Pipe

2. OUTLINE AND DIMENSIONS

406 925

Plate Mounting

REMOTE CONTROLLER

REMOCON

Plate Mounting Body Frame Grille Grille Insert

1 INDOOR UNIT

DSA-101L/DSA-121L

Filter - L

Filter - R

194

285

Inlet

Inlet

256

Cabinet Side

Panel Top

Guide Support

Outlet Cabinet Front

Foot Handle

2 OUTDOOR UNIT

Outlet

549

DSA-101L/DSA-121L (After)

654

Service Valve

Foot Cushion

Inlet

Inlet AIR

Outlet Cabinet Front Foot Handle Cabinet Side

264 334

Panel Top

Cabinet Back

DSA-101L/DSA-121L (Before)

666

Service Valve Foot Cushion

552 572

3. OPERATION
1 PARTS OF NAME AND FUNCTION
DSA-101L/DSA-121L

Indoor Unit

Electrostatic Filter

Air Inlet

Deodorizing Filter

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

Antibacterial Filter

Air Outlet

Fan Direction (Up, Down)

Power Plug

Remote Controller Receiver Lamp

Remote Controller

TE MO RE R LLE RO NT CO

DSA-101L/DSA-121L

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

Indoor Unit Display


Remote Control Signal Receiver
This place is the part to receive the signal if it receive the signal, you can hear the signal "beep, beep".

Switch Panel
EMERGENCY REMOTE

s There is a switch panel at inside of Front Panel. At the time of operating, open the Front Panel.

ON

AIR CLEAN

QUICK

TIMER

Emergency switch can be used when the remote controller is lost or testing.

ON (Red)
Lights when the operation is going on.

Timer (Yellow)
Lights during the time reservation mode.

Remote switch is usally used by Remote Controller.

Air clean (Green)

Quick(Red)

DSA-101L/DSA-121L (After)

Outdoor Unit

Air Inlet (Side Back)

Connection Wire

Connecting Pipe

Drain Hose

Air Outlet

DSA-101L/DSA-121L (Before)

Outdoor Unit
Air Inlet (side Back)

AIR

Connection Wire

Drain Hose

Connecting Pipe Air Outlet

NOTE:
How to remove Top Panel
1. Loosen the screw at left and right side. 2. Push the three parts op Front and Back sides like figure orderly. 3. Unhook the locking parts of Top Panel.
The front locking parts The back locking parts

FRONT SIDE

BACK SIDE

10

2 REMOTE CONTROLLER
DSA-101L/DSA-121L

Name of Each Button

AUTO

Display Displays information pertaining to unit.

ON/OFF Button Press to turn the unit on or off. TEMPERATURE Buttons Press to raise or lower the desired temperature.
MODE FAN SPEED FAN DIR.

FAN SPEED Button Press to select the fan speed (High " ", Middle " ", Low " "). MODE Button Press to cycle through the modes (Auto/Quick/Cooling/Fan/Dry) SLEEP Button Press to set the unit for the sleep mode. TIMER ON/OFF Button Press to set the unit of or on time. (0.5, 1, 1.5, 2, 2.5, 3, 4, 5, 6, 8, 10, 12, 16, 20, 24hr) TIMER ENTER/CANCEL Button Press to enter a timer setting or to cancel timer setting

FAN DIR. Button Press to select up/down direction for fan.

SLEEP TIMER

ON/OFF

ENTER/ CANCEL

TURBO/MILD

TURBO/MILD Press to be colder the unit.

REMOTE CONTROLLER

COVER Slide down to access most of the remote buttons. Slide down further to access the battery compartment.

11

3 REMOTE CONTROLLER DISPLAY


DSA-101L/DSA-121L

MODE Indicators (Auto/Quick/Cool/Fan/Dehumidifier) Lights to indicate the mode selected.

AUTO
FAN Indicators Lights to indicate the fan speed. NATURAL Indicator Lights to indicate the speeds simulating a loreeze. FAN DIRECTION Indicators Lights to indicate the fan direction.

TIMER Indicators (Include sleep) Lights to indicate the timer function mode. TEMPERATURE & RESERVATION TIME lndicator Lights to indicate the temperature or time.

Replacing Batteries

Open the cover after pressing the arrow direction and pulling out.

Put the drycell by q q + direction.

Close the cover after pushing into arrow direction.

RE MOT E CO NT RO LL ER

+
RE MOT E CO NT

12

RO LL ER

4 DESCRIPTION OF FUNCTIONS
OFF-Timer
If you set time in OFF-Timer Mode, the unit will stop at the set time.

ON OFF

Unit ON Unit OFF

SET Time

HOUR

ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.

ON OFF Unit OFF

Unit ON

SET Time

HOUR

Control of Room Temperature


(1) Range of setting temperature: 18~32C (2) Setting temperature: Operating temperature of compressor
COMP (ON) COMP (OFF)

-1C

Desired temperature (COOLING)

Temperature

( (

Room temperatrue < setting temperature Compressor OFF Room temperature > setting temperafure Compressor ON

Buzzer
If the Indoor Unit Display receive the signal of Remote Controller, you can hear the signal "beep " or "beep, beep". (1) In the case of receiving ON/OFF signal-"beep""beep" (2) And so on-"beep"

13

Fan Speed (Indoor Unit)


(1) Motor speed (Super high speed, high speed, normal speed, low speed, ultra low speed). (2) Remote controller setting fan speed. (Auto, L, M, H, Natural) (3) Relation of operating mode between fan speed.
DEHUMIFAN ONLY H M L Auto Natural H M L Auto Natural COOL H M L Auto Natural DIFICATION L L L L L AUTO H M L Auto Natural QUICK H H H H H

(4) Automatic Operation If the unit is set in 'AUTO' mode, the unit operates automatically according to the room temperature to keep the room temperature comfortable.

(COOLING)

H M L 0C (D.T) 1C 2C (R.T-D.T) R.T=Room temperafure D.T=Desired temperafure

Sleep Mode
(1) When you are going to sleep, select sleep switch and the unit controls the room to the desired temperature. (The unit will not operate after 4 hour) (2) For changing the temperature.

