Samsung CLX-2160 SM

DIGITAL COLOR LASER MFP CLX-2160 Series
CLX-2160N/SEE
Basic Model : CLX-2160N
SERVICE
DIGITAL COLOR LASER MFP
Manual
The keynote of Product The Smallest Color Laser MFP (SOHO & Personal)
1) Model : - CLX-2160N(print/scan/copy/N/W) - CLX-2160(print/scan/copy) 2) Print Speed : 16/4 ppm /A4 3) Resolutuion : 2,400 x 600 dpi 4) Engine : CHORUSm, 300 MHz 5) Memory : 128 MB(Not Expandable) 6) Emulation : GDI, GDI & N/W 7) Cassette : 150 CST 8) Consumable : 2K/1K Toner 9) Special feature : - ID Copy Button - USB Memory Printing - PictBridge 10) Option : - Not Available SCF and ADF 11) Machine Life : 200,000 images
ELECTRONICS
GSPN (Global Service Partner Network) North America : service.samsungportal.com Latin America : latin.samsungportal.com CIS : cis.samsungportal.com Europe : europe.samsungportal.com China : china.samsungportal.com Asia : asia.samsungportal.com Mideast & Africa : mea.samsungportal.com
Samsung Electronics Co.,Ltd. March. 2007 Printed in Korea. VERSION NO. : 1.00 CODE : JC-0187C
Contents
1. Precautions
1.1 1.2 1.3 1.4 Safety Warning Caution for safety ESD Precautions Super Capacitor or Lithium Battery Precautions 1-1 1-2 1-4 1-4
2. Product spec and feature

2.1 Product Specifications 2.1.1 Product Special feature 2.1.2 Specifications 2.1.3 Model Comparison Table 2.2 Summary of Product 2.2.1 Printer Components 2.2.2 System Layout 2.2.3 Engine H/W Specifications 2.2.4 General Description 2-1 2-1 2-2 2-10 2-12 2-12 2-14 2-20 2-30
3. Disassembly and Reassembly

3.1 General Precautions on Disassembly 3.1.1 Screws used in the printer 3.2 Covers 3.3 Scan-Unit 3.4 Cover-Middle Unit 3.5 Fuser Unit 3.6 LSU (Laser Scan Unit) 3.7 HVPS (High Voltage Power Supply) 3.8 Main Controller PBA 3.9 SMPS 3.10 Drive Unit 3.11 Transfer Roller 3-1 3-2 3-4 3-6 3-8 3-9 3-10 3-10 3-11 3-11 3-12 3-12
Continued
4. Alignment & Troubleshooting
4.1 Alignment and Adjustments 4.1.1 Control Panel 4.1.2 LED Function 4.1.3 Jam Removal 4.1.4 System setup 4.1.5 Sample Pattern 4.1.6 Periodic Defective Image 4.1.7 Tech Mode 4.1.8 Error Message 4.2 Troubleshooting 4.2.1 Procedure of Checking the Symptoms 4.2.2 The cause and solution of image quality 4.2.3 The cause and solution of the paper feeding 4.2.4 Copy Problems 4.2.5 Scanner, OPE Problems 4.2.6 Other Problems 4-1 4-1 4-2 4-3 4-6 4-9 4-13 4-14 4-18 4-20 4-20 4-21 4-33 4-38 4-42 4-47
5. Exploded Views & Parts List

5.1 Main 5.2 Middle Cover 5.3.1 Rear Cover 5.3.2 Transfer Unit 5.4 Cover Unit 5.5 OPE 5.6 Scan Ass'y 5.7 Frame Assembly Frame Assembly(Continued) 5-2 5-4 5-6 5-8 5-10 5-12 5-14 5-16 5-17
Continued
5.8 Main Driver Main Driver(Continued) 5.9 LSU Cover 5.10 ITB Unit 5.11.1 OPC DEVE 5.11.2 DEVE Main Set 5.12 Toner Tank(C, M, Y) 5.13 Toner Tank(K) 5.14 Fuser Ass'y 5.15 Cassette 5-21 5-22 5-25 5-27 5-30 5-32 5-34 5-36 5-38 5-40
6. System Diagram
6.1 Block Diagram 6.1 Connection Dia ram 6-1 6-2
7. Reference Information
7.1 7.2 7.3 7.4 7.5 Tool for Troubleshooting Acronyms and Abbreviations Select a location for the printer A4 ISO 19752 Standard Pattern Model List 7-1 7-2 7-4 7-5 7-6
Precautions
1. Precautions
In order to prevent accidents and to prevent damage to the equipment please read the precautions listed below carefully before servicing the printer and follow them closely.
1.1 Safety Warning

(1) Only to be serviced by appropriately qualified service engineers. High voltages and lasers inside this product are dangerous. This printer should only be serviced by a suitably trained and qualified service engineer. (2) Use only Samsung replacement parts There are no user serviceable parts inside the printer. Do not make any unauthorized changes or additions to the printer, these could cause the printer to malfunction and create electric shock or fire haz-ards. (3) Laser Safety Statement The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J for Class 1(1) laser products, and elsewhere, it is certified as a Class I laser product con-forming to the requirements of IEC 825. Class I laser products are not considered to be hazardous. The laser system and printer are designed so there is never any human access to laser radiation above a Class I level during normal operation, user maintenance, or prescribed service condition.
Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. The reflected beam, although invisible, can damage your eyes. When using this product, these basic safety pre-cautions should always be followed to reduce risk of fire, electric shock, and injury to persons.
CAUTION - INVISIBLE LASER RADIATION WHEN THIS COVER OPEN. DO NOT OPEN THIS COVER. VORSICHT - UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEFFNET. NICHT DEM STRAHL AUSSETZEN. ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS DOUVERTURE. EXPOSITION DANGEREUSE AU FAISCEAU. ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI APERTURA. EVITARE LESPOSIZIONE AL FASCIO. PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE. EVITAR EXPONERSE AL RAYO. ADVARSEL. - USYNLIG LASERSTRLNING VED BNING, NR SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDG UDSAETTELSE FOR STRLNING. ADVARSEL. - USYNLIG LASERSTRLNING NR DEKSEL PNES. STIRR IKKE INN I STRLEN. UNNG EKSPONERING FOR STRLEN. VARNING - OSYNLIG LASERSTRLNING NR DENNA DEL R PPNAD OCH SPRREN R URKOPPLAD. BETRAKTA EJ STRLEN. STRLEN R FARLIG. VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NKYMTTMLLE LASERSTEILYLLE L KATSO STEESEEN.
Service Manual Samsung Electronics
1-1
Precautions
1.2 Caution for safety

1.2.1 Toxic material
This product contains toxic materials that could cause illness if ingested. (1) If the LCD control panel is damaged it is possible for the liquid inside to leak. This liquid is toxic. Contact with the skin should be avoided, wash any splashes from eyes or skin immediately and contact your doctor. If the liquid gets into the mouth or is swallowed see a doctor immediately. (2) Please keep toner cartridges away from children. The toner powder contained in the toner cartridge may be harmful and if swallowed you should contact a doctor.
1.2.2 Electric Shock and Fire Safety Precautions

Failure to follow the following instructions could cause electric shock or potentially cause a fire. (1) Use only the correct voltage, failure to do so could damage the printer and potentially cause a fire or electric shock. (2) Use only the power cable supplied with the printer. Use of an incorrectly specified cable could cause the cable to overheat and potentially cause a fire. (3) Do not overload the power socket, this could lead to overheating of the cables inside the wall and could lead to a fire. (4) Do not allow water or other liquids to spill into the printer, this can cause electric shock. Do not allow paper clips, pins or other foreign objects to fall into the printer these could cause a short circuit leading to an electric shock or fire hazard.. (5) Never touch the plugs on either end of the power cable with wet hands, this can cause electric shock. When servicing the printer remove the power plug from the wall socket. (6) Use caution when inserting or removing the power connector. The power connector must be inserted completely otherwise a poor contact could cause overheating possibly leading to a fire. When removing the power connector grip it firmly and pull. (7) Take care of the power cable. Do not allow it to become twisted, bent sharply round corners or other wise damaged. Do not place objects on top of the power cable. If the power cable is damaged it could overheat and cause a fire or exposed cables could cause an electric shock. Replace a damaged power cable immediately, do not reuse or repair the damaged cable. Some chemicals can attack the coating on the power cable, weakening the cover or exposing cables causing fire and shock risks. (8) Ensure that the power sockets and plugs are not cracked or broken in any way. Any such defects should be repaired immediately. Take care not to cut or damage the power cable or plugs when moving the machine. (9) Use caution during thunder or lightening storms. Samsung recommend that this machine be disconnected from the power source when such weather conditions are expected. Do not touch the machine or the power cord if it is still connected to the wall socket in these weather conditions. (10) Avoid damp or dusty areas, install the printer in a clean well ventilated location. Do not position the machine near a humidifier. Damp and dust build up inside the machine can lead to overheating and cause a fire. (11) Do not position the printer in direct sunlight. This will cause the temperature inside the printer to rise possibly leading to the printer failing to work properly and in extreme conditions could lead to a fire. (12) Do not insert any metal objects into the machine through the ventilator fan or other part of the casing, it could make contact with a high voltage conductor inside the machine and cause an electric shock.
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Precautions
1.2.3 Handling Precautions

The following instructions are for your own personal safety, to avoid injury and so as not to damage the printer (1) Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall. (2) The printer contains many rollers, gears and fans. Take great care to ensure that you do not catch your fingers, hair or clothing in any of these rotating devices. (3) Do not place any small metal objects, containers of water, chemicals or other liquids close to the printer which if spilled could get into the machine and cause damage or a shock or fire hazard. (4) Do not install the machine in areas with high dust or moisture levels, beside on open window or close to a humidifier or heater. Damage could be caused to the printer in such areas. (5) Do not place candles, burning cigarettes, etc on the printer, These could cause a fire.
1.2.4 Assembly / Disassembly Precautions

Replace parts carefully, always use Samsung parts. Take care to note the exact location of parts and also cable routing before dismantling any part of the machine. Ensure all parts and cables are replaced correctly. Please carry out the following procedures before dismantling the printer or replacing any parts. (1) Check the contents of the machine memory and make a note of any user settings. These will be erased if the mainboard or network card is replaced. (2) Ensure that power is disconnected before servicing or replacing any electrical parts. (3) Disconnect printer interface cables and power cables. (4) Only use approved spare parts. Ensure that part number, product name, any voltage, current or temperature rating are correct. (5) When removing or re-fitting any parts do not use excessive force, especially when fitting screws into plastic. (6) Take care not to drop any small parts into the machine.
1.2.5 Disregarding this warning may cause bodily injury

(1) Be careful with the high temperature part. The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser to cool down before disassembly. (2) Do not put finger or hair into the rotating parts. When operating a printer, do not put hand or hair into the rotating parts (Paper feeding entrance, motor, fan, etc.). If do, you can get harm. (3) When you move the printer. This printer weighs 19.95kg including toner cartridge and cassette. Use safe lifting and handling techniques. Use the lifting handles located on each side of the machine. Back injury could be caused if you do not lift carefully. (4) Ensure the printer is installed safely. The printer weighs 19.95Kg, ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall possibly causing personal injury or damaging the printer. (5) Do not install the printer on a sloping or unstable surface. After installation, double check that the printer is stable.
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Precautions
1.3 ESD Precautions

Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called Electrostatically Sensitive (ES) Devices, or ESDs. Examples of typical ESDs are: integrated circuits, some field effect transistors, and semiconductor chip components. The techniques outlined below should be followed to help reduce the incidence of component damage caused by static electricity.
Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially available wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assembly. 3. Use only a grounded tip soldering iron to solder or desolder ESDs. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can generate electrical charges sufficient to damage ESDs. 5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to damage ESDs. 6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a comparable conductive material. 7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed. 8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until completely plugged or soldered into the circuit. 9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing together of clothing fabric and lifting ones foot from a carpeted floor, can generate static electricity sufficient to damage an ESD.
1.4 Super Capacitor or Lithium Battery Precautions

1. Exercise caution when replacing a super capacitor or Lithium battery. There could be a danger of explosion and subsequent operator injury and/or equipment damage if incorrectly installed. 2. Be sure to replace the battery with the same or equivalent type recommended by the manufacturer. 3. Super capacitor or Lithium batteries contain toxic substances and should not be opened, crushed, or burned for disposal. 4. Dispose of used batteries according to the manufactures instructions.
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Product specification and feature
2. Product specification and feature
2.1 Product Specifications

