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8,13,58,96,124,182,218,223

28.10.2003

6:35 Uhr

Seite 218


Inhalt_NEU-e.frameSeite3Mittwoch,4.Februar200410:3310

Boring
Page

Indexable Inserts and


Cutting Tool Materials

Tools for Drilling, Boring


and Precision Boring

ex
ompl
c
d
n
a
ols
ial To 0
c
e
p
S
4
age 3
see p

Technical Information

Informations

220

Synopsis of programme

224

WALTER Geometry Code

225

ISO Designation for


Indexable Inserts for Boring

226

WALTER SELECT Drilling

228

Indexable Inserts for Drilling

230

WALTER SELECT Boring

234

Indexable Inserts for Boring

236

WALTER SELECT Precision Boring

239

Indexable Inserts for Precision Boring

242

Cutting Tool Materials Application Tables

245

Synopsis of programme

248

WALTER SELECT Solid Carbide Drills

250

NOVEX

251

MINI-STARDRILL Solid Caribde Drills

WALTER SELECT Drills

262

NOVEX Drills

264

WALTER SELECT Boring and Precision Boring Tools

296

NOVEX Two Flute Boring Tools

298

NOVEX

306

Precision Boring Tools

Synopsis of programme
Standard Assembly Parts for
NOVEX Special Boring Tools

320

ISO Cartridges

322

NOVEX Mini Holders

330

NOVEX Mini Cartridges

333

Machining Data

342

Regrinding Instructions for Solid Carbide Drills

358

Recommended Machining Data for Xtratec

359

Recommended Machining Data for

NOVEX

STARDRILL

360

Tool diameter tolerances for NOVEX STARDRILL

362

Maximum out of centre positioning for


NOVEX STARDRILL

363

Setting and Assembly Instructions


for NOVEX Boring and Precision Boring Tools

364

Information on High Speed Cutting

366

Formula of Calculation

367

219

Werkzeugseiten_CR_eSeite2Dienstag,3.Februar20046:5418

NOVEX Boring Tools


NOVEX Two Flute
Boring Tool B 3220
Diameter range: 20153 mm with
C and W indexable inserts
Unlimited adjustment within the
operating range
Highly-precise cartridge guide due to the
accurate interface
Tried and tested modular NCT short taper coupling
for maximum precision
For the complete range of boring tools,
see page 296 etc.

NOVEX STARDRILL
Worlds smallest indexable insert drill
Indexable insert drill up to 4 x diameter
Comprehensive range, including core hole diameters of
1018 mm
Economical alternative to solid carbide drills
For the complete range of drills,
see page 262.

NOVEX Drills
B 4013, B 4015, B 4017
Simple clamping of drill tips by means of a central
clamping screw
Diameter range of 1231 mm for drilling depths
of up to 7 x diameter
Maximum process reliability due to the axial and
radial clamping of inserts
Extremely high economic efficiency due to high
feed rates; simultaneously achieving close
tolerances and excellent surface finish.

NOVEX STARDRILL
Indexable insert drill up to 5 x
diameter
Comprehensive range of drills from
diameter of 16 - 58 mm, r.h. and l.h.
design
Economical inserts with 4 cutting edges
For the complete range of drills,
see page 262 etc.

For the complete range of drills, see page 262.

NOVEX Precision Boring Tool


B 3230
Diameter range: 20153 mm with C and
3-edge W inserts
Highly precise adjustment by backlashfree adjustment mechanism.
Tried and tested modular NCT short taper
coupling for maximum precision

NOVEX MINI-STARDRILL B 1333

Solid carbide drill, straight fluted


Internal coolant supply
Up to 12 x diameter
High precision, excellent surface finish

For the complete range of precision boring tools,


see page 296.

For the complete range of solid carbide drills,


see page 250 etc.

NOVEX Two Flute Bridge-Type


Boring Tool B 3220
NOVEX MINI-STARDRILL B 1520
Solid carbide step drill for standard tap hole
sizes
For threads M4-M16
For the complete range of solid carbide drills,
see page 250 etc.

220

Boring

Diameter range: 150640 mm with C and W inserts


Unlimited adjustment within the operating range
Precise cartridge guide due to the accurate interface
Tried and tested modular NCT short taper coupling for
maximum precision
For the complete range of boring tools, see page 296.

Boring

221


Wendeplatten_CR_eSeite2Mittwoch,4.Februar200410:3410

Indexable Inserts for Boring and Drilling

Inserts for Xtratec-Drill


Effective drill tip with 2 cutting edges for double the feed rate
Clamping the tip through the inclined bore provides maximum process
reliability
Close bore tolerances and high surface finish are achieved due to the
radial land
Low power consumption due to the optimal radius and groove.
For the complete range of Xtratec-drill tips, see page 233.

Indexable Inserts for


NOVEX STARDRILLS
The NOVEX STARDRILL-system inserts
provide the right geometry and quality for each
application
Only one basic shape for inner and outer cutting inserts
Sophisticated PVD/ CVD coatings according to the latest
technical standards
For the complete range of drilling inserts, see page 228.

Indexable Inserts for Boring and Precision Boring


Excellent chip breaking due to special geometries
Comprehensive range in line with individual requirements
PVD and CVD coated carbide grades and CBN and PCD indexable
inserts covering the complete range of workpiece materials
For the complete range of indexable inserts for boring, see page 234
ect., indexable inserts for precision boring, page 239 etc.

222

Boring

8,13,58,96,124,182,218,223

28.10.2003

6:35 Uhr

Seite 223


WSP_Programm_Bo_eSeite1Mittwoch,4.Februar200410:3910

Synopsis of Programme for Boring Inserts

Description

Shape of inserts

P 6001 . .

for drilling

233

for drilling

230

for drilling

231

for drilling

232

for boring

236

for boring

237

for boring

238

for precision boring

242

for precision boring

244

L
P 284 . .

224

Page

Indexable Inserts and Cutting Tool Materials


WSP_Programm_Bo_eSeite2Mittwoch,4.Februar200410:3910

WALTER Geometry Code


for Drilling Inserts

Example: LCMX 050203

B = 6
D = 10
E = 15

Manufacturers detail

1
2

5
5
6

F = 16

7
sharp

larger

G = 20
K = 25

vibration
absorption,
among other
details

Indexable Inserts and Cutting Tool Materials

Clearance

A = 0

Cutting edge

heavily chamfered

smaller

Chip breaker groove

225


WSP_Programm_Bo_eSeite1Mittwoch,4.Februar200410:3910

Synopsis of Programme for Boring Inserts

Description

Shape of inserts

P 6001 . .

for drilling

233

for drilling

230

for drilling

231

for drilling

232

for boring

236

for boring

237

for boring

238

for precision boring

242

for precision boring

244

L
P 284 . .

224

Page

Indexable Inserts and Cutting Tool Materials


WSP_Programm_Bo_eSeite2Mittwoch,4.Februar200410:3910

WALTER Geometry Code


for Drilling Inserts

Example: LCMX 050203

B = 6
D = 10
E = 15

Manufacturers detail

1
2

5
5
6

F = 16

7
sharp

larger

G = 20
K = 25

vibration
absorption,
among other
details

Indexable Inserts and Cutting Tool Materials

Clearance

A = 0

Cutting edge

heavily chamfered

smaller

Chip breaker groove

225

ISO_Bez_Bohren_eSeite1Mittwoch,4.Februar200410:4710

Designation according to ISO 1832

Example for
Drilling Inserts:

L C M X 06 T2 04
1

Shape of insert

&#

&

B
C

12

Clearance angle

86

80

D 57

Tolerances
Admissible deviation in mm for

25

d
30

+
5

##

D
E

%#

H
##

11

,
8

d m

15

20

!#

0,025

0,005

0,025

0,025

0,013

0,025

0,025

0,025

0,025

0,013

0,005

0,025

0,025

0,025

0,130

0,013

0,013

0,025

J1 0,050,152

0,005

0,025

K1 0,050,152

0,013

0,025

L1 0,050,152

0,025

0,025

0,050,152

0,080,202

0,130

0,050,152

0,080,202

0,025

0,080,252

0,130,382

0,130

1
2

&

Thickness
of insert

Corner radius

I
I

01
02
04
08
12
16
24

r = 0,1
r = 0,2
r = 0,4
r = 0,8
r = 1,2
r = 1,6
r = 2,4

01
T1
02
T2
03
T3
04
05
06
07
09

226

s = 1,59
s = 1,98
s = 2,38
s = 2,78
s = 3,18
s = 3,97
s = 4,76
s = 5,56
s = 6,35
s = 7,94
s = 9,52

Setting angle r
A = 45
D = 60
E = 75
F = 85
H
P = 90
Z = other
setting
angle

00 for inch
diameter
converted
into mm.
M0 for metric diameter.

Clearance angle of
secondary cutting edges
A = 3
B = 5
C = 7
D = 15
E = 20
F = 25
G = 30
N = 0
P = 11
Z = other
clear. angle

Indexable Inserts and Cutting Tool Materials

Insert with ground secondary cutting edge


according to size
(see ISO standards 1832)

Type of
cutting edge

Cutting
direction

E
F

R
L

T
S


ISO_Bez_Bohren_eSeite2Mittwoch,4.Februar200410:4910

Indexable Inserts for Boring

Example for
Boring and Precision Boring Inserts:

W C G T 04 02 04
1

12

Special cutting and


fastening features

Length of the
cutting edge

X 15

J
= 7090

= 4060

U
= 7090

l
l

= 4060

C
= 7090

= 4060

= 4060

Special
configuration
(drawing or
description of the
insert necessary)

d
l

= 7090

10

Width
of chamfer

11

Angle
of chamfer

12

Manufacturers detail

The ISO code comprises 9 symbols.


The signs 8 and/or 9 should be only
applied, if necessary.

010 = 0,10 mm
025 = 0,25 mm
070 = 0,70 mm
150 = 1,50 mm
200 = 2,00 mm

15 = 15
20 = 20

The maker can add other signs to be


combined with the ISO code by means
of a hyphen (e.g. with reference to the
shape of chip breaker).

Drilling:
B 57
D 57
E 57
Boring:
PF 4
PF 5
PS 5
PM 2
PM 5

Indexable Inserts and Cutting Tool Materials

Precision
Boring:
X5
X 15
X 25
PS 4
PM 2
PF
PF 5

227


Select_Vobo_e.fmSeite1Mittwoch,4.Februar200410:5410

WALTER SELECT for Drilling Inserts


WALTER SELECT
Step by step to the optimal indexable insert

Step 1
Define the workpiece material to be
machined:

Group of materials to be machined

Code

Machining
group*

Steel

All kinds of steel and cast steel


except stainless steel
with austenitic structure

113

Stainless Steel

Stainless austenitic and


austenitic-ferritic steel and
cast steel

14

Cast Iron

Grey cast iron, cast iron with


spheroidal graphite, malleable cast
iron, compacted graphite iron

1520

Nonferrous Metal

Aluminium and other non-ferrous


metals, non-metallic materials

2130

Super-alloys and
Titanium alloys

Heat resistant special alloys based


on iron, nickel and cobalt, titanium
and titanium alloys

3137

Hard Materials

Hardened steel, hardened cast


iron materials, chilled cast iron

3841

* See page 770 for the assignment of groups.

Step 2
Select the machining conditions:
Entry/exit conditions

Entry/exit, plein surface

Usually inclined forged/


casting surface 5
extremely inclined entry/exit
surface > 5
cross bores

228

Indexable Inserts for Drilling

Machine stability,
clamping system and workpiece
very
good
moderate
good

Select_Vobo_e.fmSeite2Mittwoch,4.Februar20041:5613

Drilling

Step 3
Select the tool according to the application:

Drilling depth

Rotational direction

Page

2 x DC

R/L

262

3 x DC

R/L

262

4 x DC

263

5 x DC

263

7 x DC

263

Step 4
Define the optimal insert grade and geometry according to the corresponding tool page.
For this purpose, please note your machining conditions (step 2) and the workpiece material to be machined.

Indexable inserts

P 28475

17

P 28477

17

P 28479 or:
ert f

17

Best

Ins

HC

HW

H
HC
WXP 40

17

c
c
c
c
c

WK 40

P 28469

a b
b
a b
a b
b

WAK 15

17

WXP 45

P 28467

WTP 35

Size

WAP 35

Designation

WAP 20

HC

WAK 25

a b
b
c
c
c

a b

Brinell hardness HB

Machining group*

ourunfav le
e
b
t
a
a
r
mode
ions
good
ondit
ing c
n
i
h
c
ma

0,1

0,2

0,4

approx. 0,15% C

annealed

125

530

480

410

450

410

330

approx. 0,45% C

annealed

190

450

410

320

380

340

270

approx. 0,45% C

tempered

250

320

290

250

270

240

210

approx. 0,75% C

annealed

270

360

320

290

290

270

240

approx. 0,75% C

tempered

Material
group

Breakdown of main material groupings


and code letters

Step 5
Select the cutting data from the Technical
Information, page 344.

Workpiece material

Unalloyed steel1

Cutting speed vC [m/min]


WAP 10

WAP 20

f [mm]

f [mm]

0,2

0,4

0,1

300

270

240

210

230

210

160

annealed

180

400

360

290

330

300

240

tempered

275

310

280

230

250

230

190

tempered

300

270

240

210

230

210

160

tempered

350

250

230

170

190

170

150

High-alloyed steel and


high-alloyed tool steel1

annealed

200

10

420

380

290

340

310

240

hardened by tempering

325

11

210

190

120

150

130

100

Stainless
Steel1

ferritic / martensitic, annealed

200

12

320

290

260

270

240

220

martensitic, tempered

240

13

240

220

170

190

170

130

Stainless
Steel1

austenitic2, retained

180

14

Graugu

perlitic / ferritic

180

15

450

400

260

400

360

230

perlitic (martensitic)

260

16

250

230

170

220

200

150

Low-alloyed steel1

Indexable Inserts for Drilling

229


Vollbohren_eSeite1Mittwoch,4.Februar200410:5610

Indexable Inserts for Drilling

LCMX 050203 B 57
LCMX 06T204 B 57

2
2

4 x 5,2
5,2 x 6,6

2,38
2,78

7
7

0,6 x 20
0,8 x 20

90
90

LCMX 050203 D 57
LCMX 06T204 D 57

2
2

4 x 5,2
5,2 x 6,6

2,38
2,78

7
7

0,6 x 20
0,8 x 20

90
90

H
H

LCMX 050203 E 57
LCMX 06T204 E 57

2
2

4 x 5,2
5,2 x 6,6

2,38
2,78

7
7

0,6 x 20
0,8 x 20

90
90

H
H

Indexable Inserts for Drilling

H
H

H
H

H
H

H
H

WAK 15

WXP 45

s
mm

WTP 35

l1 X l2
mm

WAP 35

Cutting
edges

Designation

230

WAP 20

HC

HC

HW

H
HC
WXP 40

l2

HC = Coated carbide
HW = Uncoated carbide

WK 40

WAK 25

Rectangular
LCMX

l1

H
H
H
H

H
H
H
H

Vollbohren_eSeite2Mittwoch,4.Februar200410:5610

Size 37

HC = Coated carbide
HW = Uncoated carbide

P 28467 1
P 28467 2

4
4

6,35
7,80

2,38
3,18

14
14

90
90

P 28467 3

9,52

3,97

11

96

P 28467 4

11,0

3,97

11

96

P 28467 5

12,7

4,76

11

96

P 28467 6

15,0

4,76

11

96

P 28467 7

17,6

5,56

11

96

P 28469 1
P 28469 2

4
4

6,35
7,80

2,38
3,18

14
14

90
90

P 28469 3

9,52

3,97

11

96

P 28469 4

11,0

3,97

11

96

P 28469 5

12,7

4,76

11

96

P 28469 6

15,0

4,76

11

96

P 28469 7

17,6

5,56

11

96

P 28475 1
P 28475 2

4
4

6,35
7,80

2,38
3,18

14
14

90
90

P 28475 3

9,52

3,97

11

96

P 28475 4

11,0

3,97

11

96

P 28475 5

12,7

4,76

11

96

P 28475 6

15,0

4,76

11

96

P 28475 7

17,6

5,56

11

96

P 28477 1
P 28477 2

4
4

6,35
7,80

2,38
3,18

14
14

90
90

P 28477 3

9,52

3,97

11

96

P 28477 4

11,0

3,97

11

96

P 28477 5

12,7

4,76

11

96

P 28477 6

15,0

4,76

11

96

P 28477 7

17,6

5,56

11

96

P 28479 1
P 28479 2

4
4

6,35
7,80

2,38
3,18

14
14

90
90

P 28479 3

9,52

3,97

11

96

P 28479 4

11,0

3,97

11

96

P 28479 5

12,7

4,76

11

96

P 28479 6

15,0

4,76

11

96

P 28479 7

17,6

5,56

11

96

Indexable Inserts for Drilling

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

N
HW
WAK 25

K
HC
WAK 15

s
mm

WXP 45

l1 X l2
mm

WTP 35

Cutting
edges

WAP 35

Designation

WAP 20

HC

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
HC
WXP 40

P 284 . .

WK 40

Size 1+2

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H
H
H
H
H

231


Vollbohren_eSeite3Mittwoch,4.Februar200410:5610

Trigon Indexable
Inserts for Drills
WOMX / WOEX

R
D1

HC = Coated carbide
HW = Uncoated carbide

232

r
mm

D1
mm

D2
mm

R
mm

WOMX 030204 B 57
WOMX 040304 B 57

5,00
6,35

3,31
4,20

2,30
3,18

0,4
0,4

2,95
3,43

2,30
2,60

0,50
0,75

WOMX 05T304 B 57

8,00

5,29

3,80

0,4

3,82

2,87

1,00

WOMX 06T304 B 57

10,00

6,62

3,80

0,4

5,58

4,07

1,00

WOMX 080408 B 57

12,00

7,94

4,80

0,8

6,53

4,97

1,50

WOMX 100508 B 57

15,00

9,92

5,30

0,8

6,53

4,97

1,50

WOMX 120608 B 57

17,60

11,64

6,00

0,8

7,68

5,97

1,80

WOMX 020102 D 57
WOMX 030204 D 57

4,00
5,00

2,65
3,31

1,61
2,30

0,2
0,4

2,60
2,95

2,00
2,30

0,25
0,75

WOMX 040304 D 57

6,35

4,20

3,18

0,4

3,43

2,60

0,75

WOMX 05T304 D 57

8,00

5,29

3,80

0,4

3,82

2,87

1,00

WOMX 06T304 D 57

10,00

6,62

3,80

0,4

5,58

4,07

1,00

WOMX 080408 D 57

12,00

7,94

4,80

0,8

6,53

4,97

1,50

WOMX 100508 D 57

15,00

9,92

5,30

0,8

6,53

4,97

1,50

WOMX 120608 D 57

17,60

11,64

6,00

0,8

7,68

5,97

1,80

WOEX 030204 E 57
WOEX 040304 E 57

5,00
6,35

3,31
4,20

2,30
3,18

0,4
0,4

2,95
3,43

2,30
2,60

0,50
0,75

WOEX 05T304 E 57

8,00

5,29

3,80

0,4

3,82

2,87

1,00

WOEX 06T304 E 57

10,00

6,62

3,80

0,4

5,58

4,07

1,00

WOEX 080408 E 57

12,00

7,94

4,80

0,8

6,53

4,97

1,50

WOEX 100508 E 57

15,00

9,92

5,30

0,8

6,53

4,97

1,50

WOEX 120608 E 57

17,60

11,64

6,00

0,8

7,68

5,97

1,80

Indexable Inserts for Drilling

WAK 15

s
mm

WXP 45

l
mm

WTP 35

d
mm

WAP 35

Designation

WAP 20

HC

HC

HW

H
HC
WXP 40

WK 40

84

WAK 25

D2

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H
H


Vollbohren_eSeite4Mittwoch,4.Februar200410:5710

Drill Bit
P 6001 for
Drills

D1

12
13

3
3

3,6
3,6

P 6001 D 14 R

14

4,0

P 6001 D 15 R

15

4,0

P 6001 D 16 R

16

4,5

P 6001 D 17 R

17

4,5

P 6001 D 18 R

18

5,0

P 6001 D 19 R

19

5,0

P 6001 D 20 R

20

5,5

P 6001 D 21 R

21

5,5

P 6001 D 22 R

22

6,0

P 6001 D 23 R

23

6,0

P 6001 D 24 R

24

6,5

P 6001 D 25 R

25

6,5

P 6001 D 26 R

26

7,1

P 6001 D 27 R

27

7,1

P 6001 D 28 R

28

7,7

P 6001 D 29 R

29

7,7

P 6001 D 30 R

30

8,0

P 6001 D 31 R

31

8,0

Indexable Inserts for Drilling

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

H
HC
WXP 40

2
2

WK 40

P 6001 D 12 R
P 6001 D 13 R

N
HW
WAK 25

s
mm

K
HC
WAK 15

D1
mm

M
HC
WXP 45

DC
mm

P
HC
WTP 35

Cutting
edges

Designation

WAP 35

WAP 20

HC = Coated carbide
HW = Uncoated carbide

Dc

233


Select_AufboNEU_Sochor_e.fmSeite1Mittwoch,4.Februar200410:5910

WALTER SELECT for Boring Inserts


Step 3

WALTER SELECT
Step by step to the optimal indexable insert

Define the indexable insert geometry from


the depth of cut (ap) and feed rate (fz).

Step 1
Define the workpiece material to be machined:

Steel
16

Steel

Code

All kinds of steel and cast steel


except stainless steel
with austenitic structure

10

Machining
group*

113

6,3

ap [mm]

Group of materials to be machined

PM 5

4,0
2,5
1,6

PS 5

1,0

Stainless
Steel

Stainless austenitic and


austenitic-ferritic steel and
cast steel

0,63

PF 4

14
0,4
0,25

Cast Iron

Grey cast iron, cast iron with


spheroidal graphite, malleable cast
iron, compacted graphite iron

0,16

1520

0,1
0,025 0,04 0,063 0,1 0,16 0,25

0,4 0,63

1,0

1,6

2,5

fz [mm]

Nonferrous Metal

Aluminium and other non-ferrous


metals, non-metallic materials

2130

Stainless Steel
16

Hard Materials

Heat resistant special alloys based


on iron, nickel and cobalt, titanium
and titanium alloys

Hardened steel, hardened cast


iron materials, chilled cast iron

10

6,3

3137
ap [mm]

Super-alloys and
Titanium alloys

4,0

1,6

3841

PM 5

2,5

PS 5

1,0
0,63

* See page 770 for the assignment of groups.

PF 4

0,4
0,25
0,16

Step 2

0,1
0,025 0,04 0,063 0,1 0,16 0,25

Select the machining conditions:

Type of workpiece

0,4 0,63

1,0

1,6

2,5

fz [mm]

Machine stability,
clamping system and workpiece
very
good
moderate
good

Cast Iron
16
10
6,3

ap [mm]

Smooth cut,
previously machined surface
Casting or forging skin,
changing depths of cut
minimal interrupted cuts

4,0
2,5

PM 5

1,6
1,0

PS 5

0,63
0,4

Medium interrupted cuts

0,25

. . MW
(CBN)

0,16

Severe interrupted cuts

0,1
0,025 0,04 0,063 0,1 0,16 0,25

0,4 0,63

fz [mm]

234

Indexable Inserts for Boring

1,0

1,6

2,5


Select_AufboNEU_Sochor_e.fmSeite2Mittwoch,4.Februar200411:0011

Best

Boring

t for:

Inser

ourunfav le
e
b
t
a
a
r
mode
ions
good
ondit
c
g
n
ini
mach

Step 4
Define the cutting tool material by means of the insert geometry and the
machining conditions:

Nonferrous Metal
16
10

Machining conditions

Workpiece
material
group

WALTER
insert
geometry

ap [mm]

6,3

PF 4

WAP 01

WAP 10

WAP 20

PS 5

WAP 10

WAP 20

WAP 20

PM 5

WAP 10

WAP 20

WAP 30

PF 4

WAM 20

WAM 20

WAM 30

PS 5

WAM 20

WAM 20

WAM 30

0,25

PM 5

WAM 20

WAM 20

WAM 30

0,16

PS 5

WAK 10

WAK 20

WAK 20

PM 5

WAK 10

WAK 20

WAK 20

. CMW (CBN)

WCB 50

WCB 50

WCB 50

PM 2

WK 1 / WXN 10

WK 1 / WXN 10

WK 1 / WXN 10

PF 4

WAM 20

WAM 20

WAM 30

PS 5

WAM 20

WAM 20

WAM 30

PM 5

WAM 20

WAM 20

WAM 30

. CMW
(CBN)

WCB 30

WCB 50

WCB 50

4,0

2,5

(113)

PM 2

1,6
1,0

0,63
0,4

(14)

0,1
0,025 0,04 0,063 0,1 0,16 0,25

0,4 0,63

1,0

1,6

2,5

(1520)

fz [mm]

Super- and Titanium alloys


16

(2130)

10

ap [mm]

6,3

4,0
2,5

(3137)

PM 5

1,6
1,0
0,63

PS 5

(3841)

PF 4

0,4
0,25
0,16
0,1
0,025 0,04 0,063 0,1 0,16 0,25

0,4 0,63

1,0

1,6

2,5

fz [mm]

Step 5
Select the cutting data from the Technical Information, page 353.

Machining group*

16

Brinell hardness HB

Hard Materials

0,1

0,2

0,4

approx. 0,15% C

annealed

125

530

480

410

450

410

330

approx. 0,45% C

annealed

190

450

410

320

380

340

270

approx. 0,45% C

tempered

250

320

290

250

270

240

210

approx. 0,75% C

annealed

270

360

320

290

290

270

240

approx. 0,75% C

tempered

300

270

240

210

230

210

160

annealed

180

400

360

290

330

300

240

tempered

275

310

280

230

250

230

190

tempered

300

270

240

210

230

210

160

tempered

350

250

230

170

190

170

150

High-alloyed steel and


high-alloyed tool steel1

annealed

200

10

420

380

290

340

310

240

hardened by tempering

325

11

210

190

120

150

130

100

Stainless
Steel1

ferritic / martensitic, annealed

200

12

320

290

260

270

240

220

martensitic, tempered

240

13

240

220

170

190

170

130

Stainless
Steel1

austenitic2,

180

14

Graugu

perlitic / ferritic

180

15

450

400

260

400

360

230

perlitic (martensitic)

260

16

250

230

170

220

200

150

10

Breakdown of main material groupings


and code letters
Material
group

ap [mm]

6,3
4,0

Workpiece material

2,5
1,6

Unalloyed steel1

1,0
0,63

Low-alloyed steel1

0,4
0,25
0,16

. . MW
(CBN)

0,1
0,025 0,04 0,063 0,1 0,16 0,25

0,4 0,63

fz [mm]

1,0

1,6

2,5

Indexable Inserts for Boring

retained

Cutting speed vC [m/min]


WAP 10

WAP 20

f [mm]

f [mm]

0,2

0,4

0,1

235


Select_AufboNEU_Sochor_e.fmSeite1Mittwoch,4.Februar200410:5910

WALTER SELECT for Boring Inserts


Step 3

WALTER SELECT
Step by step to the optimal indexable insert

Define the indexable insert geometry from


the depth of cut (ap) and feed rate (fz).

Step 1
Define the workpiece material to be machined:

Steel
16

Steel

Code

All kinds of steel and cast steel


except stainless steel
with austenitic structure

10

Machining
group*

113

6,3

ap [mm]

Group of materials to be machined

PM 5

4,0
2,5
1,6

PS 5

1,0

Stainless
Steel

Stainless austenitic and


austenitic-ferritic steel and
cast steel

0,63

PF 4

14
0,4
0,25

Cast Iron

Grey cast iron, cast iron with


spheroidal graphite, malleable cast
iron, compacted graphite iron

0,16

1520

0,1
0,025 0,04 0,063 0,1 0,16 0,25

0,4 0,63

1,0

1,6

2,5

fz [mm]

Nonferrous Metal

Aluminium and other non-ferrous


metals, non-metallic materials

2130

Stainless Steel
16

Hard Materials

Heat resistant special alloys based


on iron, nickel and cobalt, titanium
and titanium alloys

Hardened steel, hardened cast


iron materials, chilled cast iron

10

6,3

3137
ap [mm]

Super-alloys and
Titanium alloys

4,0

1,6

3841

PM 5

2,5

PS 5

1,0
0,63

* See page 770 for the assignment of groups.

PF 4

0,4
0,25
0,16

Step 2

0,1
0,025 0,04 0,063 0,1 0,16 0,25

Select the machining conditions:

Type of workpiece

0,4 0,63

1,0

1,6

2,5

fz [mm]

Machine stability,
clamping system and workpiece
very
good
moderate
good

Cast Iron
16
10
6,3

ap [mm]

Smooth cut,
previously machined surface
Casting or forging skin,
changing depths of cut
minimal interrupted cuts

4,0
2,5

PM 5

1,6
1,0

PS 5

0,63
0,4

Medium interrupted cuts

0,25

. . MW
(CBN)

0,16

Severe interrupted cuts

0,1
0,025 0,04 0,063 0,1 0,16 0,25

0,4 0,63

fz [mm]

234

Indexable Inserts for Boring

1,0

1,6

2,5


Select_AufboNEU_Sochor_e.fmSeite2Mittwoch,4.Februar200411:0011

Best

Boring

t for:

Inser

ourunfav le
e
b
t
a
a
r
mode
ions
good
ondit
c
g
n
ini
mach

Step 4
Define the cutting tool material by means of the insert geometry and the
machining conditions:

Nonferrous Metal
16
10

Machining conditions

Workpiece
material
group

WALTER
insert
geometry

ap [mm]

6,3

PF 4

WAP 01

WAP 10

WAP 20

PS 5

WAP 10

WAP 20

WAP 20

PM 5

WAP 10

WAP 20

WAP 30

PF 4

WAM 20

WAM 20

WAM 30

PS 5

WAM 20

WAM 20

WAM 30

0,25

PM 5

WAM 20

WAM 20

WAM 30

0,16

PS 5

WAK 10

WAK 20

WAK 20

PM 5

WAK 10

WAK 20

WAK 20

. CMW (CBN)

WCB 50

WCB 50

WCB 50

PM 2

WK 1 / WXN 10

WK 1 / WXN 10

WK 1 / WXN 10

PF 4

WAM 20

WAM 20

WAM 30

PS 5

WAM 20

WAM 20

WAM 30

PM 5

WAM 20

WAM 20

WAM 30

. CMW
(CBN)

WCB 30

WCB 50

WCB 50

4,0

2,5

(113)

PM 2

1,6
1,0

0,63
0,4

(14)

0,1
0,025 0,04 0,063 0,1 0,16 0,25

0,4 0,63

1,0

1,6

2,5

(1520)

fz [mm]

Super- and Titanium alloys


16

(2130)

10

ap [mm]

6,3

4,0
2,5

(3137)

PM 5

1,6
1,0
0,63

PS 5

(3841)

PF 4

0,4
0,25
0,16
0,1
0,025 0,04 0,063 0,1 0,16 0,25

0,4 0,63

1,0

1,6

2,5

fz [mm]

Step 5
Select the cutting data from the Technical Information, page 353.

Machining group*

16

Brinell hardness HB

Hard Materials

0,1

0,2

0,4

approx. 0,15% C

annealed

125

530

480

410

450

410

330

approx. 0,45% C

annealed

190

450

410

320

380

340

270

approx. 0,45% C

tempered

250

320

290

250

270

240

210

approx. 0,75% C

annealed

270

360

320

290

290

270

240

approx. 0,75% C

tempered

300

270

240

210

230

210

160

annealed

180

400

360

290

330

300

240

tempered

275

310

280

230

250

230

190

tempered

300

270

240

210

230

210

160

tempered

350

250

230

170

190

170

150

High-alloyed steel and


high-alloyed tool steel1

annealed

200

10

420

380

290

340

310

240

hardened by tempering

325

11

210

190

120

150

130

100

Stainless
Steel1

ferritic / martensitic, annealed

200

12

320

290

260

270

240

220

martensitic, tempered

240

13

240

220

170

190

170

130

Stainless
Steel1

austenitic2,

180

14

Graugu

perlitic / ferritic

180

15

450

400

260

400

360

230

perlitic (martensitic)

260

16

250

230

170

220

200

150

10

Breakdown of main material groupings


and code letters
Material
group

ap [mm]

6,3
4,0

Workpiece material

2,5
1,6

Unalloyed steel1

1,0
0,63

Low-alloyed steel1

0,4
0,25
0,16

. . MW
(CBN)

0,1
0,025 0,04 0,063 0,1 0,16 0,25

0,4 0,63

fz [mm]

1,0

1,6

2,5

Indexable Inserts for Boring

retained

Cutting speed vC [m/min]


WAP 10

WAP 20

f [mm]

f [mm]

0,2

0,4

0,1

235


AUFBOHREN_e.fmSeite1Mittwoch,4.Februar200411:0511

Indexable Inserts for Boring

CCMT 060202 PF 4
CCMT 060204 PF 4

6,35
6,35

6,45
6,45

2,38
2,38

0,2
0,4

3,75
3,75

2,8
2,8

1,8
1,8

CCMT 060208 PF 4

6,35

6,45

2,38

0,8

3,75

2,8

1,8

CCMT 09T302 PF 4

9,525

9,67

3,97

0,2

6,0

4,4

1,5

CCMT 09T304 PF 4

9,525

9,67

3,97

0,4

6,0

4,4

1,5

CCMT 09T308 PF 4

9,525

9,67

3,97

0,8

6,0

4,4

1,5

CCMT 09T312 PF 4

9,525

9,67

3,97

1,2

6,0

4,4

1,5

CCMT 120404 PF 4

12,7

12,9

4,76

0,4

7,5

5,5

2,5

CCMT 120408 PF 4

12,7

12,9

4,76

0,8

7,5

5,5

2,5

CCMT 120412 PF 4

12,7

12,9

4,76

1,2

7,5

5,5

2,5

CCGT 060202 PF 5
CCGT 060204 PF 5

6,35
6,35

6,45
6,45

2,38
2,38

0,2
0,4

3,75
3,75

2,8
2,8

1,8
1,8

CCGT 09T302 PF 5

9,525

9,67

3,97

0,2

6,0

4,4

1,5

CCGT 09T304 PF 5

9,525

9,67

3,97

0,4

6,0

4,4

1,5

CCMT 060204 PS 5
CCMT 060208 PS 5

6,35
6,35

6,45
6,45

2,38
2,38

0,4
0,8

3,75
3,75

2,8
2,8

1,8
1,8

CCMT 09T304 PS 5

9,525

9,67

3,97

0,4

6,0

4,4

1,5

CCMT 09T308 PS 5

9,525

9,67

3,97

0,8

6,0

4,4

1,5

CCMT 120404 PS 5

12,7

12,9

4,76

0,4

7,5

5,5

2,5

CCMT 120408 PS 5

12,7

12,9

4,76

0,8

7,5

5,5

2,5

CCGT 060201 PM 2
CCGT 060202 PM 2

6,35
6,35

6,45
6,45

2,38
2,38

0,1
0,2

3,75
3,75

2,8
2,8

1,8
1,8

CCGT 060204 PM 2

6,35

6,45

2,38

0,4

3,75

2,8

1,8

CCGT 09T301 PM 2

9,525

9,67

3,97

0,1

6,0

4,4

1,5

CCGT 09T302 PM 2

9,525

9,67

3,97

0,2

6,0

4,4

1,5

CCGT 09T304 PM 2

9,525

9,67

3,97

0,4

6,0

4,4

1,5

CCGT 09T308 PM 2

9,525

9,67

3,97

0,8

6,0

4,4

1,5

CCGT 120401 PM 2

12,7

12,9

4,76

0,1

7,5

5,5

2,5

CCGT 120402 PM 2

12,7

12,9

4,76

0,2

7,5

5,5

2,5

CCGT 120404 PM 2

12,7

12,9

4,76

0,4

7,5

5,5

2,5

CCGT 120408 PM 2

12,7

12,9

4,76

0,8

7,5

5,5

2,5

CCMT 060204 PM 5
CCMT 060208 PM 5

6,35
6,35

6,45
6,45

2,38
2,38

0,4
0,8

3,75
3,75

2,8
2,8

1,8
1,8

CCMT 09T304 PM 5

9,525

9,67

3,97

0,4

6,0

4,4

1,5

CCMT 09T308 PM 5

9,525

9,67

3,97

0,8

6,0

4,4

1,5

CCMT 120404 PM 5

12,7

12,9

4,76

0,4

7,5

5,5

2,5

CCMT 120408 PM 5

12,7

12,9

4,76

0,8

7,5

5,5

2,5

CCMT 120412 PM 5

12,7

12,9

4,76

1,2

7,5

5,5

2,5

For additional indexable inserts for boring, see page 34.

236

Indexable Inserts for Boring

H
H
H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H
H
H
H
H

H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H

H
H
H
H

H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H

H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H
H

H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

WCB 50

R
mm

WCB 30

D2
mm

WK 1

D1
mm

HC HW BL BH
WXN 10

r
mm

N
WAK 20

s
mm

K
HC
WAK 10

l
mm

M
HC
WAM 30

d
mm

P
HC

WAM 20

Designation

Coated carbide
Uncoated carbide
CBN, low content of CBN
CBN, high content of CBN

WAP 30

=
=
=
=

WAP 20

80

HC
HW
BL
BH

D1

WAP 10

D2

CCGT
CCMT

WAP 01


AUFBOHREN_e.fmSeite2Mittwoch,4.Februar200411:0511

CCMW 060204
CCMW 060208

6,35
6,35

6,45
6,45

2,38
2,38

0,4
0,8

3,75
3,75

2,8
2,8

1,8
1,8

CCMW 09T304

9,525

9,67

3,97

0,4

6,0

4,4

1,5

CCMW 09T308

9,525

9,67

3,97

0,8

6,0

4,4

1,5

CCMW 120404

12,7

12,9

4,76

0,4

7,5

5,5

2,5

CCMW 120408

12,7

12,9

4,76

0,8

7,5

5,5

2,5

D1
mm

D2
mm

R
mm

SCMT 09T304 PF 4
SCMT 09T308 PF 4

9,525
9,525

9,525
9,525

3,97
3,97

0,4
0,8

6,0
6,0

4,4
4,4

1,5
1,5

H H H
H H H

SCMT 09T304 PS 5
SCMT 09T308 PS 5

9,525
9,525

9,525
9,525

3,97
3,97

0,4
0,8

6,0
6,0

4,4
4,4

1,5
1,5

H H
H H

SCGT 09T304 PM 2
SCGT 09T308 PM 2

9,525
9,525

9,525
9,525

3,97
3,97

0,4
0,8

6,0
6,0

4,4
4,4

1,5
1,5

SCMT 09T304 PM 5
SCMT 09T308 PM 5

9,525
9,525

9,525
9,525

3,97
3,97

0,4
0,8

6,0
6,0

4,4
4,4

1,5
1,5

WK 1

r
mm

WXN 10

s
mm

WAK 20

l
mm

HC HW BL BH
WCB 50

K
HC

WCB 30

M
HC

WAK 10

P
HC
WAP 01

d
mm

Designation

H
H
H
H
H
H

Coated carbide
Uncoated carbide
CBN, low content of CBN
CBN, high content of CBN

WAM 30

=
=
=
=

WAM 20

SCMT

HC
HW
BL
BH

D1

WAP 30

D2

H
H
H
H
H
H

WAP 20

WCB 50

R
mm

WCB 30

D2
mm

WK 1

D1
mm

HC HW BL BH
WXN 10

r
mm

N
WAK 20

s
mm

WAK 10

l
mm

K
HC

WAM 30

d
mm

M
HC
WAM 20

Designation

P
HC
WAP 30

Coated carbide
Uncoated carbide
CBN, low content of CBN
CBN, high content of CBN

WAP 20

80

=
=
=
=

WAP 10

CCMW

HC
HW
BL
BH

D1

WAP 10

D2

WAP 01

H H
H H
H H H H
H H H H
H H
H H

H H H H H H H
H H H H H H H

For additional indexable inserts for boring, see page 38.