Difference desired temperature between room temperature (C)

0.5C 0.5C Desired Temperature 0.5C

0 0.5 SET TIME

1.0

HOUR

14

Emergency Operation
(1) When the remote controller is lost, damaged or the battery is discharged, the Emergency operation can be used to run the unit. (2) The setting conditions of Emergency operation are as follows. Operation mode: AUTO Preset temperature: 26C Fan speed: LOW You cannot operate with remote controller.

Frost Prevention of Indoor Unit


When the unit operates at low ambient temperature, frost may appear on the Evaporator. When the indoor coil temperature is lower than 0C at the end of 10 minutes of continuous compressor operation from the start, the microcomputer of the unit stops the compressor to protect the unit from the frost. The control procedure for indoor coil freeze protection. 1) The compressor and outdoor fan turn off. 2) Indoor fan operates according to user set speed. 3) The normal operation returns when the indoor coil temperature is higher than 7C or equal to 7C.

ON Compressor and Outdoor Fan OFF Set Speed Indoor Fan OFF 0C 7C

(Indoor coil temperature)

3 min. Time Delay of Compressor


In normal operation, there is a time delay of three minutes between turn off and turning back on including initial power up.

15

Auto Mode
(1) When the room temperature is higher than 28C (Cooling Mode) !Compressor and lndoor Fan
ON OFF -1 0 C (Room temperatureDesired temperature)

@ The fan will automatically operate as following Figure H M L 0C (D.T) 1C 2C (R.T-D.T)


(Room temeratureDesired temperature)

Dehumidification Mode
!Desired temperature < Room temperature

Outdoor Fan, Compressor : ON Indoor Fan : Low speed @ Desired temperature Room temperature Compressor : 3 min/ON, 5 min/OFF Indoor Fan : 3 min 30 second/ON, 4 min 30 second/OFF Fan Speed : low speed # Room temperature 18C Compressor : OFF Indoor Fan : 1 min/ON, 7 min/OFF Fan speed : Low speed

Air Discharge Direction(only remocon operation)


The air discharge direction procedure is below. Fixed Up/Down Up/Down Fixed

16

Quick Mode(Powerful Cooling)


!Fan Speed: Super high speed @ Air discharge direction: Fixed # Set temperature: 18C Fixed (Cooling) $ Compressor and Outdoor Fan

The air discharge direction procedure is below Fixed Up/Down R The option is LEFT/RIGHT direction.
ON OFF (Room temperature-18C) -1 0 1

Up/Down

Fixed

Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system. (1)Error Code Display Pattern !ON LAMP: ON (Red) LED ON/OFF @ Error Code # Only Emergency mode
ERROR CODE

DISPLAY PATTERN
8 seconds 0.5 second

ERROR CONTENTS Compressor, Electrical parts of comp. Gas leak

17

OUTDOOR UNIT

INDOOR UNIT

I/D SENSOR TRANS

LED PCB

WHT BLU RED GRN YEL GRY BRN BLK

RED

RED

FAN MOTOR BRN

BLK

BLK

4. WIRING DIAGRAM

Y CAPACITOR

BLUE

BLU BLU YELLOW/GREEN YEL/GRN L BROWN L BRN

COMP 1 1 2 3

FAN COMPRESSOR C HERM S RED

BRN

BRN C R

BLU YEL/GRN BRN

FAN MOTOR CAPACITOR BLU BLK YEL/GRN

INDOOR FAN MOTOR

DSA-101L/DSA-121L

POWER CORD

RED PINK BLU ORG YEL

ORG RED

BLU

BLK

YEL

1 2 3 4 5

SWING MOTOR

18

YEL

BLK BLK BLK BLK

OUTDOOR TERMINAL BLOCK

1 2 3 4 5 6 7 8

23

1 MAIN ELECTRIC PARTS


DSA-101L
PART NAME Fan Motor Fan Motor Capacitor Indoor Unit Fuse Transformer Stepping Motor Terminal Block Compressor Outdoor Unit Fan Motor Dual Capacitor Terminal Block PART CODE 3108001220 3106900300 5FVLB3152L 5EPV050100 3108000100 3108912300 3100030EE0 3108003010 3109502100 3108912300 SPEC. IC-8428DWKG7C 1.0uF 400VAC 250V 3.15A 220V/18V MP28GA (L=400mm) SN-DBW-03P RCA100A001 IC-9630DWLA6B 2.0+25F 400VAC SN-DBW-03P QUANTITY 1 1 1 1 1 1 1 1 1 1 REMARK

DSA-121L
PART NAME Fan Motor Fan Motor Capacitor Indoor Unit Fuse Transformer Stepping Motor Terminal Block Compressor Outdoor Unit Fan Motor Dual Capacitor Terminal Block PART CODE 3108001220 3106900300 5FVLB3152L 5EPV050100 3108000100 3108912300 3100030DE0 3108003010 3109502000 3108912300 SPEC. IC-8428DWKG7C 1.0uF 400VAC 250V 3.15A 220V/18V MP28GA (L=400mm) SN-DBW-03P RCA120A001 IC-9630DWLA6B 2.0+30F 400VAC SN-DBW-03P QUANTITY 1 1 1 1 1 1 1 1 1 1 REMARK

19

5. REFRIGERANT CYCLE
INDOOR UNIT Evaporator

Cross flow fan

Connecting pipe

Service valve Service valve

Accumulator Compressor

Capillary tube

Condenser

Dryer

Propeller fan OUTDOOR UNIT Refrigerant flow

Note) If the pipe length exceeds the standard length, add 30g of refrigerant per extra meter.

Contents

Model Name

DSA-101L

DSA-121L

Capillary Tube

ID1.6 x OD3.2 x 600L

ID1.6 x OD3.2 x 600L

Charge Quantity

1,150 g
20

1,200 g

6. CONTROL BLOCK DIAGRAM


DSA-101L/DSA-121L

Unit on lamp Air clean lamp Quick lamp Timer lamp

Remote Emergency

Signal receiver

Operating Mode Fan Speed Timer Selection

Operation

Flap Position Temp. Setting ON/OFF

Room air temp. Indoor coil temp.