2.1.1 Product Special feature
The smallest and lightest Color Laser MFP : Ideally suited for SOHO and home office use
NO-NOISTM : Quiet operation (48 dBA)
Short Warm up Time : 35sec (ex:CLP-510 99sec) FPOT (Black&White: 14sec, Color: 26sec)
Low Cost per Page Separate toner container
Direct Scanning / Printing - Scan to USB Memory - Just use Scan-to-USB to scan and save all that you needed. (* PDF, BMP, JPEG, TIFF)
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PictBrigde & USB Direct Print Print from USB memory, Camera, Camera phone & Digital camcorder without PC. (* TIFF, BMP, JPEG, PRN file only.)
Special Copy function ID Card Copy
. Clinic . Car Rental Office . Insurance Agency
2.1.2 Specifications
Product Specifications are subject to change without notice. See below for product specifications.
2.1.2.1 General
General Print Engine Engine Speed Simplex Duplex Warmup time FPOT (B&W) From Ready From Idle From Coldboot FPOT (Color) From Ready From Idle From Coldboot Resolution Optical Support CLX-2160 Up to 16 ppm in A4 (17 ppm in Letter) Up to 4 ppm in A4 (4 ppm in Letter) Manual Less than 35 sec Less than 14 sec Less than 45 sec Less than 45 sec Less than 26 sec Less than 57 sec Less than 57 sec 600 x 600 dpi (Color & B&W) MAX: 2400 x 600 dpi effective output, 1200 x 600 dpi (default), 600 x 600 dpi Less than 48.0 dBA (Color printing) Less than 49.0 dBA (B/W printing) Less than 49 dBA Less than 35 dBA Background noise level CLX-2160N Up to 16 ppm in A4 (17 ppm in Letter) Up to 4 ppm in A4 (4 ppm in Letter) Manual Less than 35 sec Less than 14 sec Less than 45 sec Less than 45 sec Less than 26 sec Less than 57 sec Less than 57 sec 600 x 600 dpi (Color & B&W) MAX: 2400 x 600 dpi effective output, 1200 x 600 dpi (default), 600 x 600 dpi Less than 48.0 dBA (Color printing) Less than 49.0 dBA (B/W printing) Less than 49 dBA Less than 35 dBA Background noise level
Printing Acoustic Noise Level(Sound Power/Pressure) Copying Standby Sleep
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General Print Engine Input Voltages
CLX-2160 100 ~ 127 VAC, 50/60 Hz 220-240 VAC, 50/60 Hz Power Switch
CLX-2160N 100 ~ 127 VAC, 50/60 Hz 220-240 VAC, 50/60 Hz Power Switch Less than 160W Less than 350W *Currency: 5A(110V) / 3A(220V) 700W/1KW Less than 30W 413 X 364 X 333 - Imaging Unit: 304 x 264 x 150 mm (11.9 x 10.4 x 5.9) - Toner Cartridge(Color): 64 x 64 x 93 mm - Toner Carteidge(Black): 80 x 80 x 95 mm - Imaging Unit: 492 x 384 x 227 mm (19.4 x 15.1 x 8.9) - Toner Cartridge(Color): 99 x 65 x 158 mm - Toner Cartridge(Black): 108 x 88 x 173 mm 20.5 Kg (45.2 lbs) - Imaging Unit: 3.2 kg - Toner Cartridges (C/M/Y each): 0.102 kg - Toner Cartridge(Black): 0.176 kg - Imaging Unit: 4.0 kg - Toner Cartridges (C/M/Y each): 0.110 kg - Toner Cartridge(Black): 0.180 kg
Power Consumption
Ready AVG. Max/Peak Sleep
Less than 160W Less than 350W *Currency: 5A(110V) / 3A(220V) 700W/1KW Less than 30W 413 X 364 X 333 - Imaging Unit: 304 x 264 x 150 mm (11.9 x 10.4 x 5.9) - Toner Cartridge(Color): 64 x 64 x 93 mm - Toner Carteidge(Black): 80 x 80 x 95 mm - Imaging Unit: 492 x 384 x 227 mm (19.4 x 15.1 x 8.9) - Toner Cartridge(Color): 99 x 65 x 158 mm - Toner Cartridge(Black): 108 x 88 x 173 mm
Dimension (W x D x H)
Set(mm) Consumables
Consumables Packaging
Weight
Set (with consumables) Consumable
20.5 Kg (45.2 lbs) - Imaging Unit: 3.2 kg - Toner Cartridges (C/M/Y each): 0.102 kg - Toner Cartridge(Black): 0.176 kg - Imaging Unit: 4.0 kg - Toner Cartridges (C/M/Y each): 0.110 kg - Toner Cartridge(Black): 0.180 kg
Consumable Packing
2.1.2.2 Controller
Controller & S/W MPU Memory Std. Max. Memory Expansion Printer Languages Fonts Driver Supporting OS 128 MB 128 MB N/A SPL-C (Samsung Printer Language Color) Windows fonts Windows 98SE/Me/2000/XP/2003/Vista Various Linux OS including Red Hat 8.0~9.0, Mandrake 9.2~10.1, SuSE 8.2~9.2 and Fedora Core 1~4 Mac OS X 10.3~10.5 Default Driver WHQL Application TWAIN TWA PSU Smart Panel Network Management SmarThru SPL-C (Samsung Printer Language Color) Windows 2000/XP/Vista Yes(Windows, Mac, Linux) Yes(Windows XP or Higher) Yes(Windows, Mac, Linux) Yes(Windows, Mac, Linux) N/A CLX-2160 Samsung CHORUSm 300MHz 128 MB 128 MB N/A SPL-C (Samsung Printer Language Color) Windows fonts Windows 98SE/Me/2000/XP/2003/Vista Various Linux OS including Red Hat 8.0~9.0, Mandrake 9.2~10.1, SuSE 8.2~9.2 and Fedora Core 1~4 Mac OS X 10.3~10.5 SPL-C (Samsung Printer Language Color) Windows 2000/XP/Vista Yes(Windows, Mac, Linux) Yes(Windows, Mac, Linux) Yes(Windows, Mac, Linux) Yes(Windows, Mac, Linux, Network) Set IP, SynThru 4.5 (SWAS) (IE 5.0 or higher, Safari 1.3 or higher, Firefox 1.5 Win2000 or higher, Windows only) SmarThru 4(Windows only) CLX-2160N Samsung CHORUSm 300MHz
SmarThru 4(Windows only)
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2.1.2.3 Interface
Interface Parallel USB N/A - USB 2.0 - USB Host 1.1 (PictBridge, Direct Printing, Scan to USB) N/A N/A N/A N/A CLX-2160 N/A - USB 2.0 - USB Host 1.1 (PictBridge, Direct Printing, Scan to USB) Ethernet 10/100 Base TX N/A TCP/IP, IPP, SNMPv2 - Windows 98SE/Me/2000/XP/Vista - Mac OS X 10.3~10.5 ==> TCP/IP Printing Only- Various Linux OS including Red Hat 8 ~ 9, Fedora Core 1 ~ 4, Mandrake 9.2 ~ 10.1, and SuSE 8.2 ~ 9.2 - Unix HP-UX, Solaris, SunOS, SCO UNIX 16 X 2 Line LCD(Iris), 11 keys(Direction 5, Special key 3, Stop/Color/Mono 3) 4 LED for CMYK toners1 LED for status (Green/Red) CLX-2160N
Network Wireless Network Interface Protocol Network OS
User Interface LCD & Button LED 16 X 2 Line LCD(Iris), 11 keys(Direction 5, Special key 3, Stop/Color/Mono 3) 4 LED for CMYK toners1 LED for status (Green/Red)
2.1.2.4 Scan
Scan Scan method Scan Speed Linearity, Halftone Gray Color Resolution Halftone Scan Size Scan Depth Max. Doc. Width Color Mono Compatibility Optical Enhanced CLX-2160 Color CIS <== Eiger Scan Unit 15 Sec(300dpi,USB2.0,P4 3.0GHz,512M)/Ltr 30 Sec(300dpi,USB2.0,P4 3.0GHz,512M)/Ltr 75 Sec(300dpi,USB2.0,P4 3.0GHz,512M)/Ltr 600*2,400ppi 4,800*4,800ppi 256levels Max.216mm(8.5) 24bits - 1bit for Linearity & Halftone - 8Bits for Gray scale [Windows] - Windows 98SE/Me/2000/XP/Vista Various Linux OS including Red Hat 8.0~9.0, Mandrake 9.2~10.1, SuSE 8.2~9.2 and Fedora Core 1~4 Mac OS X 10.3~10.5 and Universial Mac Effiective Scan Width Max 208mm(8.2inch) CLX-2160N Color CIS <== Eiger Scan Unit 15 Sec(300dpi,USB2.0,P4 3.0GHz,512M)/Ltr 30 Sec(300dpi,USB2.0,P4 3.0GHz,512M)/Ltr 75 Sec(300dpi,USB2.0,P4 3.0GHz,512M)/Ltr 600*2,400ppi 4,800*4,800ppi 256levels Max.216mm(8.5) Max 208mm(8.2inch) 24bits - 1bit for Linearity & Halftone - 8Bits for Gray scale [Windows] - Windows 98SE/Me/2000/XP/Vista Various Linux OS including Red Hat 8.0~9.0, Mandrake 9.2~10.1, SuSE 8.2~9.2 and Fedora Core 1~4 Mac OS X 10.3~10.5 and Universial Mac
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2.1.2.5 Copy
Copy Copy Speed Simplex Copy Speed Duplex Copy Speed FCOT (B&W) From Ready From Idle From Coldboot FCOT (Color) From Ready From Idle From Coldboot Zoom Range Multi Copy Preset CLX-2160 @SDMC up to 16 cpm in A4 black (17 cpm in Letter) Up to 4 cpm in A4 color (4 cpm in Letter) N/A Less than 18 sec Less than 50 sec Less than 50 sec Less than 85 sec Less than 85 sec Less than 85 sec 25% to 400% for Platen 1~99 [Original(100%)] [A4 A5(71%)] [LGL LTR(78%)] [LGL A4(83%)] [A4 LTR(94%)] [EXE LTR(104%)] [A5 A4(141%)] 25%, 50%,150%, 200%, 400% [Custom: 25-400%] Text Text/Photo Photo Original Type (Color) Original Type Darkness Control Collation Copy Special Copy ID Card Copy Auto fit Margin Shift Book Copy Auto Suppression Covers Transparencies Create Booklet N-up copy Clone Poster Text Text/Photo Photo Factory Default Automatic Background Suppression Scan: 600x300dpi , Printing : 600x600dpi Scan: 600x300dpi , Printing : 600x600dpi Scan : 600x600dpi, Printing : 1200x1200dpi Scan: 600x300dpi , Printing : 600x600dpi Scan: 600x300dpi , Printing : 600x600dpi Scan : 600x600dpi, Printing : 1200x1200dpi Text Yes (Mono) 3 level N/A Yes Yes No No No No No No 2-up, 4-up Yes Yes (X 9 only) CLX-2160N @SDMC up to 16 cpm in A4 black (17 cpm in Letter) Up to 4 cpm in A4 color (4 cpm in Letter) N/A Less than 18 sec Less than 50 sec Less than 50 sec Less than 85 sec Less than 85 sec Less than 85 sec 25% to 400% for Platen 1~99 [Original(100%)] [A4 A5(71%)] [LGL LTR(78%)] [LGL A4(83%)] [A4 LTR(94%)] [EXE LTR(104%)] [A5 A4(141%)] 25%, 50%,150%, 200%, 400% [Custom: 25-400%] Scan: 600x300dpi , Printing : 600x600dpi Scan: 600x300dpi , Printing : 600x600dpi Scan : 600x600dpi, Printing : 1200x1200dpi Scan: 600x300dpi , Printing : 600x600dpi Scan: 600x300dpi , Printing : 600x600dpi Scan : 600x600dpi, Printing : 1200x1200dpi Text Yes (Mono) 3 level N/A Yes Yes No No No No No No 2-up, 4-up Yes Yes (X 9 only)
Original Type (Mono)
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2.1.2.6 Paper Handling

Paper Handling Standard Capa. Max. Capa. Printing Max. Size Min. Size Margin(T/B/L/R) Multi-purpose tray Capacity Media sizes Media type 1 sheet Envelopes, Labels, Card stock, Transparency film, Plain Papers 16~43lb (60 to 163g/ ) Paper detection sensor 1 sheet Envelopes, Labels, Card stock, Transparency film , Plain Papers 16~43lb (60 to 163g/ ) Paper detection sensor 76 x 127 mm (3 x 5) ~ 216 x 356 mm (8.5 x 14) 76 x 127 mm (3 x 5) ~ 216 x 356 mm (8.5 x 14) CLX-2160 150-sheet Cassette 150 sheets @75g/ 216 x 356mm (8.5 x 14) 76 x 127 mm (3 x 5) 4 mm, 4 mm, 4 mm, 4 mm CLX-2160N 150-sheet Cassette 150 sheets @75g/ 216 x 356mm (8.5 x 14) 76 x 127 mm (3 x 5) 4 mm, 4 mm, 4 mm, 4 mm
Media weight Sensing Standard Cassette Tray Capacity Media sizes Media types
150 sheets @ 75g/ 150 sheets @ 75g/ 76 x 127 mm (3 x 5) ~ 216 x 356 mm (8.5 x 14) 76 x 127 mm (3 x 5) ~ 216 x 356 mm (8.5 x 14) Envelopes, Labels, Card stock, Transparency film, Plain Papers 16~43lb (60 to 163g/ ) N/A No indicator Paper empty sensor N/A N/A N/A N/A N/A N/A N/A FaceUp N/A 100 sheets @ 75g/ Yes Manual N/A N/A N/A N/A Envelopes, Labels, Card stock, Transparency film, Plain Papers 16~43lb (60 to 163g/ ) N/A No indicator Paper empty sensor N/A N/A N/A N/A N/A N/A N/A N/A 100 sheets @ 75g/ Yes Manual N/A N/A N/A N/A
Media weight Size sensor User Interface Sensing Optional Cassette Tray Capacity Media sizes Media types Media weight Size sensor User Interface Sensing Output Stacking Capacity FaceDown Output Full sensing Duplex Supporting Throughput Media sizes Media types Media weight
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2.1.2.7 Comsumables and CRU

Consumables and CRU No. of CRUs CLX-2160 6 (C/M/Y/K toner, Imaging Unit, Waste toner container) K toner cartridge: CLX-K300A C toner cartridge: CLP-C300A M toner cartridge: CLP-M300A Y toner cartridge: CLP-Y300A Imaging unit : CLP-R300A Waste toner container: CLP-W300A Black 2,000 A4/Letter pages, at 5% Coverage, (Ships with 1,500 pages Starter Toner Cartridge) Color 1,000 A4/Letter pages, at 5% Coverage, (Ships with 700 pages Starter Toner Cartridge) Key Life detect Unique, Electronic key(CRUM) Life detect Sensor(Toner level sensor) + dot counting 90% exhausted: warning message (sensored via Toner level sensor) 100% exhausted: empty message (sensored via Toner level sensor) 120% exhausted: hardstop (sensored via dot count) CMY mechanical key 3 step for install / replacing Approx. 20K black pages (or 12.5K color pages) Unique, Electronic key(CRUM) None, that would be traced via software 6 steps for install/replacing 1,250 sheets (Full Color 5% Image) or 5,000 images Yes 4 (ITB, Fuser, T2 roller, Pick-up roller) Yield Key Sensor Fuser T2 Roller Pick-up Roller Yield Key Yield Key Yield Key None None 100,000 sheets B&W or 50,000 sheets Color None 100,000 sheets, Replacable None 50,000 sheets, Replacable None CLX-2160N 6 (C/M/Y/K toner, Imaging Unit, Waste toner container) K toner cartridge: CLX-K300A C toner cartridge: CLP-C300A M toner cartridge: CLP-M300A Y toner cartridge: CLP-Y300A Imaging unit : CLP-R300A Waste toner container: CLP-W300A 2,000 A4/Letter pages, at 5% Coverage, (Ships with 1,500 pages Starter Toner Cartridge) 1,000 A4/Letter pages, at 5% Coverage, (Ships with 700 pages Starter Toner Cartridge) Unique, Electronic key(CRUM) Life detect Sensor(Toner level sensor) + dot counting 90% exhausted: warning message (sensored via Toner level sensor) 100% exhausted: empty message (sensored via Toner level sensor) 120% exhausted: hardstop (sensored via dot count) CMY mechanical key 3 step for install / replacing Approx. 20K black pages (or 12.5K color pages) Unique, Electronic key(CRUM) None, that would be traced via software 6 steps for install/replacing 1,250 sheets (Full Color 5% Image) or 5,000 images Yes 4 (ITB, Fuser, T2 roller, Pick-up roller) None None 100,000 sheets B&W or 50,000 sheets Color None 100,000 sheets, Replacable None 50,000 sheets, Replacable None
Toner
Replace method Imaging Kit (OPC+Deve) Yield Key Sensor Replace method Waste Toner Container FRU No. of FRUs ITB Yield Key
Approx. 100K black pages (or 25K color pages) Approx. 100K black pages (or 25K color pages)
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2.1.2.8 Reliability and Other

Reliability & Service Printing Volume(AMPV) Max Monthly Duty MPBF MTTR SET Life Cycle Real-time Clock System-record CLX-2160 180 pages/180 pages(Mono/Color) 24,200 images (color 17,600 Mono 6,600 Total 24,200 image) 40,000 images (color 29,091 Mono 10,909 Total 40,000 image) < 30 min. 200,000 image or 5 years whitchever comes first None Total image count Total page count (color/mono) Imaging unit life Fuser life Transfer Unit life Toner image count (CMYK) Tray roller life Cartridge Coverage Configuration Sheet Comm. Mode Operation Temperature Humidity In-Box Operating Storage Operating Storage N/A N/A 10 ~ 32.5 (59 ~ 90.5F) -20 ~ 40(-4 ~ 104F) 20 ~ 80RH 0 ~ 95RH Set C/M/Y/K to be installed Power cord USB cable (China, Korea, India, Russia) Driver CD (Driver, Application, manual) Quick installation Guide sheet Warranty Card N/A N/A N/A N/A N/A N/A N/A CLX-2160N 180 pages/280 pages(Mono/Color) 24,200 images (color 17,600 Mono 6,600 Total 24,200 image) 40,000 images (color 29,091 Mono 10,909 Total 40,000 image) < 30 min. 200,000 image or 5 years whitchever comes first None Total image count Total page count (color/mono) Imaging unit life Fuser life Transfer Unit life Toner image count (CMYK) Tray roller life Cartridge Coverage Configuration SheetNetwork Configuration Sheet N/A N/A 10 ~ 32.5 (59 ~ 90.5F) -20 ~ 40(-4 ~ 104F) 20 ~ 80RH 0 ~ 95RH Set C/M/Y/K to be installed Power cord USB cable (China, Korea, India, Russia) Driver CD (Driver, Application, manual) Quick installation Guide sheet Warranty Card N/A N/A N/A Built-in N/A N/A N/A
Test Print RDC
Options Memory Second Cassette PostScript Network Wireless Network Hard Disk Duplex Unit
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2.1.2.9 Periodic Replacing Parts

NO. ITEM 1 Fuser Unit Description ELA UNIT-FUSER 220V ELA UNIT-FUSER 110V SEC_Code JC96-03609A JC96-03609B Image Life(Pages) 100K
ITB Unit
ELA UNIT-ITB_SET
JC96-03611A
60K
T2 Roller (Ass'y replacement)
MEA UNIT-T2 ROLLER
JC97-02628A
100K
Pick-up Roller
MEA UNIT-PICKUP ROLL
JC97-02647A
50K
2.1.2.10 Accessry Parts

NO. ITEM 1 Power Code Description CBF POWER CORD SEC_Code Image QT'y 1
2 3
CD's Manual's
S/W APPLICATION-CD NETWORK CD NETWORK QUICK GUIDE MANUAL(CARD)WARRANTY CARD
CLX-2160N only CLX-2160N only -
1 1 1 1
2.1.2.11 Option Parts

NO. ITEM 1 2 Memory Second Cassette Description N(On basic 128 MB, Non extendable) N(On basic 150 sheets, Non second tray) SEC_Code Image QT'y -
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2.1.3 Model Comparison Table

2.1.3.1 SEC Model
Iris Image Maple
4-in-1, N/W 3-in-1, N/W
3-in-1, N/W 3-in-1, Basic
CLX-3160 Series Speed ADF Resolution Emulation Interface 16/4ppm YES (50 sheets) 2,400 x 600 dpi SPL-C N/W USB 2.0 Memory Paper Capacity Paper Output Dimension (WDH) Weight Toner Other 128 MB 150 Cassette, 1 Manual 100 Face Down 466 x 427 x 486 mm, 100% 20.5 Kg 2K/1K CCD Color Copy Button
CLX-2160 Series 16/4ppm N/A 2,400 x 600 dpi SPL-C N/W (Factory Opt.) USB 2.0 128 MB 150 Cassette, 1 Manual 70 Face Down 413.2 x 364.5 x 333 mm, 52% 14.5 Kg 2K/1K CIS (SCX-4200 Scanner common) ID Copy & Direct Printing
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Samsung CLX-2160
Samsung CLX-2160N
HP CM1015
Canon MF-8170C
EPSON CX-11N
Samsung Electronics
Image Image
Function Function 3-in -1, N/W 16/4 ppm 16/4 ppm 2,400 x600 dpi 1,200 X 1,200 (Max.4,800) 14 sec / 57 sec 300 MHz 128MB/128MB 96MB/224MB PCL, PS USB 2.0 250 CST, 1 Manual 250sheets SCF 2.5K/2K 437x508x525mm 100% SPL -C USB 2.0, N/W 150 CST, 1 Manual 2K/1K 413.2x364.5x333 43% 300 MHz 128MB/128MB GDI USB 2.0, N/W 250 CST, 125 MP ADF 50sheets 5K/4K 510x513x640mm 144% 20.7 sec 22 sec /46 sec 1,200 X 1,200 (Max.19,200) 1,200 X 2,400 (Max. 9,600) 2,400 x600 dpi 2,400 x600 dpi 8/8 ppm 16/4 ppm 8/8 ppm 16/4 ppm 3-in -1 4-in -1, N/W
3-in -1
3-in -1, N/W 25/5 ppm 25/5 ppm 2,400 x600 dpi 600 x 600 dpi (Max.9,600) 9 sec /17 sec 233 MHz 128MB/576MB GDI USB 2.0, N/W 180 MP, ADF 50sheets 4K/(4K,1.5K) 460x467x592mm 109%
2.1.3.2 Competitor Model
Print Speed Print Speed
16/4 ppm
Copy Speed Copy Speed
16/4 ppm
Resolution Resolution
2,400 x600 dpi
Scan Resolution
1,200 X 1,200 (Max.19,200)
FPOT FPOT
14 sec / 57 sec
Processor Processor
300 MHz
Memory (Max.) Memory (Max.)
128MB/128MB
Emulation Emulation
SPL -C -
Interface Interface
USB 2.0
Paper Input Paper Input
150 CST
Toner Toner
2K/1K
Dim. (WDH) Dim. (WDH)
413.2x363.5x333 43%
Service Manual
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2.2 Summary of Product

This chapter describes the functions and operating principal of the main component.
2.2.1 Printer Components

2.2.1.1 Front View
* The figure above shows an CLX-2160N with all available accessories.
1 2 3 4 5 6 7 8 9
scanner lid scanner glass USB memory port front cover handle control panel output support tray manual feeder
10 11 12 13
manual feeder paper width guides waste toner container toner cartridges imaging unit
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2.2.1.2 Rear View
* The figure above shows an CLX-2160N with all available accessories.
1 2 3
power switch network port USB port
4 5
power receptacle rear cover
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2.2.2 System Layout
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2.2.2.1 Cassette
Feeding Method : Cassette Type Feeding Standard : Center Loading Feeding Capacity : Cassette 150 Sheets(75g/, 20lb Paper Standard) Manual Feeder 1 Sheet Paper Detecting Sensor : Photo Sensor (Empty, Registration, Exit) Paper Size Sensor : None
2.2.2.2 LSU(Laser Scan Unit)