Indexable Inserts for Boring

237


AUFBOHREN_e.fmSeite3Mittwoch,4.Februar200411:0611

WCMT 040202 PF 4
WCMT 040204 PF 4

6,35
6,35

4,3
4,3

2,38
2,38

0,2
0,4

3,75
3,75

2,8
2,8

1,8
1,8

WCMT 040208 PF 4

6,35

4,3

2,38

0,8

3,75

2,8

1,8

WCMT 06T302 PF 4

9,525

6,5

3,97

0,2

6,0

4,4

1,5

WCMT 06T304 PF 4

9,525

6,5

3,97

0,4

6,0

4,4

1,5

WCMT 06T308 PF 4

9,525

6,5

3,97

0,8

6,0

4,4

1,5

WCMT 080404 PF 4

12,7

8,72

4,76

0,4

7,5

5,5

2,5

WCMT 080408 PF 4

12,7

8,72

4,76

0,8

7,5

5,5

2,5

WCMT 040204 PS 5
WCMT 040208 PS 5

6,35
6,35

4,3
4,3

2,38
2,38

0,4
0,8

3,75
3,75

2,8
2,8

1,8
1,8

WCMT 06T304 PS 5

9,525

6,5

3,97

0,4

6,0

4,4

1,5

WCMT 06T308 PS 5

9,525

6,5

3,97

0,8

6,0

4,4

1,5

WCMT 080404 PS 5

12,7

8,72

4,76

0,4

7,5

5,5

2,5

WCMT 080408 PS 5

12,7

8,72

4,76

0,8

7,5

5,5

2,5

WCGT 030202 PM 2
WCGT 030204 PM 2

5,56
5,56

3,8
3,8

2,38
2,38

0,2
0,4

3,3
3,3

2,5
2,5

2,3
2,3

WCGT 040201 PM 2

6,35

4,3

2,38

0,1

3,75

2,8

1,8

WCGT 040202 PM 2

6,35

4,3

2,38

0,2

3,75

2,8

1,8

WCGT 040204 PM 2

6,35

4,3

2,38

0,4

3,75

2,8

1,8

WCGT 06T301 PM 2

9,525

6,5

3,97

0,1

6,0

4,4

1,5

WCGT 06T302 PM 2

9,525

6,5

3,97

0,2

6,0

4,4

1,5

WCGT 06T304 PM 2

9,525

6,5

3,97

0,4

6,0

4,4

1,5

WCGT 080404 PM 2

12,7

8,72

4,76

0,4

7,5

5,5

2,5

WCGT 080408 PM 2

12,7

8,72

4,76

0,8

7,5

5,5

2,5

WCMT 030202 PM 5
WCMT 040202 PM 5

5,56
6,35

3,8
4,3

2,38
2,38

0,2
0,2

3,3
3,75

2,5
2,8

2,3
1,8

WCMT 040204 PM 5

6,35

4,3

2,38

0,4

3,75

2,8

1,8

WCMT 06T304 PM 5

9,525

6,5

3,97

0,4

6,0

4,4

1,5

WCMT 06T308 PM 5

9,525

6,5

3,97

0,8

6,0

4,4

1,5

WCMT 080404 PM 5

12,7

8,72

4,76

0,4

7,5

5,5

2,5

WCMT 080408 PM 5

12,7

8,72

4,76

0,8

7,5

5,5

2,5

WCMT 080412 PM 5

12,7

8,72

4,76

1,2

7,5

5,5

2,5

For additional indexable inserts for boring, see page 41.

238

Indexable Inserts for Boring

H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H

H
H
H
H
H
H

H
H
H
H
H
H

H
H
H
H
H
H

H
H
H
H
H
H

H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H

H
H
H
H
H
H

H
H
H
H
H
H

H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H

WCB 50

R
mm

WCB 30

D2
mm

WK 1

D1
mm

HC HW BL BH
WXN 10

r
mm

N
WAK 20

s
mm

K
HC
WAK 10

l
mm

M
HC
WAM 30

d
mm

P
HC

WAM 20

Designation

Coated carbide
Uncoated carbide
CBN, low content of CBN
CBN, high content of CBN

WAP 30

=
=
=
=

WAP 20

HC
HW
BL
BH

D1

WAP 10

80

D2
7

WAP 01

WCGT
WCMT


Select_Feinbo_e.frameSeite1Mittwoch,4.Februar200411:0711

WALTER SELECT for Precision Boring Inserts


WALTER SELECT
Step by step to the optimal indexable insert

Step 1
Define the workpiece material to be machined:

Group of materials to be machined

Code

Machining
group

Steel

All kinds of steel and cast steel


except stainless steel
with austenitic structure

113

Stainless
Steel

Stainless austenitic and


austenitic-ferritic steel and
cast steel

14

Cast Iron

Grey cast iron, cast iron with


spheroidal graphite, malleable cast
iron, compacted graphite iron

1520

Nonferrous Metal

Aluminium and other non-ferrous


metals, non-metallic materials

2130

Super-alloys and
Titanium alloys

Heat resistant special alloys based


on iron, nickel and cobalt, titanium
and titanium alloys

3137

Hard Materials

Hardened steel, hardened cast


iron materials, chilled cast iron

3841

* See page 770 for the assignment of groups.

Step 2
Select the machining conditions:

Type of workpiece

Machining conditions

Smooth cutting action


Level entry or exit surfaces

Laminate bores
inclined cast and forged surfaces < 5

Bores with interrupted cuts


casting and forging skins > 5

Indexable Inserts for Precision Boring

239


Select_Feinbo_e.frameSeite2Mittwoch,4.Februar200411:0811

WALTER SELECT for Precision Boring Inserts

Step 3
Define the insert geometry
by means of the workpiece material
and the extension length.

Workpiece
material
group

< 6 x DC

PS 4

X 5 / X 15

14

PS 4

X 5 / X 15

1520

PS 4 /
CCMW / WCMW

X5/
CCMW / WCMW

X 15

2125

PM 2 / WCMW

X 25 / WCMW

X 25

2628

PM 2 / PS 4

X 15 / X 25

X 15 / X 25

2930

PM 2 / WCMW

X 25 / WCMW

X 25 / WCMW

3137

PM 2 / PS 4

X 5 / X 15

X 5 / X 15

3841

CCMW / WCMW

CCMW / WCMW

Workpiece
material
group

Machining
group

113

14

K
Best

< 5 x DC

113

S
H

Define the cutting tool material


by means of the insert geometry
and the machining conditions:

< 3 x DC

P
M

Step 4

Extension length

Machining
group

Inser

PS 4

WAK 10

WAP 20

WAP 20

X 5 / X15

WAK15

WXM 15

WTP 35

PS 4

WAM 20

WAM 20

WAM 20

X 5 / X15

WAK 15

WTP 35 / WXM 15

WTP 35 / WXM 15

PS 4

WAK 10

WAP 20

WAP 20

X 5 / X15

WXM 15

WTP 35

WTP 35

CCMW

WCB 50

WCB 50

WCB 50

WCMW

WCB 50

WCB 50

WCB 50

1520

t for:

urnfavo
e u able
t
a
r
e
mod
s
good
dition
g con
n
i
n
i
mach

WALTER
insert
geometry

2125

PM 2

WXN 10 / WK 1 /
WCD 10

WXN 10 / WK 1 /
WCD 10

WXN 10

2627

PS 4

WAK 10

WAM 20

WAP 20

X 15

WTP 35

WTP 35

WTP 35

WCMW

WCD 10

WCD 10

X 25

WK 1

WK 1

WK 1

PM 2

WK 1

WK 1

WK 1

WCD 10

WCD 10

WCD 10

WAK 10 / WXN 10

WAM 20

WAP 20

WK 1

WK 1

WK 1

CCMW

WCB 50

WCB 50

WCB 50

WCMW

WCB 50

WCB 50

WCB 50

28

2930

WCMW
PM 2 / PS 4

240

3137

3841

X5 / X 15

Indexable Inserts for Precision Boring


Select_Feinbo_e.frameSeite3Mittwoch,4.Februar200411:0811

Precision Boring

Step 5

ap [mm]

Select the corner radius r


and the depth of cut ap.
according to these graphs.

0,5

Choose the maximum possible


corner radius with reference to
the relevant length-to-diameter
ratio (L/D).
The optimal depth of cut ap
is around 2/3 of the defined
maximum ap value.

r = 0,8

0,4

0,3
r = 0,4

0,2
r = 0,2
0,1

Step 6
Now select the feed rate with
reference to the specified
surface finish of workpiece and
the corner radius of insert
selected according to step 5.

0,03

0,06

0,12

0,15

Rmax

Ra

Rmax

Ra

Rmax

Ra

Rmax

Ra

Rmax

Ra

0,2

0,56

0,14

2,26

0,58

5,13

1,32

9,21

3,38

14,60

3,79

0,4

0,28

0,07

1,13

0,29

2,54

0,65

4,53

1,16

7,09

1,83

0,8

0,14

0,04

0,56

0,14

1,27

0,33

2,25

0,58

3,52

0,90

Brinell hardness HB

Machining group*

Material
group

0,09

r
[mm]

0,1

0,2

0,4

approx. 0,15% C

annealed

125

530

480

410

450

410

330

approx. 0,45% C

annealed

190

450

410

320

380

340

270

approx. 0,45% C

tempered

250

320

290

250

270

240

210

approx. 0,75% C

annealed

270

360

320

290

290

270

240

approx. 0,75% C

tempered

300

270

240

210

230

210

160

annealed

180

400

360

290

330

300

240

tempered

275

310

280

230

250

230

190

tempered

300

270

240

210

230

210

160

tempered

350

250

230

170

190

170

150

High-alloyed steel and


high-alloyed tool steel1

annealed

200

10

420

380

290

340

310

240

hardened by tempering

325

11

210

190

120

150

130

100

Stainless
Steel1

ferritic / martensitic, annealed

200

12

320

290

260

270

240

220

martensitic, tempered

240

13

240

220

170

190

170

130

Stainless
Steel1

austenitic2,

180

14

180

15

450

400

260

400

360

230

260

16

250

230

170

220

200

150

Workpiece material

Unalloyed steel1

L/D

max. feed rate f [mm/U]

Breakdown of main material groupings


and code letters

Roughness [m]

Corner radius
of insert

Step 7
Select the cutting data from the
Technical Information, page 356.

Low-alloyed steel1

retained

perlitic / ferritic

Indexable Inserts for Precision Boring

Cutting speed vC [m/min]


WAP 10

WTP 35

f [mm]

f [mm]

0,2

0,4

0,1

241


AUFBOHREN_e.fmSeite4Mittwoch,4.Februar200411:4811

Indexable Inserts for Precision Boring

=
=
=
=

Coated carbide
Uncoated carbide
CBN, high content of CBN
Polycrystalline diamond
HW

242

WXM 15

WXN 10

WAK 15

WAK 10

WAM 30

WAM 20

WTP 35

WAP 30

d
mm

l
mm

s
mm

r
mm

D1
mm

D2
mm

R
mm

CCGT 060202 X 5
CCGT 060204 X 5

6,35
6,35

6,45
6,45

2,38
2,38

0,2
0,4

3,75
3,75

2,8
2,8

1,8
1,8

5
5

H
H

H
H

H H
H H

CCGT 060202 X 15
CCGT 060204 X 15

6,35
6,35

6,45
6,45

2,38
2,38

0,2
0,4

3,75
3,75

2,8
2,8

1,8
1,8

15
15

H
H

H
H

H H
H H

CCGT 060202 X 25
CCGT 060204 X 25

6,35
6,35

6,45
6,45

2,38
2,38

0,2
0,4

3,75
3,75

2,8
2,8

1,8
1,8

25
25

H
H

H
H

H H
H H

CCGT 060202 PF 5
CCGT 060204 PF 5

6,35
6,35

6,45
6,45

2,38
2,38

0,2
0,4

3,75
3,75

2,8
2,8

1,8
1,8

CCGT 09T302 PF 5

9,525

9,67

3,97

0,2

6,0

4,4

1,5

CCGT 09T304 PF 5

9,525

9,67

3,97

0,4

6,0

4,4

1,5

CCMT 060202 PS 4
CCMT 060204 PS 4

6,35
6,35

6,45
6,45

2,38
2,38

0,2
0,4

3,75
3,75

2,8
2,8

1,8
1,8

CCMT 060208 PS 4

6,35

6,45

2,38

0,8

3,75

2,8

1,8

CCMT 09T302 PS 4

9,525

9,67

3,97

0,2

6,0

4,4

1,5

CCMT 09T304 PS 4

9,525

9,67

3,97

0,4

6,0

4,4

1,5

CCMT 09T308 PS 4

9,525

9,67

3,97

0,8

6,0

4,4

1,5

CCMT 120404 PS 4

12,7

12,9

4,76

0,4

7,5

5,5

2,5

CCMT 120408 PS 4

12,7

12,9

4,76

0,8

7,5

5,5

2,5

CCGT 060201 PM 2
CCGT 060202 PM 2

6,35
6,35

6,45
6,45

2,38
2,38

0,1
0,2

3,75
3,75

2,8
2,8

1,8
1,8

CCGT 060204 PM 2

6,35

6,45

2,38

0,4

3,75

2,8

1,8

CCGT 09T301 PM 2

9,525

9,67

3,97

0,1

6,0

4,4

1,5

CCGT 09T302 PM 2

9,525

9,67

3,97

0,2

6,0

4,4

1,5

CCGT 09T304 PM 2

9,525

9,67

3,97

0,4

6,0

4,4

1,5

CCGT 09T308 PM 2

9,525

9,67

3,97

0,8

6,0

4,4

1,5

CCGT 120401 PM 2

12,7

12,9

4,76

0,1

7,5

5,5

2,5

CCGT 120402 PM 2

12,7

12,9

4,76

0,2

7,5

5,5

2,5

CCGT 120404 PM 2

12,7

12,9

4,76

0,4

7,5

5,5

2,5

CCGT 120408 PM 2

12,7

12,9

4,76

0,8

7,5

5,5

2,5

CCMW 060204
CCMW 060208

6,35
6,35

6,45
6,45

2,38
2,38

0,4
0,8

3,75
3,75

2,8
2,8

1,8
1,8

CCMW 09T304

9,525

9,67

3,97

0,4

6,0

4,4

1,5

CCMW 09T308

9,525

9,67

3,97

0,8

6,0

4,4

1,5

CCMW 120404

12,7

12,9

4,76

0,4

7,5

5,5

2,5

CCMW 120408

12,7

12,9

4,76

0,8

7,5

5,5

2,5

Indexable Inserts for Precision Boring

H
H
H
H
H
H
H
H
H
H
H
H

H
H
H
H

WK 1

Designation

Groove

WAP 20

HC

BH

H
H
H
H
H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

DP
WCD 10

80

HC
HW
BH
DP

D1

WCB 80

D2

WCB 50

CCGT
CCMT
CCMW


AUFBOHREN_e.fmSeite5Mittwoch,4.Februar200411:4811

80

D1

HC = Coated carbide
HW = Uncoated carbide
DP = Polycrystalline diamond

HW DP

CCMT 060204 PF
CCMT 060208 PF

6,35
6,35

6,45
6,45

2,38
2,38

0,4
0,8

3,75
3,75

2,8
2,8

1,8
1,8

H H H
H H H

WXM 15

R
mm

WXN 10

D2
mm

WAK 15

D1
mm

WAK 10

r
mm

WAM 30

s
mm

WAM 20

l
mm

WTP 35

d
mm

WAP 30

WAP 20

WAP 10

Designation

WAP 01

HC

WCD 10

D2

CCMT

WK 1

H H
H H

See the Technical Information, page 202 for the surface quality
which can be achieved and the possible applications.

11
s

=
=
=
=

Coated carbide
Uncoated carbide
CBN, high content of CBN
Polycrystalline diamond

WXM 15

WXN 10

WAK 15

HW
WAK 10

WAM 30

WAM 20

WTP 35

WAP 30

WAP 20

Groove

HC
d
mm

l
mm

s
mm

r
mm

D1
mm

D2
mm

R
mm

CPGT 050202 PF 5

5,56

5,65

2,38

0,2

3,3

2,5

2,3

CPGT 050202 X 5
CPGT 050204 X 5

5,56
5,56

5,65
5,65

2,38
2,38

0,2
0,4

3,3
3,3

2,5
2,5

2,3
2,3

5
5

H
H

H
H

H H
H H

CPGT 050202 X 15
CPGT 050204 X 15

5,56
5,56

5,65
5,65

2,38
2,38

0,2
0,4

3,3
3,3

2,5
2,5

2,3
2,3

15
15

H
H

H
H

H H
H H

CPGT 050202 X 25
CPGT 050204 X 25

5,56
5,56

5,65
5,65

2,38
2,38

0,2
0,4

3,3
3,3

2,5
2,5

2,3
2,3

25
25

H
H

H
H

H H
H H

Indexable Inserts for Precision Boring

WK 1

Designation

BH

DP
WCD 10

80

HC
HW
BH
DP

D1

WCB 80

D2

CPGT

WCB 50

243

AUFBOHREN_e.fmSeite6Mittwoch,4.Februar200411:4811

HC
HW
BH
DP

D1
s

=
=
=
=

Coated carbide
Uncoated carbide
CBN, high content of CBN
Polycrystalline diamond

244

3,97
3,97

2,70
2,70

1,59
1,59

0,2
0,4

2,7
2,7

2,2
2,2

1,6
1,6

5
5

WCGT 030202 X 5

5,56

3,80

2,38

0,2

3,30

2,5

2,3

WCGT 030204 X 5

5,56

3,80

2,38

0,4

3,30

2,5

2,3

WCGT 040202 X 5

6,35

4,30

2,38

0,2

3,75

2,8

1,8

WCGT 040204 X 5

6,35

4,30

2,38

0,4

3,75

2,8

1,8

WCGT 050304 X 5

7,94

5,43

3,18

0,4

4,5

3,4

1,6

WCGT 020102 X 15
WCGT 020104 X 15

3,97
3,97

2,70
2,70

1,59
1,59

0,2
0,4

2,7
2,7

2,2
2,2

1,6
1,6

15
15

WCGT 030202 X 15

5,56

3,80

2,38

0,2

3,30

2,5

2,3

15

WCGT 030204 X 15

5,56

3,80

2,38

0,4

3,30

2,5

2,3

15

WCGT 040202 X 15

6,35

4,30

2,38

0,2

3,75

2,8

1,8

15

WCGT 040204 X 15

6,35

4,30

2,38

0,4

3,75

2,8

1,8

15

WCGT 050304 X 15

7,94

5,43

3,18

0,4

4,5

3,4

1,6

15

WCGT 020102 X 25
WCGT 020104 X 25

3,97
3,97

2,70
2,70

1,59
1,59

0,2
0,4

2,7
2,7

2,2
2,2

1,6
1,6

25
25

WCGT 030202 X 25

5,56

3,80

2,38

0,2

3,30

2,5

2,3

25

WCGT 030204 X 25

5,56

3,80

2,38

0,4

3,30

2,5

2,3

25

WCGT 040202 X 25

6,35

4,30

2,38

0,2

3,75

2,8

1,8

25

WCGT 040204 X 25

6,35

4,30

2,38

0,4

3,75

2,8

1,8

25

WCGT 050304 X 25

7,94

5,43

3,18

0,4

4,5

3,4

1,6

25

WCMT 040202 PS 4
WCMT 040204 PS 4

6,35
6,35

4,3
4,3

2,38
2,38

0,2
0,4

3,75
3,75

2,8
2,8

1,8
1,8

WCMT 040208 PS 4

6,35

4,3

2,38

0,8

3,75

2,8

1,8

WCMT 06T302 PS 4

9,525

6,5

3,97

0,2

6,0

4,4

1,5

WCMT 06T304 PS 4

9,525

6,5

3,97

0,4

6,0

4,4

1,5

WCMT 06T308 PS 4

9,525

6,5

3,97

0,8

6,0

4,4

1,5

WCMT 080404 PS 4

12,7

8,72

4,76

0,4

7,5

5,5

2,5

WCMT 080408 PS 4

12,7

8,72

4,76

0,8

7,5

5,5

2,5

WCGT 030202 PM 2
WCGT 030204 PM 2

5,56
5,56

3,8
3,8

2,38
2,38

0,2
0,4

3,3
3,3

2,5
2,5

2,3
2,3

WCGT 040201 PM 2

6,35

4,3

2,38

0,1

3,75

2,8

1,8

WCGT 040202 PM 2

6,35

4,3

2,38

0,2

3,75

2,8

1,8

WCGT 040204 PM 2

6,35

4,3

2,38

0,4

3,75

2,8

1,8

WCGT 06T301 PM 2

9,525

6,5

3,97

0,1

6,0

4,4

1,5

WCGT 06T302 PM 2

9,525

6,5

3,97

0,2

6,0

4,4

1,5

WCGT 06T304 PM 2

9,525

6,5

3,97

0,4

6,0

4,4

1,5

WCGT 080404 PM 2

12,7

8,72

4,76

0,4

7,5

5,5

2,5

WCGT 080408 PM 2

12,7

8,72

4,76

0,8

7,5

5,5

2,5

WCMW 020102
WCMW 020104

3,97
3,97

2,70
2,70

1,59
1,59

0,2
0,4

2,7
2,7

2,2
2,2

1,6
1,6

WCMW 030202

5,56

3,80

2,38

0,2

3,30

2,5

2,3

WCMW 030204

5,56

3,80

2,38

0,4

3,30

2,5

2,3

WCMW 030208

5,56

3,80

2,38

0,8

3,30

2,5

2,3

WCMW 040202

6,35

4,3

2,38

0,2

3,75

2,8

1,8

WCMW 040204

6,35

4,3

2,38

0,4

3,75

2,8

1,8

WCMW 050304

7,94

5,43

3,18

0,4

4,5

3,4

1,6

Indexable Inserts for Precision Boring

H
H
H
H
H
H
H
H

WK 1

WCGT 020102 X 5
WCGT 020104 X 5

WXM 15

R
mm

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H

H
H
H
H
H
H
H
H

WXN 10

D2
mm

BH

HW
WAK 15

D1
mm

WAK 10

r
mm

WAM 30

s
mm

WAM 20

l
mm

WTP 35

d
mm

WAP 20

Designation

Groove

HC

DP
WCD 10

80

D2
7

WCB 80

WCB 50

WCGT
WCMT
WCMW

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H H H
H H H
H H H
H
H
H
H

H
H
H
H

Cutting Tool Material Application Tables Boring

1. Coated Carbide

WAP 01

HC K 10
HC P 10

WAP 10

WAP 30
WAP 35

WTP 35

HC P 35

HC K 35

WAK 15
WAK 20

HC M 35

45
Coating
methods

Structure of
the layers

CVD

TiCN + Al2O3
+TiN

CVD

TiCN + Al2O3
+TiN

CVD

TiCN + Al2O3
+TiN

CVD

TiCN + Al2O3
+TiN

CVD

TiCN + Al2O3
+TiN

CVD

TiCN

PVD

Multilayer
TiAlN / TiN

CVD

TiCN + Al2O3
+ HfN

CVD

TiCN + Al2O3
+ HfN

CVD

TiCN + Al2O3
(+TiN)

CVD

TiCN + Al2O3
(+TiN)

CVD

TiCN + Al2O3
(+TiN)

CVD

TiCN + Al2O3
(+TiN)

HC S 20

HC S 30

HC H 30

HC K 15

HC K 20

HC P 15

40
35

HC K 25

WAK 25

Hard
materials

HC S 40

HC P 10

30
25

HC K 10

WAK 10

20
15

HC M 30

WAM 30

05

HC M 20

WAM 20

10

HC P 30

HC P 45

01

HC S 35

WXP 45

HC K 30

HC P 35

HC K 20
HC P 20

WAP 20

Application range

Materials diffic.
to machine

Cast iron

HC P 01

Stainless
Steel

Standard
designation

Steel

WALTER
gradedesignation

NF metals

Material group
P

HC = Coated carbide

Main application

Other application

Indexable Inserts and Cutting Tool Materials

245

Cutting Tool Material Application Tables

Coated Carbide (continued)

HC N 10

WXN 10

WXP 40

10
05

20
15

30
25

40
35

45
Coating
methods

2. Uncoated Carbide Grades, CBN and PCD

HW S 35

WK 40
WCB 30
WCB 50
WCB 80
WCD 10

Application range
S

01

10
05

20
15

Hard
materials

Materials diffic.
to machine

Cast iron

Stainless
Steel

Steel

HW N 10

NF metals

Material group
P

WK 1

HW N 30

BL H 05

BH H 10

BH K 10

BH K 05

BH H 15

DP N 10

BL = CBN, low content of CBN

Main application

BH = CBN, high content of CBN

Other application

DP = Polycrystalline diamond
HC = Coated carbide
HW = Uncoated carbide

246

TiCNplus

PVD

TiCN

PVD

Multilayer
TiAlN / TiN

HC K 15

Standard
designation

PVD

HC M 15

WALTER
gradedesignation

Structure of
the layers

HC S 30

WXM 15

01

HC M 30

HC P 15

H
Hard
materials

HC M 01

HC P 40

Application range

Materials diffic.
to machine

Cast iron

Stainless
Steel

Standard
designation

Steel

WALTER
gradedesignation

NF metals

Material group
P

Indexable Inserts and Cutting Tool Materials

30
25

40
35

45


HM_Beschr_Bohren_e.fmSeite3Mittwoch,4.Februar20044:1316

Boring

3. Grades for Solid Carbide Drills


Material group
P

Application range
S

01

10

HC M 35

HC N 25

HC P 35

WK 10

Hard
materials

Materials
diffic.

NF metals

45
Coating
methods

Structure of
the layers

PVD

Multilayer

PVD

TiN

HW N 10

HC = Coated carbide

40
35

HC K 35

HW = Uncoated carbide

30
25

HC S 25

WXM 35

20
15

HC K 25

WXK 35

Cast iron

Standard
designation

Stainless
Steel

WALTER
gradedesignation

Steel

05

Main application

Other application

Indexable Inserts and Cutting Tool Materials

247

Cutting Tool Material Application Tables

Coated Carbide (continued)

HC N 10

WXN 10

WXP 40

10
05

20
15

30
25

40
35

45
Coating
methods

2. Uncoated Carbide Grades, CBN and PCD

HW S 35

WK 40
WCB 30
WCB 50
WCB 80
WCD 10

Application range
S

01

10
05

20
15

Hard
materials

Materials diffic.
to machine

Cast iron

Stainless
Steel

Steel

HW N 10

NF metals

Material group
P

WK 1

HW N 30

BL H 05

BH H 10

BH K 10

BH K 05

BH H 15

DP N 10

BL = CBN, low content of CBN

Main application

BH = CBN, high content of CBN

Other application

DP = Polycrystalline diamond
HC = Coated carbide
HW = Uncoated carbide

246

TiCNplus

PVD

TiCN

PVD

Multilayer
TiAlN / TiN

HC K 15

Standard
designation

PVD

HC M 15

WALTER
gradedesignation

Structure of
the layers

HC S 30

WXM 15

01

HC M 30

HC P 15

H
Hard
materials

HC M 01

HC P 40

Application range

Materials diffic.
to machine

Cast iron

Stainless
Steel

Standard
designation

Steel

WALTER
gradedesignation

NF metals

Material group
P

Indexable Inserts and Cutting Tool Materials

30
25

40
35

45


HM_Beschr_Bohren_e.fmSeite3Mittwoch,4.Februar20044:1316

Boring

3. Grades for Solid Carbide Drills


Material group
P

Application range
S

01

10

HC M 35

HC N 25

HC P 35

WK 10

Hard
materials

Materials
diffic.

NF metals

45
Coating
methods

Structure of
the layers

PVD

Multilayer

PVD

TiN

HW N 10

HC = Coated carbide

40
35

HC K 35

HW = Uncoated carbide

30
25

HC S 25

WXM 35

20
15

HC K 25

WXK 35

Cast iron

Standard
designation

Stainless
Steel

WALTER
gradedesignation

Steel

05

Main application

Other application

Indexable Inserts and Cutting Tool Materials

247

B_Programm_eSeite1Mittwoch,4.Februar200411:5111

Synopsis of programme

Drilling

WALTER SELECT see page 250

WALTER SELECT see page 262

Solid carbide Drills NOVEX MINI-STARDRILL

NOVEX Drills

LC approx. 3 x DC
DC = 316 mm

LC = 2 x DC

LC = 3 x DC

DC = 316 mm

DC = 1018 mm

DC = 1018 mm

B 1320

B 1422

B 3212 (R)

B 3213 (R)

Page 251

Page 256

Page 264

Page 270

DC = 516 mm

DC = 1658 mm

DC = 1231 mm

DC = 316 mm

LC approx. 5 x DC

LC approx. 5 x DC

B 1420

B 1332

B 3212 (R/L)

B 4013 (R)

Page 252

Page 258

Page 266

Page 279

DC = 516 mm

DC =
59,5120 mm

DC = 1658 mm

B 1421

B 1333

B 3011 M (R)

B 3213 (R/L)

Page 254

Page 259

Page 294

Page 274

DC = 316 mm

248

LC approx. 5 x DC /
LC approx. 12 x DC

LC approx. 12 x DC

DC = 316 mm

DC = 1637 mm

B 1520

B 3213.C

Page 260

Page 272

Tools for Drilling, Boring and Precision Boring

B_Programm_eSeite2Mittwoch,4.Februar200411:5111

NOVEX Drilling and Boring Tools

Drilling

Boring

Precision Boring

WALTER SELECT see page 262

WALTER SELECT see p. 296

WALTER SELECT see p. 297

NOVEX
Two Flute Boring Tools

NOVEX
Precision Boring Tools

NOVEX Drills
LC approx. 4 x DC
DC = 1018 mm

LC approx. 5 x DC / 7 x DC
LC approx. 5 x DC

DC = 1231 mm

DC = 20153 mm

DC = 245 mm

B 3214 (R)

B 4015 (R)

B 3220

B 3230

Page 280

Page 290

Page 298

Page 306

DC = 1658 mm

LC approx. 5 x DC

DC = 1658 mm

DC = 150640 mm

DC = 20153 mm

B 3214 (R)

B 3215 (R)

B 3220

B 3230

Page 282

Page 286

Page 302

Page 314

DC = 1658 mm

LC approx. 5 x DC

DC = 1658 mm

DC = 20640 mm

DC = 150640 mm

= 15

B 3214.N (R)

B 3215.N (R)

Page 284

Page 288

Chamfering
Cartridges
= 30

B 3230
Page 318

Page 304

= 45

= 75
LC approx. 7 x DC

DC = 1231 mm

B 4017 (R)
Page 292

Tools for Drilling, Boring and Precision Boring

249

Best

WALTER SELECT
for Solid Carbide Drills

Steel

Stainless steel

Cast iron

NF metals

Difficult materials

Hard materials

Type of
Solid Carbide Drill

Depths of cut [mm]

250

er
Furth on
ti
a
c
appli

5 x DC

5 + 12 x DC

B 1320 / B 1420 /
B 1520

B 1421

B 1422

B 1332 /
B 1333

316

316

316

516

251, 252253, 260

254

256

258, 259

Range of diameters [mm]

Solid Carbide Drill


Coating

ourunfav le
e
t
b
a
a
r
mode
best
itions
d
n
o
c
ining
mach

3 x DC

Lc approx.

