Brad S. Carlberg, P.E. is a Consulting Engineer in Richland, Washington. He is a Registered Professional Control Systems Engineer in the states of Alabama and Washington with over twentyfive years experience in industrial automation and Process Control Engineering. Specifically he has experience with Distributed Control Systems and Programmable Logic Controllers combining extensive experience with both Hardware and Software Design, Programming, Implementation and Startup. Brad received his Bachelor of Science in Mechanical Engineering from Washington State University in Pullman, Washington in 1984. Brad is a Senior Member of ISA who has been a conference program committee member since 1997.
BSC
Engineering
Agenda
Agenda
Physical Layers of Ethernet Protocol Medley Migration From Cabinet to the Plant Floor Enhanced Features of Ethernet I/O Architecture Considerations Security Examples of Ethernet Communications
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OSI Model
OSI Model
Protocols run on top of Ethernet
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Open Standards
Ensure that your Ethernet I/O supports open standards for connectivity: OPC, MODBUS/TCP, Ethernet/IP, HTTP, HSE etc.
OPC
Communications Media
Ethernet vs. Twisted Pair
Speed Multiple Protocols over same cable Plant wiring infrastructure Non-Proprietary hardware available (lower cost) Switch advancements have improved determinism Power over Ethernet
Protocol Gateway
Protocol Gateway
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HART Master
68.6
mapping
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Isolated Channels
Signal Inputs/Outputs
A/D Converter
Common I/O Multiplexer
mP
Signal Input
Signal Input
Signal Input
Signal Input
A/D
A/D
A/D
A/D
mP
mP
mP
mP
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Isolated Channels
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Topology Know your design needs before choosing your Ethernet I/O system
1. Peer-to-HostStar Topology; Bus Topology 2. Peer-to-Peer 3. HybridPeer-to-peer and Peer-to-Host 4. Wireless/Fiber/Copper
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Peer-to-Host System
DCS, PLC or PC with HMI/SCADA (with NET Concentrator System OPC Server)
Analog Transmitter
Temperature Pressure Level
Valve Positioners
On/Off Proportional
On/Off Devices
Contact Closure Relay
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Peer-to-Peer System
(cost savings with traditional I/O cards)
Ethernet/Fiber Network
PAIR 1
PAIR 2
PAIR 3
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Add Wireless
Wireless Peer-to-Peer/Host Systems 900Mhz or 2.4Ghz License Free or Licensed
PAIR 1
PAIR 2
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Security Concerns
Firewalls NAT Routers Virus Protection Physical Security (personnel and Internet Connection) Line speed packet encryption systems
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Networking
Network Architecture Considerations- Connected
VPN Outside Internet Connections Typical
Router/Firewall
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Networking
Network Architecture Considerations- Disconnected
VPN
No Physical Connection
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HMI
Ethernet IP and Ethernet TCP/IP
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FT PT LT FT PT LT
FIM
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Off shore
Portable, distance >100 km Beyond radio links
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Expansion
Add SCADA to ESD at negligible cost
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Expansion
Can add I/O modules for telemetry on both ends of links; negligible cost.
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Summary
Our View - Market Trend with Ethernet
1. MODBUS/TCP - MODBUS packets encapsulated in TCP/IP frames Reason: Everyone knows MODBUS, open protocol, and already supported worldwide Ethernet/IP - Industrial Protocol, Rockwell released to ODVA (Open DeviceNet Vendor Association) Reason: Open, supports common publisher/subscriber method of comm., section of protocol already supported in open DeviceNet. Uses CIP (Common Industrial Protocol) for real time control. OPC -OLE for Process Control. Uses Microsofts COM/DCOM/ .NET standards for open comm. Reason: OPC can run over any physical medium and is an open, free of charge protocol that both hardware vendors and software vendors have access to. Many supported development tools. Strong backing by OPC Foundation.
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2.
3.
Summary
Market Trend with Ethernet Contd
4. HSE - High Speed Ethernet Foundation Fieldbus protocol over Ethernet. Reason: Open protocol, and large organized support base by Foundation Fieldbus vendors and FF org. Profinet - Profibus Trade Organizations answer to open communications. It is NOT Profibus over Ethernet!!! Reason: Strong backing by PTO. Can use 802.3 layer but not restricted to this layer. Can run over modems, WANs, VPNs, as long as it uses TCP/IP addressing. CIP - Common Industrial Protocol is being promoted by ODVA (Open Device Vendors Association). Uses a Producer consumer network philosophy for real time control applications.
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Questions?
BSC
Engineering
Thank You!
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