Anda di halaman 1dari 43

1 oI 43

B. E. (Mechanical) Structure (2008 Course)


With effect from 1une 2011

Teaching Scheme Examination Scheme
Code Subject
L P/D P TW Or Pr Total
Semester I
402041 CAD/ CAM Automation 4 2 100 25 50 175
402042 Dynamics oI Machinery 4 2 100 25 50 175
402043 Industrial Fluid Power 4 2 100 25 50 175
402044 Elective I *** 4 100 25 125
402045 elective II 4 100 100
402046 A Proiect Work 2
Total of Semester I 20 8 500 100 150 750
Semester II
402046 B Proiect Work 6 100 50 150
402047 Power Plant Engineering 4 2 100 25 50 175
402048 Mechanical System Design ** 4 2 100 25 50 175
402049 Elective III *** 4 2 100 50 150
402050 Elective IV 4 100 100
Total of Semester II 16 12 400 200 150 750

**
1heorv aper of 4 hours duraLlon
***
1he Lerm work marks shall be based on asslanmenLs/ semlnar as prescrlbed bv sub[ecL svllabus
**** Cpen LlecLlve Sub[ecLs - 8oS Mechanlcal wlll declare Lhe llsL of sub[ecLs whlch can be Laken under
open elecLlves.

Cpen LlecLlve mav be a sub[ecL ln Lhe llsL of elecLlves offered bv Lhe same lnsLlLuLe, ln Lhe same
semesLer of anv branch.

Elective I Elective II
402044 A Energy Audit & Management 402045 A Automobile Engineering
402044 B Product Design & Development 402045 B Machine Tool Design
402044 C
Design oI Pumps. Blowers &
Compressors
402045 C
Quantitative & decision Making
Techniques
402044 D Tribology 402045 D Open Electives ( SelI Study )

Elective III Elective IV
402049 A Computational Fluid Dynamics 402050 A Industrial Heat TransIer Equipments
402049 B Finite Element Method 402050 B Management InIormation Systems
402049 C Robotics 402050 C Reliability Engineering
402049 D
Advance Air Conditioning &
ReIrigeration
402050 D Open Elective ( SelI Study )

Legend : L Lecture
P/D Practical/ Drawing
P Paper
TW Term work
Or Oral
Pr Practical
2 oI 43

University of Pune. Pune
B E (Mechanical) Part I (2008 Course)
402041 CAD/CAM & AUTOMATION
Teaching Scheme Examination Scheme
Lectures 4 hrs/week Theory 100 Marks
Practical 2 hrs/week Term work 25 Marks
Oral 50 Marks

Section I
1 Computer Graphics 8
TransIormation-Introduction. Formulation. Translation. Rotation. Scaling. ReIlection.
Homogenous Representation. Concatenated TransIormation. Mapping oI Geometric
Models. Inverse TransIormations.
Proiections: Orthographic. Isometric. Perspective.
Introduction to openGL and commands required Ior the transIormation.

2 Modelling 10
Curves:-Introduction. Analytic Curves. Line. Circle. Parabolas. Hyperbolas. Ellipses.
Conics. Synthetic Curves. Hermite Cubic Spline. Bezier Curve. B-Spline Curve.
Numericals on above topic.
SurIaces:-Introduction. SurIace Representation. Analytic SurIaces. Synthetic SurIaces.
Hermite bicubic SurIace. Bezier surIaces. B-spline SurIaces. Coons SurIace. No
analytical treatment.
Solids: Introduction. Geometry &Topology. Solid Representation. Boundary
Representation. Euler's equation. Constructive Solid Geometry. Boolean operation Ior
CSG. Hybrid modeling. Feature Based Modeling. Parametric modeling. constraint
based modeling. Mass. area. volume calculation.

3 Finite Element Analysis 8
Introduction. Stress & Equilibrium. Boundary Condition. Strain Displacement
Relations. Stress-Strain Relation. Temperature EIIects. Potential Energy &
Equilibrium: - Rayleigh-Ritz Method. Galerkin`s Method.
One Dimensional Problem: Finite Element Modelling. Coordinate and Shape
Iunction. Potential Energy Approach. Galerkin Approach. Assembly oI Global
StiIIness Matrix & Load Vector. Properties oI StiIIness Matrix . Finite Element
Equations. Quadratic Shape Function. Temperature EIIects .
Trusses: Introduction. 2D Trusses. Assembly oI Global StiIIness Matrix .
Introduction. Constant Strain Triangle Problem. Modeling & Boundary Conditions.

Section II
4 Computer Aided Manufacturing 8
CAD Hierarchy. Integrating CAD. NC and CAM. APT programming. NC
programming. Generative programming on CNC. DNC. Adaptive control system.
CIM.CAPP.

5 Automation 10
Types oI Automation. TransIer line mechanism. Geneva mechanism. Group
Technology. Computer Integrated ManuIacturing. Automated guided Vehicles.
Automatic Storage & Retrieval System. Flexible ManuIacturing System

6 Robot Technology 8
ClassiIication & Structure oI Robotic Systems Point-to-Point Robotic Systems.
Continuous Path Robotic System. ConIigurations oI Robotic system. Joints. Drives.

3 oI 43
Controller. Types oI end eIIectors mechanical. magnetic. pneumatic etc.. Industrial
Applications oI Robot-Loading & Unloading oI Machines. Spot Welding. Spray
Painting. Assembly. Arc Welding. Inspection. Die -Casting & Forging Operations etc.
Robot Programming. Programming Languages.

Term Work

The term work shall consist oI record oI six assignments oI problems based on the Iollowing
topics:

1. OpenGL program on transIormation
2. Stress and deIlection analysis oI two dimensional truss using Iinite element package.
3. Stress and deIlection analysis oI any Mechanical component consisting oI 2-D or 3-D
elements using Iinite element package.
4. Tool path generation using CAM soItware and ManuIacturing on CNC.
5. Demonstration on any one industrial robot or Industrial visit to automation plant.
6. Assignment on Robot gripper design/ Robot programming.

Reference Books

1. Ibrahim Zeid CAD/CAM - Theory and Practice Tata McGraw Hill Publishing Co.
2. Ibrahim Zeid CAD/CAM - Mastering Tata McGraw Hill Publishing Co.
1. 3.Chandrupatla T.R. and Belegunda A.D. Introduction to Iinite elements in
engineering Prentice Hall India.
3. Segerling L.J. Applied Iinite elements analysis John Wiley and Sons.
4. Rao P.N.. Introduction to CAD/CAM Tata McGraw Hill Publishing Co.
2. 6.Groover M.P.-Automation. production systems and computer integrated
manuIacturing Prentice Hall oI India
7. Yoram Koren - Robotics McGraw Hill Publishing Co.
8. James G. Keramas. Robot Technology Fundamentals. Delmar Publishers.
9. S.R.Deb. Robotics Technology and Flexible Automation. Tata Mc Graw Hill.
4 oI 43

University of Pune. Pune
B. E. (Mechanical) Part I (2008 Course)
402042 DYNAMICS OF MACHINERY
Teaching Scheme Examination Scheme
Lectures 4 hrs/week Theory 100 Marks
Practical 2 hrs/week Term work 25 Marks
Oral 50 Marks

Section I Hrs
1 Balancing
Balancing oI rotating masses in one and several planes. balancing oI reciprocating
masses in single and multi cylinder engines: in-line. radial and V-type. primary and
secondary balancing analysis. concept oI direct and reverse cranks method. static and
dynamic balancing machines.

2 Free Vibrations - Longitudinal & Torsional 8
Introduction: Elements oI a vibratory system. S.H.M.. degrees oI Ireedom. modeling
oI a system. concept oI linear and non-linear systems. equivalent spring. linear and
torsional systems.
Undamped free vibrations - single degree of freedom systems: Natural Irequency by
equilibrium and energy methods Ior longitudinal and torsional vibrations.
Damped free vibrations - Single degree of freedom systems: DiIIerent types oI
damping. equivalent viscous damping. Iree vibrations with viscous damping - over
damped. critically damped and under damped systems. initial conditions. logarithmic
decrement. dry Iriction or coulomb damping Irequency and rate oI decay oI
oscillations.

3 Forced Vibrations: Single degree system
Forced vibrations oI longitudinal and torsional systems. simple harmonic excitation.
excitation due to reciprocating and rotating unbalance. base excitation. magniIication
Iactor. resonance phenomenon and phase diIIerence. vibration. isolation Iorce and
motion transmissibility.

Section II
4 Undamped free Vibrations: Multi Degree of Freedom Systems 10
Introduction. longitudinal vibrations oI two degree oI Ireedom systems. natural
Irequency and mode shapes. Iree vibrations oI two rotor and three rotor torsional
systems. natural Irequencies. mode shapes and node points. geared systems. critical
speed oI light shaIt having single rotor - damped and undamped systems

5 Vibration Measurements and Control 8
Vibration measurements:
Measuring instruments Ior displacement. velocity. acceleration and Irequency. diIIerent
types oI pick-ups and exciters Ior measurement oI vibrations oI various systems like
gear system
Vibration control
Acceptable vibration standards. introduction to FFT spectrum analyzer and machine
vibration signature analysis. tuned dynamic vibration absorber. control oI vibration.
control oI natural Irequency. vibration isolators. and absorbers. types oI Iailures on
account oI uncontrolled vibrations.

6 Noise 8
Sound concepts. human hearing mechanisms. Iundamentals oI noise. decibels. sound
5 oI 43
pressure level. sound intensity. sound Iields. sound reIlection. absorption and
transmission. concept and governing equation with co relation oI each other. noise
measurement. sound meter. allowed exposure levels. and time limits by BIS (Numerical
on dB. sound pressure intensity)
Fundamentals oI noise control. source control. path control. enclosures. noise
absorbers. noise control at receiver (No numerical treatment)

Term Work

The Term Work shall consist oI eight experiments oI which any six Irom experiment no 1 to 8.
and experiment no 9 and 10 are compulsory.

1. Experimental veriIication oI dynamic balancing oI rotating masses.
2. To determine the natural Irequency oI damped vibration oI single degree Ireedom system
and to Iind it`s damping coeIIicient.
3. To veriIy natural Irequency oI torsional vibration oI two rotor system and position oI node.
4. To determine critical speed oI single rotor system.
5. To determine resonance Irequency oI transverse vibration oI beam.
6. To determine the Irequency response curve under diIIerent damping conditions Ior single
degree Ireedom system oI vibration.
7. To study shock absorbers and to plot transmissibility curve.
8. Measurement oI vibration parameters like Irequency. amplitude. velocity. acceleration oI
any vibrating system by using vibration measuring instruments.
9. Noise measurement and analysis using appropriate instrument
10.Analysis oI machine vibration. signature. using any analysis soItware package.