Page

In

Solid Carbide Drills NOVEX MINI-STARDRILL

Type of Tool

Drills

n
catio
appli
Main

or:
sert f

WXM 35

WXK 35

WXM 35

WXK 35

WXM 35

WXK 35

B 1320
B 1420
B 1520

B 1420
B 1520

2,84,6 x DC

B 1421

B 1421

2,84,6 x DC

Solid Carbide Drills

WK 10

B 1422

B 1422

47,6 x DC

B 1332
B 1333

5 x DC / 12 x DC

NOVEX MINI-STARDRILL B 1320


Solid carbide drill, 2,84,6 x DC
r.h. cutting, DIN 6537 B, short

Tool

HC = Coated carbide

X1
mm

X2
mm

LC
mm

kg

Parallel shank
DIN 6535 HE

B 1320.W.03,0.Z2.14

3,0

6,0

26

62

14

0,01

B 1320.W.03,3.Z2.14

3,3

6,0

26

62

14

0,01

Dc

B 1320.W.03,5.Z2.14

3,5

6,0

26

62

14

0,01

B 1320.W.04,0.Z2.17

4,0

6,0

30

66

17

0,02

B 1320.W.04,2.Z2.17

4,2

6,0

30

66

17

0,02

B 1320.W.04,5.Z2.17

4,5

6,0

30

66

17

0,02

B 1320.W.04,8.Z2.20

4,8

6,0

30

66

20

0,02

B 1320.W.05,0.Z2.20

5,0

6,0

30

66

20

0,02

B 1320.W.05,1.Z2.20

5,1

6,0

30

66

20

0,02

B 1320.W.05,5.Z2.20

5,5

6,0

30

66

20

0,02

B 1320.W.05,8.Z2.20

5,8

6,0

30

66

20

0,02

B 1320.W.06,0.Z2.20

6,0

6,0

30

66

20

0,02

B 1320.W.06,5.Z2.24

6,5

8,0

43

79

24

0,03

B 1320.W.06,6.Z2.24

6,6

8,0

43

79

24

0,03

B 1320.W.06,8.Z2.24

6,8

8,0

43

79

24

0,04

B 1320.W.07,0.Z2.24

7,0

8,0

43

79

24

0,04

B 1320.W.07,5.Z2.29

7,5

8,0

43

79

29

0,04

B 1320.W.07,8.Z2.29

7,8

8,0

43

79

29

0,04

B 1320.W.08,0.Z2.29

8,0

8,0

43

79

29

0,04

B 1320.W.08,5.Z2.35

8,5

10,0

49

89

35

0,06

B 1320.W.09,0.Z2.35

9,0

10,0

49

89

35

0,06

B 1320.W.09,8.Z2.35

9,8

10,0

49

89

35

0,07

B 1320.W.10,0.Z2.35

10,0

10,0

49

89

35

0,07

B 1320.W.10,2.Z2.40

10,2

12,0

57

102

40

0,10

B 1320.W.10,5.Z2.40

10,5

12,0

57

102

40

0,11

B 1320.W.11,0.Z2.40

11,0

12,0

57

102

40

0,11

B 1320.W.11,5.Z2.40

11,5

12,0

57

102

40

0,11

B 1320.W.11,8.Z2.40

11,8

12,0

57

102

40

0,11

B 1320.W.12,0.Z2.40

12,0

12,0

57

102

40

0,12

B 1320.W.12,5.Z2.43

12,5

14,0

62

107

43

0,15

B 1320.W.13,0.Z2.43

13,0

14,0

62

107

43

0,16

B 1320.W.13,5.Z2.43

13,5

14,0

62

107

43

0,16

B 1320.W.14,0.Z2.43

14,0

14,0

62

107

43

0,17

B 1320.W.14,5.Z2.45

14,5

16,0

67

115

45

0,21

B 1320.W.15,0.Z2.45

15,0

16,0

67

115

45

0,22

B 1320.W.15,5.Z2.45

15,5

16,0

67

115

45

0,23

B 1320.W.16,0.Z2.45

16,0

16,0

67

115

45

0,23

d1
Lc
X1
X2

WK 10

d1 h6
mm

HW
WXK 35

DC m7
mm

Designation

WXM 35

HC

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

342

Solid Carbide Drills

251

Tool

HC = Coated carbide

X1
mm

X2
mm

LC
mm

kg

Parallel shank DIN 6535 HA

B 1420.Z.03,0.Z2.14

3,0

6,0

26

62

14

0,01

B 1420.Z.03,1.Z2.14

3,1

6,0

26

62

14

0,01

Dc

d1
Lc
X1

B 1420.Z.03,2.Z2.14

3,2

6,0

26

62

14

0,01

X2

B 1420.Z.03,3.Z2.14

3,3

6,0

26

62

14

0,01

B 1420.Z.03,4.Z2.14

3,4

6,0

26

62

14

0,01

B 1420.Z.03,5.Z2.14

3,5

6,0

26

62

14

0,01

B 1420.Z.03,6.Z2.14

3,6

6,0

26

62

14

0,01

B 1420.Z.03,7.Z2.14

3,7

6,0

26

62

14

0,01

B 1420.Z.03,8.Z2.17

3,8

6,0

30

66

17

0,01

B 1420.Z.04,0.Z2.17

4,0

6,0

30

66

17

0,02

B 1420.Z.04,1.Z2.17

4,1

6,0

30

66

17

0,02

B 1420.Z.04,2.Z2.17

4,2

6,0

30

66

17

0,02

B 1420.Z.04,3.Z2.17

4,3

6,0

30

66

17

0,02

B 1420.Z.04,5.Z2.17

4,5

6,0

30

66

17

0,02

B 1420.Z.04,8.Z2.20

4,8

6,0

30

66

20

0,02

B 1420.Z.05,0.Z2.20

5,0

6,0

30

66

20

0,02

B 1420.Z.05,1.Z2.20

5,1

6,0

30

66

20

0,02

B 1420.Z.05,2.Z2.20

5,2

6,0

30

66

20

0,02

B 1420.Z.05,5.Z2.20

5,5

6,0

30

66

20

0,02

B 1420.Z.05,8.Z2.20

5,8

6,0

30

66

20

0,02

B 1420.Z.06,0.Z2.20

6,0

6,0

30

66

20

0,02

B 1420.Z.06,1.Z2.24

6,1

8,0

43

79

24

0,03

B 1420.Z.06,2.Z2.24

6,2

8,0

43

79

24

0,03

B 1420.Z.06,3.Z2.24

6,3

8,0

43

79

24

0,03

B 1420.Z.06,4.Z2.24

6,4

8,0

43

79

24

0,03

B 1420.Z.06,5.Z2.24

6,5

8,0

43

79

24

0,03

B 1420.Z.06,6.Z2.24

6,6

8,0

43

79

24

0,03

B 1420.Z.06,8.Z2.24

6,8

8,0

43

79

24

0,04

B 1420.Z.06,9.Z2.24

6,9

8,0

43

79

24

0,04

B 1420.Z.07,0.Z2.24

7,0

8,0

43

79

24

0,04

B 1420.Z.07,1.Z2.29

7,1

8,0

43

79

29

0,04

B 1420.Z.07,4.Z2.29

7,4

8,0

43

79

29

0,04

B 1420.Z.07,5.Z2.29

7,5

8,0

43

79

29

0,04

B 1420.Z.07,8.Z2.29

7,8

8,0

43

79

29

0,04

B 1420.Z.07,9.Z2.29

7,9

8,0

43

79

29

0,04

B 1420.Z.08,0.Z2.29

8,0

8,0

43

79

29

0,04

B 1420.Z.08,1.Z2.35

8,1

10,0

49

89

35

0,06

B 1420.Z.08,2.Z2.35

8,2

10,0

49

89

35

0,06

342

252

Solid Carbide Drills

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

WK 10

d1 h6
mm

WXK 35

DC m7
mm

Designation

HW

WXM 35

HC

VHM_eSeite3Mittwoch,4.Februar20044:2116

NOVEX MINI-STARDRILL B 1420


Solid carbide drill, 2,84,6 x DC
r.h. cutting, DIN 6537, short

Tool

HC = Coated carbide

X1
mm

X2
mm

LC
mm

kg

Parallel shank DIN 6535 HA

B 1420.Z.08,4.Z2.35

8,4

10,0

49

89

35

0,06

B 1420.Z.08,5.Z2.35

8,5

10,0

49

89

35

0,06

Dc

d1
Lc
X1

B 1420.Z.08,6.Z2.35

8,6

10,0

49

89

35

0,06

X2

B 1420.Z.08,7.Z2.35

8,7

10,0

49

89

35

0,06

B 1420.Z.08,8.Z2.35

8,8

10,0

49

89

35

0,06

B 1420.Z.08,9.Z2.35

8,9

10,0

49

89

35

0,06

B 1420.Z.09,0.Z2.35

9,0

10,0

49

89

35

0,06

B 1420.Z.09,2.Z2.35

9,2

10,0

49

89

35

0,07

B 1420.Z.09,3.Z2.35

9,3

10,0

49

89

35

0,07

B 1420.Z.09,5.Z2.35

9,5

10,0

49

89

35

0,07

B 1420.Z.09,6.Z2.35

9,6

10,0

49

89

35

0,07

B 1420.Z.09,7.Z2.35

9,7

10,0

49

89

35

0,07

B 1420.Z.09,8.Z2.35

9,8

10,0

49

89

35

0,07

B 1420.Z.10,0.Z2.35

10,0

10,0

49

89

35

0,07

B 1420.Z.10,1.Z2.40

10,1

12,0

57

102

40

0,10

B 1420.Z.10,2.Z2.40

10,2

12,0

57

102

40

0,10

B 1420.Z.10,3.Z2.40

10,3

12,0

57

102

40

0,10

B 1420.Z.10,4.Z2.40

10,4

12,0

57

102

40

0,10

B 1420.Z.10,5.Z2.40

10,5

12,0

57

102

40

0,11

B 1420.Z.10,6.Z2.40

10,6

12,0

57

102

40

0,11

B 1420.Z.10,8.Z2.40

10,8

12,0

57

102

40

0,11

B 1420.Z.11,0.Z2.40

11,0

12,0

57

102

40

0,11

B 1420.Z.11,2.Z2.40

11,2

12,0

57

102

40

0,11

B 1420.Z.11,5.Z2.40

11,5

12,0

57

102

40

0,11

B 1420.Z.11,8.Z2.40

11,8

12,0

57

102

40

0,11

B 1420.Z.12,0.Z2.40

12,0

12,0

57

102

40

0,12

B 1420.Z.12,5.Z2.43

12,5

14,0

63

107

43

0,15

B 1420.Z.13,0.Z2.43

13,0

14,0

63

107

43

0,16

B 1420.Z.13,5.Z2.43

13,5

14,0

63

107

43

0,16

B 1420.Z.14,0.Z2.43

14,0

14,0

63

107

43

0,17

B 1420.Z.14,5.Z2.45

14,5

16,0

67

115

45

0,21

B 1420.Z.15,0.Z2.45

15,0

16,0

67

115

45

0,22

B 1420.Z.15,5.Z2.45

15,5

16,0

67

115

45

0,23

B 1420.Z.16,0.Z2.45

16,0

16,0

67

115

45

0,23

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

WK 10

d1 h6
mm

WXK 35

DC m7
mm

Designation

HW

WXM 35

HC

342

Solid Carbide Drills

253

Tool

HC = Coated carbide

X1
mm

X2
mm

LC
mm

kg

Parallel shank DIN 6535 HAK

B 1421.Z.03,0.Z2.14

3,0

6,0

26

62

14

0,01

B 1421.Z.03,1.Z2.14

3,1

6,0

26

62

14

0,01

d1

Dc

B 1421.Z.03,2.Z2.14

3,2

6,0

26

62

14

0,01

B 1421.Z.03,3.Z2.14

3,3

6,0

26

62

14

Lc
X1

0,01

B 1421.Z.03,4.Z2.14

3,4

6,0

26

62

14

X2

0,01

B 1421.Z.03,5.Z2.14

3,5

6,0

26

62

14

0,01

B 1421.Z.03,6.Z2.14

3,6

6,0

26

62

14

0,01

B 1421.Z.03,7.Z2.14

3,7

6,0

26

62

14

0,01

B 1421.Z.03,8.Z2.17

3,8

6,0

30

66

17

0,01

B 1421.Z.03,9.Z2.17

3,9

6,0

30

66

17

0,01

B 1421.Z.04,0.Z2.17

4,0

6,0

30

66

17

0,02

B 1421.Z.04,1.Z2.17

4,1

6,0

30

66

17

0,02

B 1421.Z.04,2.Z2.17

4,2

6,0

30

66

17

0,02

B 1421.Z.04,3.Z2.17

4,3

6,0

30

66

17

0,02

B 1421.Z.04,4.Z2.17

4,4

6,0

30

66

17

0,02

B 1421.Z.04,5.Z2.17

4,5

6,0

30

66

17

0,02

B 1421.Z.04,6.Z2.17

4,6

6,0

30

66

17

0,02

B 1421.Z.04,7.Z2.17

4,7

6,0

30

66

17

0,02

B 1421.Z.04,8.Z2.20

4,8

6,0

30

66

20

0,02

B 1421.Z.04,9.Z2.20

4,9

6,0

30

66

20

0,02

B 1421.Z.05,0.Z2.20

5,0

6,0

30

66

20

0,02

B 1421.Z.05,1.Z2.20

5,1

6,0

30

66

20

0,02

B 1421.Z.05,2.Z2.20

5,2

6,0

30

66

20

0,02

B 1421.Z.05,3.Z2.20

5,3

6,0

30

66

20

0,02

B 1421.Z.05,4.Z2.20

5,4

6,0

30

66

20

0,02

B 1421.Z.05,5.Z2.20

5,5

6,0

30

66

20

0,02

B 1421.Z.05,6.Z2.20

5,6

6,0

30

66

20

0,02

B 1421.Z.05,7.Z2.20

5,7

6,0

30

66

20

0,02

B 1421.Z.05,8.Z2.20

5,8

6,0

30

66

20

0,02

B 1421.Z.06,0.Z2.20

6,0

6,0

30

66

20

0,02

B 1421.Z.06,1.Z2.24

6,1

8,0

43

79

24

0,03

B 1421.Z.06,2.Z2.24

6,2

8,0

43

79

24

0,03

B 1421.Z.06,3.Z2.24

6,3

8,0

43

79

24

0,03

B 1421.Z.06,4.Z2.24

6,4

8,0

43

79

24

0,03

B 1421.Z.06,5.Z2.24

6,5

8,0

43

79

24

0,03

B 1421.Z.06,6.Z2.24

6,6

8,0

43

79

24

0,03

B 1421.Z.06,8.Z2.24

6,8

8,0

43

79

24

0,03

B 1421.Z.06,9.Z2.24

6,9

8,0

43

79

24

0,03

B 1421.Z.07,0.Z2.24

7,0

8,0

43

79

24

0,04

B 1421.Z.07,1.Z2.29

7,1

8,0

43

79

29

0,04

B 1421.Z.07,2.Z2.29

7,2

8,0

43

79

29

0,04

B 1421.Z.07,3.Z2.29

7,3

8,0

43

79

29

0,04

B 1421.Z.07,4.Z2.29

7,4

8,0

43

79

29

0,04

B 1421.Z.07,5.Z2.29

7,5

8,0

43

79

29

0,04

B 1421.Z.07,6.Z2.29

7,6

8,0

43

79

29

0,04

B 1421.Z.07,8.Z2.29

7,8

8,0

43

79

29

0,04

B 1421.Z.07,9.Z2.29

7,9

8,0

43

79

29

0,04

B 1421.Z.08,0.Z2.29

8,0

8,0

43

79

29

0,04

342

254

Solid Carbide Drills

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

WK 10

d1 h6
mm

WXK 35

DC m7
mm

Designation

HW

WXM 35

HC

NOVEX MINI-STARDRILL B 1421


Solid carbide drill, 2,84,6 x DC
r.h. cutting, DIN 6537, short

Tool

HC = Coated carbide

X1
mm

X2
mm

LC
mm

kg

Parallel shank DIN 6535 HAK

B 1421.Z.08,1.Z2.35

8,1

10,0

49

89

35

0,06

B 1421.Z.08,2.Z2.35

8,2

10,0

49

89

35

0,06

d1

Dc

B 1421.Z.08,3.Z2.35

8,3

10,0

49

89

35

0,06

B 1421.Z.08,4.Z2.35

8,4

10,0

49

89

35

Lc
X1

0,06

B 1421.Z.08,5.Z2.35

8,5

10,0

49

89

35

X2

0,06

B 1421.Z.08,6.Z2.35

8,6

10,0

49

89

35

0,06

B 1421.Z.08,7.Z2.35

8,7

10,0

49

89

35

0,06

B 1421.Z.08,8.Z2.35

8,8

10,0

49

89

35

0,06

B 1421.Z.09,0.Z2.35

9,0

10,0

49

89

35

0,06

B 1421.Z.09,1.Z2.35

9,1

10,0

49

89

35

0,06

B 1421.Z.09,3.Z2.35

9,3

10,0

49

89

35

0,06

B 1421.Z.09,5.Z2.35

9,5

10,0

49

89

35

0,07

B 1421.Z.09,6.Z2.35

9,6

10,0

49

89

35

0,07

B 1421.Z.09,7.Z2.35

9,7

10,0

49

89

35

0,07

B 1421.Z.09,8.Z2.35

9,8

10,0

49

89

35

0,07

B 1421.Z.09,9.Z2.35

9,9

10,0

49

89

35

0,07

B 1421.Z.10,0.Z2.35

10,0

10,0

49

89

35

0,07

B 1421.Z.10,1.Z2.40

10,1

12,0

57

102

40

0,10

B 1421.Z.10,2.Z2.40

10,2

12,0

57

102

40

0,10

B 1421.Z.10,3.Z2.40

10,3

12,0

57

102

40

0,10

B 1421.Z.10,4.Z2.40

10,4

12,0

57

102

40

0,10

B 1421.Z.10,5.Z2.40

10,5

12,0

57

102

40

0,10

B 1421.Z.10,6.Z2.40

10,6

12,0

57

102

40

0,10

B 1421.Z.10,7.Z2.40

10,7

12,0

57

102

40

0,10

B 1421.Z.10,8.Z2.40

10,8

12,0

57

102

40

0,10

B 1421.Z.11,0.Z2.40

11,0

12,0

57

102

40

0,11

B 1421.Z.11,1.Z2.40

11,1

12,0

57

102

40

0,11

B 1421.Z.11,2.Z2.40

11,2

12,0

57

102

40

0,11

B 1421.Z.11,3.Z2.40

11,3

12,0

57

102

40

0,11

B 1421.Z.11,5.Z2.40

11,5

12,0

57

102

40

0,11

B 1421.Z.11,7.Z2.40

11,7

12,0

57

102

40

0,11

B 1421.Z.11,8.Z2.40

11,8

12,0

57

102

40

0,11

B 1421.Z.12,0.Z2.40

12,0

12,0

57

102

40

0,11

B 1421.Z.12,5.Z2.43

12,5

14,0

62

107

43

0,15

B 1421.Z.12,8.Z2.43

12,8

14,0

62

107

43

0,15

B 1421.Z.13,0.Z2.43

13,0

14,0

62

107

43

0,15

B 1421.Z.13,5.Z2.43

13,5

14,0

62

107

43

0,16

B 1421.Z.13,8.Z2.43

13,8

14,0

62

107

43

0,16

B 1421.Z.14,0.Z2.43

14,0

14,0

62

107

43

0,16

B 1421.Z.14,5.Z2.45

14,5

16,0

67

115

45

0,21

B 1421.Z.15,0.Z2.45

15,0

16,0

67

115

45

0,21

B 1421.Z.15,5.Z2.45

15,5

16,0

67

115

45

0,22

B 1421.Z.15,8.Z2.45

15,8

16,0

67

115

45

0,22

B 1421.Z.16,0.Z2.45

16,0

16,0

67

115

45

0,23

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

WK 10

d1 h6
mm

WXK 35

DC m7
mm

Designation

HW

WXM 35

HC

342

Solid Carbide Drills

255

Tool

HC = Coated carbide

X1
mm

X2
mm

LC
mm

kg

Parallel shank DIN 6535 HAK

B 1422.Z.03,0.Z2.22

3,0

6,0

30

66

23

0,02

B 1422.Z.03,1.Z2.22

3,1

6,0

30

66

23

0,02

d1

Dc

B 1422.Z.03,2.Z2.22

3,2

6,0

30

66

23

0,02

B 1422.Z.03,3.Z2.23

3,3

6,0

30

66

23

Lc
X1

0,02

B 1422.Z.03,4.Z2.23

3,4

6,0

30

66

23

X2

0,02

B 1422.Z.03,5.Z2.23

3,5

6,0

30

66

23

0,02

B 1422.Z.03,6.Z2.23

3,6

6,0

30

66

23

0,02

B 1422.Z.03,7.Z2.23

3,7

6,0

30

66

23

0,02

B 1422.Z.03,8.Z2.29

3,8

6,0

38

74

29

0,02

B 1422.Z.03,9.Z2.29

3,9

6,0

38

74

29

0,02

B 1422.Z.04,0.Z2.29

4,0

6,0

38

74

29

0,02

B 1422.Z.04,1.Z2.29

4,1

6,0

38

74

29

0,02

B 1422.Z.04,2.Z2.29

4,2

6,0

38

74

29

0,02

B 1422.Z.04,3.Z2.29

4,3

6,0

38

74

29

0,02

B 1422.Z.04,4.Z2.29

4,4

6,0

38

74

29

0,02

B 1422.Z.04,5.Z2.29

4,5

6,0

38

74

29

0,02

B 1422.Z.04,6.Z2.29

4,6

6,0

38

74

29

0,02

B 1422.Z.04,7.Z2.29

4,7

6,0

38

74

29

0,02

B 1422.Z.04,8.Z2.35

4,8

6,0

46

82

35

0,02

B 1422.Z.04,9.Z2.35

4,9

6,0

46

82

35

0,02

B 1422.Z.05,0.Z2.35

5,0

6,0

46

82

35

0,02

B 1422.Z.05,1.Z2.35

5,1

6,0

46

82

35

0,02

B 1422.Z.05,2.Z2.35

5,2

6,0

46

82

35

0,02

B 1422.Z.05,3.Z2.35

5,3

6,0

46

82

35

0,02

B 1422.Z.05,4.Z2.35

5,4

6,0

46

82

35

0,02

B 1422.Z.05,5.Z2.35

5,5

6,0

46

82

35

0,02

B 1422.Z.05,6.Z2.35

5,6

6,0

46

82

35

0,02

B 1422.Z.05,7.Z2.35

5,7

6,0

46

82

35

0,02

B 1422.Z.05,8.Z2.35

5,8

6,0

46

82

35

0,02

B 1422.Z.05,9.Z2.35

5,9

6,0

46

82

35

0,02

B 1422.Z.06,0.Z2.35

6,0

6,0

46

82

35

0,02

B 1422.Z.06,1.Z2.43

6,1

8,0

55

91

43

0,03

B 1422.Z.06,2.Z2.43

6,2

8,0

55

91

43

0,03

B 1422.Z.06,3.Z2.43

6,3

8,0

55

91

43

0,03

B 1422.Z.06,4.Z2.43

6,4

8,0

55

91

43

0,03

B 1422.Z.06,5.Z2.43

6,5

8,0

55

91

43

0,04

B 1422.Z.06,6.Z2.43

6,6

8,0

55

91

43

0,04

B 1422.Z.06,7.Z2.43

6,7

8,0

55

91

43

0,04

B 1422.Z.06,8.Z2.43

6,8

8,0

55

91

43

0,04

B 1422.Z.06,9.Z2.43

6,9

8,0

55

91

43

0,04

B 1422.Z.07,0.Z2.43

7,0

8,0

55

91

43

0,04

B 1422.Z.07,1.Z2.43

7,1

8,0

55

91

43

0,04

B 1422.Z.07,2.Z2.43

7,2

8,0

55

91

43

0,04

B 1422.Z.07,3.Z2.43

7,3

8,0

55

91

43

0,04

B 1422.Z.07,4.Z2.43

7,4

8,0

55

91

43

0,04

B 1422.Z.07,5.Z2.43

7,5

8,0

55

91

43

0,04

B 1422.Z.07,6.Z2.43

7,6

8,0

55

91

43

0,04

B 1422.Z.07,7.Z2.43

7,7

8,0

55

91

43

0,04

B 1422.Z.07,8.Z2.43

7,8

8,0

55

91

43

0,04

B 1422.Z.07,9.Z2.43

7,9

8,0

55

91

43

342

0,04

B 1422.Z.08,0.Z2.43

8,0

8,0

55

91

43

0,04

256

Solid Carbide Drills

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

WK 10

d1 h6
mm

WXK 35

DC m7
mm

Designation

HW

WXM 35

HC

VHM_eSeite7Donnerstag,5.Februar20044:1904

NOVEX MINI-STARDRILL B 1422


Solid carbide drill, 47,6 x DC
r.h. cutting, DIN 6537, long

Tool

HC = Coated carbide

X1
mm

X2
mm

LC
mm

kg

Parallel shank DIN 6535 HAK

B 1422.Z.08,1.Z2.49

8,1

10,0

63

103

49

0,07

B 1422.Z.08,2.Z2.49

8,2

10,0

63

103

49

0,07

d1

Dc

B 1422.Z.08,3.Z2.49

8,3

10,0

63

103

49

0,07

B 1422.Z.08,4.Z2.49

8,4

10,0

63

103

49

Lc
X1

0,07

B 1422.Z.08,5.Z2.49

8,5

10,0

63

103

49

X2

0,07

B 1422.Z.08,6.Z2.49

8,6

10,0

63

103

49

0,07

B 1422.Z.08,7.Z2.49

8,7

10,0

63

103

49

0,07

B 1422.Z.08,8.Z2.49

8,8

10,0

63

103

49

0,07

B 1422.Z.08,9.Z2.49

8,9

10,0

63

103

49

0,07

B 1422.Z.09,0.Z2.49

9,0

10,0

63

103

49

0,07

B 1422.Z.09,1.Z2.49

9,1

10,0

63

103

49

0,07

B 1422.Z.09,2.Z2.49

9,2

10,0

63

103

49

0,07

B 1422.Z.09,3.Z2.49

9,3

10,0

63

103

49

0,07

B 1422.Z.09,4.Z2.49

9,4

10,0

63

103

49

0,07

B 1422.Z.09,5.Z2.49

9,5

10,0

63

103

49

0,07

B 1422.Z.09,6.Z2.49

9,6

10,0

63

103

49

0,08

B 1422.Z.09,7.Z2.49

9,7

10,0

63

103

49

0,08

B 1422.Z.09,8.Z2.49

9,8

10,0

63

103

49

0,08

B 1422.Z.09,9.Z2.49

9,9

10,0

63

103

49

0,08

B 1422.Z.10,0.Z2.49

10,0

10,0

63

103

49

0,08

B 1422.Z.10,1.Z2.56

10,1

12,0

73

118

56

0,11

B 1422.Z.10,2.Z2.56

10,2

12,0

73

118

56

0,11

B 1422.Z.10,3.Z2.56

10,3

12,0

73

118

56

0,11

B 1422.Z.10,4.Z2.56

10,4

12,0

73

118

56

0,11

B 1422.Z.10,5.Z2.56

10,5

12,0

73

118

56

0,11

B 1422.Z.10,6.Z2.56

10,6

12,0

73

118

56

0,12

B 1422.Z.10,7.Z2.56

10,7

12,0

73

118

56

0,12

B 1422.Z.10,8.Z2.56

10,8

12,0

73

118

56

0,12

B 1422.Z.10,9.Z2.56

10,9

12,0

73

118

56

0,12

B 1422.Z.11,0.Z2.56

11,0

12,0

73

118

56

0,12

B 1422.Z.11,1.Z2.56

11,1

12,0

73

118

56

0,12

B 1422.Z.11,2.Z2.56

11,2

12,0

73

118

56

0,12

B 1422.Z.11,3.Z2.56

11,3

12,0

73

118

56

0,12

B 1422.Z.11,4.Z2.56

11,4

12,0

73

118

56

0,12

B 1422.Z.11,5.Z2.56

11,5

12,0

73

118

56

0,12

B 1422.Z.11,6.Z2.56

11,6

12,0

73

118

56

0,13

B 1422.Z.11,7.Z2.56

11,7

12,0

73

118

56

0,13

B 1422.Z.11,8.Z2.56

11,8

12,0

73

118

56

0,13

B 1422.Z.11,9.Z2.56

11,9

12,0

73

118

56

0,13

B 1422.Z.12,0.Z2.56

12,0

12,0

73

118

56

0,13

B 1422.Z.12,5.Z2.60

12,5

14,0

79

124

60

0,16

B 1422.Z.12,8.Z2.60

12,8

14,0

79

124

60

0,17

B 1422.Z.13,0.Z2.60

13,0

14,0

79

124

60

0,17

B 1422.Z.13,5.Z2.60

13,5

14,0

79

124

60

0,18

B 1422.Z.13,8.Z2.60

13,8

14,0

79

124

60

0,18

B 1422.Z.14,0.Z2.60

14,0

14,0

79

124

60

0,18

B 1422.Z.14,5.Z2.63

14,5

16,0

85

133

63

0,23

B 1422.Z.14,8.Z2.63

14,8

16,0

85

133

63

0,23

B 1422.Z.15,0.Z2.63

15,0

16,0

85

133

63

0,24

B 1422.Z.15,5.Z2.63

15,5

16,0

85

133

63

0,25

B 1422.Z.15,8.Z2.63

15,8

16,0

85

133

63

342

0,25

B 1422.Z.16,0.Z2.63

16,0

16,0

85

133

63

0,26

Solid Carbide Drills

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

WK 10

d1 h6
mm

WXK 35

DC m7
mm

Designation

HW

WXM 35

HC

257


VHM_eSeite8Donnerstag,5.Februar20044:1904

NOVEX MINI-STARDRILL B 1332


Solid carbide drill, 3,76 x DC

Tool

HW = Uncoated carbide

X1
mm

X2
mm

LC
mm

kg

Parallel shank
DIN 6535 HAK

B 1332.W.05,0.Z2.25

5,0

6,0

46

82

29

0,02

B 1332.W.05,5.Z2.27

5,5

6,0

46

82

27

0,02

Dc

B 1332.W.06,0.Z2.30

6,0

6,0

46

82

26

0,02

B 1332.W.06,8.Z2.34

6,8

8,0

55

91

32

0,03

B 1332.W.07,0.Z2.35

7,0

8,0

55

91

32

0,03

B 1332.W.07,5.Z2.37

7,5

8,0

55

91

30

0,03

B 1332.W.08,0.Z2.40

8,0

8,0

55

91

33

0,04

B 1332.W.08,5.Z2.42

8,5

10,0

63

103

40

0,06

B 1332.W.09,0.Z2.45

9,0

10,0

63

103

38

0,06

B 1332.W.10,0.Z2.50

10,0

10,0

63

103

41

0,07

B 1332.W.10,2.Z2.51

10,2

12,0

73

118

50

0,10

B 1332.W.10,5.Z2.52

10,5

12,0

73

118

50

0,10

B 1332.W.11,0.Z2.55

11,0

12,0

73

118

49

0,11

B 1332.W.11,5.Z2.57

11,5

12,0

73

118

48

0,11

B 1332.W.12,0.Z2.60

12,0

12,0

73

118

47

0,11

B 1332.W.12,5.Z2.62

12,5

14,0

79

124

52

0,15

B 1332.W.13,0.Z2.65

13,0

14,0

79

124

51

0,17

B 1332.W.14,0.Z2.70

14,0

14,0

79

124

49

0,19

B 1332.W.15,0.Z2.75

15,0

16,0

85

133

60

0,23

B 1332.W.16,0.Z2.80

16,0

16,0

85

133

59

0,27

d1
Lc
X1
X2

342

258

Solid Carbide Drills

WK 10

d1 h6
mm

HW
WXK 35

DC m7
mm

Designation

WXM 35

HC

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H


VHM_eSeite9Donnerstag,5.Februar20044:2004

NOVEX MINI-STARDRILL B 1333


Solid carbide drill, 11,713,8 x DC

Tool

HW = Uncoated carbide

X1
mm

X2
mm

LC
mm

kg

Parallel shank
DIN 6535 HAK

B 1333.W.05,0.Z2.78

5,0

6,0

96

132

79

0,02

B 1333.W.05,5.Z2.78

5,5

6,0

96

139

84

0,02

Dc

d1
Lc

B 1333.W.06,0.Z2.83

6,0

6,0

103

139

83

0,03

X1
X2

B 1333.W.06,5.Z2.83

6,5

8,0

103

165

107

0,06

B 1333.W.06,8.Z2.83

6,8

8,0

103

165

106

0,06

B 1333.W.07,0.Z2.107

7,0

8,0

129

165

106

0,06

B 1333.W.07,5.Z2.107

7,5

8,0

129

165

104

0,07

B 1333.W.08,0.Z2.107

8,0

8,0

129

165

107

0,07

B 1333.W.08,5.Z2.120

8,5

10,0

144

184

120

0,10

B 1333.W.09,0.Z2.120

9,0

10,0

144

184

119

0,11

B 1333.W.10,0.Z2.121

10,0

10,0

144

184

122

0,13

B 1333.W.10,2.Z2.135

10,2

12,0

160

205

137

0,19

B 1333.W.10,5.Z2.135

10,5

12,0

160

205

137

0,20

B 1333.W.11,0.Z2.135

11,0

12,0

160

205

136

0,21

B 1333.W.11,5.Z2.134

11,5

12,0

160

205

135

0,22

B 1333.W.12,0.Z2.134

12,0

12,0

160

205

134

0,23

B 1333.W.12,5.Z2.141

12,5

14,0

169

214

142

0,34

B 1333.W.13,0.Z2.141

13,0

14,0

169

214

141

0,36

B 1333.W.14,0.Z2.141

14,0

14,0

169

214

139

0,38

B 1333.W.15,0.Z2.150

15,0

16,0

179

227

154

0,51

B 1333.W.16,0.Z2.150

16,0

16,0

179

227

153

0,59

WK 10

d1 h6
mm

HW
WXK 35

DC m7
mm

Designation

WXM 35

HC

H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H

342

Solid Carbide Drills

259


VHM_eSeite10Mittwoch,11.Februar20044:0504

NOVEX MINI-STARDRILL B 1520


Solid carbide step drills for tap hole sizes
Dimensions acc. to DIN 6537, short, r.h. cutting
Length of step acc. to DIN 8378/8379

Tool

HC = Coated carbide

DC m7
mm

D1
mm

d1 h6
mm

X1
mm

X2
mm

LC
mm

kg

Parallel shank DIN 6535 HA

B 1520.Z.03,3.Z2.11

M4

3,3

4,5

30

66

11,4

0,02

B 1520.Z.04,2.Z2.13

M5

4,2

6,0

30

66

13,6

0,02

140

90

D1

Dc

d1
Lc

B 1520.Z.05,0.Z2.16

M6

5,0

8,0

43

79

16,5

0,03

X1
X2

B 1520.Z.06,8.Z2.21

M8

6,8

10,0

10

49

89

21,0

0,06

B 1520.Z.08,5.Z2.25

M 10

8,5

12,0

12

57

102

25,5

0,11

B 1520.Z.10,2.Z2.30

M 12

10,2

14,0

14

62

107

30,0

0,16

B 1520.Z.12,0.Z2.34

M 14

12,0

16,0

16

67

115

34,5

0,22

B 1520.Z.14,0.Z2.38

M 16

14,0

18,0

18

75

123

38,5

0,36

342

260

Solid Carbide Drills

WXK 35

for
thread

Designation

WXM 35

HC

H
H
H
H
H
H
H
H

H
H
H
H
H
H
H
H

Fotoseiten_CR Seite 2 Dienstag, 4. November 2003 6:00 06

WALTER SELECT

NOVEX Drills

Type of Tool

2 x DC

Lc approx.
Drills
(R) = r.h. cutting
(L) = l.h. cutting

Range of diameters [mm]


Page

3 x DC

B 3212
(R)

B 3212
(R/L)

B 3011.M
(R)

B 4013
(R)

B 3213
(R)

B 3213
(R/L)

B 3213.C
(R)

1018

1658

59,5120

1231

1018

1658

1637

264

266

294

279

270

274

272

Steel

Stainless steel

Cast iron

NF metals

Difficult materials

Hard materials

Insert types

LCMX . .

P 284 . .

P 284 . .

P 6001 . .

LCMX . .

P 284 . .

P 284 . .

Depths of cut [mm]

2 x DC

2 x DC

2 x DC

3 x DC

3 x DC

3 x DC

3 x DC

Indexable insert
basic shape

262

Drills

Best

n
catio
appli
n
i
a
M

r:
ert fo

Ins

Drills

er
Furth on
cati
i
l
p
p
a

urnfavo
te u able
a
r
e
d
mo
ns
best
nditio
ng co
i
n
i
h
mac

NOVEX Drills
5 x DC

4 x DC

7 x DC

B 3214 (R)

B 3214 (R)

B 3214.N (R)

B 4015 (R)

B 3215 (R)

B 3215.N (R)

B 4017 (R)

1018

1658

1658

1231

1658

1658

1231

280

282

284

290

286

288

292

LCMX . .

P 284 . .

P 284 . .

P 6001 . .

P 284 . .

P 284 . .

P 6001 . .

4 x DC

4 x DC

4 x DC

5 x DC

5 x DC

5 x DC

7 x DC

Drills

263


Stardrill_eSeite1Donnerstag,5.Februar20044:3004

Tool
Dc
Lc
X1

X2

Designation

DC
mm

d1
mm

X1
mm

X2
mm

LC
mm

kg

No. of
inserts

B 3212.DF.10,0.Z01.20R

10,0

16

31

49

20

0,1

d1 B 3212.DF.10,2.Z01.20R

10,2

16

31

49

20,5

0,1

B 3212.DF.10,5.Z01.21R

10,5

16

32

49

21

0,1

B 3212.DF.11,0.Z01.22R

11,0

16

34

49

22

0,1

B 3212.DF.11,5.Z01.23R

11,5

16

35

49

23

0,1

B 3212.DF.11,7.Z01.23R

11,7

16

35

49

23,5

0,1

B 3212.DF.12,0.Z01.24R

12,0

16

36

49

24

0,1

B 3212.DF.12,5.Z01.25R

12,5

16

38

49

25

0,1

B 3212.DF.13,0.Z01.26R

13,0

16

39

49

26

0,1

B 3212.DF.13,5.Z01.27R

13,5

16

40

49

27

0,1

B 3212.DF.13,7.Z01.27R

13,7

16

41

49

27,5

0,1

B 3212.DF.14,0.Z01.28R

14,0

16

42

49

28

0,1

B 3212.DF.14,5.Z01.29R

14,5

16

43

49

29

0,1

B 3212.DF.15,0.Z01.30R

15,0

16

44

49

30

0,1

B 3212.DF.15,5.Z01.31R

15,5

16

45

49

31

0,1

B 3212.DF.15,7.Z01.31R

15,7

16

46

49

31,5

0,1

B 3212.DF.16,0.Z01.32R

16,0

16

47

49

32

0,1

B 3212.DF.16,5.Z01.33R

16,5

16

48

49

33

0,1

B 3212.DF.17,0.Z01.34R

17,0

16

49

49

34

0,1

B 3212.DF.17,5.Z01.35R

17,5

16

51

49

35

0,1

B 3212.DF.18,0.Z01.36R

18,0

16

52

49

36

0,1

Type

LCMX 0502 . .

LCMX 06T2 . .

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Shank design: ISO 3338/2 or DIN 1835 form B, as well as DIN 6535 form HE rotated by 90.
Possible X adjustment for drilling from solid above the nominal diameter:
X = +0,2 mm / 0,1 mm D = +0,4 mm / 0,2 mm.
Remark: When drilling throholes into a rotary workpiece, a disk of material is produced on break through.
Precautions should be taken to prevent accidents.

264

Drills


Stardrill_eSeite2Donnerstag,5.Februar20044:3104

NOVEX STARDRILL

B 3212

Diameter range from 1018 mm


r.h. cutting, drilling depth 2 x DC

Assembly parts
Clamping screw
for indexable insert

DC = 1013,7 mm

DC = 1415,7 mm

DC =1618 mm

FS 1012 (Torx 6)

FS 1004 (Torx 7)

FS 1020 (Torx 7)

0,4 Nm

0,6 Nm

0,6 Nm

DC = 1013,7 mm

DC = 1418 mm

FS 1063 (Torx 6)

FS 309 (Torx 7)

Tightening torque

Accessories

35

16

20

Screw driver

50

Eccentric sleeve*

FS 1207

Clamping screw
for chuck

FS 1209

* The clamping screw FS 1209 should be used for the application of eccentric sleeve into the adaptors according to
DIN 1835/6359. Range of diameter adjustment: from 0,08 to +0,24 mm.

Indexable Inserts

5,2

4,0

LCMX 050203 E 57

5,2

4,0

LCMX 06T204 B 57

6,6

5,2

LCMX 06T204 D 57

6,6

5,2

LCMX 06T204 E 57

6,6

5,2

Best

a
a b
a
a
a b
a

b
b

b
b

H
HC
WXP 40

LCMX 050203 D 57

WK 40

4,0

HW

WAK 15

5,2

WXP 45

LCMX 050203 B 57

HC
WTP 35

width
mm

WAP 35

length
mm

Designation

WAP 20

HC

K
WAK 25

c
c
b
c
c
b

t for:

Inser

urnfavo
e u able
t
a
r
e
mod
s
good
dition
g con
n
i
n
i
mach

230
Drills

664

346

265


Stardrill_eSeite3Donnerstag,5.Februar20044:3204

Tool
Dc

d1 d2

Designation

DC
mm

d1
mm

d2
mm

X1
mm

X2
mm

LC
mm

kg

No. of
inserts

B 3212.F.016.Z01.032R

16

25

35

57

56

32

0,3

16,5

25

35

58

56

33

0,3

B 3212.F.016,5.Z01.033R
B 3212.F.017.Z01.034R

17

25

35

59

56

34

0,3

17,5

25

35

60

56

35

0,3

18

25

35

61

56

36

0,3

18,5

25

35

62

56

37

0,3

19

25

35

63

56

38

0,3

19,5

25

35

64

56

39

0,3

20

25

35

65

56

40

0,3

20,5

25

35

66

56

41

0,4

21

25

35

67

56

42

0,4

21,5

25

35

68

56

43

0,4

Type

Lc
X1

X2

B 3212.F.017,5.Z01.035R
B 3212.F.018.Z01.036R
B 3212.F.018,5.Z01.037R
B 3212.F.019.Z01.038R
B 3212.F.019,5.Z01.039R
B 3212.F.020.Z01.040R
B 3212.F.020,5.Z01.041R
B 3212.F.021.Z01.042R
B 3212.F.021,5.Z01.043R
B 3212.F.022.Z01.044R
B 3212.F.022,5.Z01.045R
B 3212.F.023.Z01.046R
B 3212.F.023,5.Z01.047R
B 3212.F.024.Z01.048R
B 3212.F.024,5.Z01.049R
B 3212.F.025.Z01.050R

22

25

35

69

56

44

0,4

22,5

25

35

70

56

45

0,4

23

25

35

71

56

46

0,4

23,5

25

35

72

56

47

0,4

24

25

35

73

56

48

0,4

24,5

25

35

74

56

49

0,4

25

25

35

75

56

50

0,4

25,5

32

42

83

60

51

0,7

26

32

42

84

60

52

0,7

26,5

32

42

85

60

53

0,7

27

32

42

86

60

54

0,7

27,5

32

42

87

60

55

0,7

28

32

42

88

60

56

0,7

28,5

32

42

89

60

57

0,7

29

32

42

90

60

58

0,7

29,5

32

42

91

60

59

0,8

B 3212.F.030.Z01.060R

30

32

42

92

60

60

0,8

B 3212.F.031.Z01.062R

31

32

42

94

60

62

0,8

B 3212.F.032.Z01.064R

32

32

42

96

60

64

0,8

B 3212.F.033.Z01.066R

33

32

42

98

60

66

0,8

B 3212.F.034.Z01.068R

34

32

42

100

60

68

0,8

B 3212.F.035.Z01.070R

35

32

42

102

60

70

0,8

B 3212.F.036.Z01.072R

36

32

42

104

60

72

0,9

B 3212.F.037.Z01.074R

37

40

50

114

70

74

1,3

B 3212.F.038.Z01.076R

38

40

50

116

70

76

1,4

B 3212.F.039.Z01.078R

39

40

50

118

70

78

1,4

B 3212.F.040.Z01.080R

40

40

50

120

70

80

1,4

B 3212.F.041.Z01.082R

41

40

50

122

70

82

1,4

B 3212.F.042.Z01.084R

42

40

50

124

70

84

1,5

B 3212.F.043.Z01.086R

43

40

50

126

70

86

1,5

B 3212.F.044.Z01.088R

44

40

50

128

70

88

1,5

B 3212.F.045.Z01.090R

45

40

50

130

70

90

1,5

B 3212.F.046.Z01.092R

46

40

50

132

70

92

1,86

B 3212.F.025,5.Z01.051R
B 3212.F.026.Z01.052R
B 3212.F.026,5.Z01.053R
B 3212.F.027.Z01.054R
B 3212.F.027,5.Z01.055R
B 3212.F.028.Z01.056R
B 3212.F.028,5.Z01.057R
B 3212.F.029.Z01.058R
B 3212.F.029,5.Z01.059R

P 284 . . 1

P 284 . . 2

P 284 . . 3

P 284 . . 4

P 284 . . 5

P 284 . . 6

Possible X adjustment for drilling from solid above the nominal diameter, see page 363.
Adjustment of diameter for rotary application by means of eccentric, see page 362.
The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Remark: When drilling throholes into a rotary workpiece, a disk of material is produced on break through.
Precautions should be taken to prevent accidents.
266

Drills


Stardrill_eSeite4Donnerstag,5.Februar20044:3304

NOVEX STARDRILL

B 3212

Diameter range from 1658 mm


r.h. cutting, drilling depth 2 x DC

Tool
Dc

d1 d2

Designation

DC
mm

d1
mm

d2
mm

X1
mm

X2
mm

LC
mm

kg

No. of
inserts

B 3212.F.047.Z01.094R

47

40

50

134

70

94

1,7

B 3212.F.048.Z01.096R

48

40

50

136

70

96

1,7

B 3212.F.049.Z01.098R

49

40

50

138

70

98

1,8

B 3212.F.050.Z01.100R

50

40

50

140

70

100

1,8

B 3212.F.051.Z01.102R

51

40

50

142

70

102

1,9

B 3212.F.052.Z01.104R

52

40

50

144

70

104

1,9

B 3212.F.053.Z01.106R

53

40

50

146

70

106

1,9

B 3212.F.054.Z01.108R

54

40

50

148

70

108

2,0

B 3212.F.055.Z01.110R

55

40

50

150

70

110

2,0

B 3212.F.056.Z01.112R

56

40

50

152

70

112

2,1

B 3212.F.057.Z01.114R

57

40

50

154

70

114

2,2

B 3212.F.058.Z01.116R

58

40

50

156

70

116

2,3

Type

P 284 . . 6

Lc
X1

X2

P 284 . . 7

DC =
1620 mm

DC =
20,525 mm

DC =
25,530 mm

DC =
3136 mm

DC =
3742 mm

DC =
4358 mm

Clamping screw
for indexable insert

FS 923
(Torx 8)

FS 1005
(Torx 8)

FS 920
(Torx 15)

FS 359
(Torx 15)

FS 1029
(Torx 20)

FS 1030
(Torx 20)

Tightening torque

1,0 Nm

1,0 Nm

2,5 Nm

2,5 Nm

5,0 Nm

5,0 Nm

Threaded plug

FS 974 (M 6 x 6 DIN 913)

Assembly parts

Accessories
Screw driver

FS 960 (M 8 x 8 DIN 913)

DC =
1620 mm

DC =
20,525 mm

DC =
25,530 mm

DC =
3136 mm

DC =
3742 mm

DC =
4358 mm

FS 230
(Torx 8)

FS 230
(Torx 8)

FS 229
(Torx 15)

FS 229
(Torx 15)

FS 228
(Torx 20)

FS 228
(Torx 20)

Indexable Inserts

17

P 28477

17

P 28479

17

Best

good

c
c
c
c
c

a b

a b

H
HC
WXP 40

P 28475

a b
b
a b
a b
b

N
HW

WAK 15

17

WXP 45

17

P 28469

WTP 35

P 28467

WAP 35

Size

WAP 20

Designation

K
HC

WK 40

WAK 25

P
HC

c
c
c

t for:

Inser

rate
mode

Drills

ns

nditio

ng co

ini
mach

ourunfav le
ab
231

664

348

267


Stardrill_eSeite5Donnerstag,5.Februar20044:3304

Tool
Dc

d1 d2

Designation

DC
mm

d1
mm

d2
mm

X1
mm

X2
mm

LC
mm

kg

No. of
inserts

B 3212.F.016.Z01.032L

16

25

35

57

56

32

0,3

B 3212.F.018.Z01.036L

18

25

35

61

56

36

0,3

B 3212.F.020.Z01.040L

20

25

35

65

56

40

0,3

B 3212.F.022.Z01.044L

22

25

35

69

56

44

0,4

B 3212.F.024.Z01.048L

24

25

35

73

56

48

0,4

B 3212.F.026.Z01.052L

26

32

42

84

60

52

0,7

B 3212.F.028.Z01.056L

28

32

42

88

60

56

0,7

B 3212.F.030.Z01.060L

30

32

42

92

60

60

0,8

B 3212.F.032.Z01.064L

32

32

42

96

60

64

0,8

B 3212.F.034.Z01.068L

34

32

42

100

60

68

0,8

B 3212.F.036.Z01.072L

36

32

42

104

60

72

0,9

B 3212.F.038.Z01.076L

38

40

50

116

70

76

1,4

B 3212.F.040.Z01.080L

40

40

50

120

70

80

1,4

Type

P 284 . . 1

Lc
X1

X2

P 284 . . 2

P 284 . . 3

P 284 . . 4

P 284 . . 5

Possible X adjustment for drilling from solid above the nominal diameter, see page 363.
The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Remark: When drilling throholes into a rotary workpiece, a disk of material is produced on break through.
Precautions should be taken to prevent accidents.