Consisted of LD(Laser Diode) and Polygon Motor Control. Error Polygon Motor Error H-sync Error Phenomenon The Rotation of Polygon Motor can not reach stable Though the rotation of Polygon Motor reach stable, the signal of H-sync is not occurred
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2.2.2.3 2nd Transfer Assy

The life span: Print over 100,000 sheets (in 15~30 Specification: Similar to Gogh(CLP-3XX) Ass'y. )
2.2.2.4 Fuser Ass'y

Heat Lamp : New Part - Knuckle Type Heat Roller : Similar to Gogh. 2 Pressure Roller : One is similar to HummingBird, the Other is a new added part comparing with other Fuser Thermistor - Temperature-Measuring Device Thermostat - Critical Temperature-Detecting Device
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2.2.2.5&6 ITB(Intermediate Transfer Belt) & 1st Transfer Roller

The life span: Print over 100,000 Images The ITB unit includes 1st Transfer Roller
2.2.2.7&8 OPC(Organic Photo-Conductor) & Developer

The life span: Print over 44,000 Images (Both) Imagine Unit consists of 4 kinds of Developer, OPC, and Deve, Main Frame
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2.2.2.9 Toner Kits

The life span: Color -> 1000 images (Standard Coverage Print-Out) Black -> 2000 images (Standard Coverage Print-Out)
2.2.2.10 Driver Ass'y

It is a power delivery unit by gearing By driving the motor, it supplies the power to the feeding unit, the fusing unit, and the distributing unit. The Main Motor is similar to BigBang Main Motor.
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2.2.2.11 Scan Ass'y

3 in 1 : CLX-2160 Scanning Method: Color CIS (600 x 1200 dpi Optical) Copy speed : SDMC 16cpm/A4(B/W), 4cpm/A4(Color)
2.2.2.12 Manual Tray

For customer convenience in managing special paper Capacity : 1 sheet
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2.2.3 Engine H/W Specifications

The CLX-2160(N) is roughly made up a Main Controller part, a Operation Panel part, a Scanner part, and a Power part. Each part is separated modules which focus on common and standard design of different kind products. The Main controller part is composed of one CPU and one Board and works to control all the parts for printing, copying, scanning, and networking. The Operation Panel part is for User s interface. The Scanner part is composed of a Platen and is connected with the Main Controller by Harnesses.
Model Processor SDRAM Flash ROM EEPROM Compatibility Interfaces CLP-300 Chorus M (SoC) 32MB 2MB 8KB(24C64) GDI(SPL-color) USB2.0 CLP-300N Chorus M(SoC) 64M 4MB 8KB(24C64) GDI(SPL-color) USB2.0, LAN CLX-3160N Chorus M (SoC) 128M 4MB 8KB(24C64) GDI(SPL-color) USB2.0 USB Host 1.1 LAN Color CCD Optical 600X600 LCD Panel CLX-2160N Chorus M(SoC) 128M 8MB 8KB(24C64) GDI(SPL-color) USB2.0 USB Host 1.1 LAN Color CIS Optical 600X1200 LCD Panel CLX-2160 Chorus M(SoC) 128M 8MB 8KB(24C64) GDI(SPL-color) USB2.0 USB Host 1.1 Color CIS Optical 600X1200 LCD Panel
SCAN FAX User.Interfaces
Only LED panel
Only LED panel
H/W Configuration (Engine & Controller)
HVPS SMPS
Main Board
2-20
2.2.3.1 Main BD Configuration
CPU : Chorus M (SoC) Memory : - RAM : 64MB (CLP-300N), 32MB(CLP-300), 128MB(CLX-2160, 3160) - ROM : 2~4MB FLASH *2160(4MB) - NVRAM : 8KB (4K : N/W Parameter (MAC Address)) Peripherals : - USB 2.0 - USB Host (PictBridge, SCAN to USB, USB to Print). CLX-2160 Series - 10/100 Based N/W (MII Interface Phy Chip Used) CLX-2160N Only I/O : - Digital I/O Port : Basic I/O, PWM : Motor & HVPS Control - UART : Panel Communication, Debug - I2C : NVRAM & CRUM Interface (EEPROM : 24C64, 34C02) - Analog I/O Port (ADC : Sensor Interface, DAC : LD Power Control) Chorus M Architecture - CPU Core : ARM920 T 300Mhz (I-Cache : 16KB, D-Cache : 16KB) - SDRAM Controller : 5 Bank, 100Mhz System Bus - ROM Controller : 4 Banks ( 2 Bank Used) - NAND FLASH Controller : 8/16 Bits interface (Not used) - I/O Controller : 6 Banks - DMA Controller : 6 Channel - HPVC : Dual / Single Beam - PVC : Dual / Single Beam (Not Used ) - UART : 5 Channels (Debug 1 Channel used only) - Interrupt : 6 External, 26 Internal - TIMER : 6 System Timer (S/W use Only)
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I/O Interface USB - High Speed USB 2.0 Device - USB Host (PictBridge) N/W Embedded - Chorus M With MII Interface FAX - N/A PWM - High Voltage Control With Duty - Main Motor Clock I2C Interface - NVRAM - CRUM Power Flow SMPS - Type 2(Standard) - +24V : For use Mechanical Part (Motor & Actuator (Solenoid, Clutch)) - +5V : Logic, Analog, Sensor, Main BD - Supply From SMPS +5V - Power Supply with two Regulator (3.3V : LDO, 1.2V : Switching Regulator) - 3.3V : I/O Operating (Digital & Analog) - 1.2V : Chorus M Core Voltage HVPS - High Voltage Source for EP Condition - Supply From SMPS +24V - Controlled By PWM Pulse & I/O
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2.2.3.2 SMPS(Switching Mode Power Supply) PBA

SMPS is consisted of SMPS part which supplies DC power for driving system and AC Heat Control part which supplies power to Fuser. Standard Type3 III is used. 1) DC Output Main Controller PBA, OP Panel, BLDC, Sensors, Clutches, Other PBAs 2) AC Output Fuser Unit(Heat Lamp, Thermostat) 3) Output Voltage CHANNEL V_out Load +5.0V +5.0V +/-5% MicroController, CMOS, LOGIC +24V +24.0V +15%/-10% LSU +24VF +24.0V +15%/-10% MOTOR, CLUTCH, HVPS
CON3 To Main PBA
CON2 Fuser AC
CON1 AC Input
2-23
PSP-TYPE2-V2C Power Supply Connector
2-24
2.2.3.3 HVPS(High Voltage Power Supply) PBA

HVPS PBA generates high voltage of charger, supply, T1 and T2 which is supplied to Developer, ensuring optimum condition for image formation. HVPS receives input of 24V and generates high voltage, supplying it to Toner, OPC, Cartridge, ITB Unit and Transfer Roller.
2-25
HVPS Connector
2-26
1) Charger Voltage : Charger Function: voltage that charges OPC surface up to ?500V~ -800V. Output voltage: -1.0KV ~ -2.0KV DC 3% Error type: if the voltage fails to be output to Charger Roll, OPC surface will not be charged, and the toner on the developer roller will be transferred to OPC Drum, printing black paper. 2) 1st Transfer High Voltage : T1(+) Function: voltage necessary for transferring toner developed on OPC Drum surface onto ITB. Output voltage: Max +2.0KV 3%(Duty variable, no load) ERROR type: if T1(+) output fails, the toner on OPC drum will not be transferred to ITB normally and the image will be blurred. 3) 2nd Transfer High Voltage : T2(+) Function: voltage used to transfer the toner primarily transferred on ITB again onto paper. Output voltage: Max +5.0KV 3%(Duty variable, no load) ERROR type: if T2(+) output fails, the toner on ITB will not be transferred to paper normally and the image will be blurred. 4) T2 Cleaning Voltage : Clean : T2(-) Function: prevent reverse side of paper from being dirtied, by recovering the negatively charged toner remaining at Transfer Roller and sending it onto ITB. Output voltage: with no feedback control, output fixed voltage(-1300V +/- 15%) ERROR type: reverse side of paper will be dirtied. 5) Supplying Voltage : Supply AC+DC(-) Function: voltage that makes toner to develop on the area exposed by LSU by means of potential difference, output will be the voltage of AC+DC overlapped form. Output voltage: AC 600V ~ 2000V p-p +/-1.5% DC -50V ~ -600V DC +/- 3% ERROR type: 1. if supply is GND, density will be extremely low. 2. if supply is floating (for insecure terminal contact), density will be down so slightly that it is impossible to make out with naked eyes. 6) Developing Voltage : Deve AC+DC(-) Function: voltage that supplies toner to Developing Roller Output voltage: AC 300V ~ 1700Vp-p 1.5% (supply voltage is connected to ZENER Diode 300V) DC -50V ~ -600V DC +/- 3% ERROR type: 1. if Deve is GND, density will be extremely down. 2. if Deve is floating (for insecure terminal contact), density will be extremely down.
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2.2.3.4 CRUM
In the case of Refill Toner Install
1) Perception of Refill Cartridge (when power is on or the cover is closed) End of Life / life span data initialization -> judge to be Refill Cartridge End of Life / life exhausted (simple refill) -> stop printing caused by life exhaustion 2) Operating It is impossible to control appropriate development parameters, for there s no toner specification data. It runs with the setting of default development parameter. (Image quality will be degraded, for the lack of appropriate respond to the change of time and environment.) 3) Service Response It is possible to response appropriately, for the information of cartridge life is saved at Back Up Area.
Process after CRU life expiration

1) Record the information of End of Life. 2) Copy the information of Operating Area into Back up Area. 3) Write-Protect Back up Area. 4) Clear some information of Operation Area. -> Supplier/Model Name/MFC date/Serial Number (Manufacture Information) -> Let cartridge refiller initialize manufacture information and life span information.
2-28
CRUM Position
Cap Agitator Washer Bottle Cap- CRUM
Agitator Seal
CRUM Coupling
2-29
2.2.4 General Description

This chapter is the product specification for the CLX-2160 Series. The CLX-2160 Series is a Color Laser Printer. The CLX-2160 Series series can be expanded to multi functional printer (MFP). CLX-2160 Series is developed for two target users. Those are small office users who sometimes need color printouts, and medium business users who mainly use B/W printouts. The main product concept is the world smallest and lightest color laser printer. This model has 16ppm B/W print-speed and 4ppm color print-speed, 2400 x 600 dpi class (optical 600 x 600 dpi) color laser printer.
2.2.4.1 Controller
-The video controller board is located on the right side of the printer. -Basic Memory is 128 Mbytes SDRAM. -Field F/W upgradeable FLASH ROM firmware for controller, 1024 byte EEPROM -Printing Resolution : Native 600 x 600 dpi standard Resolution can be enhanced up to 2400 x 600 dpi class, 1200 x 600 dpi (default), 600 x 600 dpi
2.2.4.2 Processor
CHORUSm (300Mhz), Proprietary SOC
2.2.4.3 Printer Language Emulations

SPL-Color
2.2.4.4 Memory
The controller has 128 MB SDRAM and 8 MB flash ROM on Board.
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2.2.4.5 Interfaces
The system supports the following standard interfaces: One USB port - USB v.2.0 compliant - Color-coded to meet WHQL requirements, connector must be Pantone 426C One 10/100 BaseT network connector - The printer supports an internal Network Interface that can be installed pre-configured on the video controller board at the factory. This supports all of the major Network Operating Systems such as the Novell NetWare, TCP/IP, etc. Details of the network specification will be provided separately.
2.2.4.6 Control Panel

16 character x 2 Line LCD
2.2.4.7 Periodic Replacing Parts

To avoid print quality and paper feed problems resulting from worn parts and to maintain your machine in top working condition the following items will need to be replaced at the specified number of pages or when the life span of each item has expired.
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2.2.4.8 Power Switch

The Switch is located at rear-side of printer and must be marked to indicate on and off.
2.2.4.9 Operator Panel

- LCD: 16 Charactor x 2 Line LCD - Toner Cartridge Status LED - ID Copy key, USB Print key, Scan to key, BLack key, Color key, Status key, Menu key, Scroll button, OK, Back, Stop/Clear key
2.2.4.10 Sensor
Paper empty (Cassette)
2.2.4.11 CRUMS
The CLP-300 Series engine will be equipped with electronics that can read and write data into NVRAMs otherwise known as CRUMs that reside within 1) C, M, Y, K Toner cartridges and 2) Imaging kit(Developer, OPC, ITB). The CRUM has a company ID, and Samsunga electronics logo. The toner CRUM also identifies the type of toner cartridge (Standard or High Capacity). The CRUMs contain fixed data such as the low warning point, specified life point, and hard stop point (on toner, not on IBT unit) and also store the current life count (pages count, pixels count, images count) and % of usage (gas gauge) data.
2.2.4.12 LOW / OUT Behavior for consumables

The consumable low and out behavior on CLX-2160 Series engine is specified by SEC.
FP message Toner Imaging Kit Fuser T2 Roller Pick-up
Device for life end detection CRUM CRUM No No No
Law(90%) Yes Yes Yes Yes No
Life(100%) Yes Yes Yes Yes No
Hard stop Yes(115%) No No No No
Reset to 0 No No Yes Yes No
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Disassembly and Reassembly
3. Disassembly and Reassembly

3.1 General Precautions on Disassembly
Releasing Plastic Latches
Many of the parts are held in place with plastic latches. The latches break easily; release them carefully. To remove such parts, press the hook end of the latch away from the part to which it is latched.
When you disassemble and reassemble components, you must use extreme caution. The close proximity of cables to moving parts makes proper routing a must. If components are removed, any cables disturbed by the procedure must be restored as close as possible to their original positions. Before removing any component from the machine, note the cable routing that will be affected.
Whenever servicing the machine, you must perform as follows:

1. Check to verify that documents are not stored in memory. 2. Be sure to remove the print cartridge before you disassemble parts. 3. Unplug the power cord. 4. Use a flat and clean surface. 5. Replace only with authorized components. 6. Do not force plastic-material components. 7. Make sure all components are in their proper position.
3-1
3.1.1 Screws used in the printer
6001-000130
BRACKET-MOTOR SHAFT-WORM GEAR
SCREW-MACHINE;BH,+,M3,L6,ZPC(WHT),SWRCH18A,-,SCREW-MACHINE;BH,+,M3,L6,ZPC(WHT),SWRCH18A,-,SCREW-TAPPING;PWH,+,-,2,M3,L8,ZPC(BLK),SWRCH18A,SCREW-TAPPING;PWH,+,-,2,M3,L8,ZPC(BLK),SWRCH18A,SCREW-TAPTITE;PH,+,-,B,M2,L10,ZPC(WHT),SWRCH18A,SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A
7 1 2 3 3 3 2 2 6 4 2 3
Y Y Y Y Y Y Y Y Y Y Y Y
6002-000440
HOLDER GLASS + SCAN UPPER PICKUP HOUSING
6003-000152 6003-000196
SWITCH COVER OPEN & 5V Holder-Link Black Solenoid-Pick Up OPE ASSY + SCAN LOWER PBA OPE + COVER OPE SCAN UPPER + SCAN LOWER SCAN LOWER + JOINT B`D SCAN MOTOR ASSY + SCAN LOWER ADF ASSY + COVER PLATEN ADF MOTOR ASSY + ADF LOWER ADF UPPER + ADF LOWER DRAWER CONNECTOR + COVER ADF CONNECTOR HARNESS ADF GND + GND ROLLE HARNESS ADF GND/HARNESS ADF UPPE+GND ADF PBA ADF + ADF LOWER HINGE + COVER PLATEN TX STAXKER + COVER PLATEN COVER LEFT COVER MIDDLE
SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A
2 4 2 2
Y Y Y Y
SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A
1 2
Y Y
SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A
3 6 3 2 5 1 7 2 2 3 1 6 1
Y Y Y Y Y Y Y Y Y Y Y Y Y
COVER MIDDLE + GUIDE HARNESSSCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A COVER REAR-MFP COVER RIGHT ELA SCAN + COVER MIDDLE ELA UNIT MAIN PCB + FRAME ELA UNIT SMPS + FRAME ELA UNIT-DRIVER + FRAME ELA UNIT-DRIVER + FRAME + SCAN GROUND ELA UNIT-FUSER ELA UNIT-LSU HVPS + FRAME SHIELD LIU + FRAME GUIDE OUTPUT FUSER USB HOST SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A
4 3 6 3 1 2
Y Y Y Y Y Y
3-2
CAM-CATCH COVER-GROUND OPC ELA UNIT SMPS + FRAME ELA-UNIT FUSER TERMINAL GUIDE-HARNESS HARNESS SCF HOLDER-CAM HOLDER-CLUTCH CAM HOLDER-FEED&EMPTY MEA FRAME-EXIT PLATE-GND EXIT PLATE-GND FUSER+100M PLATE-GUIDE PICKUP PLATE-SHAFT LACK SOLENOID PICK-UP 6003-000269 BRACKET-DEVE CAP
SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,-
2 2 1 2 1 2 1 1 2 2 1 1 2 2 1 5 1 2 1 1 4 4 1 2 2 1 1 2 1 1 2 1
Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
HARNESS GND + BRACKET GEAR SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,MOTOR ADF + BRACKET GEAR SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,-
WHITE BAR + GROUND HARNESS SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,ELA UNIT MAIN PCB +DRIVE MAIN PCB + MAIN LOWER SMPS PLATE-GUIDE PICKUP 6003-000282 INLET-SWITCH PLATE-DRAWER CONNECTOR 6003-000301 SHAFT-IDLE D8 MAIN GROUND + DRIVE 6006-001078 PLATE-GND OPC L PLATE-GROUND REGI SENSOR-EXIT SENSOR-FEED&EMPTY SENSOR-WASTE SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,SCREW-TAPTITE;BH,+,-,S,M4,L6,ZPC(WHT),SWRCH18A,SCREW-TAPTITE;BH,+,-,S,M4,L6,ZPC(WHT),SWRCH18A,SCREW-TAPTITE;PH,+,WSP,B,M3,L10,ZPC(WHT),SWRCH18A,SCREW-TAPTITE;PH,+,WSP,B,M3,L10,ZPC(WHT),SWRCH18A,SCREW-TAPTITE;PH,+,WSP,B,M3,L10,ZPC(WHT),SWRCH18A,SCREW-TAPTITE;PH,+,WSP,B,M3,L10,ZPC(WHT),SWRCH18A,SCREW-TAPTITE;PH,+,WSP,B,M3,L10,ZPC(WHT),SWRCH18A,-
3-3
3.2 Covers
1. Remove Cassette Unit to front direction. 3. Open the Cover-Front and remove 2 screws and remove Image Unit. Remove the ITB Unit Pull out the unit toward out side of printer slightly. Lift up the unit gently. Pull out the unit gently.
2. Open the Rear-Cover Unit. Remove 5 screws from the Cover-Dummy Rear and Cover-Right on the back side on the machine. Apply light pressure to the right side of the CoverDummy Rear and pull it in the direction of arrow.
Notice : Do not grab the ITB Belt of the ITB Unit, it may cause a malfunction due to a foreign object. Be careful not to scratch the surface of the ITB Belt. 4. Open the Cover-Front and apply light pressure to the front side of the Cover-Right . And then use like the above order and remove the Cover-right.
3-4
5. Use same method as number 5 and remove the Cover-Left.
7. Remove Cover-Rear Unit.
6. Push down MP Unit and pull Cover Dummy Front out in the direction of arrow from Left to Right.
3-5
3.3 Scan-Unit
1. Disconnect 3 connectors (Scan-Motor, OPE, FFC of CIS) from Main Controller PBA. 3. Remove 2 Stopper-Scans to the OUT direction like above picture holding the Scan Unit.
OUT
OUT
2. Open the Scan Unit and apply light pressure to the right side of the right side of the Duct-Fan . And remove the hinge of the Cover-Jam.
4. Pull the Scan-Unit up with both hands. And remove 2 Stopper-Scan fitting correct direction.
3-6
5. Remove 2 screws and Duct-Fan
8. Release 9 hooks on the both left/right side and rear side of the Scan-Unit. (Scan-Upper / Scan-Lower) and then remove Scan-Upper Unit and OP-Unit.
6. Remove the Platen-Unit.
7. Release 5 hook on the front-bottom side of the ScanUnit (Cover-Panel / Scan-Lower).
3-7
3.4 Cover-Middle Unit