SLEEP REMOCON Circuit for signal receiver A/D converter Beeper MICRO CONTROLLER lnitialization Clock generation DC5V DC power supply DC12V
STEPPING MOTOR ON/OFF COMPRESSOR ON/OFF

Transformer

AC220V 50Hz

Circuit for motor driving

Circuit for relay driving

Circuit for TRIAC control

Relay RL1

TRIAC

Stepping Motor

Compressor outdoor fan motor

Indoor fan motor

21

7. ELECTRIC CIRCUIT DIAGRAM


1 ELECTRIC CIRCUIT DIAGRAM
DSA-101L/DSA-121L

1
Indoor Unit Fan Motor

2 3
N

I.D.C
SWING MOTOR

TERMINAL BLOCK

S
TRIAC RL1 COMP. RELAY

TRANSFORMER

Display Part Control Part Signal Receiver ROOM AIR SENSOR

OVERLOAD PROTECTOR COMPRESSOR OUTDOOR UNIT FAN MOTOR CMC FMC

Remote Controller

INDOOR COIL SENSOR

22

Description
1. After the power ON/OFF button is pressed once, the relay and triac are turned ON or OFF per the remote control setpoint. TRIAC is controlled per the fan speed selection. RELAY is controlled per the operation mode selection.

2. If the power ON/OFF button is pressed once more, the relay and triac are turn off and the unit stops operation.

3. The unit turns on or off according to the temperature setpoint by sensing the room air temperature through thermistor.

4. If the fan speed selection is set to the auto position, the fan speed is automatically controlled according to the temperature differance between room temperature and temperature setpoint.

5. If you press the ON/OFF button during operating the unit, Relay and LED is OFF and the unit is OFF.

23

8. TROUBLE SHOOTING

Troubl

Is the unit display normal? YES

Is the po applied to unit YES

NO

Outdoor unit does not run?(note. 1) YES

Is the power nor check the voltag L & Y of te block NO YES

Does the compressor run normally? YES Indoor unit does not run(note 1) Is the unit display mormal? NO YES Check the failure code according to the self diagnostic (note 2) NO

press the powe button on remot YES

Normal

Does th beeper bee times YES

YES

check the connecting point of magnetic contactor

NO

Is the dis all off YES

check the failure code according to the self-diagonostic (note 2)

Check the connec PCB connected to Check the displa

le

ower o the

NO

Check power supply mains or interconnection wires

e rmal? ge between rminal k

NO

Check the wiring of indoor

er ON/OFF te controller

Is the switch position on switch pannel at "Remote" YES

NO

Place the switch position to the "Remote" and then Check it once more

NO

he ep two ? NO

Does control PCB status LED repeat one second "on and off"?

splay ?

control PCB fault Micom or reset IC fault

YES

ctor on display o control PCB ay PCB itself

Check the remote signal receiver Check the connection between signal receiver and control PCB

24

Note 1) !Neither indoor unit nor outdoor unit runs. Check the following points first. (There are following case in normal operation) a. Is the timer mode set the "timer ON". b. Is the timer mode set the "timer-OFF" and the time had passed? @ Neither outdoor fan nor compressor runs while indoor fan runs. Check following points first. (There are following cases in normal operation) a. Is the temperature set point suitable? b. Has the 3 minutes time guard for compressor operated?

Self-Diagnostic Function
Error Code !When the compressor do not run. i) Check the voltage between L and Y of terminal block. (Indoor Unit, Outdoor Unit) ii) Check connecting wire of indoor unit and outdoor unit. iii) Check relay RL1 on power P .C.B @ Check fixing of indoor coil thermistor. # Check the GAS LEAKAGE of the pipe.

25

Neither Indoor Unit nor Outdoor Unit Runs


Confirm following statement. When the unit operate normally, Sometimes the outdoor unit and indoor unit cannot operate. !Check the function select switch. Is it timer mode? @ The function select switch locate the sleep mode and is the setting time over? # Is the setting mode DEHUMIDIFIER mode? $ When the unit is DEHUMIDIFIER mode while in the auto mode, the outdoor unit and indoor unit does not run.

The power is applied to the unit

Rating voltage Check the voltge between L and Y of terminal block under 90%

Check the Breaker or Fuse

Rating voltage more than 90% Check the indoor unit display is the display all off? No Self Diagnostic function is ON Yes No Check according to self Diagnostic function No

Yes Press the ON/OFF switch of Remote Control Is the indoor unit display all off?

Pull out the power plug and then insert the power plug after 5 second

Control P .C.B defect

Control P .C.B is normal Recheck from the beginning

26

Outdoor Unit Runs but Indoor Fan Do Not Run


Check rotation of indoor fan Rotate indoor fan by hand YES Check input Voltage of Fan Motor connector at power P .C.B Rating voltage under 90% Check the power P.C.B. The circuit for triac control NO Check the Fan Motor bearing and fan

Rating Voltage more than 90% Open or short Check the winding resistance of Indoor unit fan motor Normal Check the fan motor capacitor Change of fan motor

Check the connecting wire of indoor fan motor

Run again

Check the starting of indoor fan motor YES Run again

No

Normal

27

Outdoor Fan and Compressor Do Not Run


Confirm following statement. When the unit operate normally, Sometimes the outdoor unit and indoor unit cannot operate. !Is the setting temperature proper? @ Is the unit during 3min. Time delay of compressor. # During frost prevention of lndoor unit. $ During dehumidifier mode.

Check the voltge between L and Y of indoor unit terminal

Rating voltage under 90%

Check the wiring and voltage within doors

Rating voltage Check the voltge between L and Y of outdoor unit terminal under 90%

Check the connecting wire

Check the voltge between L and Y of outdoor unit terminal

Rating voltage under 90%

Check the connecting wire

Check compressor, outdoor fan motor individually

28

Only Compressor Do not Run


- Check the following at cooling mode Rating voltage less than 90% Check the control P .C.B the circuit for relay driving.