268

Drills


Stardrill_eSeite6Donnerstag,5.Februar20044:3604

NOVEX STARDRILL

B 3212

Diameter range from 1640 mm


l.h. cutting, drilling depth 2 x DC

DC =
1620 mm

DC =
2224 mm

DC =
2630 mm

DC =
3236 mm

DC =
3840 mm

Clamping screw
for indexable insert

FS 923
(Torx 8)

FS 1005
(Torx 8)

FS 920
(Torx 15)

FS 359
(Torx 15)

FS 1029
(Torx 20)

Tightening torque

1,0 Nm

1,0 Nm

2,5 Nm

2,5 Nm

5,0 Nm

Threaded plug

FS 974 (M 6 x 6 DIN 913)

Assembly parts

Accessories
Screw driver

FS 960 (M 8 x 8 DIN 913)

DC =
1620 mm

DC =
2224 mm

DC =
2630 mm

DC =
3236 mm

DC =
3840 mm

FS 230
(Torx 8)

FS 230
(Torx 8)

FS 229
(Torx 15)

FS 229
(Torx 15)

FS 228
(Torx 20)

Indexable Inserts

P 28477

15

P 28479

15

Best

a b

a b

H
HC
WXP 40

15

c
c
c
c
c

WK 40

P 28475

a b
b
a b
a b
b

N
HW

WAK 15

15

WXP 45

P 28469

WTP 35

15

WAP 35

Size

P 28467

WAP 20

Designation

K
HC
WAK 25

P
HC

c
c
c

t for:

Inser

ourunfav le
b
te
a
a
r
e
d
mo
ns
good
nditio
ng co
i
n
i
h
mac

231

Drills

664

348

269


Stardrill_eSeite7Donnerstag,5.Februar20044:3604

Tool
d1

Dc
Lc

X1

X2

Designation

DC
mm

d1
mm

X1
mm

X2
mm

LC
mm

kg

No. of
inserts

B 3213.DF.10,0.Z01.30R

10,0

16

41

49

30

0,1

B 3213.DF.10,2.Z01.30R

10,2

16

41

49

30,5

0,1

B 3213.DF.10,5.Z01.31R

10,5

16

43

49

31,5

0,1

B 3213.DF.11,0.Z01.33R

11,0

16

45

49

33

0,1

B 3213.DF.11,5.Z01.34R

11,5

16

47

49

34,5

0,1

B 3213.DF.11,7.Z01.35R

11,7

16

48

49

35

0,1

B 3213.DF.12,0.Z01.36R

12,0

16

48

49

36

0,1

B 3213.DF.12,5.Z01.37R

12,5

16

50

49

37,5

0,1

B 3213.DF.13,0.Z01.39R

13,0

16

52

49

39

0,1

B 3213.DF.13,5.Z01.40R

13,5

16

54

49

40,5

0,1

B 3213.DF.13,7.Z01.41R

13,7

16

55

49

41

0,1

B 3213.DF.14,0.Z01.42R

14,0

16

56

49

42

0,1

B 3213.DF.14,5.Z01.43R

14,5

16

57

49

43,5

0,1

B 3213.DF.15,0.Z01.45R

15,0

16

59

49

45

0,1

B 3213.DF.15,5.Z01.46R

15,5

16

61

49

46,5

0,1

B 3213.DF.15,7.Z01.47R

15,7

16

62

49

47

0,1

B 3213.DF.16,0.Z01.48R

16,0

16

63

49

48

0,1

B 3213.DF.16,5.Z01.49R

16,5

16

65

49

49,5

0,1

B 3213.DF.17,0.Z01.51R

17,0

16

66

49

51

0,1

B 3213.DF.17,5.Z01.52 R

17,5

16

68

49

52,5

0,1

B 3213.DF.18,0.Z01.54R

18,0

16

70

49

54

0,1

Type

LCMX 0502 . .

LCMX 06T2 . .

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Shank design: ISO 3338/2 or DIN 1835 form B, as well as DIN 6535 form HE rotated by 90.
Possible X adjustment for drilling from solid above the nominal diameter:
X = +0,2 mm / 0,1 mm D = +0,4 mm / 0,2 mm.
Remark: When drilling throholes into a rotary workpiece, a disk of material is produced on break through.
Precautions should be taken to prevent accidents.

270

Drills


Stardrill_eSeite8Donnerstag,5.Februar20044:3604

NOVEX STARDRILL

B 3213

Diameter range from 1018 mm


r.h. cutting, drilling depth 3 x DC

Assembly parts
Clamping screw
for indexable insert

DC = 1013,7 mm

DC = 1415,7 mm

DC =1618 mm

FS 1012 (Torx 6)

FS 1004 (Torx 7)

FS 1020 (Torx 7)

0,4 Nm

0,6 Nm

0,6 Nm

DC = 1013,7 mm

DC = 1418 mm

FS 1063 (Torx 6)

FS 309 (Torx 7)

Tightening torque

Accessories

35

16

20

Screw driver

50

Eccentric sleeve*

FS 1207

Clamping screw
for chuck

FS 1209

* The clamping screw FS 1209 should be used for the application of eccentric sleeve into the adaptors according to
DIN 1835/6359. Range of diameter adjustment: from 0,08 to +0,24 mm.

Indexable Inserts

LCMX 050203 E 57

5,2

4,0

LCMX 06T204 B 57

6,6

5,2

LCMX 06T204 D 57

6,6

5,2

LCMX 06T204 E 57

6,6

5,2

Best

a b
a b b
a
a b
a b b
a

a
a

H
HC
WXP 40

4,0

N
HW

WAK 15

4,0

5,2

WXP 45

5,2

LCMX 050203 D 57

WTP 35

LCMX 050203 B 57

WAP 35

width
mm

WAP 20

length
mm

Designation

K
HC

WK 40

WAK 25

P
HC

c
c
b
c
c
b

t for:

Inser

urnfavo
e u able
t
a
r
e
mod
s
good
dition
g con
n
i
n
i
mach

230
Drills

664

346

271

Stardrill_eSeite9Donnerstag,5.Februar20044:3704

Tool
Dc

d1
Lc
X1

Designation

DC
mm

d1
mm

X1
mm

LC
mm

kg

No. of
inserts

Type

B 3213.C3.016.Z01.48R

16

32

83

48

0,3

P 284 . . 1

B 3213.C3.021.Z01.63R

21

32

98

63

0,4

P 284 . . 2

B 3213.C3.026.Z01.78R

26

32

114

78

0,7

P 284 . . 3

B 3213.C4.021.Z01.63R

21

40

108

63

0,35

P 284 . . 2

B 3213.C4.026.Z01.78R

26

40

118

78

0,75

P 284 . . 3

B 3213.C4.031.Z01.93R

31

40

137

93

0,85

P 284 . . 4

B 3213.C5.021.Z01.63R

21

50

110

63

0,5

P 284 . . 2

B 3213.C5.026.Z01.78R

26

50

123

78

0,8

P 284 . . 3

B 3213.C5.031.Z01.93R

31

50

138

93

0,9

P 284 . . 4

B 3213.C5.037.Z01.111R

37

50

161

111

1,7

P 284 . . 5

Possible X adjustment for drilling from solid above the nominal diameter, see page 363.
The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Remark: When drilling throholes into a rotary workpiece, a disk of material is produced on break through.
Precautions should be taken to prevent accidents.

272

Drills


Stardrill_eSeite10Donnerstag,5.Februar20044:4004

NOVEX CAPTO STARDRILL

B 3213.C

Diameter range from 1637 mm


r.h. cutting, drilling depth 3 x DC

Assembly parts

DC = 16 mm

DC = 21 mm

DC = 26 mm

DC = 31 mm

DC = 37 mm

Clamping screw
for indexable insert

FS 923
(Torx 8)

FS 1005
(Torx 8)

FS 920
(Torx 15)

FS 359
(Torx 15)

FS 1029
(Torx 20)

Tightening torque

1,0 Nm

1,0 Nm

2,5 Nm

2,5 Nm

5,0 Nm

DC = 16 mm

DC = 21 mm

DC = 26 mm

DC = 31 mm

DC = 37 mm

FS 230
(Torx 8)

FS 230
(Torx 8)

FS 229
(Torx 15)

FS 229
(Torx 15)

FS 228
(Torx 20)

Accessories
Screw driver

Indexable Inserts

P 28477

15

P 28479

15

Best

a b

a b

H
HC
WXP 40

15

c
c
c
c
c

WK 40

P 28475

a b
b
a b
a b
b

N
HW

WAK 15

15

WXP 45

15

P 28469

WTP 35

P 28467

WAP 35

Size

WAP 20

Designation

K
HC
WAK 25

P
HC

c
c
c

t for:

Inser

ourunfav le
b
te
a
a
r
e
d
mo
s
good
dition
g con
n
i
n
i
mach

231

Drills

662

348

273


Stardrill_eSeite11Donnerstag,5.Februar20044:4104

Tool
Dc

d1 d2

Designation

DC
mm

d1
mm

d2
mm

X1
mm

X2
mm

LC
mm

kg

No. of
inserts

B 3213.F.016.Z01.048R

16

25

35

73

56

48

0,3

16,5

25

35

75

56

49

0,3

B 3213.F.016,5.Z01.049R
B 3213.F.017.Z01.051R

Lc
X1

X2

B 3213.F.017,5.Z01.052R
B 3213.F.018.Z01.054R
B 3213.F.018,5.Z01.055R
B 3213.F.019.Z01.057R
B 3213.F.019,5.Z01.058R
B 3213.F.020.Z01.060R
B 3213.F.020,5.Z01.061R
B 3213.F.021.Z01.063R
B 3213.F.021,5.Z01.064R
B 3213.F.022.Z01.066R
B 3213.F.022,5.Z01.067R
B 3213.F.023.Z01.069R
B 3213.F.023,5.Z01.070R
B 3213.F.024.Z01.072R
B 3213.F.024,5.Z01.073R
B 3213.F.025.Z01.075R

17

25

35

76

56

51

0,3

17,5

25

35

77,5

56

52

0,3

18

25

35

79

56

54

0,3

18,5

25

35

80,5

56

55

0,3

19

25

35

82

56

57

0,4

19,5

25

35

84

56

58

0,4

20

25

35

85

56

60

0,4

20,5

25

35

87

56

61

0,4

21

25

35

88

56

63

0,4

21,5

25

35

90

56

64

0,4

22

25

35

91

56

66

0,4

22,5

25

35

93

56

67

0,4

23

25

35

94

56

69

0,4

23,5

25

35

96

56

70

0,4

24

25

35

97

56

72

0,4

24,5

25

35

99

56

73

0,5

25

25

35

100

56

75

0,5

25,5

32

42

109

60

76

0,7

26

32

42

110

60

78

0,7

26,5

32

42

112

60

79

0,8

27

32

42

113

60

81

0,8

27,5

32

42

115

60

82

0,8

28

32

42

116

60

84

0,8

28,5

32

42

118

60

85

0,8

29

32

42

119

60

87

0,8

29,5

32

42

121

60

88

0,8

B 3213.F.030.Z01.090R

30

32

42

122

60

90

0,8

B 3213.F.031.Z01.093R

31

32

42

125

60

93

0,8

B 3213.F.032.Z01.096R

32

32

42

128

60

96

0,9

B 3213.F.033.Z01.099R

33

32

42

131

60

99

0,9

B 3213.F.034.Z01.102R

34

32

42

134

60

102

0,9

B 3213.F.035.Z01.105R

35

32

42

137

60

105

1,0

B 3213.F.036.Z01.108R

36

32

42

140

60

108

1,0

B 3213.F.037.Z01.111R

37

40

50

151

70

111

1,6

B 3213.F.038.Z01.114R

38

40

50

154

70

114

1,6

B 3213.F.039.Z01.117R

39

40

50

157

70

117

1,6

B 3213.F.040.Z01.120R

40

40

50

160

70

120

1,7

B 3213.F.041.Z01.123R

41

40

50

163

70

123

1,7

B 3213.F.042.Z01.126R

42

40

50

166

70

126

1,7

B 3213.F.043.Z01.129R

43

40

50

169

70

129

1,7

B 3213.F.044.Z01.132R

44

40

50

172

70

132

1,8

B 3213.F.045.Z01.135R

45

40

50

175

70

135

1,8

B 3213.F.046.Z01.138R

46

40

50

178

70

138

1,9

B 3213.F.025,5.Z01.076R
B 3213.F.026.Z01.078R
B 3213.F.026,5.Z01.079R
B 3213.F.027.Z01.081R
B 3213.F.027,5.Z01.082R
B 3213.F.028.Z01.084R
B 3213.F.028,5.Z01.085R
B 3213.F.029.Z01.087R
B 3213.F.029,5.Z01.088R

Type

P 284 . . 1

P 284 . . 2

P 284 . . 3

P 284 . . 4

P 284 . . 5

P 284 . . 6

Possible X adjustment for drilling from solid above the nominal diameter, see page 363.
Adjustment of diameter for rotary application by means of eccentric, see page 362.
The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Remark: When drilling throholes into a rotary workpiece, a disk of material is produced on break through.
Precautions should be taken to prevent accidents.
274

Drills


Stardrill_eSeite12Donnerstag,5.Februar20044:4104

NOVEX STARDRILL

B 3213

Diameter range from 1658 mm


r.h. cutting, drilling depth 3 x DC

Tool
Dc

d1 d2
Lc
X1

X2

Designation

DC
mm

d1
mm

d2
mm

X1
mm

X2
mm

LC
mm

kg

No. of
inserts

B 3213.F.047.Z01.141R

47

40

50

181

70

141

2,0

B 3213.F.048.Z01.144R

48

40

50

184

70

144

2,1

B 3213.F.049.Z01.147R

49

40

50

187

70

147

2,1

B 3213.F.050.Z01.150R

50

40

50

190

70

150

2,2

B 3213.F.051.Z01.153R

51

40

50

193

70

153

2,2

B 3213.F.052.Z01.156R

52

40

50

196

70

156

2,2

B 3213.F.053.Z01.159R

53

40

50

199

70

159

2,3

B 3213.F.054.Z01.162R

54

40

50

202

70

162

2,4

B 3213.F.055.Z01.165R

55

40

50

205

70

165

2,5

B 3213.F.056.Z01.168R

56

40

50

208

70

168

2,6

B 3213.F.057.Z01.171R

57

40

50

211

70

171

2,7

B 3213.F.058.Z01.174R

58

40

50

214

70

174

2,8

Type

P 284 . . 6

P 284 . . 7

DC =
1620 mm

DC =
20,525 mm

DC =
25,530 mm

DC =
3136 mm

DC =
3742 mm

DC =
4358 mm

Clamping screw
for indexable insert

FS 923
(Torx 8)

FS 1005
(Torx 8)

FS 920
(Torx 15)

FS 359
(Torx 15)

FS 1029
(Torx 20)

FS 1030
(Torx 20)

Tightening torque

1,0 Nm

1,0 Nm

2,5 Nm

2,5 Nm

5,0 Nm

5,0 Nm

Threaded plug

FS 974 (M 6 x 6 DIN 913)

Assembly parts

Accessories
Screw driver

FS 960 (M 8 x 8 DIN 913)

DC =
1620 mm

DC =
20,525 mm

DC =
25,530 mm

DC =
3136 mm

DC =
3742 mm

DC =
4358 mm

FS 230
(Torx 8)

FS 230
(Torx 8)

FS 229
(Torx 15)

FS 229
(Torx 15)

FS 228
(Torx 20)

FS 228
(Torx 20)

Indexable Inserts

17

P 28477

17

P 28479

17

Best

c
c
c
c
c

a b

a b

H
HC
WXP 40

P 28475

a b
b
a b
a b
b

N
HW

WAK 15

17

WXP 45

17

P 28469

WTP 35

P 28467

WAP 35

Size

WAP 20

Designation

K
HC

WK 40

WAK 25

P
HC

c
c
c

t for:

Inser

ourunfav le
b
te
a
a
r
e
d
mo
ns
good
nditio
ng co
i
n
i
h
mac
Drills

231

664

348

275


Stardrill_eSeite13Donnerstag,5.Februar20044:4104

Tool
Dc

d1 d2
Lc

X1

X2

Designation

DC
mm

d1
mm

d2
mm

X1
mm

X2
mm

LC
mm

kg

No. of
inserts

B 3213.F.016.Z01.048L

16

25

35

73

56

48

0,3

B 3213.F.018.Z01.054L

18

25

35

79

56

54

0,3

B 3213.F.020.Z01.060L

20

25

35

85

56

60

0,4

B 3213.F.022.Z01.066L

22

25

35

91

56

66

0,4

B 3213.F.024.Z01.072L

24

25

35

97

56

72

0,4

B 3213.F.026.Z01.078L

26

32

42

110

60

78

0,7

B 3213.F.028.Z01.084L

28

32

42

116

60

84

0,8

B 3213.F.030.Z01.090L

30

32

42

122

60

90

0,8

B 3213.F.032.Z01.096L

32

32

42

128

60

96

0,9

B 3213.F.034.Z01.102L

34

32

42

134

60

102

0,9

B 3213.F.036.Z01.108L

36

32

42

140

60

108

1,0

B 3213.F.038.Z01.114L

38

40

50

154

70

114

1,4

B 3213.F.040.Z01.120L

40

40

50

160

70

120

1,7

B 3213.F.050.Z01. 150L

50

40

50

190

70

150

2,2

P 284 . . 6

B 3213.F.058.Z01.174L

58

40

50

214

70

174

2,8

P 284 . . 7

Type

P 284 . . 1

P 284 . . 2

P 284 . . 3

P 284 . . 4

P 284 . . 5

Possible X adjustment for drilling from solid above the nominal diameter, see page 363.
The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Remark: When drilling throholes into a rotary workpiece, a disk of material is produced on break through.
Precautions should be taken to prevent accidents.

276

Drills


Stardrill_eSeite14Donnerstag,5.Februar20044:4304

NOVEX STARDRILL

B 3213

Diameter range from 1658 mm


l.h. cutting, drilling depth 3 x DC

DC =
1620 mm

DC =
2224 mm

DC =
2630 mm

DC =
3236 mm

DC =
3840 mm

DC =
5058 mm

Clamping screw
for indexable insert

FS 923
(Torx 8)

FS 1005
(Torx 8)

FS 920
(Torx 15)

FS 359
(Torx 15)

FS 1029
(Torx 20)

FS 1030
(Torx 20)

Tightening torque

1,0 Nm

1,0 Nm

2,5 Nm

2,5 Nm

5,0 Nm

5,0 Nm

Threaded plug

FS 974 (M 6 x 6 DIN 913)

Assembly parts

Accessories
Screw driver

FS 960 (M 8 x 8 DIN 913)

DC =
1620 mm

DC =
2224 mm

DC =
2630 mm

DC =
3236 mm

DC =
3840 mm

DC =
5058 mm

FS 230
(Torx 8)

FS 230
(Torx 8)

FS 229
(Torx 15)

FS 229
(Torx 15)

FS 228
(Torx 20)

FS 228
(Torx 20)

Indexable Inserts

17

P 28477

17

P 28479

17

Best

c
c
c
c
c

HW

a b

a b

H
HC
WXP 40

P 28475

a b
b
a b
a b
b

HC

WK 40

17

WAK 15

P 28469

WXP 45

17

WTP 35

Size

P 28467

WAP 35

Designation

WAP 20

HC

K
WAK 25

c
c
c

t for:

Inser

ourunfav le
b
te
a
a
r
e
d
mo
ns
good
nditio
ng co
i
n
i
h
mac

231

Drills

664

348

277


Neue_B4000_eSeite1Donnerstag,5.Februar20044:4404

Tool
DC

d1 d2
LC
X1

X2

Designation

DC
mm

d1
mm

d2
mm

X1
mm

X2
mm

LC
mm

kg

No. of
inserts

Type

B4013.F20.12,0.Z02.36R

12

20

30

68

50

36

0,2

P6001 D 12 R

B4013.F20.13,0.Z02.39R

13

20

30

72

50

39

0,2

P6001 D 13 R

B4013.F20.14,0.Z02.42R

14

20

30

76

50

42

0,2

P6001 D 14 R

B4013.F20.15,0.Z02.45R

15

20

30

80

50

45

0,2

P6001 D 15 R

B4013.F20.16,0.Z02.48R

16

20

30

84

50

48

0,2

P6001 D 16 R

B4013.F20.17,0.Z02.51R

17

20

30

88

50

51

0,2

P6001 D 17 R

B4013.F20.18,0.Z02.54R

18

20

30

92

50

54

0,3

P6001 D 18 R

B4013.F20.19,0.Z02.57R

19

20

30

96

50

57

0,3

P6001 D 19 R

B4013.F20.20,0.Z02.60R

20

20

30

100

50

60

0,3

P6001 D 20 R

B4013.F20.21,0.Z02.63R

21

20

30

104

50

63

0,3

P6001 D 21 R

B4013.F25.22,0.Z02.66R

22

25

35

109

56

66

0,4

P6001 D 22 R

B4013.F25.23,0.Z02.69R

23

25

35

113

56

69

0,5

P6001 D 23 R

B4013.F25.24,0.Z02.72R

24

25

35

117

56

72

0,5

P6001 D 24 R

B4013.F25.25,0.Z02.75R

25

25

35

121

56

75

0,5

P6001 D 25 R

B4013.F25.26,0.Z02.78R

26

25

35

125

56

78

0,6

P6001 D 26 R

B4013.F25.27,0.Z02.81R

27

25

35

129

56

81

0,6

P6001 D 27 R

B4013.F32.28,0.Z02.84R

28

32

42

134

60

84

0,8

P6001 D 28 R

B4013.F32.29,0.Z02.87R

29

32

42

138

60

87

0,9

P6001 D 29 R

B4013.F32.30,0.Z02.90R

30

32

42

142

60

90

0,9

P6001 D 30 R

B4013.F32.31,0.Z02.93R

31

32

42

146

60

93

1,0

P6001 D 31 R

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

278

Drills

Neue_B4000_eSeite2Donnerstag,5.Februar20044:4404

NOVEX Drills

B 4013

Diameter range from 1231 mm


r.h. cutting, drilling depth 3 x DC

Clamping screw
for indexable insert

DC =
1213
mm
FS 1396
(IP 7)

DC =
1415
mm
FS 1397
(IP 8)

DC =
1617
mm
FS 1398
(IP 8)

DC =
1819
mm
FS 1399
(IP 15)

DC =
2021
mm
FS 1400
(IP 20)

DC =
2223
mm
FS 1401
(IP 20)

DC =
2425
mm
FS 1402
(IP 20)

DC =
2627
mm
FS 1403
(IP 25)

DC =
2831
mm
FS 1404
(IP 25)

Tightening torque

1,5 Nm

3 Nm

3 Nm

4 Nm

5 Nm

5 Nm

5 Nm

5,5 Nm

5,5 Nm

Assembly parts

Accessories
Screw driver

DC =
1213 mm

DC =
1417 mm

DC =
1819 mm

DC =
2025 mm

DC =
2631 mm

FS 1490

FS 1485

FS 1485

FS 1486

FS 1487

Indexable Inserts

13

P6001 D 14 R

14

P6001 D 15 R

15

P6001 D 16 R

16

P6001 D 17 R

17

P6001 D 18 R

18

P6001 D 19 R

19

P6001 D 20 R

20

P6001 D 21 R

21

P6001 D 22 R

22

P6001 D 23 R

23

P6001 D 24 R

24

P6001 D 25 R

25

P6001 D 26 R

26

P6001 D 27 R

27

P6001 D 28 R

28

P6001 D 29 R

29

P6001 D 30 R

30

P6001 D 31 R

31

Best

HW

c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c

a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a

H
HC
WXP 40

12

P6001 D 13 R

HC
WAK 15

P6001 D 12 R

WXP 45

DC
mm

WTP 35

Designation

WAP 20

HC

WK 40

WAK 25

t for:

Inser

ourunfav le
e
b
t
a
ra
mode
ions
t
good
i
d
n
co
ining
mach
233

Drills

664

344

279


Stardrill_eSeite15Donnerstag,5.Februar20046:0306

Tool
d1

Dc
Lc
X1

X2

Designation

DC
mm

d1
mm

X1
mm

X2
mm

LC
mm

kg

No. of
inserts

B 3214.DF.10,0.Z01.40R

10,0

16

51

49

40

0,1

B 3214.DF.10,5.Z01.42R

10,5

16

53

49

42

0,1

B 3214.DF.11,0.Z01.44R

11,0

16

56

49

44

0,1

B 3214.DF.11,5.Z01.46R

11,5

16

58

49

46

0,1

B 3214.DF.12,0.Z01.48R

12,0

16

60

49

48

0,1

B 3214.DF.12,5.Z01.50R

12,5

16

62

49

50

0,1

B 3214.DF.13,0.Z01.52R

13,0

16

65

49

52

0,1

B 3214.DF.13,5.Z01.54R

13,5

16

67

49

54

0,1

B 3214.DF.14,0.Z01.56R

14,0

16

70

49

56

0,1

B 3214.DF.14,5.Z01.58R

14,5

16

72

49

58

0,1

B 3214.DF.15,0.Z01.60R

15,0

16

74

49

60

0,1

B 3214.DF.15,5.Z01.62R

15,5

16

77

49

62

0,1

B 3214.DF.16,0.Z01.64R

16,0

16

78

49

64

0,1

B 3214.DF.16,5.Z01.66R

16,5

16

82

49

66

0,1

B 3214.DF.17,0.Z01.68R

17,0

16

83

49

68

0,1

B 3214.DF.17,5.Z01.70R

17,5

16

85

49

70

0,1

B 3214.DF.18,0.Z01.72R

18,0

16

88

49

72

0,1

Type

LCMX 0502 . .

LCMX 06T2 . .

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Shank design: ISO 3338/2 or DIN 1835 form B, as well as DIN 6535 form HE rotated by 90.
Possible X adjustment for drilling from solid above the nominal diameter:
X = +0,2 mm / 0,1 mm D = +0,4 mm / 0,2 mm.
Remark: When drilling throholes into a rotary workpiece, a disk of material is produced on break through.
Precautions should be taken to prevent accidents.

280

Drills


Stardrill_eSeite16Donnerstag,5.Februar20046:0306

NOVEX STARDRILL

B 3214

for machining cast iron


Diameter range from 1018 mm
r.h. cutting, drilling depth 4 x DC

Assembly parts
Clamping screw
for indexable insert

DC = 1013,5 mm

DC = 1415,5 mm

DC = 1618 mm

FS 1012 (Torx 6)

FS 1004 (Torx 7)

FS 1020 (Torx 7)

0,4 Nm

0,6 Nm

0,6 Nm

DC = 1013,5 mm

DC = 1418 mm

FS 1063 (Torx 6)

FS 309 (Torx 7)

Tightening torque

Accessories

35

16

20

Screw driver

50

Eccentric sleeve*

FS 1207

Clamping screw
for chuck

FS 1209

* The clamping screw FS 1209 should be used for the application of eccentric sleeve into the adaptors according to
DIN 1835/6359. Range of diameter adjustment: from 0,08 to +0,24 mm.

Indexable Inserts

LCMX 050203 E 57

5,2

4,0

LCMX 06T204 B 57

6,6

5,2

LCMX 06T204 D 57

6,6

5,2

LCMX 06T204 E 57

6,6

5,2

Best

a b
a b b
a
a b
a b b
a

a
a

H
HC
WXP 40

4,0

N
HW

WAK 15

4,0

5,2

WXP 45

5,2

LCMX 050203 D 57

WTP 35

LCMX 050203 B 57

WAP 35

width
mm

WAP 20

length
mm

Designation

K
HC

WK 40

WAK 25

P
HC

c
c
b
c
c
b

t for:

Inser

urnfavo
e u able
t
a
r
e
mod
s
good
dition
g con
n
i
n
i
mach

231

Drills

664

348

281


Stardrill_eSeite17Donnerstag,5.Februar20046:0306

Tool
Dc

d1 d2
Lc
X1

X2

Designation

DC
mm

d1
mm

d2
mm

X1
mm

X2
mm

LC
mm

kg

No. of
inserts

B 3214.F.016.Z01.064R*

16

25

35

89

56

64

0,4

B 3214.F.017.Z01.068R*

17

25

35

93

56

68

0,4

B 3214.F.018.Z01.072R*

18

25

35

97

56

72

0,4

B 3214.F.019.Z01.076R*

19

25

35

101

56

76

0,4

B 3214.F.020.Z01.080R*

20

25

35

105

56

80

0,4

B 3214.F.021.Z01.084R*

21

25

35

109

56

84

0,4

B 3214.F.022.Z01.088R*

22

25

35

113

56

88

0,4

B 3214.F.023.Z01.092R

23

25

35

117

56

92

0,5

B 3214.F.024.Z01.096R

24

25

35

121

56

96

0,5

B 3214.F.025.Z01.100R

25

25

35

125

56

100

0,5

B 3214.F.026.Z01.104R

26

32

42

136

60

104

0,8

B 3214.F.027.Z01.108R

27

32

42

140

60

108

0,8

B 3214.F.028.Z01.112R

28

32

42

144

60

112

0,9

B 3214.F.029.Z01.116R

29

32

42

148

60

116

0,9

B 3214.F.030.Z01.120R

30

32

42

152

60

120

0,9

B 3214.F.031.Z01.124R

31

32

42

156

60

124

0,9

B 3214.F.032.Z01.128R

32

32

42

160

60

128

1,0

B 3214.F.033.Z01.132R

33

32

42

164

60

132

1,0

B 3214.F.034.Z01.136R

34

32

42

168

60

136

1,0

B 3214.F.035.Z01.140R

35

32

42

172

60

140

1,1

B 3214.F.036.Z01.144R

36

32

42

176

60

144

1,1

B 3214.F.037.Z01.148R

37

40

50

188

70

148

1,6

B 3214.F.038.Z01.152R

38

40

50

192

70

152

1,7

B 3214.F.039.Z01.156R

39

40

50

196

70

156

1,7

B 3214.F.040.Z01.160R

40

40

50

200

70

160

1,8

B 3214.F.041.Z01.164R

41

40

50

204

70

164

1,9

B 3214.F.042.Z01.168R

42

40

50

208

70

168

1,9

B 3214.F.043.Z01.172R

43

40

50

212

70

172

1,9

B 3214.F.044.Z01.176R

44

40

50

216

70

176

2,0

B 3214.F.045.Z01.180R

45

40

50

220

70

180

2,1

B 3214.F.046.Z01.184R

46

40

50

224

70

184

2,2

B 3214.F.047.Z01.188R

47

40

50

228

70

188

2,3

B 3214.F.048.Z01.192R

48

40

50

232

70

192

2,4

B 3214.F.049.Z01.196R

49

40

50

236

70

196

2,4

B 3214.F.050.Z01.200R

50

40

50

240

70

200

2,5

B 3214.F.051.Z01.204R

51

40

50

244

70

204

2,6

B 3214.F.052.Z01.208R

52

40

50

248

70

208

2,7

B 3214.F.053.Z01.212R

53

40

50

252

70

212

2,8

B 3214.F.054.Z01.216R

54

40

50

256

70

216

2,9

B 3214.F.055.Z01.220R

55

40

50

260

70

220

3,0

B 3214.F.056.Z01.224R

56

40

50

264

70

224

3,1

B 3214.F.057.Z01.228R

57

40

50

268

70

228

3,2

B 3214.F.058.Z01.232R

58

40

50

272

70

232

3,3

Type

P 284 . . 1

P 284 . . 2

P 284 . . 3

P 284 . . 4

P 284 . . 5

P 284 . . 6

P 284 . . 7

* only for machining cast iron!


Possible X adjustment for drilling from solid above the nominal diameter, see page 363.
Adjustment of diameter for rotary application by means of eccentric, see page 362.
The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Remark: When drilling throholes into a rotary workpiece, a disk of material is produced on break through.
Precautions should be taken to prevent accidents.

282

Drills


Stardrill_eSeite18Donnerstag,5.Februar20046:0306

NOVEX STARDRILL

B 3214

Diameter range from 1658 mm


r.h. cutting, drilling depth 4 DC

DC =
1620 mm

DC =
2125 mm

DC =
2630 mm

DC =
3136 mm

DC =
3742 mm

DC =
4358 mm

Clamping screw
for indexable insert

FS 923
(Torx 8)

FS 1005
(Torx 8)

FS 920
(Torx 15)

FS 359
(Torx 15)

FS 1029
(Torx 20)

FS 1030
(Torx 20)

Tightening torque

1,0 Nm

1,0 Nm

2,5 Nm

2,5 Nm

5,0 Nm

5,0 Nm

Threaded plug

FS 974 (M 6 x 6 DIN 913)

Assembly parts

Accessories
Screw driver

FS 960 (M 8 x 8 DIN 913)

DC =
1620 mm

DC =
2125 mm

DC =
2630 mm

DC =
3136 mm

DC =
3742 mm

DC =
4358 mm

FS 230
(Torx 8)

FS 230
(Torx 8)

FS 229
(Torx 15)

FS 229
(Torx 15)

FS 228
(Torx 20)

FS 228
(Torx 20)

Indexable Inserts

P 28475

17

P 28477

17

P 28479

17

Best

a b
b
a b
a b
b

c
c
c
c
c

HC

HW

a b

a b

H
HC
WXP 40

17

WAK 15

P 28469

WXP 45

17

WTP 35

Size

P 28467

WAP 35

Designation

WAP 20

HC

WK 40

WAK 25

c
c
c

t for:

Inser

urnfavo
e u able
t
a
r
e
mod
s
good
dition
g con
n
i
n
i
mach

231

Drills

664

348

283


Stardrill_eSeite19Donnerstag,5.Februar20046:0406

Tool
d1

Dc
Lc
X1

Designation

DC
mm

d1
mm

X1
mm

LC
mm

kg

No. of
inserts

B 3214.N4.016.Z01.064R*

16

40

100

64

0,4

B 3214.N4.017.Z01.068R*

17

40

104

68

0,4

B 3214.N4.018.Z01.072R*

18

40

108

72

0,4

B 3214.N4.019.Z01.076R*

19

40

112

76

0,5

B 3214.N4.020.Z01.080R*

20

40

116

80

0,5

B 3214.N5.021.Z01.084R*

21

50

124

84

0,6

B 3214.N5.022.Z01.088R*

22

50

128

88

0,6

B 3214.N5.023.Z01.092R

23

50

132

92

0,7

B 3214.N5.024.Z01.096R

24

50

136

96

0,7

B 3214.N5.025.Z01.100R

25

50

140

100

0,8

B 3214.N5.026.Z01.104R

26

50

149

104

0,9

B 3214.N5.027.Z01.108R

27

50

153

108

0,9

B 3214.N5.028.Z01.112R

28

50

157

112

1,0

B 3214.N5.029.Z01.116R

29

50

161

116

1,0

B 3214.N5.030.Z01.120R

30

50

165

120

1,1

B 3214.N5.031.Z01.124R

31

50

169

124

1,1

B 3214.N5.032.Z01.128R

32

50

173

128

1,1

B 3214.N5.033.Z01.132R

33

50

177

132

1,1

B 3214.N5.034.Z01.136R

34

50

181

136

1,2

B 3214.N5.035.Z01.140R

35

50

185

140

1,3

B 3214.N5.036.Z01.144R

36

50

189

144

1,3

B 3214.N6.037.Z01.148R

37

63

193

148

1,6

B 3214.N6.038.Z01.152R

38

63

197

152

1,7

B 3214.N6.039.Z01.156R

39

63

201

156

1,8

B 3214.N6.040.Z01.160R

40

63

205

160

1,9

B 3214.N6.041.Z01.164R

41

63

209

164

2,0

B 3214.N6.042.Z01.168R

42

63

213

168

2,1

B 3214.N6.043.Z01.172R

43

63

217

172

2,2

B 3214.N6.044.Z01.176R

44

63

221

176

2,3

B 3214.N6.045.Z01.180R

45

63

225

180

2,3

B 3214.N6.046.Z01.184R

46

63

229

184

2,4

B 3214.N6.047.Z01.188R

47

63

233

188

2,5

B 3214.N6.048.Z01.192R

48

63

237

192

2,6

B 3214.N6.049.Z01.196R

49

63

241

196

2,7

B 3214.N6.050.Z01.200R

50

63

245

200

2,8

B 3214.N8.051.Z01.204R

51

80

254

204

3,7

B 3214.N8.052.Z01.208R

52

80

258

208

3,8

B 3214.N8.053.Z01.212R

53

80

262

212

3,9

B 3214.N8.054.Z01.216R

54

80

266

216

4,0

B 3214.N8.055.Z01.220R

55

80

270

220

4,1

B 3214.N8.056.Z01.224R

56

80

274

224

4,3

B 3214.N8.057.Z01.228R

57

80

278

228

4,4

B 3214.N8.058.Z01.232R

58

80

282

232

4,5

Type

P 284 . . 1

P 284 . . 2

P 284 . . 3

P 284 . . 4

P 284 . . 5

P 284 . . 6

P 284 . . 7

* only for machining cast iron!


