Conveyor Belt Engineering Tables

Conveyor Belt Engineering Tables
1 of 5
TECHNICAL
http://www.conveyorbeltguide.com/Engineering.html
ENGINEERING TABLES
MINIMUM PULLEY DIAMETERS (mm)
Rate of utilization of the maximum permissible belt breaking strength**

over 60 to 100 %
over 30 to 60 %
up to 30 %
DTr*
Pulley group
A
160
160
125
100
125
100
200
200
160
125
160
125
250
250
200
160
200
315
315
250
200
400
400
315
500
500
630
100
100
100
125
125
100
160
125
160
160
125
250
200
160
200
200
160
250
315
250
200
250
250
200
400
315
400
315
250
315
315
250
630
500
400
500
400
315
400
400
315
800
800
630
500
630
500
400
500
500
400
1000
1000
800
630
800
630
500
630
630
500
1250
1250
1000
800
1000
800
630
800
800
630
1400
1400
1250
1000
1250
1000
800
1000
1000
800
1600
1600
1400
1250
1400
1250
1000
1250
1250
1000
1800
1800
1600
1400
1600
1400
1250
1400
1400
1250
2000
2000
1800
1600
1800
1600
1400
1600
1600
1400
**
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VOLUME FLOW (m/h)
Belt width
Idler length
Troughing angle of the belt
(mm)
(mm)
20
25
30
35
40
45
500
200
39
72
79
85
90
94
97
650
250
69
132
145
155
164
171
176
800
315
108
207
226
243
257
268
276
1000
380
174
337
369
396
419
437
449
1200
465
256
493
540
580
614
640
658
1400
530
353
685
750
806
853
888
913
1600
600
466
907
993
1067
1128
1175
1208
1800
670
594
1160
1270
1365
1443
1502
1544
2000
740
739
1443
1581
1699
1795
1869
1920
2200
800
917
1802
1974
2121
2241
2332
2394
2400
870
1115
2196
2406
2585
2730
2840
2915
2600
940
1332
2628
2880
3094
3268
3399
3486
2800
1000
1568
3104
3402
3654
3859
4012
4113
3000
1070
1824
3615
3961
4255
4492
4670
4788
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3200
1140
2099
4164
4563
4902
5174
5379
5513
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STEEL CORD CONVEYOR BELT WEIGHT AND THICKNESS (X grade covers)
Rating
Thickness (mm)
Weight (kg/m)
St 1000
4,0
8,5
St 1250
4,0
10,5
St 1600
5,5
12,6
St 2000
5,5
13,6
St 2500
7,0
18,7
St 3150
8,0
21,2
St 4000
9,0
26,0
St 4500
9,5
28,5
St 5000
10,0
30,8
St 5400
10,5
31,8
St 6300
12,0
41,8
St 6800
13,5
43,4
St 7500
14,5
44,8
St 8500
15,0
46,6
St 10000
16,0
*Please add 1,1 kg per square

meter and 1 mm thickness of
cover!
For V self-extinguishing resp.
FRAS grades, use 1,5
kg/m/mm!
For exact figures please consult the belt
manufacturer!
top
TEXTILE BELT WEIGHT AND THICKNESS (X grade)
Rating (N/mm)
Thickness (mm)
Weight (kg/m)*
EP 400/2
3,5
4,4
EP 630/2
4,5
5,4
EP 800/2
5,0
5,9
EP 400/3
3,0
3,4
EP 500/3
3,5
3,7
EP 630/3
4,0
4,3
EP 500/4
3,8
4,9
EP 630/4
4,1
5,2
EP 800/4
4,5
5,5
EP 800/5
5,0
6,3
EP 1000/5
5,5
7,1
EP 1250/5
7,0
8,9
*Please add 1,1 kg per square