Check the voltge between L and Y of indoor unit terminal

Rating voltage more than 90% Rating voltage Check the voltge between L and Y of outdoor unit terminal less than 90% Check the connecting wire between indoor and outdoor.

Rating voltage more than 90% Check the magnetic contactor Check the wiring of outdoor unit NG Change the magnetic contactor.

Check the compressor (Check the winding resistance)

Open or Short

Change the compressor.

OK Check the compressor capacitor

29

PCB DRIVING DESCRIPTION

1 PCB CIRCUIT DIAGRAM

JS6

SHORT SKIP HEAT 50Hz JS1 SHORT OPEN SHORT IC1

OPEN DETECT COOL 60Hz JS2 SHORT OPEN OPEN CE3 + 100F 16V

2
CC10 104 9 10 11 FLAP 12 13 14 15 16 IC6 65004 8 7 6 5 4 3 2 1

JS4 JS3 070 091 121

CN13

CC11 104
VDD 42 41

1 2 3 4

P77(HSO)

CE5 10F/16V

P76(HSCK) (XTOUT)P22 P75(SO)

(XTIN)P21 40

P74(SI) (INT5/STOP)P20 39 P73(SCK) P72(PDO/PWM) P71(INT4) P17 P16 (TC2)P15 38 37 36 35 34 33 REMOCON 1 2 3 4 5 6 7 8

PCB LED

9
CN1 CN2
L4

5 6 7 8
1K 1K 1K 1K R21 R20 R19 R18

TIMER TURBO AIR ON CC1 104 GVO RCV


L1 L2 L3

P70(INT3/TC3) (PPG)P14 P07 P06 P05 P04 P03 P02 P01 P00 TEST RESET XIN XOUT (VASS)VSS (DVO)P13 (INT2/TC1)P12

9 10 11 12

10

R28 1K

REMOCON CC12 222 1K R14

(INT1)P11 32 (INT0)P10 (AIN7)P67 (AIN6)P66 (AIN5)P65 (AIN4)P64 (AIN3)P63 (AIN2)P62 (AIN1)P61 (AIN0)P60 VAREF 24 23 22

31 POWER FREO. 30 29 28 27 26 CA1 25 F4104Z 1K R26 1K R25 1K R24 1K R23

EMERGENCY SW JS6 COMP ERR JS1 JS2

13 14 15 16 17 18 CC9 103 19 20

1K R17 1K R16 1K R15 RA1 5A 103J CA1 F4104Z

RA1 5A 10

11 1
O/D SENSOR 070L, 091L CN10 CN9 I/D SENSOR ROOM SENSOR

R13 5.6K 1K R12 7042P + IC5 CE4 4.7F/50V 330 R8 R9 12.7KF CC7 103

OSC 8MHz

12 21

CC13 104 MULTI

R10 12.7KF R11 12.7KF

R7 R6

330 330

CC6 103 CC5 103

Circuit Description
! TEMPERATURE SENSING

8
CC3 104

IC3 7805

CE2 470F 25V 1K R27

D2 IC2 CE1 7812 + D3 CC2 35V CC1 104 1000F 104 10K R3

D1 D4

6
CN6

@ STEPPING MOTOR DRIVING # TRIAC DRIVING FOR DIF $ BUZZER DRIVING

POWER FREO. TR1 C102M R2 5.6K

D6 D5

CN2

% COMPRESSOR RELAY
TRANS

DRIVING ^ AC POWER SUPPLY & POWER LINE FREQENCY


AC 220V

103 CC4

CL1 275V FUSE 104K 250V 3A 3

L1 130H 3A R1 TLP561 100 PT1

MONITORING INPUT * DC POWER SUPPLY ( LED DRIVING

VAR

CN1

16 65D04 15 14 13 12 11 10 9

IC4

SN1 0.1F 120 Ohm 3

I/D FAN

) SELECT SWITCH INPUT 1 RESET CIRCUIT 2 CLOCK GENERATION

R5 T1 1K 1/2W SM3JZ47

CN3

5
RL1 CN4 I/D FAN CAP.
COMP-COM COMP-LIVE 4WAY O/D FAN

3 MODE OPTION

CC

CC8 104 test R29 mild/high


RL3 RL2 070L,091L

CL CN8 OD CN7 4W

OUT DOOR UNIT

JS3 50/60hz JS4 heat/cool

TERMINAL BLOCK

03J

13 4
R4 1K BZ1

31

Power Supply(1)

CL1 AC 220V FUSE1 3.15A 275V 104K

VAR D1 D2 CC1 D4 POWER TRANS CE1 + D3 104 35V 1000F IC2 7812 VI VO G

12V IC3 7805 VI VO G

5V

CC2

CE2 +

CC3

CE3 +

104

25V 470F

104

16V 100F

DESCRIPTION
DC Power Supply in circuit needs +12V and +5V. +12V is used for Compressor Driving Relay, Triac Driving Photo Triac, Buzzer Driving Swing, Sweep Motor. AC voltage of secondary Power Transformer is rectified by Bridge Diode, and it is filtering by Main Condensor CE1. Filtered DC voltage is about +18V, is regulated +12V DC by Regulator IC7812. And it is regulated +5V DC by Regulator IC7805. VAR is serge filter and CC1, CC2, CC3 is Noise filter.

Oscillator(2)

5V 19 OSC 20 8M CC13 104

DESCRIPTION
Oscillatory Frequency drive Micom, it is made up 8MHz resonator oscillatory Freqency. Ocillatory wave is as following Fig 2-1.

VDD-10%

VSS+10%

Fig 2-1

32

Sensor(3)
Room temperature and Evaporator temperature Sensor Input

Room PT-K43C EVA PT-K43C

CN10 1 2 3 4 5267-04A

5V

R7 24 R10 12.7K 330 CC6 103 R6 25 330 R11 12.7K CC5 10 MICOM

DESCRIPTION
Number 24, 25 of Micom is Terminal of A/D convertor Input. Room temperature and Evaporator temperature is sensing by change of Thermister Resistance, Micom is put in 5V by ratio between R10 (12.7K) and R11 (12.7K). Relation between temperature and voltage is following Table 3-1. CC5, 6 is Noise filter.