From DC > 59,4 mm the NOVEX STARDRILL is available in cartridge design (see page 294).
Possible X adjustment for drilling from solid above the nominal diameter, see page 363.
The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Remark: When drilling throholes into a rotary workpiece, a disk of material is produced on break through.
Precautions should be taken to prevent accidents.

284

Drills


Stardrill_eSeite20Donnerstag,5.Februar20046:0406

NOVEX STARDRILL

B 3214.N

Diameter range from 1658 mm


r.h. cutting, drilling depth 4 DC

DC =
1620 mm

DC =
2125 mm

DC =
2630 mm

DC =
3136 mm

DC =
3742 mm

DC =
4358 mm

Clamping screw
for indexable insert

FS 923
(Torx 8)

FS 1005
(Torx 8)

FS 920
(Torx 15)

FS 359
(Torx 15)

FS 1029
(Torx 20)

FS 1030
(Torx 20)

Tightening torque

1,0 Nm

1,0 Nm

2,5 Nm

2,5 Nm

5,0 Nm

5,0 Nm

Threaded plug

FS 974 (M 6 x 6 DIN 913)

Assembly parts

Accessories
Screw driver

FS 960 (M 8 x 8 DIN 913)

DC =
1620 mm

DC =
2125 mm

DC =
2630 mm

DC =
3136 mm

DC =
3742 mm

DC =
4358 mm

FS 230
(Torx 8)

FS 230
(Torx 8)

FS 229
(Torx 15)

FS 229
(Torx 15)

FS 228
(Torx 20)

FS 228
(Torx 20)

Indexable Inserts

17

P 28477

17

P 28479

17

Best

c
c
c
c
c

HW

a b

a b

H
HC
WXP 40

P 28475

a b
b
a b
a b
b

HC

WK 40

17

WAK 15

P 28469

WXP 45

17

WTP 35

Size

P 28467

WAP 35

Designation

WAP 20

HC

K
WAK 25

c
c
c

t for:

Inser

ourunfav le
b
te
a
a
r
e
d
mo
ns
good
nditio
ng co
i
n
i
h
mac

231

Drills

664

348

285


Stardrill_eSeite21Donnerstag,5.Februar20046:0406

Tool
Dc
Lc

X1

X2

Designation

DC
mm

d1
mm

d2
mm

X1
mm

X2
mm

LC
mm

kg

No. of
inserts

B 3215.F.016.Z01.080R

16

25

35

105

56

80

0,4

d1
d2 B 3215.F.017.Z01.085R

17

25

35

110

56

85

0,4

B 3215.F.018.Z01.090R

18

25

35

115

56

90

0,4

B 3215.F.019.Z01.095R

19

25

35

120

56

95

0,4

B 3215.F.020.Z01.100R

20

25

35

125

56

100

0,4

B 3215.F.021.Z01.105R

21

25

35

130

56

105

0,4

B 3215.F.022.Z01.110R

22

25

35

135

56

110

0,4

B 3215.F.023.Z01.115R

23

25

35

140

56

115

0,5

B 3215.F.024.Z01.120R

24

25

35

145

56

120

0,6

B 3215.F.025.Z01.125R

25

25

35

150

56

125

0,6

B 3215.F.026.Z01.130R

26

32

42

162

60

130

0,8

B 3215.F.027.Z01.135R

27

32

42

167

60

135

1,0

B 3215.F.028.Z01.140R

28

32

42

172

60

140

1,1

B 3215.F.029.Z01.145R

29

32

42

177

60

145

1,2

B 3215.F.030.Z01.150R

30

32

42

182

60

150

1,2

B 3215.F.031.Z01.155R

31

32

42

187

60

155

1,3

B 3215.F.032.Z01.160R

32

32

42

192

60

160

1,4

B 3215.F.033.Z01.165R

33

32

42

197

60

165

1,5

B 3215.F.034.Z01.170R

34

32

42

202

60

170

1,6

B 3215.F.035.Z01.175R

35

32

42

207

60

175

1,7

B 3215.F.036.Z01.180R

36

32

42

212

60

180

1,8

B 3215.F.037.Z01.185R

37

40

50

225

70

185

1,9

B 3215.F.038.Z01.190R

38

40

50

230

70

190

2,0

B 3215.F.039.Z01.195R

39

40

50

235

70

195

2,1

B 3215.F.040.Z01.200R

40

40

50

240

70

200

2,2

B 3215.F.041.Z01.205R

41

40

50

245

70

205

2,3

B 3215.F.042.Z01.210R

42

40

50

250

70

210

2,3

B 3215.F.043.Z01.215R

43

40

50

255

70

215

2,4

B 3215.F.044.Z01.220R

44

40

50

260

70

220

2,5

B 3215.F.045.Z01.225R

45

40

50

265

70

225

2,6

B 3215.F.046.Z01.230R

46

40

50

270

70

230

2,7

B 3215.F.047.Z01.235R

47

40

50

275

70

235

2,8

B 3215.F.048.Z01.240R

48

40

50

280

70

240

2,9

B 3215.F.049.Z01.245R

49

40

50

285

70

245

2,9

B 3215.F.050.Z01.250R

50

40

50

290

70

250

3,0

B 3215.F.051.Z01.255R

51

40

50

295

70

255

3,1

B 3215.F.052.Z01.260R

52

40

50

300

70

260

3,2

B 3215.F.053.Z01.265R

53

40

50

305

70

265

3,3

B 3215.F.054.Z01.270R

54

40

50

310

70

270

3,4

B 3215.F.055.Z01.275R

55

40

50

315

70

275

3,5

B 3215.F.056.Z01.280R

56

40

50

320

70

280

3,6

B 3215.F.057.Z01.285R

57

40

50

325

70

285

3,7

B 3215.F.058.Z01.290R

58

40

50

330

70

290

3,8

Type

P 284 . . 1

P 284 . . 2

P 284 . . 3

P 284 . . 4

P 284 . . 5

P 284 . . 6

P 284 . . 7

Possible X adjustment for drilling from solid above the nominal diameter, see page 363.
Adjustment of diameter for rotary application by means of eccentric, see page 362.
The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Remark: When drilling throholes into a rotary workpiece, a disk of material is produced on break through.
Precautions should be taken to prevent accidents.

286

Drills


Stardrill_eSeite22Donnerstag,5.Februar20046:0506

NOVEX STARDRILL

B 3215

for machining cast iron


Diameter range from 1658 mm
r.h. cutting, drilling depth 5 DC
DC =
1620 mm

DC =
2125 mm

DC =
2630 mm

DC =
3136 mm

DC =
3742 mm

DC =
4358 mm

Clamping screw
for indexable insert

FS 923
(Torx 8)

FS 1005
(Torx 8)

FS 920
(Torx 15)

FS 359
(Torx 15)

FS 1029
(Torx 20)

FS 1030
(Torx 20)

Tightening torque

1,0 Nm

1,0 Nm

2,5 Nm

2,5 Nm

5,0 Nm

5,0 Nm

Threaded plug

FS 974 (M 6 x 6 DIN 913)

Assembly parts

Accessories
Screw driver

FS 960 (M 8 x 8 DIN 913)

DC =
1620 mm

DC =
2125 mm

DC =
2630 mm

DC =
3136 mm

DC =
3742 mm

DC =
4358 mm

FS 230
(Torx 8)

FS 230
(Torx 8)

FS 229
(Torx 15)

FS 229
(Torx 15)

FS 228
(Torx 20)

FS 228
(Torx 20)

Indexable Inserts

17

P 28477

17

P 28479

17

Best

c
c
c
c
c

HW

a b

a b

H
HC
WXP 40

P 28475

a b
b
a b
a b
b

HC

WK 40

17

WAK 15

P 28469

WXP 45

17

WTP 35

Size

P 28467

WAP 35

Designation

WAP 20

HC

K
WAK 25

c
c
c

t for:

Inser

ourunfav le
e
b
t
a
ra
mode
ions
t
good
i
d
n
co
ining
mach

231

Drills

664

348

287

Stardrill_eSeite23Donnerstag,5.Februar20046:0506

Tool
Dc
Lc

X1

Designation

DC
mm

d1
mm

X1
mm

LC
mm

kg

No. of
inserts

B 3215.N4.016.Z01.080R

16

40

116

80

0,5

d1 B 3215.N4.017.Z01.085R

17

40

121

85

0,5

B 3215.N4.018.Z01.090R

18

40

126

90

0,5

B 3215.N4.019.Z01.095R

19

40

131

95

0,6

B 3215.N4.020.Z01.100R

20

40

136

100

0,6

B 3215.N5.021.Z01.105R

21

50

145

105

0,7

B 3215.N5.022.Z01.110R

22

50

150

110

0,7

B 3215.N5.023.Z01.115R

23

50

155

115

0,8

B 3215.N5.024.Z01.120R

24

50

160

120

0,8

B 3215.N5.025.Z01.125R

25

50

165

125

0,9

B 3215.N5.026.Z01.130R

26

50

175

130

0,9

B 3215.N5.027.Z01.135R

27

50

180

135

1,0

B 3215.N5.028.Z01.140R

28

50

185

140

1,1

B 3215.N5.029.Z01.145R

29

50

190

145

1,2

B 3215.N5.030.Z01.150R

30

50

195

150

1,2

B 3215.N5.031.Z01.155R

31

50

200

155

1,3

B 3215.N5.032.Z01.160R

32

50

205

160

1,4

B 3215.N5.033.Z01.165R

33

50

210

165

1,5

B 3215.N5.034.Z01.170R

34

50

215

170

1,6

B 3215.N5.035.Z01.175R

35

50

220

175

1,7

B 3215.N5.036.Z01.180R

36

50

225

180

1,8

B 3215.N6.037.Z01.185R

37

63

230

185

1,9

B 3215.N6.038.Z01.190R

38

63

235

190

2,0

B 3215.N6.039.Z01.195R

39

63

240

195

2,1

B 3215.N6.040.Z01.200R

40

63

245

200

2,2

B 3215.N6.041.Z01.205R

41

63

250

205

2,3

B 3215.N6.042.Z01.210R

42

63

255

210

2,3

B 3215.N6.043.Z01.215R

43

63

260

215

2,4

B 3215.N6.044.Z01.220R

44

63

265

220

2,5

B 3215.N6.045.Z01.225R

45

63

270

225

2,6

B 3215.N6.046.Z01.230R

46

63

275

230

2,7

B 3215.N6.047.Z01.235R

47

63

280

235

2,8

B 3215.N6.048.Z01.240R

48

63

285

240

2,9

B 3215.N6.049.Z01.245R

49

63

290

245

2,9

B 3215.N6.050.Z01.250R

50

63

300

250

3,0

B 3215.N8.051.Z01.255R

51

80

305

255

3,1

B 3215.N8.052.Z01.260R

52

80

310

260

3,2

B 3215.N8.053.Z01.265R

53

80

315

265

3,3

B 3215.N8.054.Z01.270R

54

80

320

270

3,4

B 3215.N8.055.Z01.275R

55

80

325

275

3,5

B 3215.N8.056.Z01.280R

56

80

330

280

3,6

B 3215.N8.057.Z01.285R

57

80

335

285

3,7

B 3215.N8.058.Z01.290R

58

80

340

290

3,8

Type

P 284 . . 1

P 284 . . 2

P 284 . . 3

P 284 . . 4

P 284 . . 5

P 284 . . 6

P 284 . . 7

Possible X adjustment for drilling from solid above the nominal diameter, see page 363.
Adjustment of diameter for rotary application by means of eccentric, see page 362.
The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
Remark: When drilling throholes into a rotary workpiece, a disk of material is produced on break through.
Precautions should be taken to prevent accidents.

288

Drills


Stardrill_eSeite24Donnerstag,5.Februar20046:0606

NOVEX STARDRILL

B 3215.N

for machining cast iron


Diameter range from 1658 mm
r.h. cutting, drilling depth 5 DC
DC =
1620 mm

DC =
2125 mm

DC =
2630 mm

DC =
3136 mm

DC =
3742 mm

DC =
4358 mm

Clamping screw
for indexable insert

FS 923
(Torx 8)

FS 1005
(Torx 8)

FS 920
(Torx 15)

FS 359
(Torx 15)

FS 1029
(Torx 20)

FS 1030
(Torx 20)

Tightening torque

1,0 Nm

1,0 Nm

2,5 Nm

2,5 Nm

5,0 Nm

5,0 Nm

Threaded plug

FS 974 (M 6 x 6 DIN 913)

Assembly parts

Accessories
Screw driver

FS 960 (M 8 x 8 DIN 913)

DC =
1620 mm

DC =
2125 mm

DC =
2630 mm

DC =
3136 mm

DC =
3742 mm

DC =
4358 mm

FS 230
(Torx 8)

FS 230
(Torx 8)

FS 229
(Torx 15)

FS 229
(Torx 15)

FS 228
(Torx 20)

FS 228
(Torx 20)

Indexable Inserts

17

P 28477

17

P 28479

17

Best

c
c
c
c
c

HW

a b

a b

H
HC
WXP 40

P 28475

a b
b
a b
a b
b

HC

WK 40

17

WAK 15

P 28469

WXP 45

17

WTP 35

Size

P 28467

WAP 35

Designation

WAP 20

HC

K
WAK 25

c
c
c

t for:

Inser

ourunfav le
b
te
a
a
r
e
d
mo
ns
good
nditio
ng co
i
n
i
h
mac

231

Drills

664

348

289


Neue_B4000_eSeite3Donnerstag,5.Februar20046:0706

Tool
DC

d1 d2
LC
X1

X2

Designation

DC
mm

d1
mm

d2
mm

X1
mm

X2
mm

LC
mm

kg

No. of
inserts

Type

B4015.F20.12,0.Z02.60R

12

20

30

92

50

60

0,2

P6001 D 12 R

B4015.F20.13,0.Z02.65R

13

20

30

98

50

65

0,2

P6001 D 13 R

B4015.F20.14,0.Z02.70R

14

20

30

104

50

70

0,2

P6001 D 14 R

B4015.F20.15,0.Z02.75R

15

20

30

110

50

75

0,2

P6001 D 15 R

B4015.F20.16,0.Z02.80R

16

20

30

116

50

80

0,3

P6001 D 16 R

B4015.F20.17,0.Z02.85R

17

20

30

122

50

85

0,3

P6001 D 17 R

B4015.F20.18,0.Z02.90R

18

20

30

128

50

90

0,3

P6001 D 18 R

B4015.F20.19,0.Z02.95R

19

20

30

134

50

95

0,3

P6001 D 19 R

B4015.F20.20,0.Z02.100R

20

20

30

140

50

100

0,3

P6001 D 20 R

B4015.F20.21,0.Z02.105R

21

20

30

146

50

105

0,4

P6001 D 21 R

B4015.F25.22,0.Z02.110R

22

25

35

153

56

110

0,5

P6001 D 22 R

B4015.F25.23,0.Z02.115R

23

25

35

159

56

115

0,6

P6001 D 23 R

B4015.F25.24,0.Z02.120R

24

25

35

165

56

120

0,6

P6001 D 24 R

B4015.F25.25,0.Z02.125R

25

25

35

171

56

125

0,6

P6001 D 25 R

B4015.F25.26,0.Z02.130R

26

25

35

177

56

130

0,7

P6001 D 26 R

B4015.F25.27,0.Z02.135R

27

25

35

183

56

135

0,7

P6001 D 27 R

B4015.F32.28,0.Z02.140R

28

32

42

190

60

140

1,0

P6001 D 28 R

B4015.F32.29,0.Z02.145R

29

32

42

196

60

145

1,0

P6001 D 29 R

B4015.F32.30,0.Z02.150R

30

32

42

202

60

150

1,1

P6001 D 30 R

B4015.F32.31,0.Z02.155R

31

32

42

208

60

155

1,2

P6001 D 31 R

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

290

Drills

Neue_B4000_eSeite4Donnerstag,5.Februar20046:0706

NOVEX Drills

B 4015

Diameter range from 1231 mm


r.h. cutting, drilling depth 5 x DC

Clamping screw
for indexable insert

DC =
1213
mm
FS 1396
(IP 7)

DC =
1415
mm
FS 1397
(IP 8)

DC =
1617
mm
FS 1398
(IP 8)

DC =
1819
mm
FS 1399
(IP 15)

DC =
2021
mm
FS 1400
(IP 20)

DC =
2223
mm
FS 1401
(IP 20)

DC =
2425
mm
FS 1402
(IP 20)

DC =
2627
mm
FS 1403
(IP 25)

DC =
2831
mm
FS 1404
(IP 25)

Tightening torque

1,5 Nm

3 Nm

3 Nm

4 Nm

5 Nm

5 Nm

5 Nm

5,5 Nm

5,5 Nm

Assembly parts

Accessories
Screw driver

DC =
1213 mm

DC =
1417 mm

DC =
1819 mm

DC =
2025 mm

DC =
2631 mm

FS 1490

FS 1485

FS 1485

FS 1486

FS 1487

Indexable Inserts

13

P6001 D 14 R

14

P6001 D 15 R

15

P6001 D 16 R

16

P6001 D 17 R

17

P6001 D 18 R

18

P6001 D 19 R

19

P6001 D 20 R

20

P6001 D 21 R

21

P6001 D 22 R

22

P6001 D 23 R

23

P6001 D 24 R

24

P6001 D 25 R

25

P6001 D 26 R

26

P6001 D 27 R

27

P6001 D 28 R

28

P6001 D 29 R

29

P6001 D 30 R

30

P6001 D 31 R

31

Best

HW

c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c

a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a

H
HC
WXP 40

12

P6001 D 13 R

HC
WAK 15

P6001 D 12 R

WXP 45

DC
mm

WTP 35

Designation

WAP 20

HC

WK 40

WAK 25

t for:

Inser

ourunfav le
e
b
t
a
ra
mode
ions
t
good
i
d
n
co
ining
mach
233

Drills

664

344

291


Neue_B4000_eSeite5Montag,9.Februar200412:2212

Tool
DC

d1 d2

Designation

DC
mm

d1
mm

d2
mm

X1
mm

X2
mm

LC
mm

kg

No. of
inserts

Type

B4017.F20.12,0.Z02.84R

12

20

30

116

50

84

0,2

P6001 D 12 R

B4017.F20.13,0.Z02.91R

13

20

30

124

50

91

0,2

P6001 D 13 R

B4017.F20.14,0.Z02.98R

14

20

30

132

50

98

0,2

P6001 D 14 R

B4017.F20.15,0.Z02.105R

15

20

30

140

50

105

0,3

P6001 D 15 R

B4017.F20.16,0.Z02.112R

16

20

30

148

50

112

0,3

P6001 D 16 R

B4017.F20.17,0.Z02.119R

17

20

30

156

50

119

0,3

P6001 D 17 R

B4017.F20.18,0.Z02.126R

18

20

30

164

50

126

0,3

P6001 D 18 R

B4017.F20.19,0.Z02.133R

19

20

30

172

50

133

0,4

P6001 D 19 R

B4017.F20.20,0.Z02.140R

20

20

30

180

50

140

0,4

P6001 D 20 R

B4017.F20.21,0.Z02.147R

21

20

30

188

50

147

0,4

P6001 D 21 R

B4017.F25.22,0.Z02.154R

22

25

35

197

56

154

0,6

P6001 D 22 R

B4017.F25.23,0.Z02.161R

23

25

35

205

56

161

0,7

P6001 D 23 R

B4017.F25.24,0.Z02.168R

24

25

35

213

56

168

0,7

P6001 D 24 R

B4017.F25.25,0.Z02.175R

25

25

35

221

56

175

0,7

P6001 D 25 R

B4017.F25.26,0.Z02.182R

26

25

35

229

56

182

0,8

P6001 D 26 R

B4017.F25.27,0.Z02.189R

27

25

35

237

56

189

0,9

P6001 D 27 R

B4017.F32.28,0.Z02.196R

28

32

42

246

60

196

1,1

P6001 D 28 R

B4017.F32.29,0.Z02.203R

29

32

42

254

60

203

1,2

P6001 D 29 R

B4017.F32.30,0.Z02.210R

30

32

42

262

60

210

1,3

P6001 D 30 R

B4017.F32.31,0.Z02.217R

31

32

42

270

60

217

1,4

P6001 D 31 R

LC
X1

X2

For the application of the above drills, a centre hole produced by B 4013 or NC centering drill is recommended.
The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

292

Drills

Neue_B4000_eSeite6Donnerstag,5.Februar20046:0806

NOVEX Drills

B 4017

Diameter range from 1231 mm


r.h. cutting, drilling depth 7 x DC

Clamping screw
for indexable insert

DC =
1213
mm
FS 1396
(IP 7)

DC =
1415
mm
FS 1397
(IP 8)

DC =
1617
mm
FS 1398
(IP 8)

DC =
1819
mm
FS 1399
(IP 15)

DC =
2021
mm
FS 1400
(IP 20)

DC =
2223
mm
FS 1401
(IP 20)

DC =
2425
mm
FS 1402
(IP 20)

DC =
2627
mm
FS 1403
(IP 25)

DC =
2831
mm
FS 1404
(IP 25)

Tightening torque

1,5 Nm

3 Nm

3 Nm

4 Nm

5 Nm

5 Nm

5 Nm

5,5 Nm

5,5 Nm

Assembly parts

Accessories
Screw driver

DC =
1213 mm

DC =
1417 mm

DC =
1819 mm

DC =
2025 mm

DC =
2631 mm

FS 1490

FS 1485

FS 1485

FS 1486

FS 1487

Indexable Inserts

13

P6001 D 14 R

14

P6001 D 15 R

15

P6001 D 16 R

16

P6001 D 17 R

17

P6001 D 18 R

18

P6001 D 19 R

19

P6001 D 20 R

20

P6001 D 21 R

21

P6001 D 22 R

22

P6001 D 23 R

23

P6001 D 24 R

24

P6001 D 25 R

25

P6001 D 26 R

26

P6001 D 27 R

27

P6001 D 28 R

28

P6001 D 29 R

29

P6001 D 30 R

30

P6001 D 31 R

31

Best

HW

c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c

a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a

H
HC
WXP 40

12

P6001 D 13 R

HC
WAK 15

P6001 D 12 R

WXP 45

DC
mm

WTP 35

Designation

WAP 20

HC

WK 40

WAK 25

t for:

Inser

ourunfav le
e
b
t
a
ra
mode
ions
t
good
i
d
n
co
ining
mach
233

Drills

664

344

293


Stardrill_eSeite25Donnerstag,5.Februar20046:0806

Tool

Designation

Dc

DC
mm

d1
mm

X1
mm

LC
mm

No. of
cartridges

kg

No. of
inserts

4,80

5,60

B 3011 M.0.80.205.68

68

80

205

135

1 x FR 666
1 x FR 668

B 3011 M.0.80.225.78

78

80

225

155

1 x FR 665
3 x FR 667

d1

Type

P 284 . . 5

Lc
X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.
With the radially adjustable outer cartridge, the drilling diameter can be adjusted +0,6 mm.
Remark: When drilling throholes into a rotary workpiece, a disk of material is produced on break through.
Precautions should be taken to prevent accidents.

For other diameters between 59.9 mm and 120 mm, appropriate tool designs and cartridges are available.
If necessary, please contact your WALTER engineer.

NOVEX EXPRESS

DC
mm

No. of cartrige
FR 661 FR 662 FR 663 FR 664 FR 665 FR 666 FR 667 FR 668

59,5 63,4

63,5 64,4

64,5 65,4

4
1

73,5 75,4
1

75,5 81,4
1

86,5 89,4

89,5 92,4

92,5 93,4
93,5 95,4

95,5 97,4

97,5 99,4

99,5 105,4
105,5 114,4
1

114,5 120,0

Drills

Size 5

4
1
1

81,5 86,4

Size 4
4

65,5 73,4

294

No. of inserts


Stardrill_eSeite26Donnerstag,5.Februar20046:0806

NOVEX STARDRILL

B 3011 M

in cartridge type design, drilling depth 2 DC

Size 5

NOVEX EXPRESS
Size 4

Clamping screw
for indexable insert

FS 1029 (Torx 20)

FS 378 (Torx 15)

Tightening torque

5,0 Nm

Clamping screw
for cartridge

M 5 x 16 DIN 912
for FR 665

M 6 x 16 DIN 912
for FR 666, FR 667, FR 668

Tightening torque

5,0 Nm

8,0 Nm

External cartridge

FR 665

External cartridge

FR 666

Internal cartridge

FR 667

Internal cartridge

FR 668

Assembly parts

2,5 Nm

Size 5

NOVEX EXPRESS
Size 4

Screw driver

FS 228 (Torx 20)

FS 229 (Torx 15)

Key DIN 911

SW 4

Accessories

SW 5

Indexable Inserts

P 28467

P 28469

P 28475

P 28477

P 28479

Best

good

a b

a b

H
HC
WXP 40

WK 40

c
c
c
c
c

N
HW

WAK 15

a b
b
a b
a b
b

WXP 45

WTP 35

Size

WAP 35

WAP 20

Designation

K
HC
WAK 25

P
HC

c
c
c

t for:

Inser

rate
mode

ns

nditio

ng co

ini
mach

ourunfav le
ab

231

Drills

664

348

295


Select_Wkze_eSeite4Donnerstag,5.Februar20046:2006

WALTER SELECT

NOVEX Boring Tools

Type of Tool

Range of diameters [mm]


Page

B 3220

B 3220

B 3220

20153

20153

150640

298

300

302

Steel

Stainless steel

Cast iron

NF metals

Difficult materials

Hard materials

CC . . 0602 . .
CC . . 09T3 . .
CC . . 1204 . .

WC . . 0302 . .
WC . . 0402 . .
WC . . 06T3 . .
WC . . 0804 . .

CC . . 1204 . . /

max. 12

max. 12

max. 12

Indexable insert
basic shape

Insert types

Depths of cut mm]

296

Boring and Precision Boring Tools

Select_Wkze_eSeite5Donnerstag,5.Februar20046:2106

Best

n
catio
appli
n
i
a
M

r:
ert fo

Ins

Boring and
Precision Boring Tools

er
Furth on
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a

urnfavo
te u able
a
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d
mo
ns
best
nditio
ng co
i
n
i
h
mac

NOVEX Precision Boring Tools

B 3230

B 3230

B 3230

B 3230

B 3230

26

5,845,5

20153

20153

150640

306

308311

314

316

318

WC . . 0201 . .
WC . . 0302 . .
WC . . 0402 . .

CP . . 0502 . .
CC . . 0602 . .

WC . . 0302 . .
WC . . 0402 . .
WC . . 0503 . .

CC . . 0602 . . /
WC . . 0503 . .

max. 0,5

max. 0,5

max. 1

max. 1

max. 1

Boring and Precision Boring Tools

297

Aufbohren_eSeite1Donnerstag,5.Februar20046:2306

Tool

DC
mm

d1
mm

X1
mm

X2
mm

kg

No. of
inserts

B 3220.N2.020-024.Z2.CC06

2024

25

80

65

0,2

65

Designation
:

,?

:

B 3220.N2.023-027.Z2.CC06

2327

25

80

0,2

@ B 3220.N2.026-033.Z2.CC06

2633

25

80

0,3

B 3220.N3.033-041.Z2.CC06

3341

32

80

0,5

B 3220.N4.041-055.Z2.CC09

4155

40

80

0,8

B 3220.N5.055-070.Z2.CC09

5570

50

100

1,6

B 3220.N6.070-090.Z2.CC12

7090

63

100

2,5

B 3220.N8.090-110.Z2.CC12

90110

80

100

4,0

B 3220.N8.110-133.Z2.CC12

110133

80

100

5,0

B 3220.N8.130-153.Z2.CC12

130153

80

100

5,0

Type

CC . . 0602 . .

CC . . 09T3 . .

CC . . 1204 . .

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

298

Boring and Precision Boring Tools


Aufbohren_eSeite2Mittwoch,11.Februar20043:5303

NOVEX Two Flute Boring Tool

B 3220

Diameter range from 20153 mm with C insert

Assembly parts

DC
mm

Drive
key

Basic body

Screw for
drive key

Clamping Clamping screw


disk
for cartridge

Cartridge

2024

EB 201.CC06
B 3220G.N2.020-027.Z2

2327
FK 311

FS 502

2633

B 3220G.N2.026-035.Z2

3341

B 3220G.N3.033-044.Z2

FK 312

FS 503

4155

B 3220G.N4.041-056.Z2

FK 313

FS 504

5570

B 3220G.N5.055-073.Z2

7090

B 3220G.N6.070-093.Z2

90110

FS 1098

EB 202.CC06

FS 1093
(SW 3 / 4 Nm)

FS 1099

FS 1094
(SW 4 / 7 Nm)

FS 1100

FS 1095
(SW 5 / 12 Nm)

Adjusting
screw
FS 1103
(SW 1,3)

EB 203204.CC06

FS 1104
(SW 1,3)

EB 205206.CC06

FS 1105
(SW 1,5)

EB 207208.CC09
FS 1106
(SW 2)
EB 209210.CC09

FS 1101

FS 1096
(SW 6 / 30 Nm)

B 3220G.N8.090-113.Z2

FS 1102

FS 923
(Torx 8 /
0,8 Nm)

FS 359
(Torx 15 /
2,5 Nm)

EB 211212.CC12
FS 1107
(SW 2,5)
EB 213214.CC12

110133

Clamping screw
for indexable
insert

FS 1097
(SW 8 / 50 Nm)

EB 215.CC12

B 3220G.N8.110-153.Z2
130153

EB 216.CC12

FS 1030
(Torx 20 /
5,0 Nm)

FS 1108
(SW 2,5)

for DC min.max.

Accessories

2033 mm
Screw driver
for clamping screw

FS 309 (Torx 7)

Key DIN 911

SW 1,3 / SW 3

3341 mm

SW 1,5 / SW 4

4170 mm

70153 mm

FS 229 (Torx 15)

FS 228 (Torx 20)

SW 2 / SW 5

SW 2,5 /
SW 6 / SW 8

236

Boring and Precision Boring Tools

644

353

299

Aufbohren_eSeite3Donnerstag,5.Februar20046:2406

Tool

DC
mm

d1
mm

X1
mm

X2
mm

kg

No. of
inserts

B 3220.N2.020-024.Z2.WC03

2024

25

80

65

0,2

65

Designation
:

,?

:

B 3220.N2.023-027.Z2.WC03

2327

25

80

0,2

@ B 3220.N2.026-033.Z2.WC03

2633

25

80

0,3

B 3220.N3.033-041.Z2.WC04

3341

32

80

0,5

B 3220.N4.041-055.Z2.WC06

4155

40

80

0,8

B 3220.N5.055-070.Z2.WC06

5570

50

100

1,6

B 3220.N6.070-090.Z2.WC08

7090

63

100

2,5

B 3220.N8.090-110.Z2.WC08

90110

80

100

4,0

B 3220.N8.110-133.Z2.WC08

110133

80

100

5,0

B 3220.N8.130-153.Z2.WC08

130153

80

100

5,0

Type

WC . . 0302 . .

WC . . 0402 . .
WC . . 06T3 . .

WC . . 0804 . .

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

300

Boring and Precision Boring Tools


Aufbohren_eSeite4Donnerstag,5.Februar20046:2506

NOVEX Two Flute Boring Tool

B 3220

Diameter range from 20153 mm with W insert

Assembly parts

DC
mm

Drive
key

Basic body

Screw for
drive key

Clamping Clamping screw


disk
for cartridge

Cartridge

2024

EB 221.WC03
B 3220G.N2.020-027.Z2

2327
FK 311

FS 502

2633

B 3220G.N2.026-035.Z2

3341

B 3220G.N3.033-044.Z2

FK 312

FS 503

4155

B 3220G.N4.041-056.Z2

FK 313

FS 504

5570

B 3220G.N5.055-073.Z2

7090

B 3220G.N6.070-093.Z2

90110

FS 1098

EB 222.WC03

FS 1093
(SW 3 / 4 Nm)

FS 1099

FS 1094
(SW 4 / 7 Nm)

FS 1100

FS 1095
(SW 5 / 12 Nm)

Adjusting
screw
FS 1103
(SW 1,3)

EB 223224.WC03

FS 1104
(SW 1.3)

EB 225226.WC04

FS 1105
(SW 1,5)

EB 227228.WC06
FS 1106
(SW 2)
EB 229230.WC06

FS 1101

FS 1096
(SW 6 / 30 Nm)

B 3220G.N8.090-113.Z2

FS 1102

FS 1020
(Torx 7 /
0,6 Nm)

FS 359
(Torx 15 /
2,5 Nm)

EB 231232.WC08
FS 1107
(SW 2,5)
EB 233234.WC08

110133

Clamping screw
for indexable
insert

FS 1097
(SW 8 / 50 Nm)

EB 235.WC08

B 3220G.N8.110-153.Z2
130153

EB 236.WC08

FS 1030
(Torx 20 /
5 Nm)

FS 1108
(SW 2,5)

for DC min.max.

Accessories

2027 mm
Screw driver
for clamping screw

FS 309 (Torx 7)

Key DIN 911

SW 1,3 / SW 3

3341 mm

SW 1,5 / SW 4

4156 mm

70153 mm

FS 229 (Torx 15)

FS 228 (Torx 20)

SW 2 / SW 5

SW 2,5 /
SW 6 / SW 8

238

Boring and Precision Boring Tools

664

353

301

Aufbohren_eSeite5Donnerstag,5.Februar20046:2506

Tool

DC
mm

d1
mm

X1
mm

kg

No. of
inserts

B 3220.N8.150-220.Z2.CC12

150220

80

150

7,6

B 3220.N8.220-290.Z2.CC12

220290

80

150

8,9

B 3220.N8.290-360.Z2.CC12

290360

80

150

10,2

Designation

,?

B 3220.N8.360-430.Z2.CC12

360430

80

150

11,4

@ B 3220.N8.430-500.Z2.CC12

430500

80

150

12,7

B 3220.N8.500-570.Z2.CC12

500570

80

150

14,0

B 3220.N8.570-640.Z2.CC12

570640

80

150

15,2

Type

CCMT 12 . .

:

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

302

Boring and Precision Boring Tools


Aufbohren_eSeite6Donnerstag,5.Februar20046:2506

NOVEX Two Flute Boring Tool

B 3220

Diameter range from 150640 mm

for DC min.max. mm

Assembly parts

150220

220290

290360

360430

430500

500570

570640

EB 126

EB 127

EB 128

EB 129

EB 130

Basic body

B 3223G.N8.150640

Bridge

EB 124

Clamping screw
for bridge

FS 1114 (SW 10 / 120 Nm)

Cartridge holder

EB 122

Clamping screw
for cartridge holder

FS 1113 (SW 6 / 25 Nm)

Close tolerance bolt

FS 1097 (SW 8 / 50 Nm)

Clamping disk

FS 1102

Cartridge for CCMT 12 . .

EB 217.CC12

Adjusting screw

FS 1109 (SW 2,5)

Clamping screw
for indexable insert

FS 1030 (Torx 20 / 5 Nm)

Accessories

EB 125

for DC min.max. 150640 mm


Screw driver
for clamping screw

FS 228 (Torx 20)

Key DIN 911

SW 2,5 / SW 6 / SW 8 / SW 10

236

Boring and Precision Boring Tools

664

365

353

303


Aufbohren_eSeite7Donnerstag,5.Februar20046:2506

Dmin
Dmax

Dmin
Dmax

DC
mm
2027

2635

3344

4156

5573

7093

90113

110153

150640

suitable for
basic body
B 3220G.N2.020-027.Z2

B 3220G.N2.026-035.Z2

B 3220G.N3.033-044.Z2

B 3220G.N4.041-056.Z2

B 3220G.N5.055-073.Z2

B 3220G.N6.070-093.Z2

B 3220G.N8.090-113.Z2

B 3220G.N8.110-153.Z2

B 3220G.N8.150-640.Z2

Dmin Dmax
mm mm
17

23

30

24

31

39

Cartridge
chamfers 15
EB 238.CC06

EB 239.CC06

EB 240.CC06

37

49

EB 241.SC09

44

56

EB 242.SC09

50

65

EB 243.SC09

58

73

EB 244.SC09

65

83

EB 245.SC09

Dmin Dmax
mm mm
17

24

32

39

54

71

27

35

44

56

73

93

Cartridge
chamfers 30
EB 252.CC06

EB 253.CC06

EB 254.CC06

EB 255.SC09

EB 256.SC09

EB 257.SC09

Dmin Dmax
mm mm
15

22

30

35

50

67

27

35

44

56

73

93

Cartridge
chamfers 45

Dmin Dmax
mm mm

Cartridge
chamfers 75

24

EB 282.CC06

12

27

EB 272.CC06

15

31

EB 283.CC06

19

35

EB 273.CC06

22

39

EB 284.CC06

27

44

EB 274.CC06

24

49

EB 285.SC09

31

56

EB 275.SC09

38

65

EB 286.SC09

46

73

EB 276.SC09

53

83

EB 287.SC09

EB 262.CC06

EB 263.CC06

EB 264.CC06

EB 265.SC09

EB 266.SC09

EB 267.SC09

75

93

EB 246.SC09

63

93

EB 277.SC09

85

103

EB 247.SC09

73

103

EB 288.SC09

91

113

EB 258.SC09

87

113

EB 268.SC09

95

113

EB 248.SC09

83

113

EB 278.SC09

105

133

EB 249.SC09

101

133

EB 259.SC09

97

133

EB 269.SC09

93

133

EB 279.SC09

125

153

EB 250.SC09

121

153

EB 260.SC09

117

153

EB 270.SC09

113

153

EB 280.SC09

125

640

EB 251.SC09

141

640

EB 261.SC09

137

640

EB 271.SC09

133

640

EB 281.SC09

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

304

Dmin
Dmax

Dmin
Dmax

Boring and Precision Boring Tools


Aufbohren_eSeite8Mittwoch,11.Februar20043:5903

Chamfering cartridges for


NOVEX Two Flute Boring Tool

B 3220

Assembly parts
Indexable Insert
Type

Accessories
Adjusting screw

Screw driver
for clamping screw

Key
DIN 911

1,0 Nm

FS 1103 (SW 1,3)

FS 230 (Torx 8)

SW 1,3

FS 923 (Torx 8)

1,0 Nm

FS 1104 (SW 1,3)

FS 230 (Torx 8)

SW 1,3

CC . . 0602 . .