meter and 1 mm thickness of
cover!
Example: 1200 / EP 800/4 6+3:
(5,5+(9x1,1))x1,2=18,5 kg/m
For exact figures please consult
the belt manufacturer!
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COEFFICIENTS OF FRICTION (m)
Condition
Steel pulley
PU lagging
Rubber lagging
Ceramic lagging
dry
0.35 - 0.4
0.35 - 0.4
0.4 - 0.45
0.4 - 0.45
wet (water)
0.1
0.35
0.35
0.35 - 0.4
wet (soiled)
0.05 - 0.1
0.2
0.25 - 0.3
0.35
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BULK DENSITY (r)
Ash, dry
0.5 - 0.7
Ash, wet
0.9
Basalt
1.6
Bauxite, crushed
1.3
Cement
1.35
Clay, dry
1.8
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Coal, r.o.m.
1.1 - 1.4
Coal, fine
0.7 - 0.9
Copper ore
2.15
Gravel
1.8 - 2.2
Gold ore
1.2
Lignite
0.65 - 0.85
Limestone
1.5 - 1.9
Iron ore
2.1
Mineral salt
1.0
Oil sand
1.5
Overburden
1.5 - 1.8
Phosphate
1.2 - 1.5
Potash
1.35
Rock debris
1.8
Salt
1.2 - 1.5
Sand, dry
1.6
Sand, wet
2.0
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MAXIMUM SLOPE ANGLES ()
Cement
23
Coal, r.o.m.
17
Coal, fine
16
Ore
18
Gravel
15
Limestone
18
Salt
20
Sand, dry
16
Sand, wet
20
The coefficient jSt as per DIN 22101 provides the relationship of the dynamical angle of inclination. For bulk materials with higher inner
friction, the following guide values can be used:
Inclination (d)
10
12
14
16
18
20
Coefficient (jSt)
1.0
0.99
0.98
0.97
0.95
0.93
0.91
0.89
0.85
0.81
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COEFFICIENT FOR THE DETERMINATION OF THE VOLUME FLOW (jSt)
Gradient angle
10
12
14
16
18
20
Coefficient (jSt)
1.0
0.99
0.97
0.97
0.95
0.93
0.91
0.89
0.85
0.81
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DISTANCE BETWEEN BELT EDGE AND DEEPEST POINT OF TROUGH (mm)
Belt width
Idler length
Belt width on
Belt troughing angle
(mm)
(mm)
side idlers (mm)
25
30
35
37,5
40
45
500
200
150
63
75
86
91
96
106
650
250
200
85
100
115
122
129
141
800
315
243
102
121
139
148
156
171
1000
380
310
131
155
178
189
199
219
1200
465
368
155
184
211
224
236
260
1400
530
435
184
218
250
265
280
308
1600
600
500
211
250
287
304
321
354
1800
670
565
239
283
324
344
363
400
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2000
740
630
266
315
361
384
405
445
2200
800
700
296
350
402
426
450
495
2400
870
765
323
383
439
466
492
541
2600
940
830
351
415
476
505
534
587
2800
1000
900
380
450
516
548
579
636
3000
1070
965
408
483
554
587
620
682
3200
1140
1030
435
515
591
627
662
728
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MINIMUM BELT FORCES TO ENSURE TRANSMISSION OF PERIPHERAL PULLEY FORCES
Coeff. of friction
170
175
180
185
190
195
200
205
210
215
220
225
230
235
240
245
0.05
6.25
6.06
5.88
5.71
5.55
5.39
5.24
5.10
4.97
4.85
4.72
4.61
4.50
4.39
4.29
4.20
0.10
2.90
2.80
2.71
2.62
2.54
2.47
2.39
2.32
2.26
2.20
2.14
2.08
2.02
1.97
1.92
1.87
0.15
1.78
1.72
1.66
1.60
1.55
1.50
1.45
1.41
1.36
1.32
1.28
1.25
1.21
1.18
1.14
1.11
0.20
1.23
1.19
1.14
1.10
1.06
1.03
0.99
0.96
0.92
0.89
0.87
0.84
0.81
0.79
0.76
0.74
0.25
0.91
0.87
0.84
0.81
0.77
0.75
0.72
0.69
0.67
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.30
0.70
0.67
0.64
0.61
0.59
0.56
0.54
0.52
0.50
0.48
0.46
0.44
0.43
0.41
0.40
0.38
0.35
0.55
0.52
0.50
0.48
0.46
0.44
0.42
0.40
0.38
0.37
0.35
0.34
0.33
0.31
0.30
0.29
0.40
0.44
0.42
0.40
0.38
0.36
0.34
0.33
0.31
0.30
0.29
0.27
0.26
0.25
0.24
0.23
0.22
0.45
0.36
0.34
0.32
0.31
0.29
0.28
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
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REVOLVING MASS OF IDLERS (3-part idlers, kg/m)
Idler diameter (mm)

Belt width (mm)
108
133
159
168
1000
17,0
24,5
26,5
35,0
1200
19,0
29,0
32,5
40,0
1400
21,0
31,5
35,5
45,0
1600
23,5
34,5
39,0
50,0
1800
25,5
35,0
42,5
54,0
2000
28,0
37,5
47,0
62,0
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f VALUES (artificial friction coefficient f), Examples
Installation
Conditions
f value
Horizontal, belt speed of 5 m/s, low rolling resistance belt
Favorable, easily rotating idlers, good tracking
0.012
Horizontal, belt speed of 5 m/s, X grade belt
As above
0.016
As above
"Normal"
0.020
As above
Unfavorable conditions, low temperature
0.026
Steep decline, belt speed 5 m/s
As a safety measure, downhill conveyors shall be

calculated with a substantially lower f value than driven
conveyors.
0.014
The f value is negatively influenced by higher troughing angles, higher belt speeds, smaller idler diameters, poorly aligned installations
etc.
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COEFFICIENT C
Length (m)
C
80
200
300
500
800
1000
1500
2500
5000
1,92
1,45
1,31
1,2
1,17
1,09
1,05
1,04
1,03
top
FACTOR c
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Belt speed (m/s)
1,92
1,45
1,31
1,2
1,17
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MINIMUM CURVES FOR PIPE CONVEYOR BELTS (guide numbers)
Curve radius
Carcass
Diameter d (mm)
up to 25
25- 50
50 - 75
75 - 100
150 - 300
300 d
400 d
500 d
600 d
350 - 500
400 d
500 d
600 d
700 d
150 - 300
400 d
500 d
600 d
700 d
350 - 500
500 d
600 d
700 d
800 d
150 - 300
500 d
600 d
700 d
800 d
350 - 500
600 d
700 d
800 d
900 d
150 - 300
700 d
800 d
900 d
1000 d
350 - 500
800 d
900 d
1000 d
1100 d
Polyamide (PP)
Polyester/Polyamide (EP)
Aramide (D)
Steel cord (St)

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Conveyor Belt Engineering Tables

MINIMUM PULLEY DIAMETERS (mm)

Rate of utilization of the maximum permissible belt breaking strength**

VOLUME FLOW (m/h)

Troughing angle of the belt