Temperature (C) -5 0 5 10 15 No. 1 1.127 1.378 1.650 1.936 2.228

Voltage (V) No. 3 1.127 1.378 1.650 1.936 2.228

Table 3-1

33

Triac Driving(4)
12V N 2 AC 220V L SN1 0.1F 120Ohm TO MOTOR

TLP561 PT1

L1 1 130H 3A

MICOM IC4 KID 65004 38 2 15 R5 1K 1/2W T1 SM3JZ47

DESCRIPTION
Number 38 Terminal of Micom is put out Pulse Output, by way of Buffer it is driving Photo Triac is supplied Trigger Signal. Trigger Test of Triac is detected Zero Cross Part of AC input and it is triggered from Zero Cross part to Time delay part according to Fan Speed. (Ref. Fig 4-1) SN1 is Snubber.

AC220V

TRIGGER LOW SPEED LOW SPEED MEDIUM SPEED MEDIUM SPEED HIGH SPEED HIGH SPEED

MOTOR INPUT

Fig 4-1

34

Remote Controller(5)
DESCRIPTION
Signal from Remote Controller put in only Control Data Signal at Micom Terminal of Number 33, which is gotten fid of Carrier (38KHz) from Receive Module. Signal Wave repeat third as following Fig 5-1. But in Secondary Wave Custom Code is Reversed Face.

9ms

4.5ms

16bit

24bit

8bit

16bit

0.56ms

1.69ms 2.25ms bit 1

0.56ms

LEADER CODE

CUSTOM CODE

DATA CODE

CHECK SUM

TAILER

1.12ms bit 0

Fig 5-1

Fig 5-2 BIT STRUCTURE

Selecting Mode(6)
(SELECT S/W INPUT, OUTPUT)

5V

RA1 MICOM 13 CA1 F4104Z P2 R14 1K

MODE SELECT PUSH S/W

DESCRIPTION
There are Mode according to SW position as following Table 6-1. According as port of fixed Micom is Low, the unit is operating as following Table 6-1. POSITION OPEN GND MODE REMOCON EMERGENCY
Table 6-1

35

Micom Power Supply(7)

5V

VDD 42 41 MICOM 40 39

CE5 10F 16V

CC11 104

OSC 8MHz

19 20 21 VSS

22

CC13 104

DESCRIPTION
MICOM Power is supplied 5V at Number 42 using VDD, Number 19, 20 Vsing Oscillator, CC13 is noise filter.

36

Reset(8)
5V R13 5.6K IC5 7042P CE4 4.7F 50V

+ R12 1K MICOM 18 CC9 103

DESCRIPTION
Voltage less than about 0.8V put in Micom Terminal of Number 18 and then Micom reset. Reset IC detect Power ON and Voltage less than 4.25V, and then send Reset Signal.

Vcc (+5V) 4.25V

t
DELAY TIME FOR POWER ON H RESET

L POWER ON

37

Function Selecting(9)
5V 5V test JS5 COMP ERR JS1 JS2 1K R17 1K R16 1K R15 RA1 5A 103J CA1 F4104Z 30 14 29 15 1K R25 JS3 50/60hz 1K R26 R29 mild/high

MICOM
16

28 1K R24 27 1K R23 CA1 F4104Z RA1 5A 103J JS4 heat/cool

DESCRIPTION
Selecting function is as following table 9-1. RWhen power source is put at fist, Funtion selection input is recognized. And when the unit is running the microcomputer ignore variation of funtion selection input. SHORT JS6 JS4 JS3 SKIP HEAT 50Hz JS1 070 091 121 SHORT OPEN SHORT OPEN DETECT COOL 60Hz JS2 SHORT OPEN OPEN

Buzzer Driving(10)
VCC 12V

DESCRIPTION
MICOM KID 65004 34 6 11 R4 1K BZ1

Micom 34 Terminal put out Buzzer Driving Pulse, its output is driving Buzzer through Buffer. Ocillatory Frequency of buzzer is selected by internal Micom. This unit is setting at 4KHz.

38

Zero Crossing Detect(11)


VCC

TR1 KRC120M D5 TRANS OUTPUT 2 1 2 1 3

R3 10K R27 1K MICOM 31

D6

R2 5.6K

CC4 103

DESCRIPTION
It defect Zero Cross part of Trans output voltage, Transistor TR1 is used to put in the Micom. Detail Driving is as following Fig 11-1. R19 is Resistance to limit current.

AC18V

The Number 31 of H Micom terminal L

DETECT POINT
Fig 11-1

39

Stepping Motor Driving(12)

12V CN13 1 IC6 1 MICOM 2 3 4 KID65004 2 3 4 5 6 B+ 1 2 3 4 M1 FOR SWING

DESCRIPTION
There are one Stepping Motor for Flap (up and down) and it is used 4 face Drive Method. It is driving as following Fig 12-1. (Ring Count Method of 8 Status)

(Normal Rotating)
Fig 12-1

(Reversed Rotating)

40

2 REMOTE CONTROLLER ASSMBLY FUNCTIONAL TEST METHOD


TEST START Power Supply Select ON/OFF button Is Display at the beginning ON? Yes Is Display at the beginning ON? No No Check the Following BATTERY SPRING MICOM PCB LCD No Power supply again

Select Mode button

Is it normal?

No

ERROR

Select FAN SPEED button

Is it normal?

No

ERROR

Select FAN DIR. button

v (w) No

Is it normal?

ERROR

Is display at the begining ON? Select TEMP Button (v,w) .

No

ERROR

(Whenever you selectted Temp. Button, it is changed by 1C (18~32C) No ERROR

Is it normal?

Select ON/OFF button

41

Is LCD display OFF?

No

ERROR

Select TIMER ON Button

Is it normal

No

ERROR

Select Timer Enter Button

TIMER display?

No

ERROR

Select CANCEL Button

Is all display OFF?