Reference Books

1. Beven. T. ' Theory oI Machines. CBS Publishers and Distributors. New Delhi
2. Jagdishlal. ' Theory oI Machines. Metropolitan Publishers
3. Uicker J. J.. Pennock G. R. and Shigley J. E.(2006) Indian Edition. 'Theory oI Machines
and Mechanisms OxIord University Press. New York.
4. Grover G. K. 'Mechanical Vibrations. Nem Chand and Bros..Roorkee
5. Rao S. S. 'Mechanical Vibrations. Pearson Education Inc. Dorling Kindersley (India) Pvt.
Ltd. New Delhi.
6. Kelly S. G. 'Mechanical Vibrations. Schaum`s outlines. Tata McGraw Hill Publishing
Co. Ltd.. New Delhi.
7. Hannah and Stephans. 'Mechanics oI Machines. Edward Aronold Publication.
8. Gosh A. and Malik A. K. 'Theory oI Mechanism and Machines. AIIiliated East West
Press Pvt. Ltd. New Delhi.
9. Rattan S. S. 'Theory oI Machines. Tata McGraw Hill Publishing Co. Ltd.. New Delhi.
10.Meirovitch.'Elements oI Mechanical Vibrations. Tata McGraw Hill
11.Bies. D. & Hansen. C. 'Engineering Noise Control Theory and Practice. Taylor &
Francis
12.Puiara. K.. 'Vibration and Noise Ior Engineering. Dhanpat Rai & Company.
6 oI 43

University of Pune. Pune
B E (Mechanical) Part I (2008 Course)
402043 INDUSTRIAL FLUID POWER
Teaching Scheme Examination Scheme
Lectures 4 hrs/week Theory 100 Marks
Practical 2 hrs/week Term work 25 Marks
Oral 50 Marks

Section I
1 Introduction to Fluid Power 8
Fluid power system : Components. advantages and applications. Transmission oI
power at static and dynamic states. Pascal`s law & its applications such as hydraulic
press/Jack (Numerical treatment) . Fluids Ior hydraulic system : Types. properties.
selection. Additives. eIIect oI temperature and Pressure on hydraulic Iluid. Seals.
sealing materials. compatibility oI seal with Iluids. Types oI pipes. hoses. material.
quick acting couplings. Pressure drop in hoses/pipes. Fluid conditioning through Iilters.
strainers. sources oI contamination and contamination control. heat exchangers.

2 Pumps 8
Types. classiIication. principle oI working and constructional details oI Vane pumps.
gear pumps. radial and axial plunger pumps. screw pumps. power and eIIiciency
calculations. characteristics curves. selection oI pumps Ior hydraulic Power
transmission.
Power units and accessories: Types oI power units. reservoir assembly.
constructional details. pressure switches. temperature switches.
Temperature switches.
Accumulators: Types. selection/ design procedure. applications oI accumulators.
Types oI IntensiIiers
Pressure switches /sensor. Temperature switches/sensor. Level sensor

3 Fluid Power Control 10
Symbols Ior hydraulic and pneumatic circuits. Control oI Iluid power through diIIerent
valves such as pressure control valves. directional control valves. and Ilow control
valves (Principle. classiIication. constructional details. symbols. advantages.
disadvantages and applications).
Flow rate. working pressure. diIIerential pressure
Check valve. Servo valves. Proportional valves and Cartridge valves. Cut oII Valves.

Section II
4 8
Actuators: (a) Linear and Rotary. (ii) Hydraulic motors- Types- Vane. gear. Piston
types. radial piston. (iii) Methods oI control oI acceleration. deceleration. (iv) Types oI
cylinders and mountings. (v) Calculation oI piston velocity. thrust under static and
dynamic applications. considering Iriction. inertia loads. (vi) Design considerations Ior
cylinders. Cushioning oI cylinders. (Numerical treatment)
Industrial circuits - Simple reciprocating. Regenerative. Speed control (Meter in.
Meter out & bleed oII). Sequencing. Synchronization. transverse & Ieed. circuit Ior
riveting machine. automatic reciprocating. Iail saIe circuit. counter balance circuit.
actuator locking. circuit Ior hydraulic press. unloading circuit (Numerical treatment).
motor breaking circuit.


7 oI 43
5 Pneumatics 8
Principle oI Pneumatics : (i) Laws oI compression. types oI compressors. selection oI
compressors. (ii) Comparison oI Pneumatics with Hydraulic power transmissions. (iii)
Types oI Iilters. regulators. lubricators. muIIlers. dryers. (iv) Pressure regulating
valves. (v) Direction control valves. two way. three way. Iour way valves. Solenoid
operated valves. push button. lever control valves. (vi) Speed regulating Methods
used in Pneumatics. (vii) Pneumatic actuators-rotary. reciprocating.(viii) Air motors-
radial piston. vane. axial piston (ix) Basic pneumatic circuit. selection oI
components(x) Application oI pneumatics in low cost Automation and in industrial
automation
Introduction to vacuum & vacuum measurement. Vacuum pumps. types. introduction
to vacuum sensors & valves. Industrial application oI vacuum

6 System Design 10
Design oI hydraulic/pneumatic circuit Ior practical application. Selection oI
diIIerent components such as reservoir. various valves. actuators. Iilters. pumps based
on design. (Students are advised to reIer manuIacturers catalogues.).

List of experiments
Minimum oI 8 experiments Irom the Iollowing; out oI which serial no. 1 to 4 are compulsory.
three Irom serial no. 5 to 9 and one Irom serial no 10 & 11.Record oI experiments and
assignments shall be submitted in the Iorm oI iournal.

1. Trial on Gear/Vane/Piston pump and plotting oI perIormance characteristics.
2. Following experiments to be done on hydraulic trainer:
1. Regenerative circuit
2. Speed control circuit
3. 3 Sequencing circuit
4. Transverse and Ieed circuit
3. Following experiments to be done on pneumatic trainer:
a. Automatic reciprocating circuit
b. Speed control circuit
c. 3 Pneumatic circuit involving shuttle valve/ quick exhaust valve
d. Electro pneumatic valves and circuit
4. Design report oI a hydraulic or pneumatic system using manuIacturer`s catalogue.
5. Study oI accumulators and intensiIiers.
6. Industrial visit to study automation by means oI hydraulic and pneumatics such as LPG
bottling plant etc.
7. Study oI compressed air generation and distribution systems.
8. Study oI simple hydraulic systems used in practice such as copy turning attachment.
hydraulic clamps. iack. dumper. IorkliIt etc.
9. Study and Demonstration oI hydraulic system such as hydraulic press. Iniection
moulding machines.
10. Testing oI pressure relieI valve.
11. Testing oI linear actuator.

Suggested Exercise (May be attached in Journal)
Compilation oI Iile (with logical sequence) oI catalogues oI pneumatic & hydraulic
system manuIacturers with reI. to above maior components. Best Iile to be kept in library
Ior Iuture reI.
8 oI 43

Reference Books

1. Pinches. Industrial Fluid Power. Prentice hall
2. D.A.Pease. Basic Fluid Power. Prentice hall
3. J.J.Pipenger. Industrial Hydraulics. McGraw Hill
4. H.L.Stewart. Hydraulics and Pneumatics. Industrial Press
5. A. Esposito. Fluid Power with application. Prentice hall
6. B. Lall. Oil Hydraulics. International Literature Association
7. Yeaple. Fluid Power Design Handbook
8. Andrew A. Parr. Hydraulics and Pneumatics. Elsevier Science & Technology Books.
9. Maiumdar. Pneumatic Systems. Tata McGraw Hill
10.ISO 1219. Fluid Systems and components. Graphic Symbols
11.Maiumdar. Oil Hydraulics- Principle & Maintenance. Tata McGraw Hill.
12.Product Manuals & books Irom Vickers/ Eaton. FESTO. SMC pneumatics can be reIerred.
9 oI 43

University of Pune. Pune
B. E. (Mechanical) Part I (2008 Course)
402044A ENERGY AUDIT & MANAGEMENT
Teaching Scheme Examination Scheme
Lectures 4 hrs/week Theory 100 Marks
Term work 25 Marks


Section I
1 General Aspects of Energy Management 8

Current energy scenario India and World. Current energy consumption pattern in
global and Indian industry. Principles oI Energy management. Energy policy. Energy
action planning. Energy security and reliability. Energy and environment. Need oI
Renewable and energy eIIiciency.
Energy conservation opportunities in Boiler and steam system. Furnace. DG sets.
HVAC system. pumping system. Cooling tower and Compressed air system.

2 Energy Auditing 10
Need oI Energy Audit. Types oI energy audit. Components oI energy audit. Energy
audit methodology. Instruments. equipment used in energy audit. Analysis and
recommendations oI energy audit examples Ior diIIerent applications. Energy audit
reporting. Energy audit soItware.

3 Energy Economics 8

Costing oI Utilities- Determination oI cost oI steam. natural gas. compressed air and
electricity.
Financial Analysis Techniques Simple payback. Time value oI money. Net Present
Value (NPV). Return on Investment (ROI). Internal Rate oI Return (IRR). Risk and
Sensitivity analysis.

Section II
4 Energy Efficiency in Thermal Utilities 10

Energy perIormance assessment and eIIiciency improvement oI Boilers. Furnaces.
Heat exchangers. Fans and blowers. pumps. Compressors and HVAC systems.
Steam distribution. Assessment oI steam distribution losses. Steam leakages. Steam
trapping. Condensate and Ilash steam recovery system.

5 Electrical Energy Management and Lighting 8

Electricity billing. Electrical load management and maximum demand control. Power
Iactor improvement and its beneIit. Selection and location oI capacitors. Distribution
and transIormer losses. Electrical motors- types. eIIiciency and selection. Speed
control. Energy eIIicient motors. Electricity Act 2003.
Lighting -Lamp types and their Ieatures. recommended illumination levels. Lighting
system energy eIIiciency.