1. Disconnect the connector of the Fan. 4. Remove Fan on the left side of the Cover Middle.
2. Disconnect 2 connectors. (USB Host & Joint PBA)
5. Remove 2 screws and Cap-USB and remove 1 screw / USB Host PBA.
3. Remove 4 screws and Cover-Jam from the CoverMiddle Unit.
6. Remove Joint PBA.
3-8
7. Remove Actuator-Outfull and Sensor.
3.5 Fuser Unit

1. Unscrew 4 screws on the Fuser after open the Rear Cover. 2. Push the Holder Shaft Fuser as shown in Picture. 3. Take out the Fuser Assy from Printer.
3-9
3.6 LSU (Laser Scan Unit)

1. Follow step 1 in Cover Unit Disassembly 2. Lift up the LSU Cover (as shown in Picture) and then take out. 3. Remove 3 screws and then take out the LSU.
3.7 HVPS (High Voltage Power Supply)

1. Follow step 1 in Cover Unit Disassembly except removing Rear-Cover. 2. Unscrew 6 screws and disconnect then take out the HVPS. Be careful of taking out the HVPS because there are 11 High Voltage Terminal behind HVPS.
3-10
3.8 Main Controller PBA

1. Follow step 1 in Cover Unit Disassembly 2. Unscrew 4 screws and then take out the Main Board after plug out all the Harness.
3.9 SMPS
1. Follow step 1 in Cover Unit Disassembly. 2. Remove the Main Board 3. Unscrew 4 screws and then take out the SMPS after plug out all the Harness.
3-11
3.10 Drive Unit

1. Follow step 1 through step 4 in Cover Unit Disassembly. 2. Remove the Main Board. 3. Remove the SMPS. 4. Unscrew 8 screws and then take out the Drive Ass'y.
3.11 Transfer Roller

1. Open Rear Cover. 2. Unscrew 2 screws. 3. Pull back the hook, which holds the Roller, like below picture and remove the Transfer Roller.
3-12
Adjustment and Troubleshooting
4
1 2 3 4 5
4. Adjustment and Troubleshooting

This chapter describes some of the main service procedures including: Using the Tech mode; Clearing paper jam and test patterns. Tips for avoiding paper jams, Clearing paper jams. Solving other problems.
4.1 Alignment and Adjustments

4.1.1 Control Panel
Display: Shows the current status and prompts during an operation. Toner col ors: The toner colors shown below the LCD display co-works with display messages. Status: Shows the status of your machine. Menu: Enters Menu mode and scrolls through the available menus. Scroll buttons: Scroll through the options available in the selected menu, and increase or decrease values. OK: Confirms the selection on the screen. Back: Sends you back to the upper menu level.
8 9
ID copy: You can copy both sides of the ID Card like a driver's license to a single side of paper. USB Print: Allows you to directly print files stored on a USB flash drive when it is inserted into the USB port in the front of your machine. Scan to: Allows you to access a list of the PC software programs that an image can be scanned to. Black : Starts a job in Black and White mode. Color: Starts a job in Color mode. Stop/Clear: Stops an operation at any time. In Standby mode, clears/cancels the copy options, such as the darkness, the document type setting, the copy size, and the number of copies.
10 11 12 13
6 7
4-1
4.1.2 LED Function

The Status LED on the control panel shows the status of your machine. See the table below to know your machine's status. Status LED Off Description The machine is off-line. The machine is in Power Save mode. When data is received, or any button is pressed, it switches to on-line automatically. Green Blinking When the backlight slowly blinks, the machine is receiving data from the computer. When the backlight fast blinks, the machine is printing data. On Red Blinking The machine is on-line and can be used. A minor error occurs and the machine is waiting an error to be cleared. Check the display message, and solve the problem referring to Understanding display messages. The toner cartridge is low. Order a new toner cartridge. You can temporarily improve print quality by redistributing the toner. On The toner cartridge is totally exhausted. Remove the old toner cartridge and install a new one. A problem has occurred such as a paper jam, opened cover or no paper in the tray, so that the machine can not continue the job. Check the message on the display, and refer to Understanidng display messages. The toner cartridge is low, empty, or needs to be installed a new one. See Understanding the toner cartridge messages on the display
4-2
4.1.3 Jam Removal

Jam area
When a paper jam occurs, Paper Jam appears on the display. Refer to the table below to locate and clear the paper jam.
4.1.3.1 In the tray

1. Open and close the front cover. The jammed paper is automatically ejected from the machine. If the paper does not exit, go to the next step. 2. Pull the tray out of the machine. 3. Remove the jammed paper by gently pulling it straight out.
If the paper does not move when you pull, or if you do not see the paper in this area, check the paper exit area. 4. Insert the tray into the machine until it snaps into place. Printing automatically resumes.
4-3
4.1.3.2 In the mamual feeder

1. Pull the tray out. 2. Push the manual feeder tab down. 3. Pull the Jammed paper out of the manual feeder.
4. Insert the tray into the machine until it snaps into place. Printing automatically resumes.
4.1.3.3 In the paper exit area

1. Open and close the front cover. The jammed paper is automatically ejected from the machine. 2. Gently pull the paper out of the output tray. If you do not see the jammed paper or if there is any resistance when you pull, stop and go to the next step. 3. Lift the scan unit.
4-4
4. Holding the inner cover open, carefully take the jammed paper out of the machine.
5. Holding down the scan unit gently and slowly until it is completely closed. The inner cover will be closed automatically by the scan unit closed. Be careful not to pinch your fingers!
6. Open the rear cover. 7. If you see the jammed paper, pull it straight up.
If there is any resistance and the paper does not move when you pull or if you cannot see the paper under the scan unit, continue to the next step.
8. Close the rear cover. Printing automatically resumes.
4-5
4.1.4 System setup

4.1.4.1 Menu overview
The control panel provides access to various menus to set up the machine or use the machine's functions. These menus can be accessed by pressing Menu. Refer to the following diagram. Menus available in Fax, Copy, or Scan mode vary.
Copy Menu
System Setup Copy Feature
Reduce/Enlarge Darkness Original Type 2-Up 4-Up Poster Copy Clone Copy Erase Bkgd.
Network a
TCP/IP Ethernet Speed Clear Setting Network Info
Copy Setup
Change Default Copies Reduce/Enlarge Darkness Original Type Machine Setup Language Power Save Timeout a Netscan Timeout Altitude Adj. Auto Continue Paper Setup Paper Size Paper Type Paper Source Report Maintenance Supplies Life Color Serial Number Clear Setting a. CLX-2160N only
a. CLX-2160N only
Scan Menu
Scan Feature
USB Memory Scan Size Original Type Resolution Scan Color Scan Format
System Setup Scan Setup

Change Default USB Memory Machine Setup Language Power Save Timeout a Netscan Timeout Altitude Adj. Auto Continue Paper Setup Paper Size Paper Type Paper Source Report Maintenance Supplies Life Color Serial Number Clear Setting a. CLX-2160N only
Network a
TCP/IP Ethernet Speed Clear Setting Network Info
a. CLX-2160N only
4-6
4.1.4.2 Changing the display language

To change the language that appears on the control panel, follow these steps: 1. 2. 3. 4. 5. 6. Press Press Press Press Press Press Menu until Copy Menu appears on the bottom line of the display and press OK. the Scroll buttons until System Setup appears and press OK. the Scroll buttons until Machine Setup appears and press OK. the Scroll buttons until Language appears and press OK. the Scroll buttons until the language you want appears and press OK. Stop/Clear to return to Standby mode.
4.1.4.3 Using the power save mode

Power Save mode allows your machine to reduce power consumption when it is not in actual use. You can turn this mode on and select a length of time for which the machine waits after a job is printed before it switches to a reduced power state. 1. 2. 3. 4. 5. 6. Press Press Press Press Press Press Menu until Copy Menu appears on the bottom line of the display and press OK. the Scroll buttons until System Setup appears and press OK. the Scroll buttons until Machine Setup appears and press OK. the Scroll buttons until Power Save appears and press OK. the Scroll buttons until the time setting you want appears and press OK. Stop/Clear to return to Standby mode.
4.1.4.4 Altitude Adjustment

The atmospheric pressure could affect the printing quality. If you use the machine in over 1,000 m height altitude area, set the Altitude as recommended in step 4 below. 1. 2. 3. 4. 5. 6. 7. Press Press Press Press Press Press Press Menu until Copy Menu appears on the bottom line of the display and press OK. Scroll buttons until System Setup appears and press OK. Scroll buttons until Machine Setup appears and press OK. the Scroll buttons until Altitude Adj. appears and press OK. the Scroll buttons until the binding option you want appears. OK to save your selection. Stop/Clear to return to Standby mode.
4-7
4.1.4.5 Auto Continue

This is the option to set the machine to continue printing or not, in case the paper size you have set and the paper within the tray mismatches. 1. 2. 3. 4. 5. Press Press Press Press Press Menu until Copy Menu appears on the bottom line of the display and press OK. Scroll buttons until System Setup appears and press OK. Scroll buttons until Machine Setup appears and press OK. the Scroll buttons until Auto Continue appears and press OK. the Scroll buttons until the binding option you want appears.
On: automatically prints after set time passes, when the paper size mismatches the tray paper size. Off: waits until you press Start on the control panel, when the paper size mismatches the tray paper size. 6. Press OK to save your selection. 7. Press Stop/Clear to return to Standby mode.
4-8
4.1.5 Sample Pattern

This product provides several printable test patterns for maintenance purposes. These patterns can be used to aid the diagnosis of print quality problems.
4.1.5.1 Printing a Demo Page

Press "OK(Okay)" button for 2 or 3 seconds when "Ready" message displays on LCD panel. Then demo page will be printed out.
4-9
4.1.5.2 Printing a Configuration Page

You can print a configuration page from the printers control panel. Use the configuration page to view the current settings, to help troubleshoot problems. To print a configuration page: In ready mode, press and hold the Stop button on the control panel for 5 seconds. A configuration page prints out.
Reports
Supplies Information Report Total Image Count, Total Page Count (color/mono) Image Unit / Deve Roller / Fuser / Transfer Roller / Transfer Belt Life Toner Image, Toner Dot Count Toner Remains Percent, Toner Average Coverage Tray Roller Life Scan Page Counts Beam Size (Draft/Normal) Toner Supply Page Two cases - Insert new OPC (Check count = 0 ) - Change bottle ( Check the difference of serial number )
4-10
Etc. Network Info. / NetScan Report Error Info. / Usage Page / Component Check / Service Support
Network Configuration Report

General information : Host name, Contact, Mac address ,N/W firmware Version TCP/IP Information : IP Assignment, IP Address, Subnet Mask, Default Gateway IPP Information / LPD Information / SLP Information / IP Filtering Information / UPnp Information Network Connection Status: It describe the network line status by checking the physical line. O.K - Network connection has no problem and connected Disconnected - Network connection is not connected. Defective Network line is connected but line has some defect (Short or Open)
Messages (Printer & Engine)

Consumables Life Toner Low(95%,K(97.5%)) / Replace(100%) / Empty(110%,K(105%)) Replace transfer belt soon(90%) / Replace transfer belt(100%) - 100k Replace fuser soon(90%) / Replace fuser(100%) - 100k Replace imaging unit soon(90%) / Replace imaging unit(100%) - 50k (OPC) Replace Transfer(T2) roller(100%) - 100k Replace Tray1 Pick-Roller(100%) - 50k
Service call error Low heat error Cycle power / Over heat error cycle power / LSU motor error cycle power / LSU Hsync error cycle power / Open Heat error cycle power / Main Motor Locked / Deve Home error / Fuser Fan Locked Paper Jam0 / Jam1/ Jam2 TrayPaper Mismatch, Load Manual Press Start Key Manual Feeder Empty / Tray1 Empty Etc. Invalid Black/C/M/Y Toner, Install Black/C/M/Y Toner Door Open, SCF Cover Open, Out-Bin Full, Toner Supply Error
4-11
Special Operation
Low Speed Mode Objective : To improve toner supply, it lowers the speed sometimes 1. Check the toner level 3 times, consecutively 2. If its level does not satisfy the normal condition, It lowers the speed followed by coverage Color - 25~49%(1/2), 50 ~74%(1/3), 75%~(1/4) Mono - 15~24%(1/3), 25~34%(1/4), 35~44%(1/5), 45~54%(1/6), 65~74%(1/8), 75%~(1/9) Toner Supply Mode It enters to the toner supply mode after replacing toner cartridge or insert new toner cartridge It takes 1min 30 sec maximum Auto Continue If auto continue set to ON, Printer automatically paper out after 15 sec in paper mismatch state Altitude Altitude Adj : It can adjust voltage conditions
4-12
4.1.6 Periodic Defective Image

If an image defects appears at regular intervals on the printed-paper, it is due to a faulty or damaged roller. Refer to the table below and check the condition of the appropriate roller.
No 1 2 3 4 5 6 7 8
Roller OPC Drum Charge Roller Supply Roller Developing Roller 1 st Transfer Roller 2 nd Transfer Roller Heat Roller Pressure Roller
Period 188.5 mm 37.7mm 47.5mm 26.0mm 32.7mm 57.5mm 86.6mm 86.6mm
Phenomenon White and Black Spots Black Spot and line and Periodic Band Periodic Band by little difference of density White Spot, Horizontal black band Ghost, Damaged Image by abnormal tranfer Ghost, Damaged Image by abnormal tranfer Black Spots or Vertical Black Band Background
4-13
4.1.7 Tech Mode

4.1.7.1 How to Enter Tech Mode
In service (tech) mode, the technician can check the machine and perform various test to isolate the cause of a malfunction. While in Tech mode, the machine still performs all normal operations.
Tech Mode
Instruction You can switch the mode (User->Tech or Tech->User) by pressing menu->ID Copy->Left->Right->Menu->Back>Menu consecutively You can refer to the F/W Version Info. By pressing menu->ID Copy->Left->Right->Menu->Stop Data Setup Clear All Mem. Clear Count : Total Page / FLT Scan / ADF Scan / Imaging Unit / Transfer Belt / Fuser / TransferRoller / Tray1 Roller / Tray2 Roller Color Regi. Machine Test Switch Test / Modem Test / Dram Test / Rom Test / Shading Test Report Protocol / Configuration / Error Info / Usage Page / Component Check Service Support Supplies Information Report Total Image Count, Total Page Count (color/mono) Image Unit / Deve Roller / Fuser / Transfer Roller / Transfer Belt Life Toner Image, Toner Dot Count Toner Remains Percent, Toner Average Coverage Tray Roller Life Scan Page Counts Beam Size (Draft/Normal) Toner Supply Page Two cases - Insert new OPC (Check count = 0 ) - Change bottle ( Check the difference of serial number ) Etc. Network Info. / NetScan Report Error Info. / Usage Page / Component Check / Service Support
4-14
4.1.7.2 F/W Upgrade