FS 923 (Torx 8)

1,0 Nm

FS 1105 (SW 1,5)

FS 230 (Torx 8)

SW 1,3

SC . . 09T3 . .

FS 359 (Torx 15)

2,5 Nm

FS 1106 (SW 2)

FS 229 (Torx 15)

SW 2

SC . . 09T3 . .

FS 359 (Torx 15)

2,5 Nm

FS 1106 (SW 2)

FS 229 (Torx 15)

SW 2

SC . . 09T3 . .

FS 359 (Torx 15)

2,5 Nm

FS 1107 (SW 2,5)

FS 229 (Torx 15)

SW 2,5

SC . . 09T3 . .

FS 359 (Torx 15)

2,5 Nm

FS 1107 (SW 2,5)

FS 229 (Torx 15)

SW 2,5

SC . . 09T3 . .

FS 359 (Torx 15)

2,5 Nm

FS 1108 (SW 2,5)

FS 229 (Torx 15)

SW 2,5

SC . . 09T3 . .

FS 359 (Torx 15)

2,5 Nm

FS 1109 (SW 2,5)

FS 229 (Torx 15)

SW 2,5

Clamping screw
for indexable insert

Tightening torque

CC . . 0602 . .

FS 923 (Torx 8)

CC . . 0602 . .

236

Boring and Precision Boring Tools

664

365

353

305


Feinbohren_eSeite1Donnerstag,5.Februar20046:2706

Tool
@
,?
@

:

:!

DC
mm

d1
mm

d2
mm

X1
mm

X2
mm

X3
mm

kg

B 3230.N6.02-03.Z1.WK10

23,5

63

16

80

3460

2,2

B 3230.N6.03-06.Z1.WK10

36

63

16

14

80

3460

2,2

Designation

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

306

Boring and Precision Boring Tools


Feinbohren_eSeite2Donnerstag,5.Februar20046:2806

NOVEX Precision Boring Tool

B 3230

Diameter range from 26 mm with small solid carbide boring bar

for DC min.max.

Assembly parts

23,5 mm

Basic body

B 3230G.N6.002-045.Z1

Locking screw

FS 1085 (SW 5 / 10 Nm)

Clamping screw
for reduction adapter

FS 1112 (SW 5 / 14 Nm)

Reduction adapter

EB 101

Clamping screw
for small boring bars

FS 1110 (SW 2 / 1,9 Nm)

Smakk boring bars

EB 301 WK10

Accessories

36 mm

EB 302 WK10

for DC min.max. 26 mm
Key DIN 911

SW 2 / SW 5

664

Boring and Precision Boring Tools

364

356

307


Feinbohren_eSeite3Donnerstag,5.Februar20046:2806

Tool
16

Dc

X1

34-60

24 16

d1

min-max

X1 min
mm

X1 max
mm

kg

No. of
inserts

B 3230.N6.06-07.Z1.WC02

5,87,5

63

20

60

2,3

B 3230.N6.07-09.Z1.WC02

7,39,5

63

20

65

2,3

B 3230.N6.09-12.Z1.WC03.S

8,812,5

63

20

35

2,4

B 3230.N6.09-12.Z1.WC03.L

8,812,5

63

20

60

2,4

B 3230.N6.12-14.Z1.WC03.S

11,814,5

63

25

45

2,4

B 3230.N6.12-14.Z1.WC03.L

11,814,5

63

25

70

2,4

B 3230.N6.14-18.Z1.WC03.S

13,818,5

63

25

45

2,4

B 3230.N6.14-18.Z1.WC03.L

13,818,5

63

25

70

2,4

Type

80

Dc

X1

d1
mm

WC . . 0201 . .
d1

min-max

DC
mm

Designation

WC . . 0302 . .
34-60

80

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

308

Boring and Precision Boring Tools


Feinbohren_eSeite4Donnerstag,5.Februar20046:2806

NOVEX Precision Boring Tool

B 3230

Diameter range from 5,818,5 mm with W insert


= 93

for DC min.max.

Assembly parts

5,87,5 mm

7,39,5 mm

Basic body

B 3230G.N6.002-045.Z1

Locking screw

FS 1085 (SW 5 / 10 Nm)

Clamping screw
for reduction adapter

FS 1112 (SW 5 / 14 Nm)

Reduction adapter

EB 102

Clamping screw for


toolholder/cartridge

FS 1110 (SW 2 / 1,9 Nm)

Toolholder

EB 103

8,812,5 mm

11,814,5 mm

EB 104

EB 105

13,818,5 mm

FS 1111 (SW 3 / 5,5 Nm)

X1 max =
35 mm
45 mm
60 mm
70 mm

EB 106
EB 108

EB 108

EB 109.CS

EB 109.CS

EB 306.WC03

EB 307.WC03

EB 107.CS

Cartridge

EB 303.WC02.CS

EB 304.WC02.CS

Clamping screw
for indexable insert

FS 1151 (Torx 6 / 0,4 Nm)

EB . . . CS = Solid carbide shank Advantages:

EB 305.WCO3

FS 1004 (Torx 7 / 0,6 Nm)

increase of rigidity
less deflection
no vibration

for DC min.max.

Accessories

5,89,5 mm

8,818,5 mm

Screw driver
for clamping screw

FS 1063 (Torx 6)

FS 309 (Torx 7)

Key DIN 911

SW 2 / SW 5

SW 3 / SW 5

244

Boring and Precision Boring Tools

664

364

356

309

Feinbohren_eSeite5Donnerstag,5.Februar20046:2806

Tool
16

Dc

d1

X1
min-max

DC
mm

d1
mm

X1 min
mm

X1 max
mm

kg

No. of
inserts

B 3230.N6.18-22.Z1.WC04.S

17,822,5

63

55

80

2,3

B 3230.N6.18-22.Z1.WC04.M

17,822,5

63

75

100

2,5

B 3230.N6.18-22.Z1.WC04.L

17,822,5

63

135

160

2,7

B 3230.N6.22-25.Z1.WC04.S

21,825,5

63

55

80

2,3

B 3230.N6.22-25.Z1.WC04.M

21,825,5

63

75

100

2,5

B 3230.N6.22-25.Z1.WC04.L

21,825,5

63

135

160

2,7

B 3230.N6.25-28.Z1.WC04.S

24,828,8

63

55

80

2,3

B 3230.N6.25-28.Z1.WC04.M

24,828,8

63

75

100

2,5

B 3230.N6.25-28.Z1.WC04.L

24,828,8

63

135

160

2,7

B 3230.N6.28-32.Z1.WC04.S

27,832,5

63

55

80

2,3

B 3230.N6.28-32.Z1.WC04.M

27,832,5

63

75

100

2,5

B 3230.N6.28-32.Z1.WC04.L

27,832,5

63

135

160

2,7

B 3230.N6.32-36.Z1.WC04.S

31,836,5

63

55

80

2,4

B 3230.N6.32-36.Z1.WC04.M

31,836,5

63

75

100

2,6

B 3230.N6.32-36.Z1.WC04.L

31,836,5

63

135

160

2,8

B 3230.N6.36-40.Z1.WC04.S

35,840,5

63

55

80

2,4

B 3230.N6.36-40.Z1.WC04.M

35,840,5

63

75

100

2,6

B 3230.N6.36-40.Z1.WC04.L

35,840,5

63

135

160

2,8

B 3230.N6.40-45.Z1.WC04.S

39,845,5

63

55

80

2,4

B 3230.N6.40-45.Z1.WC04.M

39,845,5

63

75

100

2,6

B 3230.N6.40-45.Z1.WC04.L

39,845,5

63

135

160

2,8

Designation

80

Type

WC . . 0402

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

310

Boring and Precision Boring Tools


Feinbohren_eSeite6Donnerstag,5.Februar20046:2906

NOVEX Precision Boring Tool

B 3230

Diameter range from 17,845,5 mm with W insert


= 93

for DC min.max. mm

Assembly parts

17,822,5

21,825,5

Basic body

B 3230G.N6.002-045.Z1

Locking screw

FS 1085 (SW 5 / 10 Nm)

Clamping screw
for toolholder

FS 1112 (SW 5 / 14 Nm)

Toolholder

X1 max =
80 mm
100 mm
160 mm

27,832,5

31,836,5

35,840,5

39,845,5

EB 310.
WC04

EB 311.
WC04

EB 312.
WC04

EB 313.
WC04

EB 314.
WC04

EB 110
EB 111.CS
EB 112.CS

Cartridge

EB 308.
WC04

Clamping screw
for indexable insert

FS 923 (Torx 8 / 0,8 Nm)

EB 309.
WC04

EB . . . CS = Solid carbide shank Advantages:

Accessories

24,828,5

increase of rigidity
less deflection
no vibration

for DC min.max. 17,845,5 mm


Screw driver
for clamping screw

FS 230 (Torx 8)

Key DIN 911

SW 5

244

Boring and Precision Boring Tools

664

364

356

311

Feinbohren_eSeite7Donnerstag,5.Februar20046:2906

Tool

a min.
mm

dg
mm

f
mm

l1
mm

l2
mm

EB 301

2,0

1,0

30

21

EB 302

3,0

1,5

35

21

EB 303.WC02.CS

5,8

2,9

85

70

EB 304.WC02.CS

7,3

3,65

95

75

EB 353.WC03

8,8

4,5

65

47

10

Designation
dg

brazed, WK 10

f
l2

Type

l1

dg
f
l2
l1

WC . . 0201 . .

EB 354.WC03.CS

8,8

4,5

105

87

10

EB 355.WC03

11,8

10

6,0

75

52

EB 356.WC03.CS

11,8

10

6,0

120

97

EB 357.WC03

13,8

10

6,9

75

52

EB 358.WC03.CS

13,8

10

6,9

120

97

EB 359.WC04

17,8

16

8,9

115

88

EB 360.WC04.CS

17,8

16

8,9

135

108

EB 361.WC04.CS

17,8

16

8,9

195

168

EB 362.WC04

21,8

16

10,9

115

88

2,5

EB 363.WC04.CS

21,8

16

10,9

135

108

2,5

EB 364.WC04.CS

21,8

16

10,9

195

168

2,5

EB 365.WC04

24,8

16

12,4

115

88

EB 366.WC04.CS

24,8

16

12,4

135

108

EB 367.WC04.CS

24,8

16

12,4

195

168

EB 368.WC04

27,8

16

13,9

115

88

EB 369.WC04.CS

27,8

16

13,9

135

108

EB 370.WC04.CS

27,8

16

13,9

195

168

EB 371.WC04

31,8

16

15,9

115

88

EB 372.WC04.CS

31,8

16

15,9

135

108

EB 373.WC04.CS

31,8

16

15,9

195

168

EB 374.WC04

35,8

16

17,9

115

88

EB 375.WC04.CS

35,8

16

17,9

135

108

EB 376.WC04.CS

35,8

16

17,9

195

168

EB 377.WC04

39,8

16

19,9

115

88

EB 378.WC04.CS

39,8

16

19,9

135

108

EB 379.WC04.CS

39,8

16

19,9

195

168

WC . . 0302 . .

WC . . 0402 . .

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

312

Boring and Precision Boring Tools

Feinbohren_eSeite8Donnerstag,5.Februar20046:2906

Boring Bar EB . . .
= 93

Assembly parts
Toolholder

Accessories

Cartridge

Clamping screw for insert

Tightening torque

Screw driver

EB 303.WC02.CS

EB 304.WC02.CS

FS 1151
(Torx 6)

0,4 Nm

FS 1063
(Torx 6)

EB 106

EB 305.WC03

EB 107.CS

EB 305.WC03

EB 108

EB 306.WC03

EB 109.CS

EB 306.WC03

FS 1004
(Torx 7)

0,6 Nm

FS 309
(Torx 7)

EB 108

EB 307.WC03

EB 109.CS

EB 307.WC03

EB 110

EB 308.WC04

EB 111.CS

EB 308.WC04

EB 112.CS

EB 308.WC04

EB 110

EB 309.WC04

EB 111.CS

EB 309.WC04

EB 112.CS

EB 309.WC04

EB 110

EB 310.WC04

EB 111.CS

EB 310.WC04

EB 112.CS

EB 310.WC04

EB 110

EB 311.WC04

EB 111.CS

EB 311.WC04

FS 923
(Torx 8)

0,8 Nm

FS 230
(Torx 8)

EB 112.CS

EB 311.WC04

EB 110

EB 312.WC04

EB 111.CS

EB 312.WC04

EB 112.CS

EB 312.WC04

EB 110

EB 313.WC04

EB 111.CS

EB 313.WC04

EB 112.CS

EB 313.WC04

EB 110

EB 314.WC04

EB 111.CS

EB 314.WC04

EB 112.CS

EB 314.WC04

EB . . . CS = Solid carbide shank


Advantages: increase of rigidity
less deflection
no vibration

244

Boring and Precision Boring Tools

364

356

313

Feinbohren_eSeite9Donnerstag,5.Februar20046:2906

Tool

DC
mm

d1
mm

X1
mm

X2
mm

kg

No. of
inserts

B 3230.N2.020-026.Z1.CP05

2026

25

80

65

0,2

B 3230.N2.026-033.Z1.CP05

2633

25

80

0,3

@ B 3230.N3.033-041.Z1.CP05

3341

32

80

0,5

B 3230.N4.041-055.Z1.CC06

4155

40

80

0,8

B 3230.N5.055-070.Z1.CC06

5570

50

100

1,6

B 3230.N6.070-090.Z1.CC06

7090

63

100

2,5

B 3230.N8.090-110.Z1.CC06

90110

80

100

4,0

B 3230.N8.110-153.Z1.CC06

110153

80

100

5,0

Designation
:

,?

:

Type

CP . . 0502 . .

CC . . 0602 . .

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

314

Boring and Precision Boring Tools


Feinbohren_eSeite10Donnerstag,5.Februar20046:3006

NOVEX Precision Boring Tool

B 3230

Diameter range from 20153 mm with C insert


= 95

Assembly parts

DC
mm

Basic body

2026

B 3230G.N2.020-026.Z1

Drive
key

FK 311

Screw for
drive key

Locking
screw

Clamping screw
for cartridge

Cartridge

FS 1381
FS 1088
(SW2 / 1,2Nm) (Torx 9 / 1,2 Nm)

EB 321.CP05

FS 1082
FS 378
(SW2,5 / 2Nm) (Torx 15 / 2 Nm)

EB 323.CP05

FS 502

2633

B 3230G.N2.026-033.Z1

3341

B 3230G.N3.033-041.Z1

FK 312

FS 503

FS 1083
FS 1030
(SW3 / 2,5Nm) (Torx20/2,5Nm)

EB 325.CP05

4155

B 3230G.N4.041-055.Z1

FK 313

FS 504

FS 1084
FS 1091
(SW 4 / 4 Nm) (SW 3 / 2,5 Nm)

EB 327.CC06

5570

B 3230G.N5.055-070.Z1

FS 1085
(SW 5 / 10 Nm)

EB 329.CC06

7090

B 3230G.N6.070-090.Z1

FS 1086
(SW 6 / 25 Nm)

EB 329.CC06

90110

Clamping screw
for indexable insert

FS 1092
(SW 5 / 12 Nm)

B 3230G.N8.090-110.Z1

FS 1004
(Torx 7 / 0,6 Nm)

FS 923
(Torx 8 / 0,8 Nm)

EB 329.CC06
FS 1087
(SW 6 / 25 Nm)

110153

B 3230G.N8.110-153.Z1

EB 329.CC06

for DC min.max.

Accessories

2026 mm

2633 mm

3341 mm

Screw driver
for clamping screw

FS 309 (Torx 7)

Key DIN 911

SW 2

SW 2,5

SW 3

Key

FS 1128
(Torx 9)

FS 1047
(Torx 15)

FS 1048
(Torx 20)

4155 mm

70153 mm

FS 230 (Torx 8)
SW 3/SW 4

242

Boring and Precision Boring Tools

5570 mm

SW 5

664

SW 5/SW 6

364

356

315

Feinbohren_eSeite11Donnerstag,5.Februar20046:3006

Tool

DC
mm

d1
mm

X1
mm

X2
mm

kg

No. of
inserts

B 3230.N2.020-026.Z1.WC03

2026

25

80

65

0,2

B 3230.N2.026-033.Z1.WC03

2633

25

80

0,3

@ B 3230.N3.033-041.Z1.WC03
B 3230.N4.041-055.Z1.WC04

3341

32

80

0,5

4155

40

80

0,8

B 3230.N5.055-070.Z1.WC05

5570

50

100

1,6

B 3230.N6.070-090.Z1.WC05

7090

63

100

2,5

B 3230.N8.090-110.Z1.WC05

90110

80

100

4,0

B 3230.N8.110-153.Z1.WC05

110153

80

100

5,0

Designation
:

,?

:

Type

WC . . 0302 . .

WC . . 0402 . .

WC . . 0503 . .

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

316

Boring and Precision Boring Tools


Feinbohren_eSeite12Donnerstag,5.Februar20046:3006

NOVEX Precision Boring Tool

B 3230

Diameter range from 20153 mm with W insert


= 93

Assembly parts

DC
mm

Basic body

2026

B 3230G.N2.020-026.Z1

Drive
key

FK 311

Screw for
drive key

Locking
screw

Clamping screw
for cartridge

Cartridge

FS 1383
FS 1088
(SW2 / 1,2Nm) (Torx9 / 1,2 Nm)

EB 341.WC03

FS 1082
FS 378
(SW2,5 / 2Nm) (Torx 15 / 2 Nm)

EB 343.WC03

FS 502

2633

B 3230G.N2.026-033.Z1

3341

B 3230G.N3.033-041.Z1

FK 312

FS 503

FS 1083
FS 1030
(SW3 / 2,5Nm) (Torx20/2,5Nm)

EB 345.WC03

4155

B 3230G.N4.041-055.Z1

FK 313

FS 504

FS 1084
FS 1091
(SW 4 / 4 Nm) (SW 3 / 2,5 Nm)

EB 347.WC04

5570

B 3230G.N5.055-070.Z1

FS 1085
(SW 5 / 10 Nm)

EB 349.WC05

7090

B 3230G.N6.070-090.Z1

FS 1086
(SW 6 / 25 Nm)

90110

Clamping screw
for indexable insert

FS 1004
(Torx 7 / 0,6 Nm)

FS 923
(Torx 8 / 0,8 Nm)

EB 349.WC05
FS 1092
(SW 5 / 12 Nm)

B 3230G.N8.090-110.Z1

FS 379
(Torx 8 / 2,5 Nm)
EB 349.WC05

FS 1087
(SW 6 / 25 Nm)
110153

B 3230G.N8.110-153.Z1

EB 349.WC05

for DC min.max.

Accessories

2026 mm

2633 mm

3341 mm

Screw driver
for clamping screw

FS 309 (Torx 7)

Key DIN 911

SW 2

SW 2,5

SW 3

Key

FS 1128
(Torx 9)

FS 1047
(Torx 15)

FS 1048
(Torx 20)

4155 mm

70153 mm

FS 230 (Torx 8)
SW 3/SW 4

244

Boring and Precision Boring Tools

5570 mm

SW 5

664

SW 5/SW 6

364

356

317


Feinbohren_eSeite13Donnerstag,5.Februar20046:3106

DC
mm

d1
mm

X1
mm

kg

No. of
inserts

B 3230.N8.150-220.Z1.CC06

150220

80

150

7,9

B 3230.N8.220-290.Z1.CC06

220290

80

150

9,2

B 3230.N8.290-360.Z1.CC06

290360

80

150

10,5

B 3230.N8.360-430.Z1.CC06

360430

80

150

11,7

B 3230.N8.430-500.Z1.CC06

430500

80

150

13,0

B 3230.N8.500-570.Z1.CC06

500570

80

150

14,3

B 3230.N8.570-640.Z1.CC06

570640

80

150

15,5

B 3230.N8.150-220.Z1.WC05

150220

80

150

7,9

B 3230.N8.220-290.Z1.WC05

220290

80

150

9,2

B 3230.N8.290-360.Z1.WC05

290360

80

150

10,5

B 3230.N8.360-430.Z1.WC05

360430

80

150

11,7

B 3230.N8.430-500.Z1.WC05

430500

80

150

13,0

B 3230.N8.500-570.Z1.WC05

500570

80

150

14,3

B 3230.N8.570-640.Z1.WC05

570640

80

150

15,5

Tool

Designation

= 95

@

,?

Type

CCGT 06 . .

:

= 93

WCGT 05 . .

d1

Dc

X1

The standard equipment comprises the body with assembly parts, but without indexable inserts and screw driver.

318

Boring and Precision Boring Tools


Feinbohren_eSeite14Donnerstag,5.Februar20046:3106

NOVEX Precision Boring Tool

B 3230

Diameter range from 150640 mm


= 93 95

for DC min.max. mm

Assembly parts

150220

220290

290360

360430

430500

500570

570640

EB 126

EB 127

EB 128

EB 129

EB 130

Basic body

B 3223G.N8.150640

Bridge

EB 124

Clamping screw
for bridge

FS 1114 (SW 10 / 120 Nm)

Cartridge holder

EB 123

Locking screw for


balance compensation

FS 1086 (SW 6 / 25 Nm)

Balance compensation

EB 125

EB 121

Clamping screw for


EB 123 + EB 121

FS 1113 (SW 6 / 25 Nm)

Cartridge for CCGT 06 . .

EB 329.CC06

Cartridge for WCGT 05 . .

EB 349.WC05

Clamping screw
for cartridge

FS 1092 (SW 5 / 12 Nm)

Clamping screw
for indexable insert

FS 379 (Torx 8 / 2,5 Nm)

Accessories

for DC min.max. 150640 mm


Screw driver
for clamping screw

FS 230 (Torx 8)

Key DIN 911

SW 5 / SW 6 / SW 10

242

Boring and Precision Boring Tools

664

365

356

319

KKH_Programm_e.frameSeite1Donnerstag,5.Februar20046:3406

Synopsis of programme

Boring and Counterboring

= 75

= 90

= 90

= 90

DC min
DC min
40 mm
48 mm

DC min
FR/FL 644
FR/FL 648

14,5 mm
20 mm

Page 331

FR/FL 670
FR/FL 671

32 mm
40 mm
48 mm

Page 333

= 75

DC min
FR/FL 657
FR/FL 658
FR/FL 659

DC min
50 mm

Page 330

= 90

= 95

PTFN R/L

32 mm
40 mm
48 mm

Page 324

= 90

FR/FL 651
FR/FL 653
FR/FL 655
Page 330

= 90

= 95

DC min
32 mm
40 mm
48 mm

FR/FL 652
FR/FL 654
FR/FL 656

DC min
DC min
20 mm

Page 330

FR/FL 672

40 mm
48 mm

Page 333

= 75

DC min
FR/FL 643
FR/FL 647

40 mm
50 mm

Page 331

= 90

STFC R/L
PTFC R/L

DC min
50 mm

Page 327

= 90

PCLN R/L
Page 322

= 90

= 95

DC min
DC min
DC min
50 mm

PSKN R/L
Page 323

14,5 mm
20 mm

FR/FL 679
FR/FL 680

32 mm
40 mm
48 mm

Page 335

FR/FL 676
FR/FL 677
FR/FL 678

DC min
40 mm
60 mm

Page 332

= 75

DC min
SWFC R/L
PWFC R/L
Page 328

= 90

= 90

DC min
DC min
40 mm
60 mm

DC min
SSKC R/L
PSKC R/L
Page 326

320

40 mm
60 mm

SCFC R/L
PCFC R/L

50 mm
60 mm
70 mm

Page 325

Standard Assembly Parts for Special Boring Tools

PWFN R/L
Page 329

40 mm
60 mm

SCLC R/L
PCLC R/L
Page 325

KKH_Programm_e.frameSeite2Donnerstag,5.Februar20046:3506

Standard Assembly parts for NOVEX Special Boring Tools

Chamfering and Boring

= 15

DC min
20 mm
25 mm

= 45

DC min
FR/FL 701
FR/FL 702

20 mm
25 mm

DC min
FR/FL 708

20 mm

FR/FL 673

= 90

DC min
28 mm

Page 339

20 mm

= 95

DC min
FR/FL 674

28 mm

Page 334

= 45

FR/FL 710
Page 336

= 60

Page 334

DC min
FR/FL 700
FR/FL 703

FR/FL 698
FR/FL 705

DC min

= 30

DC min

20 mm
25 mm

= 45

Page 337

20 mm
25 mm

FR/FL 699
FR/FL 704
Page 338

= 15

20 mm

= 60

DC min

Page 338

DC min

Precision Boring

FR/FL 717
Page 336

= 75

= 90

DC min

40 mm
48 mm

Page 338

FR/FL 646
FR/FL 650

20 mm
25 mm

Page 331

= 30

FR/FL 697
FR/FL 706

DC min
36 mm

Page 339

= 45

FR/FL 709
Page 336

= 75

= 95

DC min
DC min
20 mm

FR/FL 675
Page 334

40 mm
60 mm

SSSC R/L
PSSC R/L

DC min
20 mm

Page 326

40 mm
48 mm

FR/FL 707
Page 337

= 30

DC min

DC min
28 mm

FR/FL 711
Page 336

= 75

DC min
FR/FL 645
FR/FL 649
Page 331

40 mm
60 mm

SSRC R/L
PSRC R/L
Page 326

Standard Assembly Parts for Special Boring Tools

321


KKH.frame_eSeite1Donnerstag,5.Februar20046:4806

ISO Cartridges

PCLN

Measured with master insert CNM . 120408 / CNM . 160612

Tool
= 95




Size

b
mm

d1
mm

d2
mm

e
mm

f
mm

h2
mm

l1
mm

l2
mm

l3
mm

t
mm

PCLN R/L

12CA

12

16

50

20

20

20

55

28

PCLN R/L

16CA

12

20

60

25

25

25

63

35

PCLN R/L

20CA

16

20

70

30

25

30

70

40

10

h1
mm

Designation

Type
CNM . 1204 . .
CNM . 1606 . .













Section AB
with h1 = 12 mm

Section AB
with h1 = 16, 20 mm

The standard equipment comprises the body with assembly parts, but without indexable inserts.

for 12CA
Size 12

Assembly parts
Bottom support

Size 12

Size 16

AP 134CN1216

AP 135CN1924

Lever

KN 109

KN 102

KN 104

Clamping screw

FS 332

FS 352

FS 354

Tubular rivet

RS 102

RS 103

Mounting arbor

MD 101

MD 102

Set screw
axial

FS 335

FS 338

FS 339

Set screw
radial

FS 334

FS 337

FS 337

for 12CA
Size 12

Size 12

Size 16

FS 977
M 6 x 25

FS 975
M 8 x 30

FS 975
M 8 x 30

Accessories
Screw
ISO 7380

22

322

Standard Assembly Parts for Special Boring Tools


KKH.frame_eSeite2Donnerstag,5.Februar20046:4806

ISO Cartridges

PSKN

Measured with master insert SNM . 120408 / SNM . 150612

Tool
= 75




Size

a
mm

b
mm

d1
mm

d2
mm

e
mm

f
mm

h2
mm

l1
mm

l2
mm

l3
mm

t
mm

PSKN R/L

12CA

12

3,1

15

50

20

20

20

55

32

PSKN R/L

16CA

12

3,1

20

60

25

25

25

63

37

PSKN R/L

20CA

15

3,8

20

70

30

25

30

70

40

10

h1
mm

Designation

Type
SNM . 1204 . .
SNM . 1506 . .















Section AB
with h1 = 12 mm

Section AB
with h1 = 16, 20 mm

The standard equipment comprises the body with assembly parts, but without indexable inserts.

for 12CA
Size 12

Assembly parts
Bottom support

Size 12

Size 15

AP 141SN1216

AP 142SN1524

Lever

KN 109

KN 102

KN 104

Clamping screw

FS 332

FS 352

FS 354

Tubular rivet

RS 102

RS 103

Mounting arbor

MD 101

MD 102

Set screw
axial

FS 335

FS 338

FS 339

Set screw
radial

FS 333

FS 337

FS 337

for 12CA
Size 12

Size 12

Size 15

FS 977
M 6 x 25

FS 975
M 8 x 30

FS 975
M 8 x 30

Accessories
Screw
ISO 7380

27

Standard Assembly Parts for Special Boring Tools

323


KKH.frame_eSeite3Donnerstag,5.Februar20046:4906

ISO Cartridges

PTFN

Measured with master insert TNM . 160408

Tool

h1
mm

Size

b
mm

d1
mm

d2
mm

e
mm

f
mm

h2
mm

l1
mm

l2
mm

l3
mm

t
mm

Type

12CA

16

15

50

20

20

20

55

32,5

TNM . 1604 . .

Designation

= 90

PTFN R/L





















Section AB
with h1 = 12 mm

The standard equipment comprises the body with assembly parts, but without indexable inserts.

Assembly parts

Size 16
Lever

KN 108

Clamping screw

FS 331

Set screw
axial

FS 335

Set screw
radial

FS 333

Accessories

Size 16
Screw
ISO 7380

FS 977
M 6 x 25

29

324

Standard Assembly Parts for Special Boring Tools


KKH.frame_eSeite4Donnerstag,5.Februar20046:4906

ISO Cartridges

SCLC / PCLC
SCFC / PCFC

Measured with master insert CC . . 09T308 / CC . . 120408

Tool
= 95
l1

b
95

Size

b
mm

d1
mm

d2
mm

e
mm

f
mm

h2
mm

l1
mm

l2
mm

l3
mm

t
mm

Type

SCLC R/L

10CA

09

11

40

20

14

15

50

33

CC . . 09T3 . .

SCLC R/L

12CA

12

16

50

20

20

20

55

32

CC . . 1204 . .

PCLC R/L

16CA

12

20

60

25

25

25

63

39

SCFC R/L

10CA

09

11

40

20

14

15

50

33

CC . . 09T3 . .

SCFC R/L

12CA

12

16

50

20

20

20

55

32

CC . . 1204 . .

PCFC R/L

16CA

12

20

60

25

25

25

63

39

l2

h1
mm

Designation

95

l3

e
l1

h2

h2
t

d2

d2
d1

d1

h1
20

h1

45

Section AB
with h1 = 10, 12 mm

Section AB
with h1 = 16 mm

= 90
f

l2

l1

f
90

B
l3
e
l1

h2

h2
t

d2

d2
d1

d1

h1
20

Section AB
with h1 = 10, 12 mm

h1

45

Section AB
with h1 = 16 mm

The standard equipment comprises the body with assembly parts, but without indexable inserts.

Assembly parts
Screw

Size 09

for 12CA
Size 12

FS 359

FS 1029

for 16CA
Size 12

Lever

KN 116

Clamping screw

FS 376

Set screw
axial

FS 335

FS 335

FS 335

Set screw
radial

FS 369

FS 334

FS 337

Size 09

Size 12

FS 976
M 6 x 20

FS 975
M 8 x 30

Accessories
Screw
ISO 7380

34

Standard Assembly Parts for Special Boring Tools

325


KKH.frame_eSeite5Donnerstag,5.Februar20046:4906

ISO Cartridges

SSKC / PSKC
SSRC / PSRC
SSSC / PSSC

Measured with master insert SC . . 09T308 / SC . . 120408

Tool
= 75

l1

l2

Size

a
mm

b
mm

d1
mm

d2
mm

e
mm

f
mm

h2
mm

l1
mm

l2
mm

l3
mm

t
mm

Type

SSKC R/L

10CA

09

2,2

11

40

20

14

15

50

33

SC . . 09T3 . .

PSKC R/L

16CA

12

3,1

20

60

25

25

25

63

39

SSRC R/L

10CA

09

11

40

20

14

15

50

33

PSRC R/L

16CA

12

20

60

25

25

25

63

39

SSSC R/L

10CA

09

6,1

11

40

20

14

15

44

33

PSSC R/L

16CA

12

8,3

20

60

25

25

25

53

39

SC . . 1204 . .

75

h1
mm

Designation

l3
e
l1

h2

h2
t

d2

d2

d1

d1

h1

h1
20

45

Section AB
with h1 = 10 mm

Section AB
with h1 = 16 mm

= 75

SC . . 09T3 . .

l1
l2

SC . . 1204 . .

l3
75

e
l1

h2

h2
t

d2

d2
d1

d1

h1

h1
20

45

Section AB
with h1 = 10 mm

Section AB
with h1 = 16 mm


= 45

SC . . 09T3 . .

SC . . 1204 . .




















Section AB
with h1 = 10 mm

Section AB
with h1 = 16 mm

The standard equipment comprises the body with assembly parts, but without indexable inserts.

Assembly parts

Size 09
Screw

FS 359

Key

FS 255

Lever

KN 116

Clamping screw

FS 376

Set screw
axial

FS 335

FS 335

Set screw
radial

FS 369

FS 337

Size 09

Size 12

FS 976
M 6 x 20

FS 975
M 8 x 30

Accessories
Screw
ISO 7380

326

Size 12

Standard Assembly Parts for Special Boring Tools

38


KKH.frame_eSeite6Mittwoch,11.Februar20044:1904

ISO Cartridges

STFC / PTFC

Measured with master insert TC . . 110204 / TC . . 16T308

Tool
= 90

l2

l1

f
90

h1
mm

Size

b
mm

d1
mm

d2
mm

e
mm

f
mm

h2
mm

l1
mm

l2
mm

l3
mm

t
mm

Type

STFC R/L

10CA

11

11

40

20

14

15

50

33

TC . . 1102 . .

PTFC R/L

12CA

16

16

50

20

20

20

55

34

PTFC R/L

16CA

16

20

60

25

25

25

63

39

Designation

TC . . 16T3 . .

B
l3
e
l1
h2

h2
t

d2

d2
d1

d1

h1

h1
20

45

Section AB
Section AB
with h1 = 10, 12 mm with h1 = 16 mm

The standard equipment comprises the body with assembly parts, but without indexable inserts.

for 12CA
Size 16

for 16CA
Size 16

Lever

KN 115

KN 115

Clamping screw

FS 346

FS 331

Assembly parts

Size 11
Screw

FS 375

Key

FS 325

Set screw
axial

FS 335

FS 335

FS 335

Set screw
radial

FS 369

FS 333

FS 337

Size 11

for 12CA
Size 16

for 16CA
Size 16

FS 976
M 6 x 20

FS 977
M 6 x 25

FS 975
M 8 x 30

Accessories
Screw
ISO 7380

39

Standard Assembly Parts for Special Boring Tools

327


KKH.frame_eSeite7Donnerstag,5.Februar20046:5306

ISO Cartridges

SWFC / PWFC

Measured with master insert WC . . 06T308 / WC . . 080408

Tool
= 90

l2

l1

Designation

h1
mm

Size

b
mm

d1
mm

d2
mm

e
mm

f
mm

h2
mm

l1
mm

l2
mm

l3
mm

t
mm

Type

SWFC R/L

10CA

06

11

40

20

14

15

50

33

WC . . 06T3 . .

PWFC R/L

16CA

08

20

60

25

25

25

63

35

90 30'

B
l3
e
l1

h2

h2
t

d2

d2
d1

d1

h1
20

Section AB
with h1 = 10 mm

h1

45

Section AB
with h1 = 16 mm

The standard equipment comprises the body with assembly parts, but without indexable inserts.

Assembly parts

Size 06
Screw

Size 08

FS 359

Lever

KN 116

Clamping screw

FS 376

Set screw
axial

FS 335

FS 335

Set screw
radial

FS 369

FS 337

Size 06

Size 08

FS 976

FS 975

Accessories
Screw
ISO 7380

41

328

Standard Assembly Parts for Special Boring Tools

WC . . 0804 . .


KKH.frame_eSeite8Donnerstag,5.Februar20046:5306

ISO Cartridges

PWFN

Measured with master insert WNM . 060408 / WNM . 080408 / WNM . 100612

Tool
= 90

h1
mm

Size

b
mm

d1
mm

d2
mm

e
mm

f
mm

h2
mm

l1
mm

l2
mm

l3
mm

t
mm

Type

PWFN R/L

12CA

06

16

50

20

20

20

55

32

WNM . 0604 . .

PWFN R/L

12CA

08

16

50

20

20

20

55

32

PWFN R/L

16CA

08

20

60

25

25

25

63

35

PWFN R/L

20CA

08

20

70

30

25

30

70

40

10

Designation

 

WNM . 0804 . .















Section AB
with h1 = 12 mm

Section AB
with h1 = 16, 20 mm

The standard equipment comprises the body with assembly parts, but without indexable inserts.

for 12CA
Size 06

Assembly parts

for 12CA
Size 08

Bottom support

for 16CA
Size 08

for 20CA
Size 08

AP 170WN0816

AP 170WN0816

Lever

KN 108

KN 109

KN 102

KN 102

Clamping screw

FS 331

FS 332

FS 352

FS 352

Tubular rivet

RS 102

RS 102

Mounting arbor

MD 101

MD 101

Set screw
axial

FS 335

FS 335

FS 338

FS 339

Set screw
radial

FS 334

FS 334

FS 337

FS 337

Accessories
Screw
ISO 7380

for 12CA
Size 06

for 12CA
Size 08

for 16CA
Size 08

for 20CA
Size 08

FS 976

FS 976

FS 975

FS 975

32

Standard Assembly Parts for Special Boring Tools

329


KKH.frame_eSeite9Donnerstag,5.Februar20046:5406

NOVEX Mini Holders


Measured with master insert CC . . 060204 / CC . . 09T308 / CC . . 120408

Tool

a
mm

d1
mm

d2
mm

e
mm

f
mm

FR 651 / FL 651

32

12,3

FR 653 / FL 653

40

12,3

FR 655 / FL 655

48

FR 657 / FL 657

32

FR 658 / FL 658

40

FR 659 / FL 659

Designation
= 95

e
A

h1
mm

l1
mm

t
mm

14,3

25,3

5,9

CC . . 0602 . .