6 Cogeneration and Waste Heat Recovery 8

Cogeneration- Need. applications. advantages. classiIication. the cogeneration design
process.
Waste heat recovery- ClassiIication and application. Potential Ior waste-heat recovery
in Industry. Commercial WHR devices. saving potential.
CDM proiects and carbon credit calculations

10 oI 43

Term Work

1. Carry out the Energy audit oI a small scale industry/institute and submit report with
recommendation.
2. Carry out the Energy audit oI HVAC or Compressed air or Boiler and steam system and
submit report with recommendations.
3. Carry out the Energy audit oI Electrical system.
4. Electrical tariII calculations
5. Study and visit to any one alternate energy source installation

Reference Books

1. Handbook oI Energy Audit. Albert Thumann P.E. CEM. William J. Younger CEM. The
Fairmont Press Inc.. 7
th
Edition.
2. Energy management Handbook. Wayne C. Turner. The Fairmont Press Inc.. 5
th
Edition.
Georgia.
3. Handbook on Energy Audit and Environment management. Abbi Y. A.. Jain Shashank.
TERI. Press. New Delhi. 2006
4. Energy PerIormance assessment Ior equipment and Utility Systems.-Vol. 2.3.4 BEE
Govt. oI India
5. Boiler Operator`s Guide Fourth Edition. Anthony L Kohan. McGraw Hill
6. Energy Hand book. Second edition. Von Nostrand Reinhold Company - Robert L.LoItness.
11 oI 43

University of Pune. Pune
B. E. (Mechanical) Part I (2008 Course)
402044 B PRODUCT DESIGN & DEVELOPMENT
Teaching Scheme Examination Scheme
Lectures 4 hrs/week Theory 100 Marks
Term work 25 Marks


Section I
1 Introduction to Product Design and Development 8
DeIinition oI product design. design by evolution and innovation. Iactors in product
design. morphology oI product design (seven phases). standardization. simpliIication and
specialization in product design. modern approaches- concurrent design and quality
Iunction deployment. product development. product development versus product design.
types oI design and redesign. modern product development process. product development
team and product development planning with reIerence to ISO standard. diIIerence
between product veriIication and production validation. introduction to prototyping. rapid
prototyping methods.

2 Product Development - Technical and Business Concerns 8
Technology Forecasting and Technology S-Curve (Technology Stage). Mission Statement
and Technical Questioning. Economic Analysis oI Product. Customer Needs and
SatisIaction. Customer Population and Market Segmentation. Customer Needs-Types and
Models. Gathering Customer Needs InIormation. Analysis oI Gathered InIormation.

3 Product Development from Concept to Product Function 10
Generating concepts. inIormation gathering. and brainstorming. morphological analysis.
concept selection-design evaluation. estimation oI technical Ieasibility. concept selection
process. Pugh`s concept. selection charts. numerical concept scoring. process oI concept
embodiment. system modeling. FMEA. Iunctional modeling and decomposition. Iast
method. subtract and operate procedure. establishing system Iunctionality. augmentation
and aggregation.

Section II
4 Product Development in the Context of Reverse Engineering 8
Product Teardown Process. Tear Down Methods - Force Flow Diagrams. Measurement
and Experimentation. Applications oI Product Teardown. Benchmarking Approach and
Detailed Procedure. Tools Used In Benchmarking - Indented Assembly Cost Analysis.
Function - Form Diagrams. Trend Analysis. Setting Product SpeciIications. Introduction
to Product PortIolio and Architecture

5 Design for Manufacture. Assembly and Environment 10
Design guidelines. design Ior manuIacture. design Ior assembly. design Ior piece part
production. manuIacturing cost analysis. need and importance oI design Ior environment.
global. local and regional issues. basic DFE methods-guidelines and applications. liIe
cycle assessment basic method. weighed sum assessment method. liIe cycle assessment
method. DFX. product testing. product validation. Iield trials. virtual trials. iterations

6 Introduction to Product Life Cycle and Product Data Management 8
Background. Overview. Need. BeneIits. and Concept oI Product LiIe Cycle.
Components/Elements oI PLM. Emergence oI PLM. SigniIicance OI PLM. Customer
Involvement. Product Data and Product WorkIlow. The Link Between Product Data and
Product WorkIlow. DiIIerent Phases oI Product LiIe Cycle and corresponding
technologies.

12 oI 43


References

1. Product Design and ManuIacturing. AK Chitale; R.C. Gupta. Prentice Hall India.
2. Engineering Design Dieter George E.. McGraw Hill Pub. Company. 2000.
3. Product Design: Techniques in Reverse Engineering and New Product Development.
Kevin Otto and Kristin Wood. Pearson Education Inc.
4. Product LiIecycle Management Grieves. Michael. McGraw-Hill. 2006. ISBN
0071452303
5. Handbook oI Product Design Ior ManuIacturing. Bralla. James G.. McGraw Hill Pub.
1986
6. ISO Standard: 9001:2008: Clauses 7.1. 7.2. 7.3

Term work

A| Out oI 9 assignments any six:

1. Morphological analysis
2. Quality Function Deployment (QFD)
3. Technical Ieasibility and S-curve
4. FMEA
5. Product Tear Down
6. Design Ior ManuIacturing (DFM)
7. Product LiIe cycle Management (PLM)
8. IdentiIying customer needs
9. Concept Selection Process

B| One assignment oI actual product design with virtual product validation.
13 oI 43

University of Pune. Pune
B. E. (Mechanical) Part I (2008 Course)
402044C DESIGN OF PUMPS. BLOWERS & COMPRESSORS
Teaching Scheme Examination Scheme
Lectures 4 hrs/week Theory 100 Marks
Term work 25 Marks


Section I
1 Introduction - Principles of Fluid Machinery 8
Introduction to Iluid machines. ClassiIication oI machines. Basic equations oI energy
transIer between Iluid and rotor. PerIormance characteristics. Dimensionless parameters.
SpeciIic speed. stage velocity triangles. work and eIIiciency and applications oI Iluid
machinery.

2 Theory of Pumps 8
ClassiIication oI centriIugal and axial pumps. calculation oI tangential and axial thrust
methods to minimize axial thrust. impellers. casings. volute pumps. vanes. velocity
vector diagrams and work done by pumps. developed head. eIIiciency and losses oI
centriIugal pump. speciIic speed. calculation oI power requirement. operating
characteristics. Application oI pumps to process. power plants. chemical. petrochemical
industries.

3 Design of Pumps 10
Design procedure Ior selection and optimization oI Pumps. Thermal design- Selection oI
materials Ior high temperature and corrosive Iluids. Hydraulic design- Selection oI
impeller and casing dimension using industrial manuals. Introduction to computer
programs Ior iterative and interactive design.

Section II
4 Theory of Fans and Blowers 10
ClassiIication oI blowers. Basics oI stationary and moving air. Eulers characteristics.
velocity triangles and operating pressure conditions. Equations Ior blowers. Losses and
hydraulic eIIiciency Ilow through impeller casing inlet nozzle. volute. diIIusers. leakage
disc Iriction mechanical losses.. Rotor design airIoil theory. vortex theory. cascade
eIIects. degree oI reaction. blade twist stage design. surge and stall. stator and casing.
mixed Ilow impellers. Applications oI blowers and Ians.

5 Design of Fans and Blowers 8
Design procedure Ior selection and optimization oI Blowers. Stage pressure rise. stage
parameters and design parameters. Design oI impeller and casing dimension in
aerodynamic design. Introduction to computer programs Ior iterative and interactive
design

6 Theory and Design of Compressors 8
Basic theory. classiIication and application. Working with enthalpy-entropy diagram.
construction and approximate calculation oI centriIugal compressors. impeller Ilow
losses. slip Iactor. diIIuser analysis. perIormance curves oI centriIugal compressors.
Basic design Ieatures oI axial Ilow compressors; velocity triangles. enthalpy-entropy
diagrams. stage losses and eIIiciency. work done Iactor. simple stage oI axial Ilow
compressors.


14 oI 43
Term work

Any six assignments based on above syllabus.

References Books

1. Shepherd. D.G.. 'Principles oI Turbomachinery. Macmillan. 1969.
2. Austin H. Chruch. 'CentriIugal pumps and blowers. John wiley and Sons. 1980.
3. Turbine. 'Compressors and Fans S.M.Yahya. Tata Mc-Graw Hill Publishing
Company. 1996
4. Val S.LabanoII and Robert Ross. 'CentriIugal Pumps Design and Applications Jaico
.P House.
5. Igori Karassik. 'Pump Hand Book. McGraw-Hill International Edition.
6. G.K.Sahu 'Pumps New age international publishers.
7. John Tuzson. 'CentriIugal Pump Design. Wiley Publication.
8. StepanII. A.J.. "Blowers and Pumps ". John Wiley and Sons Inc.. 1965.

15 oI 43

University of Pune. Pune
B. E. (Mechanical) Part I (2008 Course)
402044D TRIBOLOGY
Teaching Scheme Examination Scheme
Lectures 4 hrs/week Theory 100 Marks
Term work 25 Marks


Section I
1 Introduction to Tribology 8
Introduction to Tribology. Tribology in design. Tribology in industry. economic aspects
oI Tribology. lubrication. basic modes oI lubrication. lubricants. properties oI lubricants
- physical and chemical. types oI additives. extreme pressure lubricants. recycling oI
used oils & oil conservation. disposal oI scrap oil. oil emulsion.
Types oI sliding contact bearings. comparison oI sliding and rolling contact bearings

2 Friction and Wear 8
Friction: Introduction. laws oI Iriction. kinds oI Iriction. causes oI Iriction. Iriction
measurement. theories oI Iriction. eIIect oI surIace preparation.
Wear: Types oI wear. various Iactors aIIecting wear. measurement oI wear. wear
between solids and liquids. theories oI wear.

3 Hydrodynamic Lubrication 10
Hydrodynamic lubrication: Theory oI hydrodynamic lubrication. mechanism oI
pressure development in oil Iilm. two-dimensional Reynold`s equation. inIinitely long
iournal bearing. inIinitely short iournal bearing. Iinite bearing
Hydrodynamic thrust bearing: Introduction. Ilat plate thrust bearing. pressure
equation. load. center oI pressure. Iriction in tilting pad thrust bearing.

Section II
4 Hydrostatic Lubrication 8
Hydrostatic lubrication: Basic concept. advantages and limitations. viscous Ilow
through rectangular slot. load carrying capacity and Ilow requirement oI hydrostatic step
bearing. energy losses. optimum design oI step bearing. Compensators and their actions.
Squeeze film lubrication: Introduction. circular and rectangular plates approaching a
plane.