No

ERROR

Select ON/OFF Button Select OFF (Timer) Button (0.5~24 HOUR)

Is it normal?

No

ERROR

Select SLEEP Button

SLEEP MODE Display ON?

No

ERROR

Select SLEEP Button

Is display at the beginning ON?

No

ERROR

TEST OK!

42

9. KEY COMPONENTS OF ELECTRONIC CIRCUIT


(1) U1 (MICOM)

1 P77(HSO) Steppping Motor Driving

VDD 42

2 P76(HSCK) (XTOUT)P22 41 3 P75(SO) (XTIN)P21 40

4 P74(SI) (INT5/STOP)P20 39 5 P73(SCK) 6 P72(PDO/PWM) 7 P71(INT4) P17 38 P16 37 (TC2)P15 36 Indoor Unit Motor Driving

8 P70(INT3/TC3) (PPG)P14 35 9 P07 10 P06 LED Driving 11 P05 12 P04 Emergency Mode Function S/W 13 P03 14 P02 15 P01 16 P00 17 TEST Reset Curcuit Oscillation 18 RESET 19 XIN 20 XOUT 21 (VASS)VSS (DVO)P13 34 (INT2/TC1)P12 33 (INT1)P11 32 (INTO)P10 31 (AIN7)P67 30 (AIN6)P66 29 (AIN5)P65 28 (AIN4)P64 27 (AIN3)P63 26 (AIN2)P62 25 (AIN1)P61 24 (AIN0)P60 23 VAREF 22 Temperature Sensor Input Function S/W Buzzer Driving Remocon Input Comp Relay Driving Zero Crosing Detect

43

(2) U2, 4 (KID65004) DARLINGTON ARRAYS


IN1 1 IN2 2 IN 3 3 IN 4 4 IN5 5 IN6 6 IN7 7 GND 8 16 OUT 1 15 OUT 2 14 OUT 3 13 OUT 4 12 OUT 5 11 OUT 6 10 OUT 7 9 COMMON FREE WHEELING DIODES

KID65004AP
COMMON INPUT
10.5K 3K 7.2K

OUTPUT

GND

(Equivalent Circuit)

(Top View)

(3) U8 (KIA7805P) : VOLTAGE REGULATOR (5VDC)


SCHEMATIC DIAGRAM INPUT
100K 500 100 100 10K

240 3.3 K 200 0.3

OUTPUT

1 2 3
2.7 K 1.4 K 28K

6K

2K 0.19K

30pF Fin 2 is ground for Cose 221A. Case is ground for Case 1.

Pin 1. INPUT 2. GROUND 3. OUTPUT

500 6K 1K 5K

5K

GND

(4) U7 (KIA7812P) : VOLTAGE REGULATOR (12VDC)


10K 10K 210 16K 100 300 36K 64K 50K 300 012 50 200 200

INPUT

520 60K 26K

40 pF

OUTPUT

Pin 1. INPUT 2. GROUND 3. OUTPUT

20K

29K

20K

GND

(Equivalent Ciircuit)

44

(5) U9 (KIA7042P) : RESET IC


1 VCC KIA70 42P 3 OUT

2 GND

INPUT GROUND OUTPUT

OUTLINE

45

10. DISASSEMBLY INSTRUCTIONS


1 INDOOR UNIT
DSA-101L/DSA-121L
PROCEDURES 1. Stop the Air conditioner and disconnect the power cord from the wall outlet. Fig 1 2. Removing the Insert Grille and Frame Grille. (Fig 1~2) !Draw up the Insert Grille and remove it. @ Loosen two special screw for fixing the Cover Ter-Block. # Loosen three screw at the Body. $ Remove the Frame Grille. PHOTOS

Fig 2

3. Removing the Control Box. (Fig 3) !Remove room and coil thermistors. @ Disconnect the fan motor lead wire from connection at the Control PCB. # Disconnect the stepping motor lead wire from connection at the Control PCB. $ Remove the select switch from connection at the Control PCB. % Loosen a screw for fixing ground wire. ^ Remove the Control Box

Fig 3

4. Removing the Drain Pan. (Fig 4) !Disconnect the Body drain hole. (left and right Body) @ Disconnect three hook and remove the Drain Pan.

Fig 4

5. Removing the Indoor Evaporator. (Fig 5~6) !Remove three screw for fixing indoor Evaporator at the Body. @ Remove the hook for fixing Bracket Pipe at the back of Body. # Remove Indoor Evaporator.

Fig 5

6. Removing the Cross Flow Fan. (Fig 7) !Remove set screw for fixing Motor shaft. @ Remove Cross Flow Fan.

Fig 6

7. Remove Motor IDU and Bearing Plastic. Fig 7

46

2 OUTDOOR UNIT
DSA-101L/DSA-121L (After)
PROCEDURES 1.Stop the air conditioner and disconnect the wire from Indoor Unit to Outdoor Unit. PHOTOS

2. Disassemble the case. (Fig 1~2) !Remove the Top Panel. (Loosen thirteen screw) @ Remove the Front Cabinet. (Loosen six screw) # Remove the Side Cabinet. (Loosen seven screw) $ Remove the Guide Support. (Loosen two screw)

Fig 1

3. Removing the Propeller Fan. (Fig 3) !Loosen the Nut for fixing the Propeller Fan. @ Remove the Plain Washer. # Remove the Propeller Fan.

Fig 2

4. Removing the Motor ODU. (Fig 4) !Loosen four screw at Bracket Motor. @ Disconnect the wire at Control Panel and remove Motor ODU.

Fig 3

5. Removing the Dual Capacitor. (Fig 5) !Disconnect the wire at Control Panel. @ Loosen a screw at Clamp Capacitor. # Remove the Dual Capacitor.

Fig 4

6. Removing the Over load Protector. (Fig 6~7) !Loosen a Hex Nut at Terminal Cover. @ Remove the Terminal Cover. # Remove the wire at Over load Protector. $ Remove the Over load Protector.