USB and Network port are used to update Network applications (SWAS, SWS) can be used to update Normal Update Send ROM file via USB, network port in Ready state It will automatically update and reset Special Mode Update 1. Power On While Pressing Stop / Clear Button - It displays download mode message 2. Send ROM file via USB 3. It will automatically update and reset * If necessary you should perform factory clearing (menu + ID Copy + Left + Right + Menu + Black Start) after updating Rom file Notice : All of count values and data saved in MFP will be cleared
4-15
Machine Test
SWITCH TEST Use this feature to test all keys on the operation control panel. The result is displayed on the LCD window each time you press a key. MODEM TEST Use this feature to hear various transmission signals to the telephone line from the modem and to check the modem. If no transmission signal sound is heard, it means the modem part of the main board malfunctioned. DRAM TEST Use this feature to test the machine's DRAM. The result appears in the LCD display. If all memory is working normally, the LCD shows << O K >> ROM TEST Use this feature to test the machine'S ROM. The result and the software version appear in the LCD display. FLASH VER : 1.00 V ENGINE VER :1.00V PATTERN TEST Using this pattern printout, you can check if the printer mechanism is functioning properly. It is needed in the production progress. Service person doesn't need to use it. SHADING TEST The function is to get the optimum scan quality by the specific character of the CCD(Charge Coupled Device). If the copy image quality is poor, perform this function to check the condition CCD unit.
< Method > 1. Select the [ADJUST SHADING] TECH MODE. 2. Push the SET UP button then an will be scanned. 3. After the scan, CCD SHADING FILE will be print out. 4. If the printed image is different image, the CCD is defect.
at the image PROto the
NOTICE : When you test CCD, make sure that the cover is closed.
4-16
Toner low & Empty
Yellow Toner Low
or Y Toner Low
status led+lcd display

lcd
led
status off bink on on
Description normal(0~90%) toner low(91~100%) replace toner(101~120%) toner empty(121~?)
Consumables alarm state

Low Toner (C/M/Y) Toner (K) Imaging Unit Fuser Transfer Belt Tray1 Roller 91% ~ 100% 91% ~ 100% 90% ~ 100% 90% ~ 100% 90% ~ 100% 90% ~ 100% Replace 101% ~ 120% 101% ~ 120% 100% ~ 120% 100% ~ 120% 100% ~ 100% ~ Empty 121% ~ 121% ~ 120% ~ 120% ~ N/A N/A
4-17
4.1.8 Error Message

Messages in the colored cells are available only with CLX-2160 Series. Display
Toner Empty
Meaning
The color toner cartridge has run out. The machine stops printing. The arrow indicates which color toner cartridge. The corresponding color toner cartridge is almost empty. The arrow indicates which color toner cartridge. The machine received several papers with many images, and it can not supply the toner properly. The arrow indicateswhich color toner cartridge. Time expired while reading data. Storing to the USB memory failed. The front cover or rear cover is not securely latched. The selected file format is not supported. There is a problem in the cooling fan of the machine. The color toner cartridge is not installed. The arrow indicates which color toner cartridge. The corresponding Imaging Unit of the machine is not installed. The color toner cartridge you have installed is not for your machine. The arrow indicates which color toner cartridge. The Imaging Unit of the machine is not for your machine. There is a problem in the fuser unit. A problem has occurred in the LSU (Laser Scanning Unit). A problem has occurred in the LSU (Laser Scanning Unit). There is a problem in the main motor. There is no paper in the manual feeder. Paper has jammed in the feeding area of the manual feeder. The space for USB memory device is not enough, which is for scanning and saving.
Suggested solutions
Replace the color toner cartridge with a new one. Take out the toner cartridge and thoroughly shake it. By doing this, you can temporarily reestablish printing operations. Unplug the power cord and plug it back in.
Toner Low
TonerSupply Err.
Data Read Fail Check USB Mem. Data Write Fail Check USB Mem. Door Open File Format Not Supported Fuser Fan Locked Install Toner
Try again. Check the available USB memory space. Close the cover until it locks into place. Use the correct file format. Open and then close the front cover. Install the color toner cartridge.
Install Imaging Unit Invalid Toner
Install Imaging Unit into your machine. Install the a Samsung-genuine color toner cartridge designed for your machine.
Invalid Imaging Unit Low Heat Error Cycle Power LSU Hsync Error Cycle Power LSU Motor Error Cycle Power Main Motor Locked Manual Feeder Paper Empty Manual Feeder Paper Jam 0 Not Enough Space In USB Memory
Install the a Samsung-genuine part designed for your machine. Unplug the power cord and plug it back in. Unplug the power cord and plug it back in. Unplug the power cord and plug it back in. Open and then close the front cover. Load paper in the manaul feeder. Clear the jam. Check the available USB memory space.
4-18
Display
Open Heat Error Cycle Power Out-Bin Full Over Heat Error Cycle Power Paper Jam 0 Open/Close Door Paper Jam 1 Open/Close Door Paper Jam 2 Check Inside Tray Paper Mismatch Refilled Toner
Meaning
There is a problem in the fuser unit. The output tray of the machine is full of paper. There is a problem in the fuser unit. Paper has jammed in the feeding area of the tray. Paper has jammed in the paper exit area. Paper has jammed In the fuser area or around the toner cartridge The paper size specified in the printer properties does not match the paper you are loading. The toner cartridge you have installed is not genuine or refilled. The arrow indicateswhich color toner cartridge.
Suggested solutions
Unplug the power cord and plug it back in. Remove paper. Unplug the power cord and plug it back in. Clear the jam. Clear the jam. Clear the jam. Load the correct paper in the tray 1.
The print quality may get poor if the refilled toner cartridge is installed, since its characteristics may significantly differ from the genuine. We recommend Samsung-genuine color toner cartridge. Replace the toner cartridge with a new one.
Replace Toner
This message appears between Toner Empty and Toner Low status. The arrow indicates which color toner cartridge. The life of the part expires totally.
Replace [zzz] * zzz indicates the part of the machine. Replace [zzz] Soon * xxx indicates the part of the machine. Replace/Install Waste Toner Tank
Replace the part with a new one.
The life of the part expires soon.
Replace to each Maintenane item.
The life span of the waste toner tank has expired and the printer will stop printing until a new waste toner tank is placed into the printer. The scanner module is locked A problem has occurred in the transfer belt in the machine. There is no paper in the tray 1.
Replace to Imagine Unit.
Scanner locked Transfer Belt Error Tray Paper Empty
See "Scan lock error" on page 4-42. Unplug the power cord and plug it back in. Load paper in the tray 1.
4-19
4.2 Troubleshooting
4.2.1 Procedure of Checking the Symptoms
Before attempting to repair the printer first obtain a detailed description of the problem from the customer.
Power On
OP Panel ON?
- No Power - Power Module error - Main PBA error - LCD Panel error
Ready or Power save
Indicate Error Massage
Refer to Error Massage <Chapter 4.1.8>
Test Print
printing Quality is Nomal?
Refer to "Solution of Image Problem"
END
4-20
4.2.2 The cause and solution of image quality

1) Vertical Black Line and Band
Description: 1. Straight thin black vertical lines are shown in the print-out. 2. Dark black vertical bands are shown in the print-out.
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
4-21
2) Vertical White Line

Description: White vertical voids in the image.
4-22
3) Horizontal Black Bands

Description: Dark or blurry horizontal stripes occur in the printing periodically (These may occurs at regular intervals down the page.)
4-23
4) Black/White Spot
Description: 1. Dark or blurry spots occur periodically in the printing 2. White spots occur periodically in the printing
4-24
5) Light Image
Description: The printed image is light, with no ghost.
4-25
6) Dark image or Black

Description: The printed image is dark.
4-26
7) Uneven Density
Description: Print Density is uneven between left and right.
4-27
8) Strain in the Face of the Page

Description:The background on the face of the printed page strained
4-28
9) Strains on Back of Page

Description: The back of the page is strained at 46.2 or 75.5 mm intervals.
Digital Digital Pri Digital Printer Digital Printer Digital Printer
4-29
10) Uneven Density

Description: Print Density is uneven between left and right.
4-30
11) Blank Page Print out(1)

Description: Blank page is printed.
4-31
12) Ghost
Description: Ghost occur at 75.4mm intervals of the OPC drum or 27mm intervals of the developing roller in the whole Printing
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
75.5 mm
4-32
4.2.3 The cause and solution of the paper feeding

1) Wrong Print Position
Description: Printing begins at wrong position on the paper.
4-33
2) JAM 0
Description: 1. Paper does not exit from the cassette. 2. Jam-0 occurs when the paper feeds into the printer
4-34
3) JAM 1
Description: 1. Paper is jammed in front of or inside the fuser. 2. Paper is stuck in the exit roller and in the fuser just after passing through the Actuator-Feed
4-35
4) JAM 2
Description: 1. Recording paper is jammed in front of or inside the fuser. 2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the Actuator-Feed.
4-36
5) Paper rolled in the fuser

Description: Paper rolled around fuser rollers or Concertina jam
4-37
4.2.4 Copy Problems

1) White Copy
Description: Blank page is printed out when copying.
4-38
2) Black Copy
Description: Black page is printed out when Copying.
4-39
3) Abnormal Noise
Description: There is noise when copying.
4-40
4) Defective Image Quality

Description: There is noise when copying.
4-41
4.2.5 Scanner, OPE Problems

1) Scan Lock Error
Description: CIS doesnt move. Display scan lock error on LCD
CIS is moving when power on?
Check the connection between the Scan Motor and Joint PBA
Connect the Harness correctly.
Check the connection of FFC cable.
Check the belt or gear in the Scan unit.
Connect the FFC cable correctly.
Reassemble the belt or gear. If necessary, Replace those parts
Check the Joint board Check the CIS
Replace Joint board. Replace CIS. Check the Main board.
Replace Main board.
Replace Main board
Replace the scan motor
4-42
2) Nothing Displayed on LCD

Description: LCD does not display anything
4-43
3) Glass Broken
Description: Scanner glass was broken
4-44
4.2.6 Other Problems

1)Fusing Problems
The fuser consists of the Heat Lamp, Heat Roller, Pressure Roller, Thermistor, and Thermostat. Error Low Heat Error Phenomenon In warm-up - When the Fuser is under 50 In ready - When the Fuser is under 130 In Printing state - When the Fuser is under 40 Over Heat Error When the set is over 210
for 45 seconds and more
of target temperature for 10 seconds and more
4-45
Fuser error
Description : A message below is displayed in a LCD panel.
4-46
2) No Power(1)
Description : When system power is turned on, all LED on the operator panel do not come on.
4-47
2) No Power(2)
Description : When system power is turned on, you can hear short beep sound continuously.
4-48
3) LSU Error
4-49
4) Toner Problems
* Cautions OPC unit No sunlight & white light exposure No touch (no finger print) No OPC cleaning with Acetone or Ethanol ITB Unit No touch No finger print No sharp object No sunlight Use only IPA or Ethanol when cleaning
4-50
Toner Error
4-51
Exploded Views & Parts List
5
5.1 5.2 Main 5.4 5.5 5.6 5.7 OPE
5. Exploded Views and Parts List
Contents
5-2 5-4 5-6 5-8 5-10 5-12 5-14 5-16 5-17 5.9 5.8 Main Driver Main Driver(Continued) LSU Cover 5-21 5-22 5-25 5-27 5-30 5-32 5-34 5-36 5-38 5-40 Middle Cover 5.10 ITB Unit 5.11.1 OPC DEVE 5.11.2 DEVE Main Set 5.12 Toner Tank(C, M, Y) 5.13 Toner Tank(K) 5.14 Fuser Ass'y 5.15 Cassette Cover Unit Scan Ass'y Frame Assembly Frame Assembly(Continued)
5.3.1 Rear Cover 5.3.2 Transfer Unit
DIGITAL LASER MFP
The keynote of Product

The Smallest Color Laser MFP (SOHO & Personal)
1) Model : - CLX-2160N(print/scan/copy/N/W) - CLX-2160(print/scan/copy) 2) Print Speed : 16/4 ppm /A4 3) Resolutuion : 2,400 x 600 dpi 4) Engine : CHORUSm, 300 MHz 5) Memory : 128 MB(Not Expandable) 6) Emulation : GDI, GDI & N/W 7) Cassette : 150 CST 8) Consumable : 2K/1K Toner 9) Special feature : - ID Copy Button - USB Memory Printing - PictBridge 10) Option : - Not Available SCF and ADF 11) Machine Life : 200,000 images
5-1
5.1 Main
10
11
12 13
14
25 25-2 25-1
21
26 26-1 26-2
1 15
16
18 22 17 4 19
19-1
5 6
7 20 8
19-2
23 24
5-2
Main Parts List

SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE
Drawer#
5.1-0 5.1-0 5.1-1 5.1-2 5.1-2 5.1-3 5.1-3 5.1-4 5.1-4 5.1-5 5.1-6 5.1-7 5.1.8 5.1-9 5.1-10 5.1-11 5.1-12 5.1-13 5.1-14 5.1-14 5.1-15 5.1-16 5.1-17 5.1-18 5.1-18 5.1-19 5.1-19-1 5.1-19-1 5.1-19-2 5.1-20 5.1-21 5.1-22 5.1-23 5.1-24 5.1-24 5.1-25 5.1-25-1 5.1-25-2 5.1-26 5.1-26-1 5.1-26-2
SEC_Code
CLX-2160N CLX-2160 JC97-02964A JC97-02969B JC97-02969A JC96-04593A JC96-04588A JC96-03610F JC96-03610A JC96-03615A JC96-03614A JC96-03613A JC96-03616A JC97-02656A JC59-00018E JC39-00579A JC39-00496A JC39-00483A JC96-03609A JC96-03609B JC96-03608A JC39-00486A JC63-00863A JC92-01907A JC92-01907B Not Assign JC44-00096A JC44-00095A JC63-01259A JC39-00670A JC44-00138A JC96-03611A JC97-02332A 3903-000042 3903-000085 JC97-01401A JC61-70929A JC70-40912A JC97-01771A JC61-70929A JC70-00050A A4 Color MFP Nettwork, A4 Color MFP MEA UNIT-FRAME MEA UNIT-COVER MEA UNIT-COVER ELA UNIT-SCANNER ELA UNIT-SCANNER ELA UNIT-OPC DEV_SET ELA UNIT-OPC DEV_SET ELA UNIT-TONER TANK C ELA UNIT-TONER TANK M ELA UNIT-TONER TANK Y ELA UNIT-TONER TANK K MEA UNIT-COVER LSU UNIT-LSU CBF HARNESS-LSU_S/W CBF HARNESS-LSU_GND CBF HARNESS-LSU ELA UNIT-FUSER 220V ELA UNIT-FUSER 110V ELA UNIT-DRIVE MAIN CBF HARNESS-BLDC SHIELD-P-MAIN LOWER PBA MAIN-CONT_N PBA MAIN-CONTROLLER SMPS ASSY SMPS-PSP_TYPE2_V2C SMPS-PSP_TYPE2_V1 SHIELD-SMPS HARNESS-SMPS HVPS ELA UNIT-ITB_SET MEA-UNIT CASSETTE CBF-POWER CORD CBF-POWER CORD MEA UNIT-TERMINAL SPRING ETC-HV LARGE ICT-SHAFT HV LARGE MEA UNIT-TERMINAL S SPRING ETC-HV LARGE IPR-TERMINAL
Description
QT'y
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 8 1 1
Service Remark
SNA SNA SNA SNA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SNA 220V 110V 220V 110V CLX-2160N CLX-2160 220V 110V CLX-2160N CLX-2160 CLX-2160N CLX-2160 220V 110V
5-3
5.2 Middle Cover
14
15
15 17
17 13
6 5 8 3 9
7 4
2 11
10 S1 12
S1
5-4
Middle Cover Parts List

Drawer#
5.2-0 5.2-1 5.2-2 5.2-3 5.2-4 5.2-5 5.2-6 5.2-7 5.2-8 5.2-9 5.2-10 5.2-11 5.2-12 5.2-13 5.2-14 5.2-15 5.2-17 5.2-S1
SEC_Code
JC97-02965A JC63-01340A JC63-01348A JC61-01645A JC66-01427A 0604-001095 JC39-00755A 6502-001093 JC92-01910A JC39-00758A JC92-01636A JC39-00757A JC67-00232A JC31-00027C JC63-01342A JC66-01426A JC61-01956A 6003-000196 MEA UNIT-COVER_MIDDLE COVER-MIDDLE TRAY-ASF_OUTPUT STACKER-M-SMALL ACTUATOR-OUTFULL PHOTO-INTERRUPTER HARNESS-BIN_FULL CABLE CLAMP PBA SUB-SCAN_JOINT HARNESS-SCAN_JOINT PBA SUB-USB HOST HARNESS-USB_HOST CAP-USB FAN COVER-JAM ACTUATOR-STACKER STOPPER-SCAN SCREW-TAPTITE
Description
QT'y
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2
Service Remark
SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA
5-5
5.3.1 Rear Cover
9 8
( Refer to 5.3.2 )
6 8 10
5-6
Rear Cover Parts List

Drawer#
5.3.1-0 5.3.1-1 5.3.1-2 5.3.1-3 5.3.1-4 5.3.1-5 5.3.1-6 5.3.1-7 5.3.1-8 5.3.1-9 5.3.1-10
SEC_Code
JC97-02440A JC63-00844A JC64-00215A JC66-01089A JC61-01461A JC61-01456A JC61-01462A JC66-01071A 6107-001268 6002-000440 JC96-03990A MEA UNIT-COVER REAR COVER-M-REAR BUTTON-M-OPEN REAR SHAFT-P-LOCKBAR REAR HOLDER-M-HOOK REAR R HOLDER-M-HOOK REAR L HOLDER-M-HOOK REAR C LEVER-M-REAR LOCK SPRING-TS SCREW-TAPPING ELA UNIT-TRANSFER
Description
QT'y
1 1 1 1 1 1 1 1 2 2 1
Service Remark
SA SA SA SA SA SA SA SA SA SA SA
5-7
5.3.2 Transfer Unit
20
5.3.2-A 15 18
S1
19
13
16
10
14
21
17
12
( Transfer Unit / 5.3.1-10 )
14
13
5-8
11
15
Transfer Unit Parts List