5 Elasto-hydrodynamic Lubrication and Gas Lubrication 8
Elastohydrodynamic Lubrication: Principle and application. pressure viscosity term
in Reynold`s equation. Hertz theory. Ertel-Grubin Equation
Gas lubrication: Introduction. merits and demerits. applications.
Lubrication in metal working: Rolling. Iorging. drawing and extrusion. Bearing
materials. bearing constructions. oil seals. shields and gaskets

6 Surface Engineering 10
Introduction to surIace engineering. concept and scope oI surIace engineering.
manuIacturing oI surIace layers. solid surIace-geometrical. mechanical and physico
chemical concepts. superIicial-layer. development oI concept. structure oI superIicial
layer. general characteristics oI superIicial layer. obtained by machining. strengthening
and weakening oI superIicial layer.
SurIace Engineering Ior Wear and Corrosion resistance: DiIIusion. coating. electro and
electroless plating. hot deep coating. metal spraying. cladded coating. crystallizing
coating. selection oI coating Ior wear and corrosion resistance. potential properties and
parameters oI coating.

16 oI 43

Term Work: The Term Work shall consist oI

A| Any one case study oI the Iollowing

1. Friction in sliding/ rolling contact bearing.
2. Wear oI cutting tool
3. Corrosion and SurIace coating.
4. Sliding/ rolling contact bearing perIormance

Report on case study shall be submitted as a part oI term work.

B| Assignment : On the Tibological design oI the system like I C Engine. Machine Tool.
Rolling Mill.
OR
Industrial visit: students should visit the industry to study the lubrication systems or to
study the techniques oI surIace coating. A detailed report shall be submitted as a part oI
term work.
OR
Seminar on recent trends in Tribology or related areas: A seminar on recent trends in
Tribology or related areas shall be given by the student. A seminar report shall be
submitted as a part oI term work.

Reference Books

1. Cameron A.. 'Basic Lubrication Theory. Wiley Eastern Ltd.
2. B. C. Maiumdar. 'Introduction to Tribology and Bearings. S.CHAND and Company
Ltd. New Delhi
3. Fuller D. D.. 'Theory and Practice oI Lubrication Ior Engineers. John Wiley and Sons
4. Halling J.. 'Principles oI Tribology. McMillan Press Ltd.
5. B. Bhushan. B.K. Gupta. 'Handbook oI tribology: materials. coatings and surIace
treatments. McGraw-Hill. 199
6. Davis J.. 'SurIace Engineering Ior corrosion and Wear Resistance. Woodhead
Publishing. 2001
7. V.B. Bhandari.. ' Design oI Machine Elements
8. Tadausz Burakowski. 'SurIace Engineering oI Metals: Principle. Equipments.
Technologies. Taylor and Francis
17 oI 43

University of Pune. Pune
B. E. (Mechanical) Part I (2008 Course)
402045A AUTOMOBILE ENGINEERING
Teaching Scheme Examination Scheme
Lectures 4 hrs/week Theory 100 Marks


Section I
1 Introduction To Automobile Engineering 8
Automobile history and development. ClassiIication. vehicle layout- engine location and
drive arrangement. saIety regulations. speciIications oI vehicles. Type oI vehicle bodies.
Chassis types. constructional details. Frames. sub Irames. Irameless vehicles. vehicle
dimensions). details oI chassis material. Vehicle liIe development cycle overview

2 Drive Train 8
ClassiIication oI clutches. Single-plate. Multi-plate. Cone. diaphragm spring.
CentriIugal. Clutch materials. Electromagnetic. vacuum operated. Iluid Ilywheel.
Necessity oI gear box. Manual gear box -Constant mesh. Sliding mesh. Synchromesh.
Geared automatic transmission. Torque convertor. Epicyclic. Continuous variable
transmission. Electronic transmission control. overdrive.
Propeller ShaIt. Constant Velocity ioint. DiIIerential and Iinal drive. Non slip
diIIerential

3 Front Axle. Steering System. Rear Axle. Wheel & Tyres 10
Purpose and requirement Iront axle. steering mechanism. steering geometry. center
point steering. cornering Iorce. slip angle. scrub radius. steering characteristic. steering
gearbox. Power steering. collapsible steering
Live and dead axles. live axle arrangement. single. double and triple reduction rear axle.
Wheel construction. alloy wheel. wheel alignment and balancing. type oI tyres. tyre
construction. tread design

Section II
4 Suspension System. Brakes 8
Sprung and unsprung mass. Roll centre. Types oI suspension linkages. Type oI springs-
leaI. coil. air springs. hydro gas suspension. rubber suspension. interconnected
suspension. selI leveling suspension(active suspension). damping and shock absorbers
Types oI brake systems - drum. disc. Operation- mechanical. hydraulic. air brakes. servo
and power braking. Stopping distance. ABS.

5 Electrical System. Modern Trends 8
Electrical systems. battery types and construction. lighting. horn. indicators. sprays.
wipers.
Staring system. Instruments
Sensors and actuators. Electronic Control Unit. Electronic stability program. traction
control devices.
Electrical car layout. Hybrid drives.

6 Vehicle Performance 10
Vehicle perIormance parameters. road resistance. traction and tractive eIIort. power
requirement Ior propulsion. road perIormance curves. Stability oI vehicles. SAE vehicle
axis system. vehicle body moments. roll over
Vehicle saIety-active. passive saIety. air bags. seat belt. types oI collisions- Iront. rear.
side.
Vehicle interior and ergonomics. comIort. NVH in automobiles

18 oI 43

Refference Books :

1. K. Newton and W. Seeds. T.K. Garrett.` Motor Vehicle 13
th
Edition. Elsevier publications
2. Hans Hermann Braess. Ulrich SeiIIen. handbook oI Automotive Engineering. SAE
Publications
3. William H. Crouse.. Automotive Mechanics` - Tata McGraw Hill Publishing House
4. Joseph Heitner. Automotive Mechanics` -C.B.S Publishers And Distributors
5. SAE Manuals and Standard
6. Automobile Mechanics -.N. K. Giri
7. Automobile Electrical Equipment P. S. Kohali
8. Narang G. B. S .`Automobile Engineering` S. Chand and Company Ltd.
9. Singh Kripal - Automobile Engineering -Volume 2 New Chand Jain.

19 oI 43

University of Pune. Pune
B. E. (Mechanical) Part I (2008 Course)
402045 B MACHINE TOOL DESIGN
Teaching Scheme Examination Scheme
Lectures 4 hrs/week Theory 100 Marks


Section I
1 Drives 10
Design considerations Ior drives based on continuous and intermittent requirement oI
power. Types and selection oI motor Ior the drive. Regulation and range oI speed based
on preIerred number series. geometric progression. Design oI speed gear box Ior
spindle drive and Ieed gear box.
Step-less drives Design considerations oI Step-less drives. electromechanical system oI
regulation. Iriction. and ball variators. PIV drive. Epicyclic drive. principle oI selI
locking.

2 Design of Machine Tool Structures 8
Analysis oI Iorces on machine tool structure. static and dynamic stiIIness.
Design oI beds. columns. housings. bases and tables.

3 Design of Guide-ways and Power Screws 8
Functions and types oI guide-ways. design criteria and calculation Ior slide-ways.
design oI hydrodynamic. hydrostatic and aerostatic slide-ways. Stick-Slip motion in
slide-ways. Design oI power screws: Distribution oI load and rigidity analysis.

Section II
4 Design of Spindles and Spindle Supports 10
Design oI spindle and spindle support using deIlection and rigidity analysis. analysis oI
anti-Iriction bearings. preloading oI antiIriction bearing.

5 Dynamics of machine tools 8
Dynamic characteristic oI the cutting process. Stability analysis. vibrations oI machine
tools. Control Systems. Mechanical and Electrical. Adaptive Control System. relays.
push button control. electrical brakes. drum control.

6 Advances in Machine Tool Design 8
Design considerations Ior SPM. NC/CNC. and micro machining. RetroIitting. Recent
trends in machine tools. Design Layout oI machine tool using matrices.

Text Books
1. N.K. Mehta. 'Machine Tool Design. Tata McGraw Hill. ISBN 0-07-451775-9.
2. Bhattacharya and S. G. Sen.. 'Principles oI Machine Tool. New central book agency
Calcutta. ISBN 81-7381-1555.
3. D. K Pal. S. K. Basu. 'Design oI Machine Tool. 4th Edition. OxIord IBH 2005. ISBN
81-204-0968.

Reference Books:
1. N. S. Acherkan. 'Machine Tool. Vol. I. II. III and IV. MIR publications.
2. F. Koenigsberger. 'Design Principles oI Metal Cutting Machine Tools. The
Macmillan Company New York 1964.
20 oI 43

University of Pune. Pune
B E (Mechanical) Part I (2008 Course)
402045 C QUANTITATIVE & DECISION MAKING TECHNIQUES
Teaching Scheme Examination Scheme
Lectures 4 hrs/week Theory 100 Marks



Section I
1 Quantitative Methods 10
DeIinition. Evolution and ClassiIication oI Quantitative Methods & Operations
Research Techniques. Methodology. Advantages & Limitations.. Decision Theory.
Meaning & Steps in Decision Making. Types oI Management Decisions. Decision
under Certainty. under Risk. under Uncertainty. Decision Trees. Utility Theory.
Theory oI Games. Introduction. Minimax and Maximin Principle. Solution oI Game
with Saddle Point. Solution by Dominance. Solution by Graphical Method. m x n
size Game Problem.

2 Linear Programming 8
Introduction. Formulation. Graphical Solution. Representation in Standard Form.
Simplex Methods. Duality and Sensitivity Analysis. Introduction to Parametric.
Integer and Non-linear Programming

3 Transportation Problem 8
Introduction. Formulation. Basic Method oI Solving Transportation Problem.
Optimization Methods like UV and Stepping Stone Method.
Trans-shipment Methods as an Extension oI Transportation. Assignment Problem-
Hungarian Method to solve Assignment Problem. Travelling Salesman as an
Extension oI Assignment Problem.

Section II
4 Queuing Theory 10
(a) Inventory Deterministic Models. Shortage. without shortage
(b)Simple Probabilistic Inventory Models. Concept oI Service level.
(c) Queuing Theory Introduction. Basis Structure. Terminology and Applications.
Queuing Model M/M/1: /FIFO. MCSR.
(d)Simulation Techniques Ior Inventory and Queuing Problems. Monte-Carlo
Simulation.

5 Investment Analysis 8
(a) Break-Even Analysis. Payback Period Method. A(A)R Method. DCF Method.
IRR Method. Probabilistic Models. Risk Adiusted Discount Rate. Certainty-
Equivalent Approach. EMV. Hiller and Hertz`s Model.
(b) Replacement Analysis. Replacement oI Items that Deteriorate. Replacement oI
Items that Fail Suddenly.

6 Network Models 8
(a) Network Models Shortest Route. Minimal Spanning and Maximal Flow
Problems.
(b) Introduction to Multi Obiect Decision Making-Goal Programming Formulation.
(c) Deterministic Sequential Decision Making. Dynamic Programming.