18,3

10

30,3

7,5

CC . . 09T3 . .

12,3

22,3

12

36,3

9,2

CC . . 1204 . .

12,3

14,3

25,3

5,9

CC . . 0602 . .

12,3

18,3

10

30,3

7,5

CC . . 09T3 . .

48

12,3

22,3

12

36,3

9,2

CC . . 1204 . .

Type

f 95
95

l1
t

d1

d2
80

h1

Section AB

= 90

e
A
f 90
B
l1
t

d1

d2
h1

80

Section AB

= 75

e
A
f

75
a

FR 652 / FL 652

1,2

32

12,3

14,3

24,1

5,9

CC . . 0602 . .

FR 654 / FL 654

2,0

40

12,3

18,3

10

28,3

7,5

CC . . 09T3 . .

FR 656 / FL 656

2,8

48

12,3

22,3

12

33,5

9,2

CC . . 1204 . .

l1
B
t

d1

d2
80

h1

Section AB

The standard equipment comprises the body with assembly parts, but without indexable inserts.

Assembly parts

CC . . 0602

CC . . 09T3

CC . . 1204

Clamping screw

FS 322 (Torx 7)

FS 319 (Torx 15)

FS 243 (Torx 20)

Clamping screw
for cartridge DIN 912

FS 970 (M 4 x 8)

FS 965 (M 5 x 10)

FS 964 (M 6 x 12)

Set screw
axial / radial

FS 383

FS 384

FS 384

CC . . 0602

CC . . 09T3

CC . . 1204

FS 309 (Torx 7)

FS 229 (Torx 15)

FS 228 (Torx 20)

Accessories
Screw driver

34

330

Standard Assembly Parts for Special Boring Tools


KKH.frame_eSeite10Donnerstag,5.Februar20046:5406

NOVEX Mini Holders


Measured with master insert SC . . 09T308 / SC . . 120408

Tool

a
mm

d1
mm

d2
mm

e
mm

f
mm

h1
mm

l1
mm

t
mm

Type

FR 643 / FL 643

40

12,3

18,3

10

30,3

7,5

SC . . 09T3 . .

FR 647 / FL 647

48

12,3

22,3

12

36,3

9,2

SC . . 1204 . .

Designation
e
A

= 90

f 90
B
l1
t

d1

d2
80

h1

Section AB

= 75

e
A
f

FR 644 / FL 644

2,0

40

12,3

18,3

10

28,3

7,5

SC . . 09T3 . .

FR 648 / FL 648

2,8

48

12,3

22,3

12

33,5

9,2

SC . . 1204 . .

FR 645 / FL 645

4,0

40

12,3

18,3

10

26,3

7,5

SC . . 09T3 . .

FR 649 / FL 649

5,7

48

12,3

22,3

12

30,6

9,2

SC . . 1204 . .

FR 646 / FL 646

6,1

40

12,3

18,3

10

24,2

7,5

SC . . 09T3 . .

FR 650 / FL 650

8,3

48

12,3

22,3

12

28,0

9,2

SC . . 1204 . .

75
a

l1
B
t

d1

d2
80

h1

Section AB

= 30

e
A
f
a

l1
B

30

d1

d2
80

h1

Section AB

= 45

e
A
f
a
45

l1
B
t

d1

d2
80

h1

Section AB

The standard equipment comprises the body with assembly parts, but without indexable inserts.

Assembly parts

SC . . 09T3

SC . . 1204

Clamping screw

FS 319 (Torx 15)

FS 243 (Torx 20)

Clamping screw
for cartridge DIN 912

FS 965 (M 5 x 10)

FS 964 (M 6 x 12)

Set screw
axial / radial

FS 384

FS 384

SC . . 09T3

SC . . 1204

FS 229 (Torx 15)

FS 228 (Torx 20)

Accessories
Screw driver

38

Standard Assembly Parts for Special Boring Tools

331


KKH.frame_eSeite11Donnerstag,5.Februar20046:5406

NOVEX Mini Holders


Measured with master insert WCG . 040202 / WCG . 06T304 / WCG . 080404

Tool
e
A

= 90

f 90
B

Designation

d1
mm

d2
mm

e
mm

f
mm

h1
mm

l1
mm

t
mm

FR 676 / FL 676

32

12,3

FR 677 / FL 677

40

12,3

14,3

25,3

5,9

WC . . 0402 . .

18,3

10

30,3

7,5

WC . . 06T3 . .

FR 678 / FL 678

48

12,3

22,3

12

36,3

9,2

WC . . 0804 . .

Type

l1
t

d1

d2
80

h1

Section AB

The standard equipment comprises the body with assembly parts, but without indexable inserts.

Assembly parts

WC . . 0402

WC . . 06T3

WC . . 0804

Clamping screw

FS 923 (Torx 8)

FS 359 (Torx 15)

FS 1029 (Torx 20)

Clamping screw
for cartridge DIN 912

FS 970 (M 4 x 8)

FS 965 (M 5 x 10)

FS 964 (M 6 x 12)

Set screw
axial / radial

FS 383

FS 384

FS 384

WC . . 0402

WC . . 06T3

WC . . 0804

FS 230 (Torx 8)

FS 229 (Torx 15)

FS 228 (Torx 20)

Accessories
Screw driver

41

332

Standard Assembly Parts for Special Boring Tools


KKH.frame_eSeite12Donnerstag,5.Februar20046:5406

NOVEX Mini Cartridges


Measured with master insert CP . . 050202 / CC . . 060202 / TC . . 110202

Tool
A

= 90

l2
f

90
e

l1

Designation

d1
mm

d2
mm

e
mm

f
mm

h1
mm

l1
mm

t
mm

FR 670 / FL 670

14,5

3,4

FR 671 / FL 671

20

3,4

10,5

25

2,3

CP . . 0502 . .

10,5

9,7

25

2,3

CC . . 0602 . .

FR 672 / FL 672

20

4,5

12

11

28

3,2

TC . . 1102 . .

Type

l3
B

d2

d1

h1

Section AB

10

= 90

l2

90

l3

B
e
l

t
d2
d1

h1

10

Section AB

The standard equipment comprises the body with assembly parts, but without indexable inserts.

Assembly parts

CPGT 0502

CC . . 0602

TC . . 1102

Clamping screw

FS 1020 (Torx 7)

FS 924 (Torx 8)

FS 375 (Torx 7)

Clamping screw
for cartridge

FS 1024

FS 1024

FS 1025

Set screw
axial

FS 1023

FS 1023

FS 1023

Set screw
radial

FS 493

FS 493

FS 494

CPGT 0502

CC . . 0602

TC . . 1102

FS 309 (Torx 7)

FS 230 (Torx 8)

FS 309 (Torx 7)

Accessories
Screw driver

Standard Assembly Parts for Special Boring Tools

333


KKH.frame_eSeite13Donnerstag,5.Februar20046:5506

NOVEX Mini Cartridges


Measured with master insert TC . . 110202

Tool
A

= 30

Designation

a
mm

d1
mm

d2
mm

e
mm

f
mm

h1
mm

l1
mm

t
mm

Type

FR 675 / FL 675

5,2

20

4,5

12

10,8

22,8

3,2

TC . . 1102 . .

FR 673 / FL 673

7,4

20

4,5

12

10,8

20,6

3,2

TC . . 1102 . .

FR 674 / FL 674

9,1

20

4,5

12

11

18,9

3,2

TC . . 1102 . .

l2
f
a
30

l1
t

l3
e
B

d2

d1

h1
10

Section AB
A

= 45

l2
f
e
B

45
a
t

l3

l1
d2

d1

h1

Section AB

10
A

= 60

l2
f
e
B

60
a
t

l3

l1
d2

d1

h1
10

Section AB

The standard equipment comprises the body with assembly parts, but without indexable inserts.

Assembly parts

TC . . 1102
Clamping screw

FS 375 (Torx 7)

Clamping screw
for cartridge

FS 1025

Set screw
axial

FS 1023

Set screw
radial

FS 494

Accessories

TC . . 1102
Screw driver

FS 309 (Torx 7)

39

334

Standard Assembly Parts for Special Boring Tools


KKH.frame_eSeite14Donnerstag,5.Februar20046:5506

NOVEX Mini Cartridges


Measured with master insert WCG . 030202 / WCG . 040202

Tool
A

= 90

Designation

d1
mm

d2
mm

e
mm

f
mm

h1
mm

l1
mm

t
mm

Type

FR 679 / FL 679

14,5

3,4

FR 680 / FL 680

20

3,4

10,5

25

2,3

WC . . 0302 . .

10,5

9,7

25

2,3

WC . . 0402 . .

90

l1

t
d2

d1

h1
10

Section AB

The standard equipment comprises the body with assembly parts, but without indexable inserts.

Assembly parts

WC . . 0302

WC . . 0402

Clamping screw

FS 1020 (Torx 7)

FS 924 (Torx 8)

Clamping screw
for cartridge

FS 1024

FS 1024

Set screw
axial

FS 1023

FS 1023

Set screw
radial

FS 493

FS 493

WC . . 0302

WC . . 0402

FS 309 (Torx 7)

FS 230 (Torx 8)

Accessories
Screw driver

41

Standard Assembly Parts for Special Boring Tools

335


KKH.frame_eSeite15Donnerstag,5.Februar20046:5506

NOVEX Precision Boring Cartridges


Measured with master insert CC . . 060202 / TC . . 110202 / WC . . 040202

Tool
A

= 90

Designation

d1
mm

d2
mm

e
mm

f
mm

h1
mm

l1
mm

t
mm

Type

FR 710 / FL 710

28

4,5

9,25

16

8,5

45,5

CC . . 0602 . .

FR 717 / FL 717

28

4,5

9,25

16

8,5

45,5

CC . . 0602 . .

FR 709 / FL 709

36

4,5

9,25

20

8,5

45,5

TC . . 1102 . .

FR 711 / FL 711

28

4,5

9,25

16

8,5

45,5

WC . . 0402 . .

f 90
B

45

l1

t
d1
d2

Section AB

h1
A

= 95

f 95
B

45

l1

t
d1
d2

Section AB

h1
A

= 90

90
B

45

l1

t
d1
d2

Section AB

= 95

h1

A
e

f 95
B

45

l1
t
d1

Section AB

d2
h1

The standard equipment comprises the body with assembly parts, but without indexable inserts.

Assembly parts
Clamping screw

FS 1129 (Torx 8)

Clamping screw
for cartridge

FS 1354

Thrust pad

FK 369

Set screw
axial

FS 1355

Set screw
radial

FS 1356 (Torx 8)

Screw driver

FS 257 (Torx 8)

Accessories

336

Standard Assembly Parts for Special Boring Tools


KKH.frame_eSeite16Donnerstag,5.Februar20046:5606

NOVEX Mini Cartridges


Measured with master insert TC . . 110202

Tool
A

= 15

Designation

a
mm

d1
mm

d2
mm

e
mm

f
mm

h1
mm

l1
mm

t
mm

Type

FR 708 / FL 708

2,7

20

4,5

12

11

25,3

3,2

TC . . 1102 . .

FR 707 / FL 707

10,1

20

4,5

12

11

17,9

3,2

TC . . 1102 . .

f
e
a

15
l1
t
d2
d1

Section AB

10
h1

= 75

f
e
a
75

B
l1

t
d2
d1

10

Section AB

h1

The standard equipment comprises the body with assembly parts, but without indexable inserts.

Assembly parts
Clamping screw

FS 375 (Torx 7)

Clamping screw
for cartridge

FS 1025

Set screw
axial

FS 1023

Set screw
radial

FS 494

Screw driver

FS 309 (Torx 7)

Accessories

39

Standard Assembly Parts for Special Boring Tools

337


KKH.frame_eSeite17Donnerstag,5.Februar20046:5606

NOVEX Mini Cartridges


Measured with master insert P 284 . . 1 / P 284 . . 2

Tool
A

= 15

Designation

a
mm

d1
mm

d2
mm

e
mm

f
mm

h1
mm

l1
mm

t
mm

Type

FR 701 / FL 701

1,4

20

3,4

FR 702 / FL 702

1,7

25

4,5

10,5

9,7

23,6

2,3

P 284 . . 1

12

11,5

26,3

3,2

P 284 . . 2

FR 700 / FL 700

2,7

20

3,4

10,5

9,7

22,3

2,3

P 284 . . 1

FR 703 / FL 703

3,3

25

4,5

12

11,5

24,7

3,2

P 284 . . 2

FR 699 / FL 699

20

3,4

10,5

9,7

22,2

2,3

P 284 . . 1

FR 704 / FL 704

25

4,5

12

11,5

23,4

3,2

P 284 . . 2

e
a

15

l1

t
d2
d1

Section AB
10
h1

= 30

f
e
a

30

l1

t
d2
d1

Section AB
10
h1

= 45

f
e
a

45
l1

t
d2
d1

Section AB
10
h1

The standard equipment comprises the body with assembly parts, but without indexable inserts.

Assembly parts

P 284 . . 1

P 284 . . 2

Clamping screw

FS 924 (Torx 8)

FS 1005 (Torx 8)

Clamping screw
for cartridge

FS 1024

FS 1025

Set screw
axial

FS 1023

FS 1023

Set screw
radial

FS 493

FS 494

Screw driver

FS 230 (Torx 8)

Accessories

231
338

Standard Assembly Parts for Special Boring Tools


KKH.frame_eSeite18Donnerstag,5.Februar20046:5706

NOVEX Mini Cartridges


Measured with master insert P 284 . . 1 / P 284 . . 2

Tool
= 60

Designation

a
mm

d1
mm

d2
mm

e
mm

f
mm

h1
mm

l1
mm

t
mm

Type

FR 698 / FL 698

4,8

20

3,4

FR 705 / FL 705

5,9

25

4,5

10,5

9,7

20,2

2,3

P 284 . . 1

12

11,5

22,1

3,2

P 284 . . 2

FR 697 / FL 697

5,5

20

3,4

10,5

9,7

19,5

2,3

P 284 . . 1

FR 706 / FL 706

6,8

25

4,5

12

11,5

21,2

3,2

P 284 . . 2

f
e
a
60

B
l1

t
d2
d1

Section AB

10
h1

= 75
A

f
e
a
75

B
l1

t
d2
d1

Section AB
10
h1

The standard equipment comprises the body with assembly parts, but without indexable inserts.

Assembly parts

P 284 . . 1

P 284 . . 2

Clamping screw

FS 924 (Torx 8)

FS 1005 (Torx 8)

Clamping screw
for cartridge

FS 1024

FS 1025

Set screw
axial

FS 1023

FS 1023

Set screw
radial

FS 493

FS 494

Screw driver

FS 230 (Torx 8)

Accessories

231

Standard Assembly Parts for Special Boring Tools

339


NEXPRESS_Zug_CR_eSeite3Donnerstag,5.Februar20047:0007

NOVEX EXPRESS Three Stops to the Destination:

Enquiry with
NOVEX EXPRESS
data sheet

NOVEX EXPRESS
QUOTATION

Multi-stepped boring and chamfering


tool for the complete machining of
4 steps and 3 chamfers in one
single operation

Easy ordering
according to quotation

NOVEX EXPRESS
PRODUCTION

Short production
time

NOVEX EXPRESS
DELIVERY

Special Tools with parameters close to standard are increasingly


required on the market.
WALTER has solved the problem by offering NOVEX EXPRESS-special
tools: i.e. tools with indexable inserts and assembly parts based on the
WALTER standard turning, boring and milling programme, but with
modified dimensions.
Nearly one third of all customers with milling, turning and drilling applications
require tools whose parameters have been specially adapted to their
individual needs.
In order to meet customers requirements, the WALTER Special Tool Service has
organized a train running straight to the goal without major costs, i.e. the NOVEX
EXPRESS.
The data interconnection in terms of:
quotation/calculation
job planning/production
delivery
ensures the shortest possible throughput time.

340

NOVEX EXPRESS and Complex Special Tools Boring

NEXPRESS_Zug_CR_eSeite4Donnerstag,5.Februar20047:0007

Examples of NOVEX EXPRESS-Boring Tools

Boring tool with precision boring


cartridges for the production
of highly precise bore
tolerances

Drill fitted with boring and


chamfering inserts for roughing
taper bores

Examples of Complex Special Tools

Boring tool of aluminium with adjustable


boring and chamfering cartridges for the
simultaneous finishing of two bores
Boring tool of
aluminium for long
extensions, machining
of casing.

NOVEX EXPRESS and Complex Special Tools Boring

341

SD_Vollbohren_e.frameSeite1Donnerstag,5.Februar20047:1307

Machining Data for Drilling


using Solid Carbide Drills
Cutting materials

Low-alloyed steel1

High-alloyed steel and


high-alloyed tool steel1
Stainless steel1

Stainless steel1
Grey cast iron

Cast iron with


spheroidal graphite
Malleable cast iron
Aluminium malleable alloys

Aluminium cast alloys

Machining group5

WXM 35

approx. 0,15% C annealed

125

100

approx. 0,45% C annealed

190

90

95

approx. 0,45% C tempered

250

100

105

approx. 0,75% C annealed

270

100

105

approx. 0,75% C tempered

300

95

100

annealed

180

85

95

tempered

275

80

85

tempered

300

75

80

tempered

350

70

75

annealed

200

10

60

65

hardened by tempering

325

11

50

ferritic / martensitic, annealed

200

12

45

35

martensitic, tempered

240

13

35

30

austenitic2, retained

180

14

perlitic / ferritic

180

15

130

135

135

140

125

perlitic (martensitic)

260

16

110

115

115

120

115

ferritic

160

17

100

105

105

110

perlitic

250

18

90

95

95

100

ferritic

130

19

110

115

115

125

perlitic

230

20

90

95

95

105

60

21

210

250

200

age-hardenable, age-hardened

100

22

205

240

180

12% Si, non-age hardenable

75

23

200

210

190

Workpiece material

Unalloyed steel1

Copper and copper alloys


(Bronze/brass)

Non-metallic materials

non-age hardenable

Titanium alloys

WXK 35

WXM 35

B 1332
B 1333

WXK 35

WK 10

105

55

25

90

24

190

200

170

25

180

190

160

Free cutting alloys, Pb > 1%

110

26

175

180

170

90

27

185

190

180

100

28

185

190

180

29

90

100

30

80

85

Brass, red brass


Bronze, unleaded copper and
electrolytic copper
Duroplasts,
fibre-reinforced plastics

annealed

200

31

30

age-hardened

280

32

25

annealed

250

33

25

age-hardened

350

34

20

cast

320

35

Pure titanium

4003

36

35

45

Alpha + Beta alloys,


age-hardened

10503

37

30

35

Ni or
Co basis

1 and cast steel


2 and austenitic / ferritic
3 Rm: Tensile strength in MPa = N/mm2
5 For the assignment of machining group see page 770 etc.

342

B 1421
B 1422

130

Fe basis

B 1320
B 1420
B 1520

> 12% Si, non-age hardenable

12% Si, age-hardenable, -hardened

Hard rubber

Heat-resistant alloys

Starting value for cutting speed


vC [m/min]

Brinell-Hrte HB

Material
group

Breakdown of main material groups


and code letters

Technical Information Drilling

20

4 HRC: Rockwell hardness C

SD_Vollbohren_e.frameSeite2Donnerstag,5.Februar20047:1407

Drilling
Diameter of drill [mm]
Starting value for feed rate
f [mm/rev]
up to
3,5 mm

3,55,5 mm

5,67,5 mm

7,69,5 mm

9,611,5 mm

11,613,5 mm

13,616 mm

0,08

0,12

0,18

0,22

0,25

0,28

0,29

0,08

0,12

0,18

0,22

0,25

0,28

0,29

0,08

0,12

0,18

0,22

0,25

0,28

0,29

0,08

0,12

0,18

0,22

0,25

0,28

0,29

0,08

0,12

0,18

0,22

0,25

0,28

0,29

0,08

0,12

0,18

0,22

0,25

0,28

0,29

0,08

0,12

0,18

0,22

0,25

0,28

0,29

0,08

0,12

0,18

0,22

0,25

0,28

0,29

0,05

0,1

0,14

0,18

0,2

0,24

0,25

0,05

0,1

0,14

0,18

0,2

0,24

0,25

0,05

0,1

0,14

0,18

0,2

0,24

0,25

0,04

0,06

0,1

0,12

0,15

0,18

0,19

0,04

0,06

0,1

0,12

0,15

0,18

0,19

0,04

0,06

0,1

0,12

0,15

0,18

0,19

0,1

0,15

0,25

0,28

0,3

0,32

0,34

0,1

0,15

0,25

0,28

0,3

0,32

0,34

0,1

0,15

0,25

0,28

0,3

0,32

0,34

0,1

0,15

0,25

0,28

0,3

0,32

0,34

0,1

0,15

0,25

0,28

0,3

0,32

0,34

0,1

0,15

0,25

0,28

0,3

0,32

0,34

0,12

0,18

0,27

0,3

0,35

0,38

0,42

0,12

0,18

0,27

0,3

0,35

0,38

0,42

0,12

0,18

0,27

0,3

0,35

0,38

0,42

0,12

0,18

0,27

0,3

0,35

0,38

0,42

0,12

0,18

0,27

0,3

0,35

0,38

0,42

0,1

0,15

0,25

0,28

0,3

0,32

0,34

0,1

0,15

0,25

0,28

0,3

0,32

0,34

0,1

0,15

0,25

0,28

0,3

0,32

0,34

0,1

0,15

0,25

0,28

0,3

0,32

0,34

0,1

0,15

0,25

0,28

0,3

0,32

0,34

0,04

0,06

0,1

0,12

0,15

0,18

0,19

0,04

0,06

0,1

0,12

0,15

0,18

0,19

0,04

0,06

0,1

0,12

0,15

0,18

0,19

0,04

0,06

0,1

0,12

0,15

0,18

0,19

0,04

0,06

0,1

0,12

0,15

0,18

0,19

0,05

0,1

0,14

0,18

0,2

0,24

0,25

0,04

0,06

0,1

0,12

0,15

0,18

0,19

Correction factor for feed rate f:


B 1332, B 1333

I/D-ratio
5 x D and more

factor
0,8

Technical Information Drilling

343

SD_Vollbohren_e.frameSeite3Mittwoch,11.Februar20045:0505

Machining Data for Drilling


using
Drills
Brinell hardness HB

Machining group5

Drill bit

approx. 0,15% C annealed

125

0,20

0,25

0,30

approx. 0,45% C annealed

190

0,20

0,25

0,30

approx. 0,45% C tempered

250

0,20

0,22

0,30

approx. 0,75% C annealed

270

0,18

0,22

0,25

approx. 0,75% C tempered

300

0,18

0,22

0,25

annealed

180

0,20

0,25

0,30

tempered

275

0,20

0,25

0,30

tempered

300

0,20

0,25

0,30

tempered

350

0,18

0,22

0,25

annealed

200

10

0,18

0,22

0,25

hardened by tempering

325

11

0,18

0,22

0,25

ferritic / martensitic, annealed

200

12

0,15

0,20

0,22

martensitic, tempered

240

13

0,15

0,20

0,22

austenitic2, retained

180

14

perlitic / ferritic

180

15

0,20

0,25

0,40

perlitic (martensitic)

260

16

0,20

0,25

0,40

ferritic

160

17

0,20

0,25

0,35

perlitic

250

18

0,20

0,25

0,35

ferritic

130

19

0,20

0,25

0,30

perlitic

230

20

0,20

0,25

0,30

Material
group

Breakdown of main material groups


and code letters

Workpiece material

Unalloyed steel1

Low-alloyed steel1

High-alloyed steel and


high-alloyed tool steel1
Stainless steel1

Stainless steel1
Grey cast iron

Cast iron with


spheroidal graphite
Malleable cast iron
Aluminium malleable alloys

Aluminium cast alloys

Copper and copper alloys


(Bronze/brass)

Non-metallic materials

60

21

age-hardenable, age-hardened

100

22

12% Si, non-age hardenable

75

23

12% Si, age-hardenable, -hardened

90

24

> 12% Si, non-age hardenable

130

25

Free cutting alloys, Pb > 1%

110

26

90

27

100

28

non-age hardenable

Brass, red brass


Bronze, unleaded copper and
electrolytic copper
Duroplasts,
fibre-reinforced plastics

Heat-resistant alloys

S
Titanium alloys

200

31

age-hardened

280

32

annealed

250

33

age-hardened

350

34

cast

320

35

Pure titanium

4003

36

Alpha + Beta alloys,


age-hardened

10503

37

1 and cast steel


2 and austenitic / ferritic
3 Rm: Tensile strength in MPa = N/mm2
5 For the assignment of machining group see page 770 etc.

344

DC [mm]

DC [mm]

12,015,9

16,021,9

22,031,0

30
annealed

Ni or
Co basis

DC [mm]

29

Hard rubber
Fe basis

Starting value for feed rate f [mm/rev]

Technical Information Drilling

4 HRC: Rockwell hardness C

SD_Vollbohren_e.frameSeite4Montag,9.Februar200412:2412

Drilling
WAK = Tiger tec

Cutting materials

Starting value for cutting speed vC [m/min]


HC = coated grades
WXP 45

WAK 15

f [mm/rev]

f [mm/rev]

3xD

5xD

7xD

3xD

5xD

7xD

120

100

90

120

100

90

110

90

80

110

90

80

90

80

70

120

100

90

120

100

90

110

100

80

90

80

80

80

70

60

80

70

60

70

60

50

70

60

50

140

130

120

180

160

130

130
120

120

110

170

150

120

110

100

160

140

110

120

100

100

160

140

110

110

100

90

140

120

100

110

100

90

140

120

100

The indicated cutting values are standard average values. It is recommended that the values are adapted to the respective application conditions.
For the application of B 4017 drill, a centre hole produced by B 4013 or NC centering drill is recommended.

Technical Information Drilling

345

SD_Vollbohren_e.frameSeite5Donnerstag,5.Februar20047:1407

Machining Data for Drilling


using Indexable Insert Drills, 1018 mm
Brinell hardness HB

Machining group5

Indexable Inserts

1012

approx. 0,15% C annealed

125

0,05

0,06

0,06

0,07

approx. 0,45% C annealed

190

0,06

0,08

0,06

0,08

0,08

0,12

approx. 0,45% C tempered

250

0,05

0,07

0,07

0,10

approx. 0,75% C annealed

270

0,05

0,06

0,07

0,10

approx. 0,75% C tempered

300

0,05

0,06

0,07

0,10

annealed

180

0,07

0,08

0,08

0,12

tempered

275

0,07

0,08

tempered

300

0,07

0,08

0,08

0,10

tempered

350

0,06

0,07

0,07

0,08

annealed

200

10

0,06

0,08

0,07

0,10

hardened by tempering

325

11

0,05

0,07

0,06

0,08

ferritic / martensitic, annealed

200

12

0,06

0,08

0,07

0,10

martensitic, tempered

240

13

0,05

0,07

0,06

0,08

austenitic2, retained

180

14

0,05

0,06

0,06

0,07

perlitic / ferritic

180

15

0,09

0,10

0,10

0,12

0,10

0,14

perlitic (martensitic)

260

16

0,07

0,08

0,08

0,10

0,08

0,12

ferritic

160

17

0,07

0,09

0,08

0,10

0,10

0,12

perlitic

250

18

0,06

0,08

0,07

0,08

0,08

0,10

ferritic

130

19

0,09

0,10

0,10

0,12

0,10

0,14

perlitic

230

20

0,07

0,08

0,08

0,10

0,08

0,12

Material
group

Breakdown of main material groups


and code letters

Workpiece material

Unalloyed steel1

Low-alloyed steel1

High-alloyed steel and


high-alloyed tool steel1
Stainless steel1

Stainless steel1
Grey cast iron

Cast iron with


spheroidal graphite
Malleable cast iron
Aluminium malleable alloys

Aluminium cast alloys

Copper and copper alloys


(Bronze/brass)

Non-metallic materials

DC [mm]

DC [mm]

DC [mm]

0,06

12,518

1012

12,518

0,07

1012

12,518

21

0,08

0,10

22

0,08

0,10

12% Si, non-age hardenable

75

23

0,08

0,10

12% Si, age-hardenable, -hardened

90

24

0,08

0,10

> 12% Si, non-age hardenable

130

25

0,08

0,10

Free cutting alloys, Pb > 1%

110

26

0,10

0,12

0,10

0,14

90

27

0,08

0,10

0,08

0,10

100

28

0,08

0,10

0,08

0,10

Brass, red brass


Bronze, unleaded copper and
electrolytic copper
Duroplasts,
fibre-reinforced plastics

29
30

Ni or
Co basis

annealed

200

31

0,05

0,06

0,05

0,06

age-hardened

280

32

0,04

0,05

0,04

0,05

annealed

250

33

0,04

0,05

0,04

0,05

age-hardened

350

34

0,04

0,05

0,04

0,05

0,04

0,05

0,04

0,05

0,06

0,08

320

35

Pure titanium

4003

36

Alpha + Beta alloys,


age-hardened

10503

37

1 and cast steel


2 and austenitic / ferritic
3 Rm: Tensile strength in MPa = N/mm2
5 For the assignment of machining group see page 770 etc.

346

LCMX
E 57

60

cast
Titanium alloys

LCMX
D 57

100

Fe basis

LCMX
B 57

age-hardenable, age-hardened

non-age hardenable

Hard rubber

Heat-resistant alloys

Starting value for feed rate f [mm/rev]

Technical Information Drilling

0,05

0,06

0,06

0,08

4 HRC: Rockwell hardness C


SD_Vollbohren_e.frameSeite6Donnerstag,5.Februar20047:1507

Drilling
Cutting materials
Starting value for cutting speed vC [m/min]

WAK = Tiger tec

HC = coated grades
WAP 20

WAP 35

WTP 35

WAK 25

WXP 40

f [mm/rev]

f [mm/rev]

f [mm/rev]

f [mm/rev]

f [mm/rev]

0,06

0,10

0,06

0,10

0,06

0,10

260

240

240

220

220

240

220

200

180

160

220

200

180

160

200

180

160

180

160

240
220

0,06

0,10

0,06

0,10

200

200

180

150

150

140

150

140

140

130

140

140

130

130

120

140

120

130

120

120

110

220

200

180

180

170

150

140

200

180

160

160

150

140

130

200

180

170

150

150

130

140

120

180

160

160

140

150

130

140

120

200

180

160

150

140

130

130

120

160

150

140

130

130

120

120

110

200

180

160

150

140

130

130

120

160

150

140

130

130

120

120

110

220

200

180

160

160

150

220

200

200

180

180

160

240

220

160

140

160

150

160

140

140

130

180

170

130

120

150

140

140

130

130

120

170

150

130

120

130

120

130

120

120

110

140

130

110

100

220

200

200

180

180

160

240

220

160

140

160

150

160

140

140

130

180

170

130

120

300

300

300

300

250

250

350

300

300

250

300

250

100

100

80

80

80

80

80

80

60

60

60

60

60

60

50

50

50

50

50

50

40

40

40

40

50

50

40

40

40

40

50

45

The indicated cutting values are standard average values. It is recommended that the values are adapted to the respective application conditions.
When using drills with a depth of more than 3 D the following reductions are recommended:
Drilling depth
Reduction of cutting speed
Reduction of feed rate for spot-drilling
>3D
20%
30%

Technical Information Drilling

347

SD_Vollbohren_e.frameSeite7Donnerstag,5.Februar20047:1507

Machining Data for Drilling


using NOVEX STARDRILL 1658 mm
Brinell hardness HB

Machining group5

Indexable Inserts

approx. 0,15% C annealed

125

0,07

0,10

0,10

0,08

0,10

0,10

0,08

0,10

0,10

approx. 0,45% C annealed

190

0,08

0,10

0,16

0,08

0,10

0,16

0,08

0,10

0,20

approx. 0,45% C tempered

250

0,08

0,09

0,12

0,08

0,10

0,16

0,08

0,10

0,16

approx. 0,75% C annealed

270

0,07

0,08

0,12

0,08

0,08

0,14

0,07

0,08

0,14

approx. 0,75% C tempered

300

0,06

0,07

0,10

0,07

0,07

0,12

annealed

180

0,08

0,10

0,16

0,08

0,10

0,16

0,08

0,10

0,16

tempered

275

0,07

0,08

0,12

0,07

0,08

0,12

0,08

0,10

0,16

tempered

300

0,07

0,08

0,10

0,07

0,08

0,14

tempered

350

0,06

0,08

0,10

annealed

200

10

0,07

0,09

0,16

0,08

0,09

0,12

hardened by tempering

325

11

0,05

0,07

1,10

ferritic / martensitic, annealed

200

12

0,07

0,09

martensitic, tempered

240

13

0,06

austenitic2, retained

180

14

perlitic / ferritic

180

perlitic (martensitic)
ferritic

Material
group

Breakdown of main material groups


and code letters

Workpiece material

Unalloyed steel1

Low-alloyed steel1

High-alloyed steel and


high-alloyed tool steel1
Stainless steel1

Stainless steel1
Grey cast iron

Cast iron with


spheroidal graphite
Malleable cast iron
Aluminium malleable alloys

Aluminium cast alloys

Copper and copper alloys


(Bronze/brass)

Non-metallic materials

Titanium alloys

15,8 20,5
15,8 20,5
15,8 20,5
20,4 30,4 30,5 20,4 30,4 30,5 20,4 30,4 30,5

0,16

0,06

0,08

0,10

0,12

0,07

0,09

0,12

0,08

0,09

0,12

0,08

0,10

0,06

0,08

0,10

0,07

0,08

0,10

0,06

0,08

0,10

0,07

0,09

0,10

15

0,10

0,12

0,20

0,10

0,12

0,20

0,10

0,12

0,25

260

16

0,08

0,10

0,16

0,08

0,10

0,16

0,08

0,10

0,20

160

17

0,10

0,12

0,20

0,10

0,12

0,20

0,10

0,12

0,20

perlitic

250

18

0,08

0,10

0,16

0,08

0,10

0,16

0,08

0,10

0,20

ferritic

130

19

0,10

0,12

0,20

0,10

0,12

0,20

0,10

0,12

0,25

perlitic

230

20

0,08

0,10

0,16

0,08

0,10

0,16

0,08

0,10

0,20

0,08

0,10

0,16

60

21

0,08

0,10

0,12

age-hardenable, age-hardened

100

22

0,08

0,10

0,20

12% Si, non-age hardenable

75

23

0,08

0,10

0,12

12% Si, age-hardenable, -hardened

90

24

0,08

0,10

0,12

> 12% Si, non-age hardenable

130

25

0,08

0,10

0,16

Free cutting alloys, Pb > 1%

110

26

0,10

0,12

0,20

0,10

0,12

0,20

90

27

0,10

0,12

0,16

0,10

0,12

0,20

100

28

0,10

0,12

0,10

0,10

0,12

0,20

0,10

0,14

0,20

non-age hardenable

Brass, red brass


Bronze, unleaded copper and
electrolytic copper
Duroplasts,
fibre-reinforced plastics

29
30

annealed

200

31

0,05

0,08

0,12

0,06

0,08

0,12

age-hardened

280

32

0,05

0,06

0,08

0,05

0,06

0,08

annealed

250

33

0,05

0,08

0,10

0,05

0,06

0,08

age-hardened

350

34

0,05

0,06

0,08

cast

320

35

0,05

0,06

0,08

Pure titanium

4003

36

Alpha + Beta alloys,


age-hardened

10503

37

0,07

0,08

0,10

0,06

0,08

0,10

Ni or
Co basis

1 and cast steel


2 and austenitic / ferritic
3 Rm: Tensile strength in MPa = N/mm2
5 For the assignment of machining group see page 770 etc.