Drawer#
5.3.2-0 5.3-2-1 5.3.2-2 5.3.2-3 5.3.2-4 5.3.2-5 5.3.2-6 5.3.2-7 5.3.2-8 5.3.2-9 5.3.2-10 5.3.2-11 5.3.2-12 5.3.2-13 5.3.2-14 5.3.2-16 5.3.2-17 5.3.2-18 5.3.2-19 5.3.2-20 5.3.2-21 5.3.2-A 5.3.2-S1
SEC_Code
JC96-03990A JC61-01466A JC66-01121A JC66-01122A JC66-01074A JC66-01075A JC61-01469A JC66-01081A JC61-01467A JC61-01468A JC61-01470A JC61-01543A JC66-01072A 6107-001290 6107-001278 JC39-00036A JC70-10232A JC66-01104A JC61-01471A JC66-01073A 6107-001246 JC97-02628A 6003-000282 ELA UNIT-TRANSFER FRAME-M-T2 BASE LEVER-M-T2 HOLDER R LEVER-M-T2 HOLDER L LEVER-M-RELEASE R LEVER-M-RELEASE L HOLDER-M-LOCATE SHAFT GEAR-RDCN T2 DRIVE PLATE-P-T2 GROUND GUIDE-P-T2 OUTPUT GUIDE-P-T2 INPUT BUSH-CHARGE LEFT SHAFT-LOCATE SPRING-CS SPRING-CS CBF HARNESS-OPE GND IPR-PLATE SAW ROLLER-TRANSFER HOLDER-M-T2 ROLLER R GEAR-T2 ROLLER SPRING-CS MEA UNIT-T2 ROLLER SCREW-TAPTITE
Description
QT'y
1 1 1 1 1 1 2 1 1 1 1 1 1 2 3 1 1 1 1 1 1 1 3
Service Remark
SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SA
5-9
5.4 Cover Unit

2 5 1
5-10 Service Manual
Samsung Electronics
7-1
Cover Unit Parts List

Drawer#
5.4-0 5.4-0 5.4-2 5.4-2 5.4-3 5.4-5 5.4-5 5.4-7 5.4-7-1
SEC_Code
JC97-02969B JC97-02969A JC63-01338B JC63-01338A JC63-01337A JC63-01339A JC63-01346A JC97-02966A JC63-01336A MEA UNIT-COVER MEA UNIT-COVER COVER-RIGHT COVER-RIGHT COVER-LEFT COVER-DUMMY-REAR COVER-DUMMY-FRONT MEA UNIT-COVER_FRONT COVER-FRONT
Description
QT'y
1 1 1 1 1 1 1 1 1
Service Remark
SNA SNA SA SA SA SA SA SA SA CLX-2160N CLX-2160 CLX-2160N CLX-2160
5-11
5.5 OPE
4 1
S1 S1 S1 S1
5-12 Service Manual
Samsung Electronics
OPE Parts List

Drawer#
5.5-0 5.5-0 5.5-1 5.5-2 5.5-3 5.5-4 5.5-5 5.5-6 5.5-7 5.5-8 5.5-9 5.5-9 5.5-S1
SEC_Code
JC96-04592A JC96-04589A JC92-01909A JC67-00155A JC64-00315A JC67-00227A JC64-00255B JC64-00255A JC64-00256A JC39-00759A JC63-01440A JC63-01345A 6003-000196 ELA UNIT-COVER_OPE ELA UNIT-COVER_OPE PBA SUB-OPE CAP-M-LCD KEY-MENU CAP-LED KEY-START_BLACK KEY-M-START KEY-M-STOP HARNESS-OPE COVER-PANEL COVER-PANEL SCREW-TAPTITE
Description
QT'y
1 1 1 1 1 1 1 1 1 1 1 1 4
Service Remark
SA SA SA SA SA SA SA SA SA SA SA SA SA CLX-2160N CLX-2160 CLX-2160N CLX-2160
5-13
5.6 Scan Ass'y
S1
7 8
5.6-A
10
S2
S2
S1
6 17 15 16 14 21 13 19 11 12 1 21 20 19
5-14 Service Manual
18
23
Samsung Electronics
S1
Scan Ass'y Parts List

Drawer#
5.6-0 5.6-0 5.6-1 5.6-1 5.6-2 5.6-3 5.6-4 5.6-5 5.6-7 5.6-8 5.6-9 5.6-10 5.6-11 5.6-12 5.6-13 5.6-14 5.6-15 5.6-16 5.6-17 5.6-18 5.6-19 5.6-20 5.6-21 5.6-A 5.6-S1 5.6-S2
SEC_Code
JC96-04593A JC96-04588A JC97-02972A JC63-01341A JC97-02967A JC97-02971A JC63-00209B JC61-00929A JC61-01640A JC31-00049A JC66-01201A JC67-00069A JC61-00931A 6107-001194 JC66-00713A JC66-00718A 6602-001261 JB61-00232A JC39-00756A JC61-01646A 6107-001137 0609-001287 JC66-01580A JC96-03834A 6003-000196 6003-000269 ELA UNIT-SCANNER ELA UNIT-SCANNER MEA UNIT-SCAN_LOWER COVER-SCAN-LOWER MEA UNIT-SCAN_UPPER MEA UNIT-COVER_PLATEN SHEET-WHITE SPONGE HINGE-M_PIVOT BRACKET MOTOR-P-SCAN MOTOR STEP-SCAN GEAR-M_PULLEY CAP-M-PULLEY BRACKET-P-PULLEY SPRING-CS PULLEY-M_IDLE SHAFT-CIS BELT-TIMING GEAR CLIP-P-BELT HARNESS-CIS_FFC BRACKET-M-CIS SPRING-CS CONTACT IMAGE SENSOR SLIDER-CIS ELA UNIT-SCAN DRIVE SCREW-TAPTITE SCREW-TAPTITE
Description
QT'y
1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 5 2
Service Remark
SA SA SA SA SA SA SA SNA SA SA SA SA SNA SA SNA SNA SA SA SA SA SNA SNA SA SA SA SA CLX-2160N CLX-2160
5-15
5.7 Frame Assembly
18
17 15
20
16
11
10 12
11
13 8 8
22
19
14
24
23
25
27
28
S1
26
82
17
83
S1
81
33
84
34
29
35
S1
32
5-16 Service Manual
80
21
Samsung Electronics
43 69 45
68-4
42
41 5.7-A 44 42 48 44 47
68-2
Samsung Electronics
46 49 43 36 63
68-3 68-5
40
39 38 37
68 64 66 63
67-2 67-3 68-1
65 66 62
Frame Assembly(Continued)
61 60 50 54 53
67-4 67-5
67
80
67-1
70
71
67-2
11 51
72
79-2
52
77
79-1
79 55 57
58-3 58-2 58-1
78
76
56 0 58
75
74
73 59
Service Manual
73
5-17
Frame Assembly Parts List

Drawer#
5.7-0 5.7-1 5.7-2 5.7-3 5.7-4 5.7-5 5.7-6 5.7-7 5.7-8 5.7-10 5.7-11 5.7-12 5.7-13 5.7-14 5.7-15 5.7-16 5.7-17 5.7-18 5.7-19 5.7-20 5.7-22 5.7-23 5.7-24 5.7-25 5.7-26 5.7-27 5.7-28 5.7-29 5.7-32 5.7-33 5.7-34 5.7-35 5.7-36 5.7-37 5.7-38 5.7-39 5.7-40 5.7-41 5.7-42 5.7-43 5.7-44 5.7-45 5.7-46 5.7-47
SEC_Code
JC97-02964A JC61-01443A JC61-40001A JC66-00050A JC61-01521A JC39-00488A JC33-00015C 6502-001093 JC39-00498A JC66-01056A 6044-000001 JC66-00346A JC61-01483A JC61-01485A JC61-01547A JC61-01484A JC61-01537A JC61-01482A JC61-01489A JC39-00302A JC96-04021A JB61-00076A JC66-01119A JC61-01481A JC61-00018A JC66-01133A JC61-01480A JC61-01546A JC92-01723A JC61-01451A JC61-01486A JC63-00854A JC61-01477A 6107-001163 JC61-01568A JC66-01149A JC92-01718A JC66-01040A JC61-00829B 6044-000159 JC61-00424A JC72-41010A JC70-10961A JC39-00581A MEA UNIT-FRAME FRAME-M BASE GOGH FOOT-ML80 CAM-CATCH PLATE-P-DRAW CONNECTOR CBF HARNESS-MAIN_DRAW SOLENOID-PICK UP CABLE CLAMP CBF-HARNESS COVER SW GEAR-REGI DRIVE RING-CS GEAR-MP/DUP DRV PLATE-P-GROUND LSU PLATE-P-GROUND REGI SPRING ETC-OPC LOCK R PLATE-P-GROUND T2 PLATE-P-SHAFT LACK PLATE-P-GROUND FUSER PLATE-P-GROUND EXIT CBF HARNESS-100M_GND ELA HOU-REGI_EMP_MP
Description
QT'y
1 1 2 2 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 1 1 2 2 1 1 2 1
Service Remark
SNA SNA SA SA SNA SA SA SA SA SA SNA SA SNA SNA SA SNA SNA SNA SNA SA SA SA SA SNA SNA SNA SNA SA SA SNA SNA SNA SNA SA SNA SA SA SNA SA SA SA SA SA SA
SPRING ETC-TORSION DOC (CC2-F) LEVER-M-ACTUATOR EMPTY HOLDER-M-ACTUATOR EMPTY SPRING ETC-SENSOR LEVER-M-ACTUATOR FEED HOLDER-M-ACTUATOR FEED SPRING ETC-OPC LOCK L PBA SUB-WASTE_T PLATE-P-GROUND OPC L PLATE-P-GROUND PICKUP COVER-M-GROUND OPC FRAME-M-EXIT SPRING-CS HOLDER-M-EXIT F DOWN ROLLER-EXIT MAIN PBA SUB-EXIT ROLLER-EXIT F DOWN HOLDER-BEARING EXIT F/DOWN RING-C BUSH-4 PMO-HOUSING TERMINAL IPR-TERMINAL FU CBF HARNESS-FUSER AC
5-18 Service Manual
Samsung Electronics

Drawer#
5.7-48 5.7-49 5.7-50 5.7-51 5.7-52 5.7-53 5.7-54 5.7-55 5.7-56 5.7-58 5.7-58-1 5.7-58-2 5.7-58-3 5.7-59 5.7-60 5.7-61 5.7-62 5.7-63 5.7-64 5.7-65 5.7-66 5.7-67 5.7-67-1 5.7-67-2 5.7-67-3 5.7-67-4 5.7-67-5 5.7-68-1 5.7-68-2 5.7-68-3 5.7-68-4 5.7-68-5 5.7-69 5.7-70 5.7-71 5.7-72 5.7-73 5.7-74 5.7-75 5.7-77 5.7-79-1 5.7-79-2 5.7-80
SEC_Code
6006-000127 6021-000222 JC66-01207A JC47-00014A JC61-01566A JC39-00498A JC39-00497A JC47-00009C 6031-001255 JC97-02688A JC66-01076A JC66-01077A 6107-001167 JC61-01478A JC61-70911A JC61-01548A JC66-01120A JC61-00699A JC66-01307A 6044-000125 JC61-01570A JC97-02647A JC66-01080A JC66-01105A JC61-01151A JC61-01173A JC73-00211A JC61-01473A JC61-01538A JC61-70911A JC69-00961A JC66-00815A JC61-01533A JC66-01216A 6602-001528 JC66-01217A JC72-00382B JC66-00598A JC66-01213A 6044-000001 JC66-01212A JC61-01667A JC97-02685A SCREW-MACHINE NUT-HEXAGON SHAFT-M-CLUTCH FUSER MEP-CLUTCH CAM HOLDER-M-CLUTCH FUSER CBF HARNESS-COVER S/W CBF HARNESS-INLET MEP-CLUTCH REGI WASHER-PLAIN MEA UNIT-PICK UP GEAR GEAR-PICK UP A GEAR-PICK UP B SPRING-CS GUIDE-M-HARNESS SPRING ETC-EXIT ROLL FD HOLDER-M-CAM SHAFT-FEED IDLE BUSH-D6/L4 ROLLER-REGI RING-E GURDE-M-PAPER MEA UNIT-PICKUP ROLL SHAFT-P-PICKUP CAM-M-PICK UP HOUSING-M-PICK_U HOUSING-M-PICK_UP B RUBBER-PICK_UP GUIDE-M-PICK UP HOLDER-M-PAD SPRING ETC -EXIT ROLL FD PAD-FRICTION LEVER-M-KICKER P/U PLATE-P-PICK UP PULLEY-P PICKUP BELT-FLAT RUBBER PULLEY-M REGI PMO-BUSHING FEED ROLLER-FEED SHAFT-M-FEED RING-CS GEAR-FEED BUSH-M CLUTCH MEA UNIT-MP
Description
QT'y
2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 2 1 1 2 1 1 1 1 1 2 1 2 1 1 1 1 2 1 1 2 1 1 1
Service Remark
SA SNA SA SA SNA SA SA SA SA SA SA SA SA SNA SA SNA SNA SA SNA SA SNA SA SNA SNA SA SA SA SNA SNA SA SA SA SNA SNA SA SNA SA SA SNA SNA SNA SNA SA
5-19

Drawer#
5.7-81 5.7-82 5.7-84 5.7-A
SEC_Code
JC63-01147A JC63-01166A JC63-01149A JC97-02639A SHEET-MANUAL SHEET-MP-SENSOR SHEET-REGI MEA UNIT-FU TERMINAL
Description
QT'y
1 1 1 1
Service Remark
SA SNA SA SA
5-20 Service Manual
Samsung Electronics
5.8 Main Driver
36
34 28
35
33
31
30
29
23
20
11
26
21
16
22
23
27
23
17
23
23
11
23
27
14
15
10
24
12
13
18
19
37
32
5-21
Main Driver(Continued)
52
28 39 49 23 38 42 41 40 40 46 50 48 28 0 49 44 43 45 49
5-22 Service Manual
Samsung Electronics
42
47
28
Main Driver Parts List

Drawer#
5.8-0 5.8-1 5.8-3 5.8-4 5.8-5 5.8-6 5.8-7 5.8-8 5.8-9 5.8-10 5.8-11 5.8-12 5.8-13 5.8-14 5.8-15 5.8-16 5.8-17 5.8-18 5.8-19 5.8-20 5.8-21 5.8-22 5.8-23 5.8-24 5.8-25 5.8-26 5.8-27 5.8-28 5.8-29 5.8-30 5.8-31 5.8-32 5.8-33 5.8-34 5.8-35 5.8-36 5.8-37 5.8-38 5.8-39 5.8-40 5.8-41 5.8-42 5.8-43 5.8-44
SEC_Code
JC96-03608A JC61-01450A JC66-01042A JC66-01052A JC66-01041A 6107-001169 JC66-01047A JC66-01065A JC66-01046A JC66-00763A JC47-00007E JC66-01208A JC66-01045A JC66-01048A JC66-01054A JC63-01049A JC66-01051A JC66-01055A JC66-01050A JC66-01044A JC66-01053A JC66-01043A 6031-000019 JC66-00771A JC61-01459A JC66-01061A JC66-01064A 6003-000152 JC66-01060A JC66-01057A 6044-000159 6001-000130 JC66-01070A JC66-01155A 6044-000125 JC66-01068A JC66-01067A JC31-00041A JC61-01458A 6003-000152 JC33-00020A 6003-000152 JC67-00130A JC97-01788B ELA UNIT-DRIVE MAIN BRACKET-P-DRIVE MOTOR GEAR-IDLE DEVE Z19 GEAR-RDCN DEVE CAM GEAR-DEVE COUPLING SPRING-CS GEAR-IDLE Z39 GEAR-TONER DRIVE GEAR-IDLE Z33 GEAR-M-PICK UP IDLE MEP-CLUTCH CAM GEAR-RDCN FUSER CAM GEAR-IDLE ITB Z43 GEAR-ITB DRIVE GEAR-RDCN OPC SHEET-HOUSING ITB GEAR-RDCN DEVE GEAR-RDCN P_PATH GEAR-PICK UP DRIVE GEAR-FUSER DRIVE 1 GEAR-RDCN EXIT GEAR-DEVE DRIVE WASHER-PLAIN GEAR-_M_IDLE PICKUP BRACKET-M-DRIVE FRONT SHAFT-IDLE D8 GEAR-IDLE Z37 SCREW-TAPTITE SHAFT-WORM GEAR GEAR-WORM DEVE CAM RING-C SCREW-MACHINE LATCH-M-HUB CLUTCH GEAR-FUSER RDCN OUT V RING-E SHAFT-M-T2 CAM SHAFT-M-ITB CLEAN CAM MOTOR DC-DEVE DRIVE BRACKET-M-DEVE CAM SCREW-TAPTITE SOLENOID-DEVE SCREW-TAPTITE CAP-M-PUSH COUPLING MEA UNIT-CLUTCH DEV
Description
QT'y
1 1 2 1 4 4 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 2 1 1 1 1 7 1 1 1 1 1 1 1 1 1 7 4 1
Service Remark
SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SA SA SA SA SA SA SA SA SNA SNA SA SNA SNA SA SA SNA SNA SNA SA SA SA SA SNA SA SA SA SA SA Service Manual
Samsung Electronics
5-23
Main Driver Parts List

Drawer#
5.8-45 5.8-46 5.8-47 5.8-48 5.8-49 5.8-50 5.8-52
SEC_Code
JC66-01066A JC92-01720A JC61-01453A JC66-01097A JC61-00699A 6502-000132 JC68-10914D SHAFT-M-DEVE CAM PBA SUB-DEVE_HOME HOLDER-M-LINK BLACK LINK-M-PUSH BLACK CAP BUSH-D6/L4 CABLE CLAMP LABEL(P)-SERIAL NO
Description
QT'y
1 1 1 1 3 1 1
Service Remark
SA SA SA SA SA SA SNA
5-24 Service Manual
Samsung Electronics
5.9 LSU Cover
5 2
5-25
LSU Cover Parts List

Drawer#
5.9-0 5.9-1 5.9-2 5.9-3 5.9-4 5.9-5
SEC_Code
JC97-02656A JC67-00168A JC64-00267A JC63-00839A 6107-001295 JC63-01093A MEA UNIT-COVER LSU BRUSH-LSU SHUTTER-LSU COVER-M-LSU SPRING-CS SHEET-LSU FRONT
Description
QT'y
1 1 1 1 2 1
Service Remark
SA SNA SNA SNA SNA SNA
5-26 Service Manual
Samsung Electronics
Samsung Electronics
17 20 1 3 59 22 64 38 31 19 52 39 5 51 3 35 29 32 2 37 61 58 55 62 42 41 16 15 12 33 27 44 46 3 3 54 25 60 3 7 36 4 40 45 47 21 49 30 38 5 13 56 63 34 50 35 37 36 65 2 29 3 0 57 3 43 4
5.10 ITB Unit
53
66
24
67
48
28
24
18
11
10
23
14
Service Manual
26
5-27
ITB Unit Parts List