21 oI 43
Text books:
1) Quantitative Techniques by N.D.Vora.
2) Operations Research by H. Taha.
3) Operations Research by Hira Gupta.
4) Operations Research by J.K.Sharma.

Reference books:

1) Hillier F.S.. and Lieberman G.J.. Operations Research. Eight Edition. Mc.
Tata McGraw Hill Pvt. Ltd.. ISBN-13:978-0-07-060092-8.
2) Ravinran. Phillips & Solberg. Operations Research Principles and Practice.
Second Edition. Mc. WSE Willey. ISBN: 978-81-265-1256-0.
22 oI 43

University of Pune. Pune
B. E. (Mechanical) Part I (2008 Course)
402046A PRO1ECT WORK
Teaching Scheme
Practical 2 Hrs/ Week

Objectives:

To embed the skill in group oI students (strictly Iour) to work independently on a topic/
problem/ experimentation selected by them and encourage them to think independently on
their own to bring out the conclusion under the given circumstances oI the curriculum
period in the budget provided with the guidance oI the Iaculty.
To encourage creative thinking process to help them to get conIidence by planning and
carrying out the work plan oI the proiect and to successIully complete the same. through
observations. discussions and decision making process.
The proiect may be in-house. sponsored by an Industry.

Project Load

Maximum two groups oI Iour students per group. shall work under one Iaculty member oI
department. The group oI one student is strictly not allowed.

Project Definition

Proiect work shall be based on any oI the Iollowing:

1. Fabrication oI product/ testing setup oI an experimentation unit/ apparatus/ small
equipment. in a group.
2. Experimental veriIication oI principles used in Mechanical Engineering Applications.
3. Proiects having valid database. data Ilow. algorithm. and output reports. preIerably
soItware based.

Project Term Work:

The term work under proiect submitted by students shall include

1. Work Diary: Work Diary maintained by group and countersigned by the guide weekly.
The contents oI work diary shall reIlect the eIIorts taken by proiect group Ior

a. Searching suitable proiect work
b. BrieI report preIerably on iournals/ research or conIerence papers/ books or literature
surveyed to select and bring up the proiect.
c. BrieI report oI Ieasibility studies carried to implement the conclusion.
d. Rough Sketches/ Design Calculations
e. Synopsis

The group should submit the synopsis in Iollowing Iorm.
i. Title oI Proiect
23 oI 43
ii. Names oI Students
iii. Name oI Guide
iv. Relevance
v. Present Theory and Practices
vi. Proposed work
vii. Expenditure
viii.ReIerences

2. The synopsis shall be signed by the each student in the group. approved by the guide
(along with external guide in case oI sponsored proiects) and endorsed by the Head oI
the Department

3 Presentation : The group has to make a presentation in Iront oI the Iaculty oI
department at the end oI semester.


24 oI 43

University of Pune. Pune
B. E. (Mechanical) Part II (2008 Course)
402046 B PRO1ECT WORK
Teaching Scheme Examination Scheme
Term work 100 Marks
Practical 6 Hrs/ Week Oral 50 Marks


Project Report

Proiect report should be oI 50 to 60 pages. The report must be hard bound. For standardization
oI the proiect reports the Iollowing Iormat should be strictly Iollowed.

1 Page size : Trimmed A4
2. Top Margin : 1.00 Inches
3. Bottom Margin : 1.32 Inches
4. LeIt Margin : 1.5 Inches
5. Right Margin : 1.0 Inches
6. Para Text : Times New Roman 12 point Iont
7. Line Spacing : 1.5 Lines
8. Page Numbers : Right aligned at Iooter. Font 12 point Times New
Roman
9. Headings : New Times Roman. 14 point. BoldIace
10. CertiIicate
All students should attach standard Iormat oI CertiIicate as described by the
Department.
CertiIicate should be awarded to proiect group and not individual student oI the
group.
CertiIicate should have signatures oI Guide. Head oI Department and Principal.
Entire Report has to be documented as one chapter.

11. Index of Report

i) Title Sheet
ii) CertiIicate
iii) Acknowledgement
iv) Synopsis
v) List oI Figures
vi) List oI Photographs/ Plates
vii) List oI Tables
viii) Table oI Contents
1. Introduction
2. Literature Survey/ Theory
3. Design/ Experimentation/ Fabrication/ Production/ Actual work carried
out Ior the same.
4. Observation Results
5. Discussion on Results and Conclusion
ReIerences
25 oI 43

12. ReIerences : ReIerences should have the Iollowing Iormat

For Books:
'Title oI Book; Authors; Publisher; Edition;
For Papers:
'Title oI Paper; Authors; ConIerence Details; Year.

Important Notes

Proiect group should continue maintaining a diary Ior proiect and should write (a)
Book reIerred (b) Company visited (c) Person contacted (d) Computer work done
(e) Paper reIerred (I) Creative thinking.
Students are expected to publish a paper on the proiect either in various paper
contests or at least within department.
The Diary along with Proiect Report shall be assessed at the time oI oral
examination.
One copy oI the report should be submitted to Institute/ Department. One copy to
Guide and one copy should remain with each student oI the proiect group.

Term work evaluation

1 The proiect term work shall be evaluated on the basis oI reviews. In Iirst semester
two reviews are to be taken and evaluated Ior total 30 marks (15 marks each)
2 In semester two. two reviews are to be taken Ior total 30 marks (15 marks each)
3 The Iinal presentation shall be taken in Iront oI external examiner and to be
evaluated Ior 40 marks
10 marks Ior presentation oI group.
15 marks Ior quality oI the proiect work
15 marks Ior quality oI the proiect report.

Oral Examination

4 Oral examination shall be conducted with Iinal presentation oI the proiect. The
distribution oI marks shall be
15 marks Ior contribution oI the student in the proiect work
15 marks shall be awarded Ior achieving the obiectives oI the proiect set Iorth.
20 marks Ior Question/ Answer

The external examiner shall be preIerably Industrial expert in the same Iield or senior
teaching Iaculty Irom other University. In case. the external examiner is appointed by the
college authorities. the bio data oI the external examiner may please be sent to The Chairman
BoS Mechanical Engineering so that the examiner shall be included in the Panel oI Examiners
Ior the Proiect oral.
26 oI 43

University of Pune. Pune
B. E. (Mechanical) Part II (2008 Course)
402047 POWER PLANT ENGINEERING
Teaching Scheme Examination Scheme
Lectures 4 Hrs/ Week Theory 100 Marks
Practical 2 Hrs/ Week Term work 25 Marks
Oral 50 Marks


Section I
1 Power Plants 8
Introduction. Factors aIIecting Selection oI Site. Schematic Diagrams and relative merits
oI steam. Gas. Diesel . Hydro Power Plants. Present status oI power generation in India.
Role oI private and government organization. State Level Scenario. Load Shedding.
Carbon credits
Economic Analysis: Introduction. Cost oI electric Energy. Fixed and operating cost
(with numerical treatment). Selection and Type oI Generation .Selection oI generation
equipment. PerIormance and Operation Characteristics oI power plants and TariII
methods.

2 Thermal & Co-Generation Power Plant 8
Introduction. general layout oI modern thermal power plant. working oI thermal power
plant. coal classiIication. coal handling. coal blending. coal desulphurization. Indian
coals. selection oI coal Ior TPP.. coal handling. storage. preparation and Ieeding. ash
handling and dust collection. Iluidized bed combustion systems. steam turbines.
condensers. cooling pond and cooling tower. condenser eIIiciency and vacuum
eIIiciency (with numerical treatment). necessity oI Ieed water treatment. high pressure
boilers and importance oI water purity. thermodynamic cycles. Cogeneration power
Plant (with numerical treatment).

3 Hydroelectric & Gas Turbine Power Plant 10
Hydroelectric Power Plant: Hydrograph. Ilow duration curve. site selection.
classiIication oI HPP. and their Iield oI use. capacity calculation Ior hydro power. dam.
head water control. penstock. water turbines. speciIic speeds. governors. hydro electric
plant auxiliaries. plant layout. automatic and pumped storage. proiect cost oI
hydroelectric plant. Advantages oI hydro power plant
Gas Turbine Power Plant: Plant layout. method oI improving output and perIormance.
Iuel and Iuel systems. method oI testing open and closed cycle plants. operating
characteristics. applications. Iree piston engine plant. limitation and application.
combined cycle plants. advantages. need oI generation power plant in power systems
based load station and peak load station. concept oI maximum and optimum pressure
ratio. actual cycle. eIIect oI operating variable on thermal eIIiciency. regeneration. inter-
cooling. reheating. perIormance oI closed & semi closed cycle gas turbine plant (with
numerical treatment).

Section II
4 Nuclear and Diesel Power Plant 10
Elements oI nuclear power plant. nuclear reactor and its types. Iuels moderators.
coolants. control rod. classiIication oI nuclear power plants. waste disposal.
Diesel Power Plant: Diesel engine perIormance and operation. plant layout. log sheet.
application. selection oI engine size.

27 oI 43
5 Instrumentation & Equipments in Power Station 8
Generator and exciters. earthling oI power system. power and unit transIormer. circuit
breakers. protective equipments. control board equipment. elements oI instrumentation.
plant layout. switch gear Ior power station auxiliaries. recent developments in methods
oI power generation. introduction to magneto hydrodynamic. Iuel cells . geothermal.
solar power. tidal power.

6 Environmental Impact & Economics 8
Environmental aspects: Introduction. Constitutes oI the atmosphere. DiIIerent pollutants
due to thermal power plant and their eIIect on human health. environmental control oI
diIIerent pollutants such as particulate matter. oxides oI sulphur (Pre & Post Treatments
) oxides oI Nitrogen .Global warming and green house eIIect. Thermal Pollution oI
Water and its control.


Term Work

List oI Experiments : (Any Eight)

1. Visit to Thermal Power Plant
2. Visit to Nuclear/Gas Turbine/Hydro Power Plant
3. Study OI Fluidised Bed Combustor
4. Trial on Diesel power Plant
5. Trial on Steam Power plant
6. Study OI Power Plant Instruments
7. Study oI Environmental Impact oI Power Plant
8. TariII Study ( Domestic & Industrial )
9. Study OI Co-generation Plant
10.Study oI Non conventional power plant.