348

DC [mm]

DC [mm]

0,10

Fe basis

DC [mm]

0,08

Hard rubber

Heat-resistant alloys

Starting value for feed rate f [mm/rev]


P 28467 /
P 28469 /
P 28475
P 28477
P 28479

Technical Information Drilling

4 HRC: Rockwell hardness C


SD_Vollbohren_e.frameSeite8Donnerstag,5.Februar20047:1507

Drilling
Cutting materials
Starting value for cutting speed vC [m/min]

WAK = Tiger tec

HC = coated grades

HW

WAP 20

WAP 35

WTP 35

WAK 15

WAK 25

WXP 40

WK 40

f [mm/rev]

f [mm/rev]

f [mm/rev]

f [mm/rev]

f [mm/rev]

f [mm/rev]

f [mm/rev]

0,06 0,10 0,16 0,20 0,06 0,10 0,16 0,20 0,06 0,10 0,16 0,20 0,06 0,10 0,16 0,20 0,06 0,10 0,16 0,20 0,06 0,10 0,16 0,20 0,06 0,10 0,16
260

240

220

240

220

200

220

200

180

240

220

200

180

200

180

160

140

160

150

130

200

180

160

150

140

220

200

180

160

180

160

140

130

150

140

130

130

140

130

120

200

180

160

160

140

130

140

170

150

140

140

120

110

130

130

120

130

120

110

120

110

120

110

100

240

220

200

180

200

180

160

140

220

200

180

160

180

160

140

120

180

170

150

130

150

140

130

120

160

150

140

120

140

130

120

200

180

160

170

150

110

130

150

130

120

140

120

110

180

160

150

160

200

180

160

160

140

130

150

130

120

140

120

110

150

140

140

130

120

130

120

110

160

150

140

200

180

160

140

130

120

130

120

110

120

110

100

160

150

140

140

130

100

130

120

160

150

140

110

140

130

120

130

120

110

120

110

100

220

200

180

160

160

150

150

160

140

120

120

120

220

200

180

160

200

180

160

140

180

160

140

130

240

220

200

180

200

190

170

160

150

140

130

160

140

120

110

140

130

120

110

170

150

130

110

150

130

110

90

130

120

100

80

150

140

130

120

140

130

120

110

130

120

110

100

160

140

130

120

140

120

110

100

130

120

110

100

130

120

110

100

130

120

110

100

120

110

100

90

140

130

120

110

120

110

100

90

110

100

100

90

220

200

180

160

200

180

160

140

180

160

140

130

240

220

200

180

200

190

170

150

160

140

120

100

160

150

140

130

160

140

120

110

140

130

120

110

160

150

140

130

140

130

120

110

130

120

100

80

300

300

100

500

500

450

400

300

300

300

300

400

400

250

250

250

250

300

300

200

200

400

350

300

260

300

260

300

300

250
350

300

250

300

250

200

300

250

200

250

250

450

420

250

100

100

80

80

80

80

70

70

80

80

60

60

60

60

50

50

60

60

50

50

50

50

40

40

50

50

40

40

40

40

30

30

50

50

40

40

40

40

30

30

50

45

50

45

The indicated cutting values are standard average values. It is recommended that the values are adapted to the respective application conditions.
When using drills with a depth of more than 3 D up to 4 D the following reductions are recommended:
Drilling depth
Reduction of cutting speed
Reduction of feed rate for spot-drilling
>3D
20%
30%
30%
40%
>4D

Technical Information Drilling

349

SD_Vollbohren_e.frameSeite9Donnerstag,5.Februar20047:1507

Machining Data for Drilling


using WOMX-/WOEX Inserts
Indexable Inserts

Low-alloyed steel1

High-alloyed steel and


high-alloyed tool steel1
Stainless steel1

Stainless steel1
Grey cast iron

Cast iron with


spheroidal graphite
Malleable cast iron
Aluminium malleable alloys

Aluminium cast alloys

Machining group5

14
19,9

approx. 0,15% C annealed

125

0,05

0,07

0,08

0,1

0,05

0,06

0,08

0,1

0,12

approx. 0,45% C annealed

190

0,05

0,07

0,08

0,1

0,05

0,06

0,08

0,1

0,12

approx. 0,45% C tempered

250

0,05

0,07

0,08

0,1

0,05

0,06

0,08

0,1

0,12

approx. 0,75% C annealed

270

0,05

0,07

0,08

0,1

0,05

0,06

0,08

0,1

0,12

approx. 0,75% C tempered

300

0,05

0,07

0,08

0,1

0,05

0,06

0,08

0,1

0,12

annealed

180

0,06

0,07

0,08

0,1

0,06

0,07

0,08

0,1

0,14

tempered

275

0,06

0,07

0,08

0,1

0,06

0,07

0,08

0,1

0,14

tempered

300

0,06

0,07

0,08

0,1

0,06

0,07

0,08

0,1

0,14

tempered

350

0,06

0,07

0,08

0,1

0,06

0,07

0,08

0,1

0,14

annealed

200

10

0,04

0,05

0,06

0,09

0,05

0,05

0,06

0,07

0,1

hardened by tempering

325

11

0,04

0,05

0,06

0,09

0,05

0,05

0,06

0,07

0,1

ferritic / martensitic, annealed

200

12

0,04

0,05

0,08

0,1

0,05

0,06

0,08

0,09

0,12

martensitic, tempered

240

13

0,04

0,05

0,08

0,1

0,05

0,06

0,08

0,09

0,12

austenitic2, retained

180

14

0,04

0,06

0,07

0,1

0,05

0,06

0,08

0,09

0,12

perlitic / ferritic

180

15

0,05

0,07

0,09

0,12

0,07

0,1

0,12

0,14

0,16

perlitic (martensitic)

260

16

0,05

0,07

0,09

0,12

0,07

0,1

0,12

0,14

0,16

ferritic

160

17

0,04

0,05

0,09

0,12

0,06

0,08

0,12

0,14

0,16

perlitic

250

18

0,04

0,05

0,09

0,12

0,06

0,08

0,12

0,14

0,16

ferritic

130

19

0,05

0,07

0,09

0,12

0,07

0,09

0,1

0,12

0,16

perlitic

230

20

0,05

0,07

0,09

0,12

0,07

0,09

0,1

0,12

0,16

60

21

age-hardenable, age-hardened

100

22

12% Si, non-age hardenable

75

23

Workpiece material

Unalloyed steel1

Copper and copper alloys


(Bronze/brass)

Non-metallic materials

non-age hardenable

90

24

> 12% Si, non-age hardenable

130

25

Free cutting alloys, Pb > 1%

110

26

90

27

100

28

12% Si, age-hardenable, -hardened

Brass, red brass


Bronze, unleaded copper and
electrolytic copper
Duroplasts,
fibre-reinforced plastics

Titanium alloys

DC [mm]

20
24,9

25
44,9

> 45

12
13,9

14
19,9

20
24,9

25
44,9

> 45

30
200

31

0,04

0,05

0,06

0,06

0,05

0,06

0,06

0,06

0,08

age-hardened

280

32

0,04

0,05

0,06

0,06

0,05

0,06

0,06

0,06

0,08

annealed

250

33

0,06

0,06

0,08

age-hardened

350

34

0,06

0,06

0,08

cast

320

35

0,06

0,06

0,08

Pure titanium

4003

36

Alpha + Beta alloys,


age-hardened

10503

37

Ni or
Co basis

1 and cast steel


2 and austenitic / ferritic
3 Rm: Tensile strength in MPa = N/mm2
5 For the assignment of machining group see page 770 etc.

350

WOMX D 57

DC [mm]

annealed

Fe basis

WOMX B 57

29

Hard rubber

Heat-resistant alloys

Starting value for feed rate f [mm/rev]

Brinell hardness HB

Material
group

Breakdown of main material groups


and code letters

Technical Information Drilling

4 HRC: Rockwell hardness C


SD_Vollbohren_e.frameSeite10Donnerstag,5.Februar20047:1507

Drilling
Indexable Inserts

WAK = Tiger tec

Cutting materials

f [mm/rev]

Starting value for cutting speed vC [m/min]


HC = coated grades

WOEX E 57
DC [mm]

WAP 20

WAP 35

WAK 15

WXP 40

f [mm/rev]

f [mm/rev]

f [mm/rev]

f [mm/rev]

14
19,9

20
24,9

25
44,9

> 45

up to
0,04

up to
0,08

up to
0,16

up to
0,04

up to
0,08

up to
0,16

0,06

0,08

0,1

0,12

240

230

200

220

200

0,06

0,08

0,1

0,12

240

230

200

220

200

0,06

0,08

0,1

0,12

240

230

200

220

0,06

0,08

0,1

0,12

240

230

200

0,06

0,08

0,1

0,12

240

230

200

0,07

0,08

0,1

0,14

230

220

0,07

0,08

0,1

0,14

230

0,07

0,08

0,1

0,14

0,07

0,08

0,1

0,05

0,06

0,07

0,05

0,06

0,06

up to
0,04

up to
0,08

up to
0,16

180

140

130

120

180

140

130

120

200

180

140

130

120

220

200

180

140

130

120

220

200

180

140

130

120

190

210

200

170

130

120

110

220

190

210

200

170

130

120

110

230

220

190

210

200

170

130

120

110

0,14

230

220

190

210

200

170

130

120

110

0,1

200

180

170

190

170

150

130

120

110

0,07

0,1

200

180

170

190

170

150

130

120

110

0,08

0,09

0,12

180

160

150

160

140

120

130

120

110

0,06

0,08

0,09

0,12

180

160

150

160

140

120

130

120

110

0,06

0,08

0,09

0,12

200

180

160

160

150

140

0,1

0,12

0,14

0,16

150

140

130

140

130

120

200

180

160

120

120

110

0,1

0,12

0,14

0,16

150

140

130

140

130

120

200

180

160

120

120

110

0,08

0,12

0,14

0,16

130

120

120

120

120

110

160

150

140

110

110

100

0,08

0,12

0,14

0,16

130

120

120

120

120

110

160

150

140

110

110

100

0,09

0,1

0,12

0,16

150

140

130

140

130

120

180

160

150

120

120

110

0,09

0,1

0,12

0,16

150

140

130

140

130

120

180

160

150

120

120

110

0,06

0,06

0,06

0,08

80

70

70

60

60

60

0,06

0,06

0,06

0,08

80

70

70

60

60

60

0,06

0,06

0,08

50

40

40

40

40

40

0,06

0,06

0,08

50

40

40

40

40

40

0,06

0,06

0,08

50

40

40

40

40

40

Technical Information Drilling

up to
0,04

up to
0,08

up to
0,16

351

SD_Auf_Fein_e.frameSeite1Donnerstag,5.Februar20047:2107

Information on NOVEX Boring and Precision Boring Tools


Range of adjustment of NOVEX Two Flute Boring Tools B 3220

Z=2

Z=1

Modular Design of
NOVEX Single Point
Precision Boring Tools
B 3230,
245 mm

352

26 mm

5,89,5 mm

8,818,5 mm

17,845,5 mm

(Page 306)

(Page 308)

(Page 308)

(Page 310)

Technical Information Boring and Precision Boring

SD_Auf_Fein_e.frameSeite2Donnerstag,5.Februar20047:2107

Machining Data for Boring

Brinell hardness HB

Machining group5

Geometry

approx. 0,15% C annealed

125

0,2

0,3

0,4

0,16

0,24

0,32

approx. 0,45% C annealed

190

0,16

0,24

0,4

0,13

0,19

0,32

approx. 0,45% C tempered

250

0,15

0,22

0,35

0,12

0,18

0,28

approx. 0,75% C annealed

270

0,14

0,2

0,3

0,11

0,16

0,24

approx. 0,75% C tempered

300

0,12

0,18

0,25

0,10

0,14

0,20

annealed

180

0,2

0,3

0,4

0,16

0,24

0,32

tempered

275

0,16

0,24

0,4

0,13

0,19

0,32

tempered

300

0,14

0,2

0,3

0,11

0,16

0,24

tempered

350

0,12

0,18

0,25

0,10

0,14

0,20

annealed

200

10

0,14

0,2

0,3

0,11

0,16

0,24

hardened by tempering

325

11

0,14

0,2

0,3

0,11

0,16

0,24

ferritic / martensitic, annealed

200

12

0,12

0,16

0,24

0,10

0,13

0,19

martensitic, tempered

240

13

0,12

0,16

0,24

0,10

0,13

0,19

austenitic2, retained

180

14

0,12

0,16

0,24

0,10

0,13

0,19

perlitic / ferritic

180

15

0,2

0,3

0,4

0,16

0,24

0,32

perlitic (martensitic)

260

16

0,16

0,24

0,3

0,13

0,19

0,24

ferritic

160

17

0,2

0,3

0,4

0,16

0,24

0,32

perlitic

250

18

0,16

0,24

0,3

0,13

0,19

0,24

ferritic

130

19

0,2

0,3

0,4

0,16

0,24

0,32

perlitic

230

20

0,16

0,24

0,3

0,13

0,19

0,24

Material
group

Breakdown of main material groups


and code letters

Workpiece material

Unalloyed steel1

Low-alloyed steel1

High-alloyed steel and


high-alloyed tool steel1
Stainless steel1

Stainless steel1
Grey cast iron

Cast iron with


spheroidal graphite
Malleable cast iron
Aluminium malleable alloys

Aluminium cast alloys

Copper and copper alloys


(Bronze/brass)

Non-metallic materials

Hardened steel

PF 4/ PS 5

DC [mm]

DC [mm]

> 4473

> 73

> 4473

< 44

< 44

> 73

< 44

> 4473

> 73

60

21

0,24

0,3

0,3

22

0,24

0,3

0,4

12% Si, non-age hardenable

75

23

0,24

0,3

0,4

12% Si, age-hardenable, -hardened

90

24

0,24

0,3

0,4

> 12% Si, non-age hardenable

130

25

0,24

0,3

0,4

Free cutting alloys, Pb > 1%

110

26

0,16

0,24

0,4

0,24

0,3

0,4

0,13

0,19

0,32

90

27

0,16

0,24

0,4

0,24

0,3

0,4

0,13

0,19

0,32

100

28

0,16

0,24

0,4

0,24

0,3

0,4

0,13

0,19

0,32

0,3

0,4

0,5

0,2

0,3

0,4

Brass, red brass


Bronze, unleaded copper and
electrolytic copper
Duroplasts,
fibre-reinforced plastics

29
30

Ni or
Co basis

annealed

200

31

0,1

0,15

0,2

0,08

0,12

0,16

age-hardened

280

32

0,1

0,15

0,2

0,08

0,12

0,16

annealed

250

33

0,1

0,15

0,2

0,08

0,12

0,16

age-hardened

350

34

0,1

0,15

0,2

0,08

0,12

0,16

0,1

0,15

0,2

0,08

0,12

0,16

0,14

0,16

0,24

0,11

0,13

0,19

320

35

Pure titanium

4003

36

Alpha + Beta alloys,


age-hardened

10503

37

hardened by tempering

554

38
39

cast
Titanium alloys

PM 2

DC [mm]

100

Fe basis

PM 5

age-hardenable, age-hardened

non-age hardenable

Hard rubber

Heat-resistant alloys

Starting value for feed rate


f [mm/rev]

hardened by tempering

604

Chilled cast iron

cast

400

40

Hardened cast iron

hardened by tempering

554

41

1 and cast steel


2 and austenitic / ferritic
3 Rm: Tensile strength in MPa = N/mm2
5 For the assignment of machining group see page 770 etc.

0,14

0,16

0,24

4 HRC: Rockwell hardness C

Technical Information Boring and Precision Boring

353

SD_Auf_Fein_e.frameSeite3Donnerstag,5.Februar20047:2207

Machining Data for Boring

Brinell hardness HB

Machining group5

Cutting materials

approx. 0,15% C annealed

125

300

280

280

260

240

approx. 0,45% C annealed

190

280

260

260

240

220

approx. 0,45% C tempered

250

260

240

240

220

200

approx. 0,75% C annealed

270

250

220

220

200

180

approx. 0,75% C tempered

300

220

200

200

180

160

annealed

180

280

260

260

240

220

tempered

275

260

240

240

220

200

tempered

300

240

220

220

200

180

tempered

350

220

200

200

180

160

annealed

200

10

220

200

220

200

hardened by tempering

325

11

180

160

180

160

ferritic / martensitic, annealed

200

12

220

200

martensitic, tempered

240

13

180

160

austenitic2, retained

180

14

perlitic / ferritic

180

15

perlitic (martensitic)

260

ferritic

160

perlitic

Material
group

Breakdown of main material groups


and code letters

Workpiece material

Unalloyed steel1

Low-alloyed steel1

High-alloyed steel and


high-alloyed tool steel1
Stainless steel1

Stainless steel1
Grey cast iron

Cast iron with


spheroidal graphite
Malleable cast iron
Aluminium malleable alloys

Aluminium cast alloys

Copper and copper alloys


(Bronze/brass)

Non-metallic materials

Titanium alloys

Hardened steel

WAP 20

f [mm/rev]

f [mm/rev]

0,1

0,2

0,4

0,1

0,2

0,4

180

220

200

160

16

170

150

140

160

150

130

17

200

180

160

180

160

140

250

18

180

160

140

160

140

130

ferritic

130

19

240

220

180

220

200

160

perlitic

230

20

170

150

140

160

150

130

60

21

age-hardenable, age-hardened

100

22

12% Si, non-age hardenable

75

23

12% Si, age-hardenable, -hardened

90

24

> 12% Si, non-age hardenable

130

25

Free cutting alloys, Pb > 1%

110

26

400

360

300

350

330

300

90

27

350

300

250

330

300

250

100

28

300

250

220

300

250

200

non-age hardenable

Brass, red brass


Bronze, unleaded copper and
electrolytic copper
Duroplasts,
fibre-reinforced plastics

29
30

annealed

200

31

age-hardened

280

32

annealed

250

33

age-hardened

350

34

cast

320

35

Pure titanium

4003

36

Alpha + Beta alloys,


age-hardened

10503

37

hardened by tempering

554

38

Ni or
Co basis

hardened by tempering

60

39

Chilled cast iron

cast

400

40

Hardened cast iron

hardened by tempering

554

41

1 and cast steel


2 and austenitic / ferritic
3 Rm: Tensile strength in MPa = N/mm2
5 For the assignment of machining group see page 770 etc.

354

WAP 01/WAP 10

220

Fe basis

HC = coated grades

240

Hard rubber

Heat-resistant alloys

Starting value for vC [m/min]

4 HRC: Rockwell hardness C

Technical Information Boring and Precision Boring


SD_Auf_Fein_e.frameSeite4Mittwoch,11.Februar20045:3505

Boring
WAK = Tiger tec

Cutting materials
Starting value for cutting speed vC [m/min]
HC = coated grades

HW

BL

BH

WAP 30

WAM 20

WAM 30

WAK 10

WAK 20

WXN 10

WK 1

WCB 30

WCB 50

f [mm/rev]

f [mm/rev]

f [mm/rev]

f [mm/rev]

f [mm/rev]

f [mm/rev]

f [mm/rev]

f [mm/rev]

f [mm/rev]

0,1

0,2

0,4

0,1

0,2

260

240

220

220

200

180

200

180

160

180

160

140

140

130

120

220

200

180

200

180

160

180

160

150

160

140

120

180

160

150

160

150

140

160

0,4

0,1

0,2

0,4

140

100

60

130

180

160

130

110

160

150

220

200

220

200

200

180

140

390

350

260

350

320

200

1000 1000

500

160

140

120

250

220

170

190

170

130

500

400

300

150

140

120

260

230

190

200

180

150

160

130

110

190

170

150

150

130

110

1000

800

500

200

180

140

300

270

230

230

210

200

1000 1000 1000

160

140

120

220

200

150

170

150

110

80

80

60

35

60

60

40

30

50

50

40

20

40

40

35

20

40

40

30

10

50

50

0,1

0,2

0,4

0,1

0,2

0,4

0,1

0,2

150

140

0,4

0,1

0,2

0,4

0,05

0,1

0,2

0,2

0,3

1000 1000
1000*

1000*

1000*

1000*

1000*

900

900

900

800

800

500

500

500

500

500

500

400

400

400

400

400

400

300

300

300

300

300

300

450

400

350

450

400

350

400

350

300

400

350

300

350

300

250

350

300

250

500

450

300

260

45

0,4

800

45
220

180

120

180

150

100
130

100

80

180

150

110

* due to the limit rpm of tool

Technical Information Boring and Precision Boring

355

SD_Auf_Fein_e.frameSeite5Donnerstag,5.Februar20047:2307

Machining Data for Precision Boring


Starting value for cutting speed vC [m/min]

Stainless steel1
Stainless steel1
Grey cast iron

Cast iron with


spheroidal graphite
Malleable cast iron
Aluminium malleable alloys

Aluminium cast alloys

Machining group5

Low-alloyed steel1

High-alloyed steel and


high-alloyed tool steel1

approx. 0,15% C annealed

125

310

280

170

260

210

130

approx. 0,45% C annealed

190

290

230

140

220

180

110

approx. 0,45% C tempered

250

260

210

130

200

160

100

approx. 0,75% C annealed

270

240

190

120

180

140

90

approx. 0,75% C tempered

300

220

180

110

140

110

70

annealed

180

290

230

140

220

170

110

tempered

275

260

210

130

200

160

100

tempered

300

240

190

120

180

150

90

tempered

350

220

180

110

160

130

80

annealed

200

10

240

180

120

180

150

90

hardened by tempering

325

11

200

170

100

160

130

80

ferritic / martensitic, annealed

200

12

240

190

120

160

130

80

martensitic, tempered

240

13

200

150

100

130

100

70

austenitic2, retained

180

14

200

160

100

perlitic / ferritic

180

15

260

220

130

220

160

100

perlitic (martensitic)

260

16

190

160

100

160

130

80

ferritic

160

17

240

190

120

180

140

90

perlitic

250

18

220

170

110

160

130

80

ferritic

130

19

260

220

130

200

160

100

perlitic

230

20

190

160

100

160

130

80

Workpiece material

Unalloyed steel1

Brinell hardness HB

Material
group

Breakdown of main material groups


and code letters

Copper and copper alloys


(Bronze/brass)

Non-metallic materials

Hardened steel

3x
DC

4x
DC

6x
DC

3x
DC

4x
DC

6x
DC

3x
DC

4x
DC

6x
DC

220

170

110

21

600

480

330

22

500

400

280

12% Si, non-age hardenable

75

23

500

400

280

12% Si, age-hardenable, -hardened

90

24

400

320

220

> 12% Si, non-age hardenable

130

25

300

250

200

Free cutting alloys, Pb > 1%

110

26

300

240

300

240

90

27

250

200

250

200

100

28

Brass, red brass


Bronze, unleaded copper and
electrolytic copper
Duroplasts,
fibre-reinforced plastics

Ni or
Co basis

350

280

180

29

30
annealed

200

31

80

60

40

80

60

40

age-hardened

280

32

70

50

35

70

50

35

annealed

250

33

70

50

35

70

50

35

age-hardened

350

34

50

40

25

50

40

25

50

40

25

50

40

25

50

40

30

320

35

Pure titanium

4003

36

Alpha + Beta alloys,


age-hardened

10503

37

hardened by tempering

554

38
39

hardened by tempering

604

Chilled cast iron

cast

400

40

Hardened cast iron

hardened by tempering

554

41

1 and cast steel


2 and austenitic / ferritic
3 Rm: Tensile strength in MPa = N/mm2
5 For the assignment of machining group see page 770 etc.

356

WAM 20/
WAM 30

60

cast
Titanium alloys

WTP 35

100

Fe basis

WAP 20 /
WAP 30

age-hardenable, age-hardened

non-age hardenable

Hard rubber

Heat-resistant alloys

HC = coated grades

4 HRC: Rockwell hardness C

Technical Information Boring and Precision Boring


SD_Auf_Fein_e.frameSeite6Donnerstag,5.Februar20047:2407

Precision Boring
Starting value for cutting speed vC [m/min]
WAK = Tiger tec

WAK 10
3x
DC

4x
DC

HC = coated grades

WAK 15
6x
DC

WXN 10

3x
DC

4x
DC

6x
DC

310

280

290

230

260

3x
DC

4x
DC

HW = uncoated grades

BH = CBN

DP = PCD

WK 1

WCB 50 (for ISO H)


WCB 80 (for ISO K)

WCD 10

WXM 15
6x
DC

3x
DC

4x
DC

6x
DC

170

260

210

130

140

220

180

110

210

130

200

160

100

240

190

120

180

140

90

220

180

110

140

110

70

290

230

140

220

170

110

260

210

130

200

160

100

240

190

120

180

150

90

220

180

110

160

130

80

240

180

120

180

150

90

200

170

100

160

130

80

240

190

120

160

130

80

200

150

100

130

100

70

200

160

100

3x
DC

4x
DC

6x
DC

3x
DC

4x
DC

120

1000*

900*

240

190

240

190

260

220

130

200

160

100

210

170

200

160

190

160

100

160

130

80

150

120

90

900*

800*

220

170

240

190

120

180

140

90

170

140

100

800*

700*

200

160

220

170

110

160

130

80

140

110

70

700*

600*

240

190

260

220

130

200

160

100

180

140

100

800*

700*

200

160

190

160

100

160

130

80

150

120

90

700*

600*

6x
DC

3x
DC

4x
DC

6x
DC

940

750

500

600

480

330

750

600

400

1000*

900*

800*

750

600

410

500

400

280

600

480

330

1000*

900*

800*

750

600

410

500

400

280

600

480

330

1000*

900*

800*

560

450

310

400

320

220

450

360

250

800*

700*

600*

440

440

250

300

250

200

350

350

200

700*

600*

500*

300

240

300

240

380

180

210

300

240

170

800*

700*

600*

250

200

250

200

310

230

160

250

180

130

700*

600*

500*

380

300

210

300

240

170

800*

700*

600*

630

500

350

500

400

280

600*

500*

400*

500

380

250

700*

600*

500*

350

280

180

400

300

200

80

60

50

80

60

40

60

40

25

70

50

40

70

50

35

50

30

20

70

50

40

70

50

35

50

30

20

50

40

30

50

40

25

40

25

20

50

40

30

50

40

25

40

25

20

50

40

30

40

30

20
300

250

200

200

150

100

100

60

40

250

200

100

* limit rpm to be observed!

Technical Information Boring and Precision Boring

357


nachschleif_e.frameSeite1Donnerstag,5.Februar20047:2507

Regrinding Instructions for


NOVEX MINI-STARDRILL Solid Carbide Drills
~100

For B 1421 / B 1422

(with internal coolant supply)

R
"Z"

B 1320 / B 1420 / B 1520

A
Dc

(without internal coolant supply)

140

"X"

45

Detail Z

~100

Thinning not
chamfered!

Tools with internal coolant supply:


Coolant channels to be opened by 30%
at least by means of thinning
Tools without internal coolant supply: 62

Section AA

2
1

1
2
0.2
0 ~45

30

View X

~45

Note:
The initial performance can only be reached due to re-coating!

DC

Width
1st clearance
b

3,0

13

20

4,0

12

5,0

12

6,0

Clearance angle

Chisel edge

Radius

Chamfer
F

0,54

0,065

0,230

0,035

20

0,67

0,085

0,260

0,045

20

0,79

0,085

0,285

0,055

11

20

0,90

0,115

0,310

0,060

8,0

10

20

1,12

0,155

0,365

0,080

10,0

20

1,32

0,195

0,420

0,095

12,0

20

1,51

0,235

0,475

0,110

14,0

20

1,69

0,275

0,530

0,120

16,0

20

1,87

0,310

0,580

0,135

18,0

20

2,04

0,350

0,635

0,145

20,0

20

2,20

0,390

0,690

0,160

22,0

20

2,36

0,430

0,745

0,170

25,0

20

2,60

0,495

0,825

0,190

Coolant channels to be opened by 30% at least


by means of thinning

For B 1332 / B 1333

b
~100
R

DC

Width
1st clearance
b

4,0

14

25

to centre line

0,24

0,45

5,0

13

25

to centre line

0,30

0,55

6,0

12

25

to centre line

0,36

0,65

8,0

11

25

to centre line

0,48

0,85

10,0

10

25

to centre line

0,60

1,05

12,0

25

to centre line

0,72

1,25

14,0

25

to centre line

0,84

1,45

16,0

25

to centre line

0,96

1,65

18,0

25

to centre line

1,08

1,85

20,0

25

to centre line

1,20

2,05

Clearance angle

358

Chisel edge

Radius

"Z"
Dc

120

Technical Information Drilling

25

Detail Z
1
2


richtwerte_eSeite1Mittwoch,11.Februar20045:4205

Recommended machining data for

Coolant pressure
for horizontal machining direction

Drills

Recommendation for coolant supply quantity


for horizontal machining direction

P [bar]

Q [l/min]

45

6,0

L = 7 DC

40

5,0
4,0

L = 7 DC

35

L = 5 DC

30

L = 5 DC

L = 3 DC

25

3,0
L = 3 DC

20

2,0

15
1,0

10

12

17

22

27

31

DC
[mm]

12

Increase or reduction
of coolant flow rate Q and
coolant pressure P
as compared with minimum
values:

17

Very good chip breaking:

Reduction of 3040 %

Bad chip breaking:

Increase up to +50 %

Vertical machining direction:

Increase of 3040 %

Technical Information Drilling

22

27

31

DC
[mm]

359


richtwerte_eSeite2Donnerstag,5.Februar20047:2707

Recommended machining data for NOVEX STARDRILL

Power diagram

Torque diagram

Steel:
Strength:
Cutting speed:

Ck 60
Rm = 600700 N/mm2
VC = 100 m/min

Steel:
Strength:

P
[kW]

Ck 60
Rm = 600700 N/mm2

M
[Nm]
120
100
80

31,5
25,0
20,0

60

16,0

50
40

12,5
10,0

1000,0

120

800,0

100

630,0
500,0

80

400,0
310,0

8,0

250,0
30

6,3
5,0
4,0

50

160,0

25
20

3,15

60

200,0
125,0

40

100,0

2,5

80,0

16

2,0

63,0

1,6
1,25

12

1,0

10

0,8
0,63
0,063

30

50,0
40,0
f
[mm/rev]

31,5

25

25,0
20,0

0,08

0,1

0,125

0,16

0,20

0,25

20

16,0
12,5
16

10,0
8,0
6,3
5,0
4,0
3,2

Feed power diagram

2,5

Steel:
Strength:

2,0
1,6

Ck 60
Rm = 600700 N/mm2

10

f
[mm/rev]

1,25
1,0

F
[N]

0,063

0,08

0,1

0,125

0,16

0,20

0,25

120
100
80
60

16000
12500
10000
8000

50
40

6300
5000

30

4000
3150

25

2500
2000

20

1600

16

1250

12
10

1000
800

f
[mm/rev]

630
500
0,063

360

12

0,08

0,1

0,125

0,16

0,20

0,25

Increase in cutting speed means increase in energy, meaning the


required energy is proportional to the cutting speed.
For steels with a higher resistance, i.e. 1000 N/mm2
the power requirement and torque requirement is about 15% and feed
force 25% higher.

Technical Information Drilling


richtwerte_eSeite3Donnerstag,5.Februar20047:2807

Drilling

Coolant pressure for horizontal


machining direction

Recommendation for coolant supply quantity


for horizontal machining direction

P [bar]

Q [l/min]

5,0
4,5
70
60

L = 5 DC
L = 4 DC

50

L = 2 DC

4,0
3,5

L = 5 DC
L = 4 DC

3,0
2,5
2,0

L = 3 DC

40

L = 3 DC

30

L = 2 DC

20

1,5
10
5
16 20 30 40 50 60 70 80 90 100

Increase or reduction
of coolant flow rate Q and
coolant pressure P
as compared with minimum
values:

DC
[mm]

16 20 30 40 50 60 70 80 90 100

Very good chip breaking:

Reduction of 3040 %

Bad chip breaking:

Increase up to +50 %

Vertical machining direction:

Increase of 3040 %

Application of modular tools


with internal coolant supply:

Increase pressure by 6 bar

Application of NOVEX STARDRILL


1018 mm with LCMX insert:

DC
[mm]

Increase of pressure by 6 bar


compared with the values of DC = 16 mm

Technical Information Drilling

361


richtwerte_eSeite4Donnerstag,5.Februar20047:2907

Tool diameter tolerances for NOVEX-STARDRILL

Range of tolerance
with eccentric sleeve

Range of tolerance
without eccentric sleeve

for:

NOVEX
STARDRILL
1018 mm
(LCMX)
Master insert

Sintered insert

NOVEX
STARDRILL
1625 mm
(P 284 . . )

D
[mm]
0,20
0,15
0,10
0,05
0
0,05
0,10
0,15
0,20

0,24

0,15

Nominal
setting
range

0,05

Tolerance
of body

0
0,08

0,05
0,15

0,5

D
[mm]
0,5

0,4

0,4

0,2

0,2
0,1

0,1

0,1

Tolerance
of body

0
0,1

0,2

0,13

Ground insert

Sintered insert

Eccentric sleeve
FS 1208

0,3

0,3
Master insert

Eccentric sleeve
FS 1207

0,1

0,2

Nominal
setting
range

0
0,1

0,13

0,2
0,2
0,3

0,3

NOVEX
STARDRILL
2558 mm
(P 284 . . )
Master insert

D
[mm]
0,6

0,6

0,5

0,5

0,4

0,4
0,3

0,3
0,2

0,2
Ground insert

0,1

0,1

0,1
0,2

0,2

0,13

0,1

Nominal
setting
range

0,1

Tolerance
of body

0
Sintered insert

Eccentric sleeve
FS 723
FS 724

0
0,1

0,13

0,2
0,2
0,3

0,3

The actually produced workpiece diameter may differ according to the drilling depth, workpiece material, feed rate and chip removal conditions.

362

Technical Information Drilling


X-Versatz_e.frameSeite1Donnerstag,5.Februar20047:3007

Maximum out of centre positioning for NOVEX STARDRILL

1. Adjustment range for NOVEX STARDRILL DC = 1658 mm with Indexable Inserts P 284 . .

Adjustment
direction
+X

Adjustment
range
Xmax

Drilling with X offset:


Drill:
stationary
Workpiece: rotating

DC
Dmax

D = DC + 2 X

Range 1
Insert
size

Range 2

DC
mm

Xmax
mm

Dmax
mm

Xmax
mm

Dmax
mm

16

1,0

18,0

1,8

17

0,8

18,6

1,5

18

0,7

19,4

19

0,5

20

Range 1
Insert
size

Range 2

DC
mm

Xmax
mm

Dmax
mm

Xmax
mm

Dmax
mm

19,6

37

0,9

38,8

1,8

40,6

20,0

38

0,7

39,4

1,5

41,0

1,3

20,6

39

0,5

40,0

1,2

41,4

20,0

1,0

21,0

40

0,5

41,0

1,2

42,4

0,3

20,6

0,8

21,6

41

0,4

41,8

0,9

42,8

21

1,1

23,2

2,0

25,0

42

0,2

42,4

0,6

43,2

22

0,9

23,8

1,7

25,4

43

1,1

45,2

2,2

47,4

23

0,8

24,6

1,5

26,0

44

0,9

45,8

1,9

47,8

24

0,6

25,2

1,2

26,4

45

0,7

46,4

1,6

48,2

25

0,4

25,8

1,0

27,0

46

0,9

47,8

1,6

49,2

26

1,0

28,0

1,7

29,4

47

0,7

48,4

1,3

49,6

27

0,8

28,6

1,4

29,8

48

0,5

49,0

1,0

50,2

28

0,6

29,2

1,2

30,4

49

0,3

49,6

0,8

50,6

29

0,4

29,8

0,9

30,8

50

0,2

50,4

0,6

51,2

30

0,3

30,6

0,7

31,4

51

1,1

53,2

2,3

55,6

31

1,1

33,2

1,9

34,8

52

0,9

53,8

2,0

56,0

32

0,9

33,8

1,6

35,2

53

0,8

54,6

1,7

56,4

33

0,7

34,4

1,4

35,8

54

1,1

56,2

2,0

58,0

34

0,5

35,0

1,1

36,2

55

0,9

56,8

1,7

58,4

35

0,3

35,6

0,8

36,6

56

0,7

57,4

1,5

59,0

36

0,2

36,4

0,6

37,2

57

0,6

58,2

1,2

59,4

58

0,4

58,8

0,9

59,8

59

0,2

59,4

0,5

60,0

Range 1: Possible adjustment under normal conditions


Range 2: Adjustment only achievable under optimum conditions

2. Adjustment range for NOVEX STARDRILL DC = 1018 mm with Indexable Inserts LCMX . .
X = +0,2 mm/0,1 mm D = +0,4 mm/0,2 mm

Technical Information Drilling

363


montage_auf_fein_e.frameSeite1Donnerstag,5.Februar20047:3207

Setting instructions for


NOVEX Precision Boring Tools
These tools feature a highly precise adjustment mechanism.
The scale graduation permits trouble-free adjustment of the cutting edges to an accuracy
of hundredths of a millimetre.

Push the boring bar or indexable insert holder ,


if applicable using a reducing adapter , into the
locating bore of the base body at least far enough
so that the two locking screws are able to engage.

Align the cutting edge with the marking provided


on the face side of the boring head and tighten the
two screws .
Move the base body into the required position
by turning the feed screw while the locking screw
is released.
The scale wheel permits precise read-off of the
diameter change (1 graduation = 0.01 mm in
diameter).

Tighten the locking screw .

Position the cartridge in the cartridge guide


in the base body and fasten using locking
screws .

5
3

Release locking screw .


Move the cartridge holder to the required position
by turning the feed screw while locking screw
is released.

6
4
1

The scale wheel permits precise read-off of the


diameter change (1 graduation = 0.01 mm in
diameter).
Tighten the locking screw .

General notes:
Observe the path restriction of the base body. When adjusting, never use force.
Periodical lubrication (appr. every 20 operating hours) guarantees extremely high precision coupled with a long service life.
We recommend using a light machine oil such as Mobil Vactra Oil Nr. 2, BP Energol HLP-32, Klueber Isoflex PDP 94.

364

Technical Information Boring and Precision Boring Tools


montage_auf_fein_e.frameSeite2Donnerstag,5.Februar20047:3207

Assembly Instructions for NOVEX Boring and


Precision Boring Tools Bridge Versions
B 3220 Boring Tools

Basic body

Bridge

Clamping screw
for bridge

Cartridge carrier

Cartridge

Clamping screw
for cartridge

B 3230 Precision Boring Tools

Basic body

Bridge

Clamping screw
for bridge

Cartridge carrier
with cartridge

Balancer

Technical Information Boring and Precision Boring Tools

365


HSC_e.frameSeite1Donnerstag,5.Februar20047:3307

Information on High Speed Cutting

1. NOVEX
Boring Tools
B 3220

1. Maximum admissible speed: the limiting


values shown in the tables should not be
exceeded. Otherwise the function and
reliability might be affected.
2. Only use the original WALTER inserts
and assembly parts (screws etc.)
Recommendation: After having changed
the inserts five times at the least,
new screws should be fitted.
3. Keep to the torques specified in
the catalogue.
4. Balancing
Milling within the upper speed range
(> 6,000) requires balancing in two steps:
a. Basic balancing of cutter body
including inserts (implementation by
WALTER upon request). The tool
adaptor, too, should be balanced.
b. Fine balancing of the cutter competely
mounted on the adaptor. The fine
balancing operation is mandatory as
even the smallest eccentricity may cause
some poor results.
5. Any fault or imbalance is reduced due
to short projection lengths. In addition,
spindle life is increased. The specified
speeds apply to the application of tools
without additional extensions.
6. Safety Guard
Appropriate machine guards must be
used to contain items, such as chips or
broken cutting elements.
7. Damaged Tools
For reconditioning HSC Tools the
operating speed should be specified.
The reconditioning of NOVEX Tools
for HSC applications should only be
implemented by WALTER.

2. NOVEX
Precision Boring Tools
B 3230

Range of
diameter DC
[mm]

nmax
[1/min]

Range of
diameter DC
[mm]

nmax
[1/min]

2024

16.000

218,5*

6.000

2633

12.000

17,845,5*

6.000

3341

10.000

2026

12.000

4155

7.800

2633

10.000

5570

5.800

3341

8.100

7090

4.600

4155

6.450

90110

3.700

5570

4.850

110153

2.900

7090

3.835

150220

2.100

90110

3.090

220290

1.450

110153

2.390

290360

1.100

150220

1.440

360430

900

220290

1.090

430500

750

290360

880

500570

650

360430

740

570640

550

430500

630

500570

550

570640

490

The specified limiting values refer to


symmetrically adjusted tools (Z=2).
For non-symmetrically set tools (Z = 1),
the values are reduced by 50 %.

8. Technical Progress
As the research and standardisation in
terms of HSC machining operations is
not completed yet, we reserve the right to
make technical changes in the interests
of progress.
Particularly, the discussion on
specifications or default values for balancing is still ongoing. The results produced
by the "Balancing" study group of the
Technical University in Darmstadt prove
that the quality category G 16 is usually
sufficient.

366

Technical Information Boring and Precision Boring

* The boring bar should be centrally


positioned if possible. Use the largest size
of boring bar possible.


Formeln_bo_e.fmSeite1Donnerstag,5.Februar20047:3407

Formula of Calculation, Boring

Number of revolutions

Cutting speed
Vf

Feed rate per revolution

Feed rate

fz

Metal removal rate (Drilling)

n
Vf

Power requirement

fz
f

Torque

Feed power

Specific cutting force

Chip thickness

n
DC
Z
vc
vf
fz
f
A
Q
Pmot
Mc
Ff
h
kc

kc1.1*
mc*

Number of revolutions
min-1
Cutting diameter
mm
Number of teeth
Cutting speed
m/min
Feed rate
mm/min
Feed per tooth
mm
Feed
mm
Chip section
mm2
Metal removal rate
cm3/min
Power requirement
kW
Torque
Nm
Feed power
N
Chip thickness
mm
Specific cutting force
N/mm2
Machine efficiency (0.70.95)
Approach angle

Specific cutting force


N/mm2
related to a chip section of 1 mm2 bei h = 1 mm
kc curve rise

* for mc and kc 1.1 see table, page 769.

Technical Information Boring

367

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