Fig 5

Fig 6

Fig 7

47

DSA-101L/DSA-121L (Before)
PROCEDURES 1.Stop the air conditioner and disconnect the wire from Indoor Unit to Outdoor Unit. PHOTOS

2. Disassemble the case. (Fig 1~2) !Remove the Top Panel. (Loosen two screw and remove six hook) @ Remove the Front Cabinet. (Loosen four screw and four hook) # Remove the Side Cabinet and Back Cabinet. (Loosen eight screw)

Fig 1

3. Removing the Propeller Fan. (Fig 3) !Loosen the Nut for fixing the Propeller Fan. @ Remove the Plain Washer. # Remove the Propeller Fan.

Fig 2

4. Removing the Motor ODU. (Fig 4) !Loosen four screw at Bracket Motor. @ Disconnect the wire at Control Panel and remove Motor ODU.

Fig 3

5. Removing the Dual Capacitor. (Fig 5) !Disconnect the wire at Control Panel. @ Loosen a screw at Clamp Capacitor. # Remove the Dual Capacitor. Fig 4 6. Removing the Over load Protector. (Fig 6~7) !Loosen a Hex Nut at Terminal Cover. @ Remove the Terminal Cover. # Remove the wire at Over load Protector. $ Remove the Over load Protector.

Fig 5

Fig 6

Fig 7

48

3 EXPLODED DIAGRAM (Indoor Unit)


DSA-101L/DSA-121L

49

DSA-101L/DSA-121L PART LIST(INDOOR UNIT)

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15-1 15-2 15-3 15-4 15-5 15-6 15-7

PART CODE 3100400201 3108001220 3101500400 3106400200 3100014400 7485401012 3100014300 3108100401 3106500800 3106300800 3100700800 3100700700 3107600300 3108000100 3100017510 3100503101 5EPV050100 3106900300 3100054400 3100054200 3108901230 3104896300 BODY

PART NAME

Q'TY 1 1 2 1 1 1 1 1 12 2 1 1 1 1 1 1 1 1 1 1 1 1 ABS ABS ABS POM POM ABS

SPEC ABS or HIPS 220V 50/60Hz CR

REMARK

MOTOR IDU CUSHION MOTOR BEARING PLASTIC ASS'Y FAN CROSS FLOW ASS'Y SET SCREW EVAPORATOR ASS'Y PAN DRAIN BLADE VERTICAL MN BAR BLADE BUSHING L BUSHING R FLAP MOTOR STEPPING CONTROL BOX ASS'Y BOX CONTROL TRANS FORMER CAPACITOR SH.M.B CONTROL PCB ASS'Y LED PCB ASS'Y TERMINAL BLOCK SENSOR I.D ASS'Y

SAN+G. F20% 6S-4 X 10-E

MG28GA BUYER P.P+G.F20% DWA220A-50/60Hz 1.0F 400VAC FR-1 FR-1 SN-DBW-03P PTM-KD43C-D2

50

DSA-101L/DSA-121L PART LIST(INDOOR UNIT)


No 15-8 15-9 15-10 15-11 15-12 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 PART CODE 3102794000 3103400300 3100024000 3101395060 7111301611 3102200401 3103600300 3105500500 3100901000 3100900900 3100900800 3101401701 3100017800 3100017900 3100017700 3108400110 3102401500 3107500200 3100602400 3101201200 3104503900 3106001600 7S422 X 40B1 PART NAME HARNESS KNOB RESET SWITCH MODE SELECT ASS'Y POWER CORD ASS'Y TAPPING SCREW FRAME GRILLE LAMP INDICATE WINDOW SENSOR CAP FRAME L CAP FRAME C CAP FRAME R COVER TERMINAL BLOCK FILTER ELECTRO ASS'Y FILTER CARBON ASS'Y FILTER PRE ASS'Y REMOCON ASS'Y INSERT GRILLE EMBLEM BRACKET PIPE CLAMP BRACKET PIPE PLATE MOUNTING SPECIAL SCREW SPECIAL SCREW Q'TY 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 13 ABS URETANE HIPS HIPS SBHG1 T2 4 X 16 MFNI LOCKING TT2 TRS SE 4 X 12 MFZN BUYER BUYER TIS PAN 3 X 16 MFZN ABS MIPS ACRIL ABS ABS ABS ABS BUYER SPEC I.D EARTH ABS TS-11 & HARNESS BUYER REMARK

I NO 15, 15-11, 16, 26, 28 Will be changed depend on export destination & buyer requirements.
51

4 EXPLODED DIAGRAM(Outdoor Unit)


DSA-101L/DSA-121L (After)

32

52

DSA-101L/DSA-121L (After) OUTDOOR UNIT


No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 PART CODE 3100300531 3106000900 3102100800 3108134AE0 3100030EE0 3100030DE0 3100030DE0 3100602200 3105400700 3105400800 3104410710 3104412800 3104411420 3100020710 3100020610 3100014200 3102501100 3102402600 3100601901 3108003010 3101801000 7400208411 7392800011 3104201900 3108912300 3109502100 3109502000 3101201100 3101202000 3100801200 3102402500 3103502210 3100801300 3104201800 3102600300 3102101000 7112401211 7112401214 7112402011 7111301611 7112403011 7S432X40A1 7112401614 PART NAME PAN BASE COMP. BOLT FOOT COMP. GROMMET COMPRESSOR ASSY CONDENSER ASSY BRACKET SERVICE SERVICE VALVE SERVICE VALVE PIPE COND. IN ASSY PIPE COND. OUT ASSY PIPE OUTLET PIPE SUCTION ASSY PIPE DISCHARGE ASSY PIPE FILTER ASSY GUIDE SUPPORT GRILLE CONDENSER BRACKET MOTOR MOTOR ODU FAN PROPELLER WASHER PLAIN NUT LOCK PANEL CONTROL TERMINAL BLOCK CAPACITOR DUAL CLAMP CAPACITOR CLAMP CORD CABINET FRONT GRILLE DISCHAGE LABEL BRAND CABINET SIDE PANEL TOP HANDLE FOOT CUSHION TAPPING SCREW TAPPING SCREW+PVC WASHER TAPPING SCREW TAPPING SCREW TAPPING SCREW SPECIAL SCREW TAPPING SCREW+PVC WASHER Q'TY 1 3 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 11 29 4 2 3 1 5 SPEC SECC T1.2 M8 x L46.5 SECC T1.2 EPDM RCA 100A001 RCA 120A001 L465 x W208.5 x H508 SECC T1.2 1/2 1/4 C1220T C1220T C1220T C1220T C1220T C1220T SECC T1.2 P.E. 660 x 525.5 x T3.5 SBHG1 T1.2 IC-9630DWLA6B ABS+G.F20% (BLACK) PW-2-8 MFZN M8 x P1.25 MFZN SBHG1 T0.8 SN-DBW-03P 2.0+25F 400VAC 2.0+30F 400VAC SBHG1 T1.0 NYLON SECC T0.8 425.5 P.C.FILM 145x30xT0.4 SECC T0.8 SECC T0.8 A.E.S. T2.5 (WH104A) NBR (HARDBESS 45 5) T1S TRS 4x12 MFZN T1S TRS 4x12 MFZI T1S TRS 4x20 MFZN T1S PAN 3x16 MFZN T1S TRS 4x30 MFZN TT3 TRS SE 4x8 MFZN T1S TRS 4x16 MFZI 101L 121L 101L 121L REMARK