Reference Books

1. Domkundwar and Arora 'Power Plant Engineering. Dhanpat Rai & Sons. New Delhi
2. E.I. Wakil. 'Power Plant Engineering. Publications. New Delhi
3. P.K.Nag.Power Plant Engineering. Tata McGraw Hill. New Delhi
4. R.K.Raiput. Power Plant Engineering. Laxmi Publications. New Delhi.
5. R. Yadav Steam and Gas turbines. central publishing house. Allahabad
6. Non conventional energy sources. G. D. Rai

28 oI 43

University of Pune. Pune
B. E. (Mechanical) Part II (2008 Course)
402048 MECHANICAL SYSTEM DESIGN
Teaching Scheme Examination Scheme
Lectures 4 Hrs/ Week Theory 100 Marks
Practical 2 Hrs/ Week Term work 25 Marks
Oral 50 Marks

Section I
1 Design of Cylinders and Pressure Vessels 10
Cylinders: Thick and thin cylinders. thin cylindrical and spherical vessels. Lame`s
equation. Clavarino`s and Birnie`s equations. design oI hydraulic and pneumatic
cylinders. auto Irettage and compound cylinders. gasketed ioints in cylindrical vessels
(No derivation).
Pressure vessels : Modes oI Iailures in pressure vessels. unIired pressure vessels.
classiIication oI pressure vessels as per I. S. 2825 categories and types oI welded
ioints . weld ioint eIIiciency. stresses induced in pressure vessels. materials Ior pressure
vessel. thickness oI cylindrical shells and design oI end closures as per code. nozzles
and openings in pressure vessels . reinIorcement oI openings in shell and end closures -
area compensation method. types oI vessel supports (theoretical treatment only)

2 Design of I. C. Engine components 8
Introduction to selection oI material Ior I.C. engine components. Design oI cylinder
and cylinder head. construction oI cylinder liners. design oI piston and piston-pins.
piston rings. design oI connecting rod. design oI crank-shaIt and crank-pin. Design oI
valve gear system.

3 Optimum Design 8
Obiectives oI optimum design. adequate and optimum design. Johnson`s Method oI
optimum design. primary design equation. subsidiary design equations and limit
equations. optimum design with normal and redundant speciIications oI simple
machine elements like: tension bar. transmission shaIt. helical spring and pressure
vessel.

Section II
4 Statistical and Product Design Considerations 10
Statistical considerations in design. Frequency distribution Histogram and
Irequency polygon. normal distribution units oI measurement oI central tendency and
dispersion standard deviation population combinations design Ior natural
tolerances design Ior assembly - statistical analysis oI tolerances. mechanical
reliability and Iactor oI saIety.
Aesthetics & Ergonomic considerations in product design :
Basic types oI product Iorms. designing Ior appearance. shape. Ieatures. materials and
Iinishes. proportions symmetry. contrast. Morgan`s colour code. ergonomic
considerations. relation between man. machine and environmental Iactors. design oI
displays and controls. practical examples oI products or equipment using ergonomic
and aesthetic design principles
Design for manufacture. assembly and safety: General principles oI design Ior
manuIacture and assembly (DFM & DMFA). principles oI design oI castings and
Iorgings. design Ior machining. design Ior powder metallurgy. design Ior welding.
design Ior saIety.

29 oI 43
Failure modes and Analysis :
DeIects and Iailure modes. hardware Iailure. soItware Iailure. human Iailure.
organisational Iailure. techniques oI Iailure analysis - Iield inspection oI Iailure.
analysis oI data and reporting the Iailure. mechanical reliability and Iactor oI saIety.
Introduction to Design OI Experiments (DOE).
5 Design of Machine Tool Gearbox 8
Introduction to machine tool gearboxes. design and its applications. basic
considerations in design oI drives. determination oI variable speed range. graphical
representation oI speed and structure diagram. ray diagram. selection oI optimum ray
diagram. deviation diagram. diIIerence between numbers oI teeth oI successive gears in
a change gear box. analysis oI a twelve speed gear box.

6 Design Principals of Material Handling Systems 8
System concept. basic principles. obiectives oI material handling system. unit load and
containerization.
Belt conveyors. Flat belt and troughed belt conveyors. capacity oI conveyor. rubber
covered and Iabric ply belts. belt tensions. conveyor pulleys. belt idlers. tension take-up
systems. power requirement oI horizontal belt conveyors Ior Irictional resistance oI
idler and pulleys. introduction to design oI cranes.


Term Work
Term work shall consists oI
1. One design proiect :
The design proiect shall consist oI two imperial size sheets (PreIerably drawn with
3D/2D CAD soItware) - one involving assembly drawing with a part list and overall
dimensions and the other sheet involving drawings oI individual components.
manuIacturing tolerances. surIace Iinish symbols and geometric tolerances should be
speciIied so as to make it working drawing. A design report giving all necessary
calculations oI the design oI components and assembly should be submitted. Proiects
shall be in the Iorm oI design oI mechanical systems including pressure vessel.
conveyor system. multi speed gear box. I.C engine. etc.

2. Assignments:

The assignment shall be internally presented in the Iorm oI power point presentation.
by a group oI three to Iive students. A report oI assignment (Max 8 to 10 pages) along
with print out oI ppt is to be submitted.

Each student shall complete any three oI the Iollowing:

1. Design review oI any product/ system Ior strength and rigidity considerations.
2. Design review oI any product/system Ior manuIacturing. assembly and cost
considerations.
3. Design review oI any product/system Ior aesthetic and ergonomic considerations.
4. Analysis oI any product/system using reverse engineering.
5. Case study oI one patent Irom the product design point oI view.
6. Failure mode and eIIect analysis oI one product/component.
7. Concurrent Engineering.

30 oI 43
Reference Books

1. Shigley J.E. and Mischke C.R.. 'Mechanical Engineering Design. McGraw Hill Pub. Co.
Ltd.
2. M.F.Spotts . Mechanical design analysis`.Prentice Hall Inc.
3. Bhandari V.B.. 'Design oI Machine Elements. Tata McGraw Hill Pub. Co. Ltd.
4. Black P.H. and O. Eugene Adams. 'Machine Design. McGraw Hill Book Co. Inc.
5. 'Design Data. P.S.G. College oI Technology. Coimbatore.
6. I.S. 2825: Code Ior unIired pressure vessels.
7. Johnson R.C.. 'Mechanical Design Synthesis with Optmisation Applications. Von-
Nostrand-Reynold Pub.
8. Dieter G.E.. 'Engineering Design. McGraw Hill Inc.
9. S.K. Basu and D.K. Pal. Design oI machine tools`. OxIord and IBH
Pub. Co.
10.N.K.Mehta . Machine tool design`. Tata McGraw Hill Pub. Co.
11.Rudenko .Material Handling Equipment` . M.I.R. publishers. Moscow
12.Sharma. P. C. and Agarwal. D. K.. 'Machine Design. S. K. Kataria and Sons. Delhi
13.Pandy. N. C. and Shah. C. S.. 'Elements oI Machine Design. Charotar Publishing House.
Anand
14.Mulani. I. G.. 'Belt Conveyors
15. Ray T.K. 'Mechanical Handling and Materials . Asian Books Pvt Ltd.



31 oI 43

University of Pune. Pune
B E (Mechanical) Part II (2008 Course)
402049A COMPUTATIONAL FLUID DYNAMICS
Teaching Scheme Examination Scheme
Lectures 4 hrs/week Theory 100 Marks
Practical 2 hrs/week Term work 25 Marks

Section I
1 10
Introduction. Conservation Equations. Derivation oI Mass Momentum and Energy
equations in diIIerential and integral Iorms. General scalar transport equation.
Application to simple control volumes. Mathematical classiIication oI PDEs. elliptical.
parabolic. hyperbolic

2 8
Numerical Methods: Overview. Discretization Methods overview FDM. FVM. FVM.
Solution oI discretization equation: Direct Methods. Iterative Methods. Accuracy.
consistency. stability and convergence.

3 8
Finite DiIIerence Method: Taylor Series expansion. Iinite approximation oI Iirst order
derivatives using FDS. BDS. CDS. Transient conduction. 2D diIIusion equation
discretization. Boundary conditions : Drichlet. Neumann and mixed. Implicit. Explicit
and Crank-Nicholsan scheme.

Section II
4 10
Solution oI linear system oI equations: direct and iterative methods. Jacobi. Gauss-
Siedel. Tri Diagonal Matrix Algorithm . Alternating Direction Implicit methods.

5 9
Finite Volume Method: 2D Convection diIIusion equation. Lax-WendroII and
Maccormak methods. Central and Upwind diIIerencing. Pressure Correction- SIMPLE
algorithm

6 9
Essentials oI CFD analysis: Practical guidelines Ior CFD simulation processes. Grid
Generation types. problem setup. types oI boundary conditions. solution process. post-
processing.


Term Work

Assignments: Any Six

1) Problems on Gauss-Siedel/Jacobi/TDMA.
2) Numerical simulation oI quasi one dimentional nozzle Ilow.
3) Analysis oI Ilow over a Ilat plate with boundary layer.
4) Analysis oI internal Ilow: Fully developed pipe Ilow.
5) Analysis oI external Ilow: AeroIoil.
6) Validation oI natural convection in a square cavity.
7) CFD analysis oI heat transIer in pin Iin.
8) Analysis oI any turbo machine application.
9) Study oI diIIerent mesh generation schemes.
32 oI 43

Reference Books:

1) Suhas V Patankar. 'Numerical Heat TransIer and Fluid Flow. Taylor & Francis
2) J. D. Anderson. 'Computational Fluid Dynamics The Basics With Appications.
McGraw Hill
3) C T Shaw. 'Using Computational Fluid Dynamics
4) H K Versteeg. W Malalasekera .An introduction to Computational Fluid Dynamics
5) P S Ghoshdastidar. 'Computer simulation oI Ilow and heat transIer
6) Jiyuan Tu. Guan Heng Yeah. C Liu. 'Computational Fluid dynamics. Elsevier
7) T. J. Chung. 'Computational Fluid dynamics. Cambridge University Pres.
8) Charles Hirsch. 'Numerical Computation oI Internal and External Flows. Vols I and
II. Wiley
33 oI 43

University of Pune. Pune
B. E. (Mechanical) Part II (2008 Course)
402049B FINITE ELEMENT METHOD
Teaching Scheme Examination Scheme
Lectures 4 Hrs/ Week Theory 100 Marks
Practical 2 Hrs/ Week Term work 50 Marks


Section I
1 Introduction 10
Introduction. Methods to solve any engineering problems.
One Dimensional Problem. Finite Element Modelling. Coordinate and Shape Iunction.
Derivation oI stiIIness matrix and Load Vector using Potential Energy and Galerkin`s
approach . Properties oI StiIIness Matrix . Assembly oI Global StiIIness Matrix & Load
Vector. Elimination and penalty approach. Quadratic Shape Function.