Drawer#
5.10-0 5.10-1 5.10-2 5.10-3 5.10-4 5.10-5 5.10-6 5.10-7 5.10-8 5.10-9 5.10-10 5.10-11 5.10-12 5.10-13 5.10-14 5.10-15 5.10-16 5.10-17 5.10-18 5.10-19 5.10-20 5.10-21 5.10-22 5.10-23 5.10-24 5.10-25 5.10-26 5.10-27 5.10-28 5.10-29 5.10-45 5.10-46 5.10-47 5.10-48 5.10-49 5.10-50 5.10-51 5.10-52 5.10-53 5.10-54 5.10-55 5.10-56 5.10-57 5.10-58
SEC_Code
JC96-03611A 0604-001257 6001-000485 6003-000282 6031-000019 6107-001287 6107-001289 6107-001306 JC39-00489A JC39-00502A JC61-00699A JC61-01494A JC61-01495A JC61-01497A JC61-01498A JC61-01499A JC61-01502A JC61-01503A JC61-01504A JC61-01505A JC61-01506A JC61-01536A JC61-01539A JC61-01540A JC61-01541A JC61-01542A JC61-01543A JC61-01701A JC61-01704A JC61-01777A JC63-00857A JC63-00859A JC63-00862A JC63-01045A JC63-01049A JC63-01110A JC63-01124A JC63-01170A JC66-01082A JC66-01083A JC66-01085A JC66-01087A JC66-01112A JC66-01131A ELA UNIT-ITB_SET PHOTO-INTERRUPTER SCREW-MACHINE SCREW-TAPTITE WASHER-PLAIN SPRING-CS SPRING-CS SPRING-CS CBF HARNESS-ITB_JOINT CBF HARNESS-ITB_HOME BUSH-D6/L4 FRAME-M-ITB FRAME-M-WASTE ITB HOUSING-M-CLEANING ITB HOLDER-M-BUSH CHARGE GUIDE-M-POLE ITB BRACKET-P-HOUSING LEFT BRACKET-P-HOUSING RIGHT PLATE-P-GND ITB HOLDER-M-PTL HOLDER-M-HOME SENSOR BUSH-M-CHARGE CLEANING BUSH-M-DRIVE ITB BUSH-M-ITB BUSH-M-TR ITB BUSH-M-IDLER WASTE BELT BUSH-CHARGE LEFT SPRING ETC-SHUTTER SPRING ETC-GROUND ITB HOLDER-BLADE ITB COVER-M-WASTE ITB COVER-M-WASTE EXIT COVER-M-HANDLE ITB SHEET-FRAME ITB SHEET-HOUSING ITB SHEET-BRACKET ITB SHEET-HOUSING ITB F SHEET-BLADE ITB ARM-M-BLADE ITB SHAFT-M-BELT WASTE SHAFT-M-AUGER ITB GEAR-AUGER ITB DRUM-ITB BELT ROLLER-T1
Description
QT'y
1 1 2 13 3 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Service Remark
SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA
5-28 Service Manual
Samsung Electronics
ITB Unit Parts List

Drawer#
5.10-59 5.10-61 5.10-62 5.10-63 5.10-64 5.10-65 5.10-65-1 5.10-65-2 5.10-66 5.10-66-1 5.10-66-2 5.10-66-3 5.10-67 5.10-67-2 5.10-67-3 5.10-67-4
SEC_Code
JC67-00027A JC72-40332A JC73-00222A JC92-01709A JC92-01724A JC97-02645A JC61-01500A JC61-01673A JC97-02646A JC61-01562A JC66-01129A JC66-01137A JC97-02695A JC61-01526A JC66-01130A JC97-02694A LENS-PTL PMO-BUSHING_CHARGE RUBBER-BELT WASTE ITB PBA SUB-ITB_JOINT PBA SUB-PTL MEA UNIT-BLADE ITB BRACKET-P-CLEANING ITB BLADE-CLEANING ITB MEA UNIT-ROLL DRV ITB GUIDE-M-DRIVE ITB ROLLER-DRIVE ITB GEAR-DRIVE ITB MEA UNIT-ROLL IDL ITB GUIDE-M-BUSH IDL ITB R ROLLER-IDLE ITB MEA-GUIDE IDL ITB GUIDE-M-BUSH IDL ITB L NPR-EARTH OPC
Description
QT'y
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Service Remark
SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA
5.10-67-4-1 JC61-01525A 5.10-67-4-2 JC71-10322B
5-29
5.11.1 OPC DEVE
( Refer to 5.11.2 )
10
12
15
13
11
5-30 Service Manual
14
Samsung Electronics
16
OPC DEVE Parts List

Drawer#
5.11.1-0 5.11.1-0 5.11-1-2 5.11-1-3 5.11-1-4 5.11.1-5 5.11-1-6 5.11-1-10 5.11-1-10 5.11.1-11 5.11.1-12 5.11.1-13 5.11.1-14 5.11.1-15 5.11.1-16
SEC_Code
JC96-03610F JC96-03610A 6006-001078 6009-001396 JC39-00499A JC63-01142A JC67-00199A JC96-03911F JC96-03911A JC97-02571A JC97-02613A JC97-02614A JC97-02615A JC97-02616A JC97-02619A ELA UNIT-OPC DEV_SET ELA UNIT-OPC DEV_SET SCREW-TAPTITE SCREW-SPECIAL CBF HARNESS-JOIN_DRAW SHEET-FILM YELLOW UP CAP-DEVE ELA UNIT-DEV MAIN SET ELA UNIT-DEV MAIN SET MEA UNIT-OPC SET MEA UNIT-DEV Y MEA UNIT-DEV M MEA UNIT-DEV C MEA UNIT-DEV K MEA UNIT-TONER WASTE
Description
QT'y
1 1 2 2 1 1 4 1 1 1 1 1 1 1 1
Service Remark
SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA 220V 110V 220V 110V
5-31
5.11.2 DEVE Main Set
28
13
27
28
20
19
12
22
28
27
( DEVE Main Set Unit / 5.11.1-10 )

Samsung Electronics
29 29 18
17
24
5-32 Service Manual
21
14
25
12
16
DEVE Main Set Parts List

Drawer#
5.11.2-1 5.11.2-2 5.11.2-3 5.11.2-4 5.11.2-5 5.11.2-6 5.11.2-7 5.11.2-8 5.11.2-9 5.11.2-12 5.11.2-13 5.11.2-14 5.11.2-16 5.11.2-17 5.11.2-18 5.11.2-19 5.11.2-20 5.11.2-21 5.11.2-22 5.11.2-25 5.11.2-27 5.11.2-28 5.11.2-29
SEC_Code
JC61-01520A JC63-00853A JC92-01708A JC66-01115A JC97-01788C JC66-01116A 6107-001285 6107-001292 JC33-00018A JC61-01573A JC61-01687A JC61-01706A JC63-00897A JC64-00217A JC64-00229A JC66-01094A JC66-01103A JC66-01113A JC66-01114A JC66-01117A JC66-01143A JC72-00382B JC67-00191A FRAME-M-DEVE MAIN COVER-M-TONER BOTTLE PBA SUB-DEVE_JOINT GEAR-WORM AGITATOR MEA UNIT-CLUTCH TONER GEAR-IDLE M08Z30L SPRING-CS SPRING-CS SOLENOID-TONER HOLDER-SUPPORT SPRING ETC-LOCK STUD-GEAR ITB COVER-M-WIRE HANDLE-M-UNIT HANDLE-LOCK LEVER-M-WASTE SENSOR LEVER-M-LOCK DEVE FRAME GEAR-IDLE M08Z30R GEAR-DRIVE Z20 GEAR-IDLE ITB ROLLER-SLIDE B PMO-BUSHING FEED CAP-DUMMY
Description
QT'y
1 1 1 1 4 1 1 9 4 2 1 1 1 1 1 1 1 1 1 1 2 4 4
Service Remark
SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA
5-33
5.12 Toner Tank(C, M, Y)
(C, M, Y)
18
19
21
17
12
11
5-34 Service Manual
10
14
13
15
16
Samsung Electronics
20
22
Toner Tank(C, M, Y) Parts List

Drawer#
5.12-0 5.12-1 5.12-2 5.12-4 5.12-5 5.12-6 5.12-7 5.12-8 5.12-9 5.12-11 5.12-12 5.12-13 5.12-14 5.12-15 5.12-17 5.12-18 5.12-19 5.12-20 5.12-21 5.12-22
SEC_Code
Not assign JC66-01095A JC67-00141A 6031-001577 JC92-01712A JC41-00298A JC72-01389A JC64-00218A JC61-01677A JC67-00131A JC63-01046A JC66-01144A JC61-01675A JC66-01145A JC63-00894A JC67-00145A JC66-01140A JC66-01141A JC67-00135B JC64-00260D GEAR-AGITATOR BOTTLE CAP-M-CRUM BOTTLE C WASHER-PLAIN PBA SUB-CRUM_C PCB SUB-TONER_CRUM SPONGE-CRUM SHUTTER-M-TONER BOTTLE SPRING ETC-RETURN TANK-M-TONER BOTTLE Y SHEET-AGITATOR SHAFT-AUGER SPRING ETC-AUGER SHAFT-SPRING COVER-INNER CAP-M-TONER GEAR-AUGER B GEAR-AUGER Z15 CAP-TONER BOTTLE C HANDLE-BOTTLE C
Description
ELA UNIT-TONER TANK(C/M/Y)
QT'y
1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1
Service Remark
SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA
5-35
5.13 Toner Tank(K)
19
21
(K)
12
17
18
13
11
5-36 Service Manual
10
14
15
16
Samsung Electronics
20
22
Toner Tank(K) Parts List

Drawer#
5.13-0 5.13-1 5.13-2 5.13-4 5.13-5 5.13-6 5.13-7 5.13-8 5.13-9 5.13-11 5.13-12 5.13-13 5.13-14 5.13-15 5.13-17 5.13-18 5.13-19 5.13-20 5.13-21 5.13-22
SEC_Code
JC96-03616A JC66-01095A JC67-00140A 6031-001577 JC61-01529A JC41-00298A JC72-01389A JC64-00218A JC61-01677A JC67-00134A JC63-01047A JC66-01145A JC61-01676A JC66-01146A JC63-00895A JG72-40960A JC66-01139A JC66-01141A JC67-00136A JC64-00260A ELA UNIT-TONER TANK K GEAR-AGITATOR BOTTLE CAP-M-CRUM BOTTLE BK WASHER-PLAIN HOLDER-M-CRUM PCB SUB-TONER_CRUM SPONGE-CRUM SHUTTER-M-TONER BOTTLE SPRING ETC-RETURN TANK-M-TONER BOTTLE BK SHEET-AGITATOR BK SHAFT-SPRING SPRING ETC-AUGER K SHAFT-AUGER K COVER-INNER BK PMO-CAP TONER GEAR-AUGER A GEAR-AUGER Z15 CAP-M-TONER BOTTLE BK HANDLE-M-BOTTLE
Description
QT'y
1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1
Service Remark
SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA
5-37
32 33 15 41 23 44 46 2 20 21 43 0 45 34
5-38 Service Manual
5.14 Fuser Ass'y
19 17 11 24 25 40 22 24 8 10 28 9 13 36 3 25 12 42 16 14 18
35
39
30 31 5
24 1
37
38
24 26
29
Samsung Electronics
27
Fuser Ass'y Parts List

Drawer#
5.14-0 5.14-0 5.14-1 5.14-2 5.14-3 5.14-4 5.14-5 5.14-6 5.14-7 5.14-8 5.14-9 5.14-10 5.14-11 5.14-12 5.14-13 5.14-14 5.14-15 5.14-16 5.14-17 5.14-18 5.14-22 5.14-23 5.14-24 5.14-25 5.14-28 5.14-28 5.14-29 5.14-30 5.14-31 5.14-32 5.14-33 5.14-34 5.14-35 5.14-36 5.14-37 5.14-39 5.14-40 5.14-41 5.14-42
SEC_Code
JC96-03609A JC96-03609B JC61-01474A JC61-01475A JC66-01078A JC66-00669A JC66-10902A JC72-00814A 4712-001027 JC66-01079A JC66-01111A JC61-01490A JC61-01491A JC61-01534A JC61-01535A JC61-01522A JC66-01110A JC61-01476A JC70-00518A JC70-00519A 6107-001246 JC61-01271A JC39-00500A JC39-00501A 4713-001210 4713-001209 1404-001368 JC70-00064A JC72-20902A JC72-00382A JC66-01206A JC61-01647A JC66-01147A JC66-01148A JC66-01309A JC61-01679A 6107-001267 6107-001290 JC97-02778A ELA UNIT-FUSER 220V ELA UNIT-FUSER 110V FRAME-M-UPPER FUSER FRAME-M-LOWER FUSER ROLLER-HEAT GEAR-FUSER BEARING-H/R L PMO-BEARING H/R-F THERMOSTAT ROLLER-PRESSURE ROLLER-PRESSURE SHAFT HOLDER-M-BUSH 2PR_R HOLDER-M-BUSH 2PR_L BUSH-M-2PR L BUSH-M-2PR R GUIDE-M-INPUT FUSER LEVER-M-ACTUATOR EXIT PLATE-P-GROUND FUSER ELECTRODE-P-AC R ELECTRODE-P-AC L SPRING-CS SPRING ETC-ACTUATOR CBF HARNESS-FUSE_LINK1 CBF HARNESS-FUSE_LINK2 LAMP-HALOGEN LAMP-HALOGEN THERMISTOR-NTC ASSY IPR-PIN ROLLER EXIT PEX-ROLLER F/UP(2) PMO-BUSHING TX SHAFT-M-CAM FUSER HOLDER-M-SHAFT FUSER LEVER-M-RELEASE LEVER-M-LINK FUSER ROLLER-DUMMY SPRING ETC-GROUND SPRING-CS SPRING-CS MEA UNIT-GUIDE PR
Description
QT'y
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 3 3 2 1 1 1 1 1 1 2 1 1
Service Remark
SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA 220V 110V 220V 110V
5-39
5.15 Cassette
16 17
19
17
15
14
10 5 11
18
14
12
13
5-40 Service Manual
Samsung Electronics
Cassette Parts List

Drawer#
5.15-0 5.15-1 5.15-2 5.15-3 5.15-4 5.15-5 5.15-8 5.15-9 5.15-10 5.15-11 5.15-12 5.15-13 5.15-14 5.15-15 5.15-16 5.15-17 5.15-18 Replacement Replacement
SEC_Code
JC97-02332A JC63-00869A JC63-00855A JC68-00780A JC61-01531A JC63-00872A JC61-01530A JC70-00516A JC70-00517A JG66-40003A JC68-01680A JC68-01679A 6107-001240 JC64-00223A JC64-00222A JG61-70531A JC61-01158A JC69-01176A JC69-01173A MEA-UNIT CASSETTE TRAY-M-EXTENSION SMALL COVER-M-CASSETTE LABEL-WARNING STOPPER-PAPER REAR TRAY-M-EXIT CASSETTE FRAME-M-SEMI CASSETTE ADJUST-M-CASSETTE R ADJUST-M-CASSETTE L GEAR-PINION LABEL-INSTRUCTION LABEL-INSTRUCTION SPRING-CS LOCKER-M-KNOCK UP L LOCKER-M-KNOCK UP R SPRING ETC-LOCKER,PLATE PLATE-M-KNOCK_UP BOX-MAIN BOX-MAIN
Description
QT'y
1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1
Service Remark
SA SNA SNA SNA SNA SA SNA SA SA SA SNA SNA SA SA SA SA SA SA SA CLX-2160N CLX-2160
5-41
6
2P
12P DRAWER CON.
ITB JOINT PTL ITB HOME SENSOR
DATA[31:0]
MAIN
3P 2P
Samsung Electronics
iNNER TEMP SENSOR DEVE HOME SENSOR THERMISTOR
6P
32.768KHz
Flash
ADDR[22:2]
4MB
nRD,nWR,nCS
DATA[31:16]
USB_D Conn
RTC 2P
ADDR[13:2]
System Clock 12MHz
nRD,nWR,nCS
12MH z
DATA[31:16]
PLL
REGI SENSOR P_EMPTY SENSOR DEV_SOL T2_CLT ITB_CLT
DEVE JOINT
6.1 Block Diagram

PCB Contact
USB_H Module
3P 3P
SD[31:0] SA[12:0],BA0,1
USB2.0
Host
ADDR[9:2]
CHORUSm Y
Deve CRUM
MC34C02
CRUM
nRD,nWR,nCS
6MHz
ARM9-300MHz
M C K
CRUM
6. System Diagram
SDRAM Controller 128MB 3P
SDRAM
PICKUP_CLT REGI_CLT COVER_S/W LSU S/W LSU BLDC FAN
2P Light-Emit 2P 3P 2P 2P 14P 10P 4P
2P
CRUM CRUM
Local Controller
RJ-45
N/W BCM5241 KMLG
TX_CLK,RX_CLK, MAC_TXD[3:0]
nSCS0,1 nRAS,nCAS, nWE,DQM,CKE, SDCLK0,1
MAC
ADC 8ch
MAC_RXD[3:0]
16*2 LCD
OPE
5P
9600bps
25MH z
UART
PWM 8ch
EEPROM 64Kbit
SCL SDA
WASTE EMPTY
Light-Receiver
I2C
LSU Controller
SRAM
SRAM_D[15:0]
WASTE LEVEL WASTE LEVEL
1Mbit
GPIO
SRAM_A[15:0]
HVPS
HPVC
AFE,CIS Control
STEP Motor HT82V26

CIS Control
Image Processor 16P
AFE T1 1ea
24P
Charger 1ea RELAY RELAY RELAY RELAY

FAN MAIN WASTE LED
Zener Diode
Dev Bias Y Dev Bias M Dev Bias C Dev Bias K SUPPLY Y,M,C,K
T2 1ea Bias AC 1ea DC 1ea