53

DSA-101L/DSA-121L (Before)

54

DSA-101L/DSA-121L (Before) OUTDOOR UNIT


No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21-1 21-2 21-3 21-4 21-5 21-6 21-7 21-8 22 23 24 25 26 27 28 29 30 31 32 33 34 PART CODE 3100300501 3106000900 3102100800 3108134AE0 3100030EE0 3100030DE0 7400208411 7392800011 3100014100 3100015100 3105400700 3105400800 7347602011 3100020600 3100020700 3100014200 3100800600 3104503800 3100601901 3108003010 3101801000 3100029110 3100015400 3104201301 3109502100 3109502000 3101201100 3108912300 3103800300 3101202000 7111301511 7112403011 3100800701 3100800501 3104201201 3101401900 3104201100 3102600300 3102100700 7112401211 7112402011 3106001600 7112401614 7S422X40B1 7112401214 PART NAME PAN BASE COMP. BOLT FOOT COMP. GROMMET COMPRESSOR ASSY WASHER PLAIN NUT LOCK CONDENSER ASSY BRACKET SERVICE ASSY SERVICE VALVE SERVICE VALVE BOLT HEX PIPE DISCHARGE ASSY PIPE SUCTION ASSY PIPE FILTER ASSY CABINET BACK PLATE PARTITION BRACKET MOTOR MOTOR ODU FAN PROPELLER PANEL CONTROL ASSY PANEL CONTROL CAPACITOR DUAL CLAMP CAPACITOR TERMINAL BLOCK LOCK TWIST CLAMP CORD TAPPING SCREW TAPPING SCREW CABINET SIDE CABINET FRONT PANEL ORIFICE COVER GRILLE PANEL TOP HANDLE FOOT CUSHION TAPPING SCREW TAPPING SCREW SPECIAL SCREW TAPPING SCREW SPECIAL SCREW TAPPING SCREW Q'TY 1 3 1 3 1 4 4 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 4 19 4 1 4 4 12 SBHG1 2.0+25F 400VAC 2.0+30F 400VAC SBHG1 SN-DBW-03P DATL-250 NYLON TIS PAN 3x16 MFZN TIS TRS 4x30 MFZN ABS or AES ABS or AES P.P ABS or AES ABS or AES ABS or AES NBR T1S TRS 4x12 MFZN T1S TRS 4x12 MFZN T2 4x16 MFNI LOCKING T1S TRS 4x16 MFNI+PVC/W TT2 TRS SE 4x12 MFZN T1S TRS 4x12 MFZN+PVC/W SPEC SECC T1.2 M8 x L46.5 SECC T1.2 EPDM RCA 100A001 RCA 120A001 M8.S x O.D22 x T1.6 M8 x P1.25 MFZN SECC T1.2 1/2 1/4 M6 x L20 MFZN C1220T C1220T C1220T ABS or AES SBHG1 SBHG1 IC-9630DWLA6B ABS+G.F20% (BLACK) REMARK

101L 121L

T1.2

101L 121L 101L 121L

55

5 CONTROL BOX ASSEMBLY


DSA-101L/DSA-121L

H3 H1

H2

6 2

5
S H3

1 4

56

DSA-101L/DSA-121L
No 1 2 3 4 5 6 7 8 H1 H2 S H3 PART CODE 3100503101 3100054400 3108054200 3103400300 3101395060 3108901230 5EPV050100 3106900300 3102797610 3102797500 3104896300 3102794000 PART NAME CONTROL BOX CONTROL PCB ASS'Y LED PCB ASS'Y KNOB RESET SWITCH POWER CORD ASS'Y TERMINAL BLOCK TRANS FORMER CAPACITOR SH.M.B HARNESS I/D COMP HARNESS LED PCB SENSOR ID ASS'Y HARHESS POWER Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 PTM-KD-43C-D2 SN-DBW-03P DWA220A-50/60Hz 1.0F 400VAC SPEC P .P+G.F 20% FR-1 FR-1 ABS BUYER REMARK

57

SERVICE MANUAL
DAEWOO ELECTRONICS CO., LTD OVERSEAS SERVICE DEPT.

DEAWOO ELECTRONICS CO., LTD


686, AHYEON-DONG MAPOGU, SEOUL, KOREA. C.P.O. BOX 8003 SEOUL KOREA TELEX: DWELEC K28177-8 CABLE:"DAEWOOELEC" FAX: +82-2-364-5588 TEL: +82-2-360-7114, 8114 http://www.dwe.daewoo.co.kr

S/M NO. : DSA101L010

PRINTED DATE: APR. 1999

Service Manual
Split System Air Conditioner
Model: DSA-101L DSA-121L

DAEWOO ELECTRONICS CO., LTD.