2 Trusses 8
Introduction. Plane Trusses. Assembly oI Global StiIIness Matrix Ior Banded Skyline
Solutions. temperature eIIects. 3-D trusses- stiIIness matrix.

3 Two-Dimensional Problem Using Constant Strain Triangles 8
Introduction. Iinite element Iormulation. load considerations and boundary conditions.
problem modeling. member end Iorces. plane Irame.

Section II
4 Two dimensional problems 10
Two dimensional problem using constant strain triangles:
Introduction. Iinite element modeling. shape Iunction. derivation oI stiIIness matrix and
stress strain relation.
Axisymmetric solids subjected to axisymmetric loading:
Introduction. axisymmetric Iormulation. Iinite element modeling oI triangular element.
Two dimensional isoparametric elements:
Introduction. Iour node quadrilateral. introduction to higher order elements.

5 Finite element analysis of heat transfer 8
Introduction. steady state heat transIer 1D and 2D heat conduction and convection.
governing diIIerential equation. boundary conditions. Iormulation oI element.

6 Software based FEA 8
Mesh generation. meshing techniques. meshing in critical areas. type and size oI element.
mapped elements. quality checks-|aspect ratio. warp angle. skew. Jacobean. distortion.
stretch. included angle. taper|. boundary conditions. interpretation oI results and design
modiIication


Term Work

The term work shall consist oI record oI any three Irom 1 to 4 and any three Irom 5 to 8
assignments oI the problems based on Iollowing topic :

1. Computer program Ior axial bar subiected to temperature and axial Iorces..
2. Computer program Ior truss subiected to plane Iorces.
3. Computer program Ior beams subiected to transverse Iorces and moments.
4. Computer program Ior Irames subiected to transverse Iorces and moments.
34 oI 43
5. Stress and deIlection analysis oI two dimensional truss using FEA soItware.
6. Stress and deIlection analysis oI any machine component consisting oI 2-D elements
using FEA soItware.
7. Stress and deIlection analysis oI any machine component consisting oI 3-D elements
using FEA soItware.
8. Modal analysis oI any machine components.

Reference Books:

1. First Course in the Finite Element Method. Daryl Logan. Cengage Learning India Pvt.
Ltd.
2. Fundamentals oI Finite Element Analysis. David V. Hutton. Tata McGraw-Hill
Education Pvt. Ltd.
3. The Finite Element Method. Zienkiewicz O. C.. Taylor. R. I.. Butterworth-Heinemann.
FiIth Edition 2000.
4. Finite Element Analysis with Error Estimators. Akin J.E.. Elsevier. 2005.
5. Finite Element Modeling Ior Stress Analysis. Cook R. D. . John Wiley & Sons Inc.
1995.
6. The Finite Element Method A Practical Course. Liu G.R. and Quek S. S..
Butterworth-Heinemann. 2003.
7. Finite Element Method using MATLAB. Kwon Y. W.. Bang H.. CRC Press. 1997.
8. Fundamental Finite Element Analysis and Appllications. Asghar Bhatti. John Wiley &
Sons Inc. 2005
9. Introduction to Finite Elements in Engineering. Chandrupatla T.R. and Belegunda
A.D.. Prentice Hall oI India.

35 oI 43

University of Pune. Pune
B. E. (Mechanical) Part II (2008 Course)
402049C ROBOTICS
Teaching Scheme Examination Scheme
Lectures 4 Hrs/ Week Theory 100 Marks
Practical 2 Hrs/ Week Term work 50 Marks


Section I
1 Introduction To Robotics 8
Introduction: Basic concepts. DeIinitions and Three laws oI Robotics. Robot
Anatomy. ClassiIication oI Robots on diIIerent basis. PerIormance Parameters. Socio-
Economic aspects oI Robotisation. SaIety. Maintenance and Quality aspects in
Robotics. Recent trends in Robotics

2 Grippers & Sensors 10
Grippers: DiIIerent types. Guidelines Ior design oI Robotic Grippers. Force analysis oI
Mechanical. Pneumatic and Hydraulic Grippers.
Sensors: DiIIerent types oI sensors such as Position. Velocity. Acceleration. Force.
Torque. Vision etc.. Characteristics & ClassiIications oI sensory devices. Need Ior
Sensors.

3 Drives & Control Systems 8
Drives: DiIIerent types. Hydraulic. Pneumatic and Electric Drives. Comparison oI
Drive systems and their advantages and limitations.
Control systems: DiIIerent types oI Controllers (e.g. PD & PID Ieedback etc.).
Traiectory planning. Introduction to Closed loop control. second order linear system.
Modeling and Control oI Single Joint. Introduction to Force control.

Section II
4 Kinematics & Dynamics 8
Kinematics: Forward and Inverse kinematics. Homogenous transIormation. Denavit-
Hartenberg parameters. Kinematics redundancy. Kinematics calibration. Velocity
mapping and static Iorce analysis.
Dynamics: Introduction to Dynamics. Acceleration oI Rigid body. Singularities.
Euler`s equation. Newton-Euler`s dynamic Iormulation. Lagrangian Iormulation oI
manipulator dynamics.

5 Transmission Systems and Modeling of Robotic Systems 10
Transmission Systems: Basic Motion Conversion Systems. EIIicient power
transmission Ior robotic systems. Concepts and related terms oI power transIer
Modeling oI Robotic Systems: Solid Modeling Ior robots by using simulation
soItwares
Vision System Ior Robotics: Image Acquisition. Masking. Sampling. Image Processing
Techniques. Noise Reduction Methods. Edge Detection. Segmentation

6 Robot Programming 8
Review oI robotic languages. Requirements oI robot programming language. lead
through programming. motion interpolation. soItware mode programming. branching.
Robot language structure- WAIT. DELAY. SIGNAL. INTERUPT. commands. motion.
end eIIectors & sensor commands. subroutines. introduction to oII -line programming.


36 oI 43
Term Work

Practical: Journal must contain detailed report oI any Iive oI the Iollowing practical.
essentially with one demonstration. one gripper design and an industrial visit.

1. Demonstration oI Cartesian/ cylindrical/ spherical robot.
2. Demonstration oI Articulated/ SCARA robot.
3. Virtual modelling Ior kinematic and dynamic veriIication any one robotic structure using
suitable soItware.
4. Design. modelling and analysis oI two diIIerent types oI grippers.
5. Study oI sensor integration.
6. Two program Ior linear and non-linear path.
7. Study oI robotic system design.
8. Setting robot Ior any one industrial application aIter industrial visit.


Text Books:

1. Craig. J.J.. (2010). 'Introduction to Robotics Mechanics and Control. Pearson
Education Inc.. New Delhi
2. Mittal. R. K.. aqnd Nagrath. I.J.. (2007). 'robotics & Control. Tata McGraw Hill. New
Delhi.
3. Groover. M.P.. Weiss. M.. Nagel. R.N.. Odrey. N.G.. (2000). 'Industrial Robotics -
Technology. Programming and Applications. McGraw Hill Inc.. Singapore
4. Fu. K.S.. Gonzalez. R.C. and Lee. C.S.G. (1987). 'Robotics - Control . Sensing. Vision
and Intelligence. McGraw Hill Inc.. Singapore
5. Andeen. G. B. & G. S. International. 'Robot Design Handbook
6. Hodges. Bernard. (1993). 'Industrial Robotics. Jaico Publishing House
7. Niku. Saeed.. B.. (2001). 'Introduction to Robotics Analysis. Systems. Applications.
Pearson Education Inc.. New Delhi
8. KlaIter. R.D.. Chmielewski. T.A. & Negin. M.. (2005). 'Robotic engineering-An
integrated approach.. Printice Hall oI India (P). Ltd. New Delhi.
9. Introduction to Robotics. S.K.Saha. Tata McGraw-Hill International. 2008.
10.Handbook oI Industrial Robotics. Shimon Y. NoI. John Wiley co. 2001.
37 oI 43

University of Pune. Pune


B. E. (Mechanical) Part II (2008 Course)
402049 D ADVANCED AIR CONDITIONING & REFRIGERATION
Teaching Scheme Examination Scheme
Lectures 4 Hrs/ Week Theory 100 Marks
Practical 2 Hrs/ Week Term work 50 Marks


Section I
1 Vapour compression cycle 8
Theoretical and actual cycle; subcritical and transcritical cycle. Multi-pressure
reIrigeration system: individual & multiple expansion valve with individual and multi-
stage compression. HP. LP receiver. pumped circulation system. presentation oI cycle
on P-h and T-s chart. ammonia-CO
2
cascade cycle. secondary reIrigerant systems.
Defrost methods for sub-zero applications
Methods oI deIrosting: manual and auto. water. electric. hot gas. re-evaporator coils.
deIrosting: multiple evaporator systems. reverse cycle deIrosting. vapor deIrosting

2 Refrigeration equipments 10

Compressor: Types. characteristic curves. rating and selection. capacity management.
Factors aIIecting compressor capacity. applications. lubrications.
Condensers: Types. air cooled natural and Iorced. water cooled and evaporative. PHE.
rating and selection
Cooling tower: Principle oI operation with psychrometric chart. straight line law. types.
selection.
Evaporator: DX Evaporator. Flooded evaporator. pumped circulation. PHE. evaporator
capacities. circulating Ilow direction.
Metering devices: Theory: concept oI adiabatic and diabatic Ilow. choking oI tube.
types oI metering devices. capillary tubes. TEV. electronic expansion valve. oriIice
tube. low side and high side Iloat
Accessories: Accumulator. Iilter-drier. oil separator. muIIler. suction liquid line heat
exchanger. liquid receiver

3 Safety Controls 8
HP/LP and Oil pressure Iailure control. Thermal overload protection Ior hermetic
motors. reduced voltage protection. motor over current protection. adiustable speed
drives. variable Irequency drives. Ilow Iailure switches. saIety valves. purge valves.
level controller
Operating Control
Solenoid valve. regulating valves. IAQ controls

Section II
4 Applied Psychrometry 8
New ASHRAE ComIort Chart. inside design conditions and outside design conditions.
cooling and heating load calculation. methods: ETD. TF. CLTD/CLF method. hourly
analysis. ECBC and star rating Ior unitary products.