EXIT SENSOR
14P P
12
CIS JOINT
3P
BIN FULL
FUSER
Motor Driver IC
A3977SLP
4P
C I S
SMPS
Standard Type 3 +24V 4.5A, +5V 3A
2P
FLAT MOTOR
Halogen Lamp Thermostat

2P
1P
Service Manual
System Diagram
INLET&SWITCH
6-1
6-2
24P 20P 3P 12P
System Diagram
WASTE LEVEL-TX
6.2 Connection Diagram

Exit-Sens Waste Lamp
3P
Service Manual
HVPS
USB_Con Out-Temp
(WASTE LEVEL-TX)
CN USB_Con Vbus 1 DM 2 DP 3 GND 4,5,6
USB_Host Module
5P
CN USB_Host OC 1 DM2 2 DP2 3 GND 4,5
OPE
2P
5P
CN OPE 1 2 3 4 5
GND 5V Panel_RXD Rst_Panel Panel_T XD
14P 14P
RJ-45
LSU
CN LSU S/W
CN DEVE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 & IT B JOINT 3.3V 5V GND GND SCL IT B- HOME SDA PT L- LAMP GND T oner- LED- EN ADC- SEL0 ADC- SEL1 ADC- SEL2 ADC- M O ux- ut T oner- Sol- Y T oner- Sol - M T oner- Sol- C T oner- Sol- Y GND 24V CN LSU 1 2 3,14,12 4 5 6 7 8 9 10 11 13 Hsync1 5V- LSU GND LD- EN VDO1- minus VDO1- plus LSU- SH1 LD- Power1 LSU- MOT - CLK LSU- READY LSU_MOT _EN 24V
ITB JOINT DEVE JOINT ITB HOME SENSOR
PTL & ERASER
2P
CN HVPS 1,2 3,4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24VF GND DEV- EN DEV- Vpp DEV- AC DEV- DC I- T HV T HV MHV T HV- EN I- T HV- Read T HV- Read MHV- Read P- Exi t Fan- Main DEV- SOL1 DEV- SOL2 DEV- SOL3 DEV- SOL4 Out- T emp Waste- LED 5V 1 2 5V- LSU 5V
LSU S/W
3P
14P
GND NC RD3.3V RD+ T D3.3V T D+ 3.3V PU Link LED 3.3V PU Active LED CN IT B- CLUT CH 24VF 1 NC 2 IT B- CLUT CH 3
iNNER TEMP SENSOR

2P 3P
Cis-Joint
ITB_CLT
2P
CN Cover - S/W 1 2 24VA 24VF
CN Network 1,13,14 2 3 4 5 6 7 8 9 10 11 12 CN CIS_Joint
14P
WASTE LEVEL-RX
CN Motor Motor- A 1 Mortor- PHA 2 Motor- B 3 Mortor- PHB 4
COVER_S/W REGI_CLT
DEV JOINT
WASTE EMPTY
PCB Contact 4P
CN Bin Full
1 2 3
Bin Full GND 3.3V
1 2 3 4 5 6 7 8 9 10,11,13 12 14
3.3V 24V Flat_Mot_PLS Flat_Mot_EN Flat_Mot_Sleep Flat_Mot_DIR Flat_Mot_MS1 Flat_Mot_MS2 Flat_Mot_DAC GND Bin_Full Scanner _Home
MAIN
CN FUSER- CLUT CH 1 2 CN Pick- UP 24VF FUSER- CLUT CH
CN REGI- CLUT CH 24VF 1 NC 2 REGI- CLUT CH 3
3P
2P Fuser_CLT 2P PICKUP_CLT
4P
Y
Deve
AT34C02
CRUM
CRUM
4P
1 2 24VF Pickup- CLUT CH
3P
CN CIS
M
4P 4P
CRUM
FLAT MOTOR
BIN FULL
C K
CRUM CRUM
CIS
12P
1 2 3,12 4 5 6 7 8 9 10 11 CN SMPS 1 2 3,5,7,,9,11,13,15 4,6,8 10 12,14,16 24VF Fuser - On GND 24VA 24V 5V CN Fuser T her 1 2 T her m1 T her m2
CIS_SIG Scannner_DPI_Cotrol GD N 3.3V Vref Scanner _PI _TG Scanner _PI 12V B_LED G_LED R_LED
16P
10P
SMPS
2P
P_EMPTY SENSOR REGI SENSOR

CN DEV- SOL 1 2 24VF DEV- CLUT CH
MP SENSOR
24VF Fan- Main CN T 2- CLUT CH 24VF 1 NC 2 T HV- CLUT CH 3 CN DEV- Home 5V 1 DEV- Home 2 GND 3
CN Empty- Regi 5V 1,2,7 GND 5,6,9 P- Empty 3 Regi- Sens 4 MP- Sens 8 NC 10
INLET&SWITCH
2P 2P
CN Fan
3P 3P 3P
BIN FULL T2_CLT DEV_SOL
CN Bin- Full 3.3V 1 GND 2 Bin- Full 3
1 2
CN BLDC 1,2 3,4,5 6 7 8 9 10
24VF GND 5V BLDC- MOT - EN BLDC- MOT - READY PWM- MOT 5V
2P
3P
10P
Fan
DEV-HOME
BLDC
FUSER Thermostat Halogen Lamp Thermistor
1P
Reference Information
7. Reference Information
This chapter contains the tools list, list of abbreviations used in this manual, and a guide to the location space required when installing the printer. A definition of test pages and Wireless Network information definition is also included.
7.1 Tool for Troubleshooting

The following tools are recommended safe and easy troubleshooting as described in this service manual. Driver Standard : "-" type, "+" type (M3 long, M3 short, M2 long, M2 short). Cleaning Equipments Standard : An IPA (Isopropyl Alcohol) dry wipe tissue or a gentle neutral detergent and lint-free cloth.
Tweezers Standard : For general home use, small type.
Vacuum Cleaner
Cotton Swab Standard : For general home use, for medical service.
Spring Hook
Standard : For general use
Software (Driver) installation CD ROM
7-1
7.2 Acronyms and Abbreviations

The table below explains abbreviations used in this service manual. The contents of this service manual are declared with abbreviations in many parts. Please refer to the table.
AC ADF ASIC ASSY AP AC BLDC Motor BIOS CLBP CMOS CMYK CN CON CPU CTD Sensor CCD CIS CRUM dB dbA dBM DC DCU DPI DRAM DVM DPI DRAM ECP
Alternating Current Automatic Document Feeder
EEPROM EMI
Electronically Erasable Programmable Read Only Memory Electro Magnetic Interference electrophotographic Enhanced Parallel Port First Copy Out Time firmware First Cassette Feeder/First Cassette Tray Front-In, Side-Out First Print out Time graphics device interface ground Graphic Interchange Format Host Based Printing Hard Disk Drive high voltage High Voltage Power Supply Hyper Text Transfer Protocol interface Input and Output integrated circuit Intelligent Drive electronics or Imbedded Drive Electronics Institute of Electrical and Electronics Engineers. Inc Pound(s) International Color Consortium Image Output Terminal (Color printer, Copier) Isopropy Alcohol Images Per Minute
Application Specific Integrated Circuit EP Assembly EPP Access Point FCOT Alternating Current F/W Brushless DC Motor FCF/FCT Basic Input Output System FISO Color Laser Beam Printer FPOT Complementary Metal Oxide Semiconductor Cyan, Magenta, Yellow, Black Connector Connector Central Processing Unit Color Toner Density Sensor Charge Coupled Device Contact Image Sensor Customer Replaceable Unit Memory decibel decibelampere decibel milliwatt direct current IEEE Diagnostic Control Unit Dot Per Inch Dynamic Random Access Memory Digital Voltmeter Dot Per Inch Dynamic Random Access Memory Enhanced Capability Port IPA IPM lb ICC IOT GDI GND GIF HBP HDD HV HVPS HTML I/F I/O IC IDE
7-2
IPC ITB LAN LBP LCD LED LSU MB MFP MHz MPBF MPF/MPT NVRAM NIC NPC OPC PBA PCL PDL PPM PCL PCI
Inter Process CommunicationEPP Enhanced parallel Port Image Transfer Belt
PS PS3 PTL
Post Script Post Script Level3 Pre-Transfer Lamp Paper-Transfer Belt Pulse Width Moduration Quantity Random Access Memory Remote Control Panel Read Only Memory Second Cassette Feeder/Second Cassette Tray Switching Mode Power Supply Samsung Printer Graphic Processor Samsung Printer Language Samsung Printer Language-Color Simultaneous Peripheral Operation Online Software Requirment Specification Surface Rapid Fusing Switch Synchronous or Synchronization To Be Determined ITB Transfer Roller Toner Reproduction Curve Universal Plug and Play User Interface Uniform Resource Locator Universal Serial Bus Voluntary Control Council for Interference Information Technology Equipment Wireless Ethernet Compatibility Alliance Wireless Fidelity
local area network PTB Laser Beam Printer PWM Liquid Crystal Display Qty Light Emitting Diode RAM Laser Scanning Unit RCP Megabyte ROM Multi-Functional Product SCF/SCT Megahertz Mean Prints Between Failure Multi Purpose Feeder/Multi Purpose Tray Nonvolatile random access memory Network Interface Card Network Printer Card Organic Photo Conductor Printed Board Assembly Printer Command Language , Printer Control Language Page Discription Language TBD Page Per Minute T1 Printer Command Language , Printer Control Language Peripheral Component Interconnect by Intel 1992/6/22, is a local bus standard developed by Intel and introduced in April, 1993 : A60, B60 Pins Printer Command Language 5Ce-Color Printer Command Language 6 Portable Document Format Page Description Language Packet internet or Inter-Network Groper Postscript Printer Discription Page Per Minute WECA Wi-Fi T2 TRC PnP U.I. URL USB VCCI SMPS SPGP SPL SPL-C Spool SRS SURF SW Sync
PCL5Ce PCL6 PDF PDL Ping PPD PPM
7-3
7.3 Select a location for the printer

Leave enough room to open the printer trays, covers, and allow for proper ventilation. (see diagram below) Provide the proper environment : - A firm, level surface - Away from the direct airflow of air conditioners, heaters, or ventilators - Free of extreme fluctuations of temperature, sunlight, or humidity - Clean, dry, and free of dust
7-4
7.4 A4 ISO 19752 Standard Pattern (Mono. confirm)

This test page is reproduced at 70% of the normal A4 size
7-5
7.5 Model List

NO.
1 2 3 4 5 6 7 8
Model Code
CLX-2160 CLX-2160N CLP-K300A CLP-C300A CLP-M300A CLP-Y300A CLP-R300A CLP-W300A
Description
A4 Color MFP A5 Color MFP, Network Model Black toner cartridge, 2K Cyan toner cartridge, 1K Magenta toner cartridge, 1K Yellow toner cartridge, 1K Imaging unit, 20K(Black), 50(Color) Waste toner container, 5K(Black), 1.25K(Color)
Remark
Set Set Consumable Consumable Consumable Consumable Consumable Consumable
7-6
Service Guide
about the Imaging unit streak defect
Service Guide
Contents
1. Imaging unit Repair Process 1.1 Repair Process Map 1.2 Applied model 1.3 Problem description(Symptom) 1.4 Cause 2. Service Countermove Method 2.1 Solution 2.2 How to treat the BK Deve Unit 2.3 How the S/N is composed of Imaging Unit. 2.4 Firmware Upgrade Method 2.5 How to replace the black deve of Imaging unit 3. Packing Guide for pick up or exchanger 3.1 In case of not packing the hole 3.2 Paking Method
Service Guide
Samsung Electronics
Service Guide
1. Imaging unit Repair Process

1.1 Repair Process Map
Customer
Call No Pick Up info. Yes TNT I/U return On Site I/U repla. Repair complete
BK Deve repair ASC repair Parts collect
[ Cost Allowance Standard ]

SVC type On-site Pick Up Labor cost MN/AE MJ Part Cost Non paid BK Deve cost paid reference OPC Assy FOC supply Buffer BK Deve replacement
1.2 Applied model
CLX-2160 series
CLP-300 series
CLP-350 series
CLX-3160 series
Service Guide
Samsung Electronics
Service Guide
1.3 Problem description(Symptom)

The printed page has a vertical streak defect. When printing, a abnormal noise occurs. Example of vertical streak image
Service Guide
Samsung Electronics
Service Guide
1.4 Cause
Black toner was adhered to Dr-Blade, because of Toner stress As a result, toner couldn't be transferred to Deve-Roller.
Service Guide
Samsung Electronics
Service Guide
2. Service Countermove Method

2.1 Solution
1. Clean the LSU window and do Firmware upgrade on that machine. If this issue couldn't improve that carry out the next step. 2. Check the serial number of imaiging unit. and prepare compatable with BK deve unit - Manufactured Imaging unit before July 2007 : BK deve unit(JC97-02616E) - Manufactured Imaging unit before August 2007 : BK deve unit(JC97-02616A) 3. Replace BK Deve Unit and do Firmware upgrade
2.2 How to treat the BK Deve Unit

Note We need to consider the manufacturing date of imaging unit to replace the BK Deve unit
Parts Name
Parts code
Distinction of BK deve unit Manufactured before July. 2007 Initial Imaging Unit :
Check Method.
MEA UNITDEV K(old)
JC9702616E
CNE3JC9603610CCD5G9P7xxxxxx ~ After market Imaging Unit : BY74BQGP7xxxxxx ~ Manufactured after August 2007 Initial Imaging Unit :
MEA UNITDEV K(new)
JC9702616A
~ CNE3JC9603610CCD5G9P8xxxxxx After market Imaging Unit : ~ BY74BQGP8xxxxxx
Service Guide
Samsung Electronics
Service Guide
2.3 How the S/N is composed of Imaging Unit.
Manufacturing Origin :CN means China, KR is for Korea, if you can see CN, the units was manufactured in China Part number :This is the SAMSUNG parts number. Manufacturing Year : L '2006, P '2007, Q '2008 Manufacturing Month
Month Jan~Sep Oct Nov Dec Letter 1~9 A B C
2.4 Firmware Upgrade Method

1) Connect PC and printer with USB cable. 2) Turn on the power of printer.(Ready Status) 3) Drag the f/w file and Drop down on the usbprn2.exe. And then f/w update will be started automatically. 4) Please wait until end reboot.
Service Guide
Samsung Electronics
Service Guide
2.5 How to replace the black deve of Imaging unit
1. Remove the 2 screws as shown below.
Caution When removing the screws, spread out the paper to protect the OPC surface.
2. Release the hook from the right side of the OPC unit by pulling out the lever.
3. Release the hook from the left side of the OPC unit
4. Pull the waste toner device of the OPC unit in the direction of arrow and then lift it up.
Service Guide
Samsung Electronics
Service Guide
5. Release the OPC unit.
Caution There is the spring on the yellow deve unit. Avoid missing it.
6. Take out the defective deve unit.
7. Done. ( Black deve unit)
Service Guide
Samsung Electronics
Service Guide
8. After replace the new deve unit, assemble the OPC unit. When assembling, take care of the hooks and holes as shown below.
hook
hook hole
hole
9. Tighten the 2 screws.
10. Check whether OPC unit is assembled or not properly.
Service Guide
Samsung Electronics
Service Guide
3. Packing Guide for pick up or exchanger

If you send imaging unit without packing toner bottle hole, imaging unit is a mess because of toner leakage. So, You should put the plug.(Cap deve) when move imaging unit. If you have not cap deve then you may pack the hole using toner bottle, waste paper,etc
3.1 In case of not packing the hole

Imaging unit is a mess like below picture.
3.2 Paking Method

CAUTION - You must plug the hole by seeing below method when move imaging unit. In case of putting the cap deve.
Cap deve
In case of putting the cap bottle in waste bottle.
Service Guide
10
Samsung Electronics

Samsung CLX-2160 SM

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DIGITAL COLOR LASER MFP CLX-2160 Series

2. Product spec and feature

3. Disassembly and Reassembly

5. Exploded Views & Parts List

1.1 Safety Warning

Service Manual Samsung Electronics

1.2 Caution for safety

1.2.2 Electric Shock and Fire Safety Precautions

Service Manual Samsung Electronics

1.2.3 Handling Precautions

1.2.4 Assembly / Disassembly Precautions

1.2.5 Disregarding this warning may cause bodily injury

Service Manual Samsung Electronics

1.3 ESD Precautions

1.4 Super Capacitor or Lithium Battery Precautions

Service Manual Samsung Electronics

Product specification and feature

2. Product specification and feature

2.1 Product Specifications

NO-NOISTM : Quiet operation (48 dBA)

Low Cost per Page Separate toner container

Service Manual Samsung Electronics

Product specification and feature

Special Copy function ID Card Copy

. Clinic . Car Rental Office . Insurance Agency

Printing Acoustic Noise Level(Sound Power/Pressure) Copying Standby Sleep

Service Manual Samsung Electronics

Product specification and feature

General Print Engine Input Voltages

Ready AVG. Max/Peak Sleep

Set (with consumables) Consumable

SmarThru 4(Windows only)

Service Manual Samsung Electronics

Product specification and feature

Network Wireless Network Interface Protocol Network OS

Service Manual Samsung Electronics

Product specification and feature

Original Type (Mono)

Service Manual Samsung Electronics

Product specification and feature

2.1.2.6 Paper Handling

Service Manual Samsung Electronics

Product specification and feature

2.1.2.7 Comsumables and CRU

Service Manual Samsung Electronics

Product specification and feature

2.1.2.8 Reliability and Other

Test Print RDC

Service Manual Samsung Electronics

Product specification and feature

2.1.2.9 Periodic Replacing Parts

T2 Roller (Ass'y replacement)

MEA UNIT-T2 ROLLER

MEA UNIT-PICKUP ROLL

2.1.2.10 Accessry Parts

S/W APPLICATION-CD NETWORK CD NETWORK QUICK GUIDE MANUAL(CARD)WARRANTY CARD

CLX-2160N only CLX-2160N only -

2.1.2.11 Option Parts

Service Manual Samsung Electronics

Product specification and feature

2.1.3 Model Comparison Table

4-in-1, N/W 3-in-1, N/W

3-in-1, N/W 3-in-1, Basic

Service Manual Samsung Electronics