5 Air Conditioning Applications 10
Pharmaceutical. textile. hospitals. theaters. IT centers: design considerations.
Heat Pumps
Introduction. diIIerent heats pump Circuits. Analysis oI heat pump cycles. working

38 oI 43
Iluid Ior heat pumps. heat pumps Heating and heating-cooling purposes. perIormance
oI heat pumps. Controls Ior heat pumps.
6 Cryogenics 8

Introduction. Figure oI Merit. Limitations oI VCS Ior the production oI low
temperatures. Joule-Thompson eIIect. LiquiIication oI gases. LiquiIication oI N
2
.
LiquiIication oI He. Properties oI cryogenised Iluid. cryogenic Iormulation
Insulation: types and materials


Termwork

The term shall consist oI record oI minimum six experiments Irom the Iollowings

1. Determination oI cooling load oI air conditioning system (simple case study)
2. Study oI installation/operation/maintenance practices Ior reIrigeration systems
3. Determination oI reIrigeration load in cold storage
4. Visit to any reIrigeration or air conditioning plant (compulsory) and write the report on
it
5. Development oI Process and Instrumentation diagram Ior cold storage plant


Reference Books

1. Arora C P. ReIrigeration and Air Conditioning. Tata McGraw Hill
2. Dossat Ray J.. Principal oI ReIrigeration. S.I. Version. Wiley Eastern Limited. 2000
3. Manohar Prasad. ReIrigeration and Air-conditioning. Wiley Eastern Limited. 1983
4. Stocker W.F. and Jones J.W.. ReIrigeration and Air-conditioning. McGraw Hill
International editions 1982
5. Threlkeld J.L.. Thermal Environmental Engineering. Prentice Hall Inc. New Delhi
6. ASHRAE & ISHRAE Handbook
7. Anantnarayan. Basic oI ReIrigeration and Air Conditioning. Tata McGrawHill Publications
8. Roger Legg. Air conditioning systems: Design. Commissioning and maintenance
9. Shan Wang. Handbook oI ReIrigeration and Air Conditioning. McGrawHill Publications
10.Wilbert Stocker. Industrial ReIrigeration. McGrawHill Publications
11.Keith Harold. Absorption chillers and Heat Pumps. McGrawHill Publications
12.ASHRAE. Air Conditioning System Design Manual. IInd edition. ASHRAE


39 oI 43

University of Pune. Pune
B. E. (Mechanical) Part II (2008 Course)
402050 A INDUSTRIAL HEAT TRANSFER EQUIPMENTS
Teaching Scheme Examination Scheme
Lectures 4 Hrs/ Week Theory 100 Marks


Section I
1 Double pipe heat exchanger 8
Thermal and hydraulic design inner pipe - annulus. Hairpin heat exchanger base
inner tube Iinned inner multi tubes parallel and series arrangements. pressure drop.
constructional Ieatures

2 Heat pipes 10
structures applications basic relations perIormance characteristics eIIects oI
working Iluid and operating temperature. wick selection oI material pore size (basic
concepts only)
Shell and tube heat exchanger: Basic components shell tube bundles baIIles
types and geometry. Design procedure preliminary estimation oI size. pressure drop
and heat transIer calculations shell and tube sides Kern method bell Delaware
method.
Design oI heat exchangers by TEMA and ASME Standards.

3 Compact heat exchangers 8

Compact heat exchangers types constructional Ieatures. heat transIer and pressure
drop calculations Iinned plate and tube. Automotive radiators.
Extruded tube type. sprayed heat exchanger. dimple heat exchangers. wrap around heat
exchangers.
Gasketed. semi-welded. welded. brazed plate heat exchangers constructional Ieatures
plate pack and Irame operational characteristics Ilow arrangement. heat transIer
and pressure drop calculation. perIormance analysis.

Section II
4 Condensers and Evaporators 10
Shell and tube condensers horizontal & vertical types design and operational
consideration. plate condensers. air cooled and direct contact types. condenser Ior
reIrigeration. evaporative condensers. Applications to cryogenics.
Evaporation Ior reIrigeration & air conditioning chillers.

5 Cooling Towers 8
Types basic relation heat balance and heat transIer characteristics. eIIects oI
packing geometry. design oI cooling towers. spray design. selection oI pumps. Ians.
Testing. maintenance. visit to cooling tower.

6 Cooling of electrical and electronic components 8

Cooling oI chips. PCBs. Computers. Logic chips etc.
Electrical transIormers. Panel boards. Electric motors



40 oI 43
Reference Books:
1. Yonous A Cengel. Heat transIer: A Practical Approach. McGraw Hill
2. Donald Q. Kern. Process Heat TransIer. McGraw Hill Publications
3. TEMA Standards
4. S. P. Sukhatme. Textbook oI Heat TransIer. 4
th
edition. Universities Press
5. G. Walkar. Industrial Heat Exchangers: A Basic Guide. Hemisphere Publications
6. Holger Martin. Heat Exchangers. CRC Press
7. Hewitt G. Shires G. Bolt T. Process Heat TransIer. CRC Press. Florida
8. Kalvin C Silverstein. Design Technology oI Heat Pipes Ior cooling & Heating oI Heat
Exchangers. CRC
9. Eduardo Cao. Heat TransIer in Process Engineering: Calculations and Design. McGraw
Hill Publications
10.Saunders E. A.. Heat Exchangers. Selection. Design and Construction. New York:
Logman ScientiIic and Technical
11.Hill G. B.. Pring E. J. Osborne P. D.. Cooling Tower: Principles and Practice. 3ed
edition. Butterworth-Heinemann
41 oI 43

University of Pune. Pune


B. E. (Mechanical) Part II (2008 Course)
402050B MANAGEMENT INFORMATION SYSTEM
Teaching Scheme Examination Scheme
Lectures 4 hrs/week Theory 100 Marks



Section I
1 Introduction 8
Management. InIormation system. Role oI Management InIormation System
(MIS). InIormation as a strategic resource. MIS-support to the management.
Organizational structure. MIS-organization. system- types oI system.
MIS-as a system

2 Decision Making 8
Concept. process. behavioral decision making. organizational decision making.
MIS and decision making. Building blocks oI inIormation system-Input. output.
models. technology. database and control blocks. System development liIe cycle
(SDLC) and its approach.

3 Decision support system (DSS) 10

Concept. group DSS. knowledge based expert system
Database management system (DBMS): Distributed data management. data
mining and warehousing. system requirement speciIications. charting tools- data
Ilow diagrams. E-R diagrams.

Section II
4 System implementation 10

Modern soItware design techniques. veriIication and validation. methods.
perIormance oI soItware systems. soItware matrix and models. soItware standards.
introduction to Capability maturity model (CMM). and quality management in
soItware organization

5 System testing and security issues 8

soItware testing. review. walkthrough and inspection. testing approaches. soItware
reliability. errors. Iaults. repairs and availability. reliability and maintenance.

6 Applications 8

Application in ManuIacturing sectors- Personnel management. Iinancial
management. production management. material management. marketing
management. supply chain management
Case study on 360
0
Feedback. E-Enterprise management

Reference Books:
1. Waman S. Jawadekar. Management InIormation System 4/e.
2. O`Brien J. A.. Management InIormation System 4/e.
3. Burch and Gruditski. InIormation system-Theory and practice 5/e.
4. Ian Sommerville. SoItware Engineering 6/e.
5. Turban E.. Leidner P.. .. InIormation Technology Ior Management 6/e.
6. Laudon and Laudon. Management InIormation System11/e
42 oI 43

University of Pune. Pune


B. E. (Mechanical) Part II (2008 Course)
402050C RELIABILITY ENGINEERING
Teaching Scheme Examination Scheme
Lectures 4 Hrs/ Week Theory 100 Marks




Section I
1 Fundamental concepts of Reliability 8
Reliability deIinitions. Iailure. Iailure density. Iailure Rate. hazard rate. Mean Time To
Failure (MTTF). Mean Time Between Failure (MTBF). maintainability. availability.
pdI. cdI. saIety and reliability. quality. cost and system eIIectiveness. liIe characteristic
phases. modes oI Iailure. areas oI reliability. quality and reliability assurance rules.
product liability. importance oI reliability.

2 Probability theory and System Reliability 10
Set theory. laws oI probability. total probability theorem. probability distributions -
binomial. normal. Poisson. lognormal. Weibull. exponential. standard deviation.
variance. skewness coeIIicient. series. parallel. mixed conIiguration. k- out oI n
structure. analysis oI complex systems- enumeration method. conditional probability
method. delta-star method Ior conditional probability analysis. cut set and tie set
method. node removal matrix method. Redundancy. element redundancy. unit
redundancy. standby redundancy- types oI stand by redundancy. parallel components
single redundancy. multiple redundancy.

3 System reliability Analysis 8
Reliability allocation or apportionment. reliability apportionment techniques equal
apportionment. AGREE. ARINC. Ieasibility oI obiectives apportionment. dynamic
programming apportionment. reliability block diagrams and models. reliability
predictions Irom predicted unreliability. minimum eIIort method.

Section II
4 Maintainability and Availability 8
Obiectives oI maintenance. types oI maintenance. maintainability. Iactors aIIecting
maintainability. system down time. availability - inherent. achieved and operational
availability. reliability and maintainability trade-oII. maintainability tools and speciIic
maintainability design considerations. reliability centered maintenance

5 Failure Mode. Effects and Criticality Analysis 10
Failure mode eIIects analysis. severity/criticality analysis. FMECA examples. RPN.
ishikawa diagram Ior Iailure representation. Iault tree construction. basic symbols
development oI Iunctional reliability block diagram. Iau1t tree analysis. Iault tree
evaluation techniques. minimal cut set method. minimal tie set method. Delphi
methods. Monte Carlo evaluation.

6 Strength based reliability 8
SaIety Iactor. saIety margin. stress strength interaction. design oI mechanical
components and systems. material strengths and loads. reliability testing and reliability
growth testing. Markov modeling and analysis. mechanical and human reliability
accelerated liIe testing. Highly Accelerated LiIe Testing (HALT) and highly
accelerated stress Screening.

43 oI 43

Reference Books
1. L.S.Srinath. Reliability Engineering. EWP . 3
rd
Edition 1998
2. Roy Billinton & Ronald N Allan . Reliability Evaluation oI Engineering Systems.
Springer . 2007
3. Roger D Leitch . Reliability Analysis Ior Engineers. An Introducton. OxIord University
Press. 1995
4. S S. Rao. Reliability Based Design. Mc Graw Hill Inc. 1992
5. Bryan Dodson. Dennis Nolan. Reliability Engineering Handbook. Marcel Dekker Inc.
2002
6. E.E.Lewis. Introduction to Reliability Engineering.` John Wiley & Sons.
7. B.S.Dhillon. Maintainability . Maintenance and Reliability Ior Engineers. CRC press.
8. Basu S.K. Bhaduri . Terotechnology & Reliability Engineering. Asian Books
Publication.
9. Alessandro Birolini. Reliability Engineering Theory & Practice. Springer



* * *

Anda mungkin juga menyukai