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Step 10: Balance issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Step 11: Packing for air travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Step 12: What have I seen with this scope? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
http://www.instructables.com/id/Airline-portable-8-Dobsonian-telescope/
http://www.instructables.com/id/Airline-portable-8-Dobsonian-telescope/
http://www.instructables.com/id/Airline-portable-8-Dobsonian-telescope/
bits are guided by their center, it is a very good idea to countersink before drilling the 1/4" holes.) Countersinking on both sides weakens the cell, but with the really hard oak I was using, I wasn't worried. I then used JB Weld to glue three carriage bolts into the mirror cell, with the heads being covered with JB Weld (gray filled circles in first photo). The carriage bolts need to be sized so that after going through the cell, then having the springs on them and then going through the bottom plate, there is enough sticking out that you can put wingnuts on the bottom end. It's hard to keep the carriage bolts pointing straight--I had to bend them a little after the glue set so they'd fit into the bottom plate well. Before gluing the mirror to the cell, it might be a good idea to finish the wood to your liking. The scrap I used was already pre-finished on one side. Normally these days I use a very simple and cheap wood finish: a 1:1 mix of Titebond II and water, in two or three coats (it dries enough to sand in 30-60 minutes or so), sanded lightly after each coat. You might want to leave unfinished the area where the silicone glue will go, so that it sticks to the wood rather than possibly pulling off with the finish. To glue the mirror to the cell, the idea is that you put 1/2" thick gops of silicone glue on the cell in the correct places that when squished down by the mirror will spread into 1" wide and 1/4" thick discs. The gobs went at the correct distance from the center (calculated by Plop--the exact numbers will be different for you unless your mirror is sufficiently like mine), and went in between the six previously drilled holes on the cell (the three 1.25" ventilation holes and the three 1/4" countersunk carriage bolt holes). However, for additional safety, I drilled 1/4" holes in the cell where each gob would go, and made sure each gob penetrated through the hole and to the other side of the cell. That would keep each gob from detaching from the cell. There is no similar worry about the glass side because good silicone glue (e.g., the aquarium variety; but I just used the DAP transparent standard smelly silicone glue; just don't use the less smelly Silicone II as there are bad rumors about it) will stick super-well to glass. To keep the mirror even with the cell and to space the gobs at 1/4" thickness, insert spacers. I think I had some scrap wood for that. Pencils would also work. Then leave for about two days for the silicone glue to set well. The third photo shows the bottom of the completed mirror box, with three ventilation holes as well as the nice wingnuts on the carriage bolts sticking out of the box. There are, of course, fender washers between the wingnuts and the wood. Congratulations: you have a collimatable primary mirror cell. The three carriage bolts are the collimation bolts. Collimatability is central to amateur Newtonian telescope design--you can make all sorts of things to lax tolerances, and then on the observing field you tighten everything up optically by collimating.
http://www.instructables.com/id/Airline-portable-8-Dobsonian-telescope/
http://www.instructables.com/id/Airline-portable-8-Dobsonian-telescope/
Step 6: Strut
My original design called for two struts. The struts would start out far apart, at the ends of the mirror box, and then somewhat narrowing together as they went up, and with the focuser board being mounted to both of them, producing a nice trapezoidal effect. But it turned out that one strut was enough for stability, and so I tossed the other one in the scrap pile, and reduced the size of the focuser plate. In any case, the strut doesn't go straight up, perpendicularly to the bottom of the base plate. While it is flush to one side of the mirror box, it is angled inward. The first photo shows the original design, with two struts and not yet cut down to size. The strut is 1" square poplar. Oak would be better. The poplar was supposed to be a stop-gap, but I stuck with it as it worked well. The strut attaches on the inside of the mirror box, flush against the baseplate (with the bottom trimmed a little at an angle). It has two carriage bolts that come in from the inside of the mirror box, through the mirror box, and are held in place on the back of the scope with fender bolts and wingnuts. I did find that eventually the square hole made by the carriage bolt on the inside of the strut got rounded, and so I resquared it by building it up with JB Weld. This wouldn't be an issue with a harder wood. At the very end of the telescope-making process, and this is definitely optional, I cut the strut in half, with a long diagonal cut, and made the two halves assemble together with four machine screws. The nuts for the machine screws are permanently JB Welded in place. Since the strut is about thirty inches long, cutting it in half makes it possible to fit it into a smaller suitcase and decreases the chance of its breaking in transit. As far as I can tell, when the two halves are assembled, it's about as solid as if it were never cut. The side of the strut that faces the mirror is painted flat black.
http://www.instructables.com/id/Airline-portable-8-Dobsonian-telescope/
http://www.instructables.com/id/Airline-portable-8-Dobsonian-telescope/
the stalk, was a machine screw, maybe a #10. I then superglued a larger nut (maybe a 5/16"?) to the smaller nut to make it easily movable by hand. The bond has held up well over the over one year since I've made the scope, though a little wingnut would be better. The other axis has a gray square nut. I actually cast that nut out of JB Weld, making a little squarish mold out of painter's tape and putting a 1/4-20 nut in the middle. Again, I could have bought something, but I wanted a very low-profile hand-adjustable nut and that might be hard to find. It had to be low profile, since I didn't want it sticking out past the shadow of the secondary mirror on the primary mirror.
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Now, I had all this 1/16" bondable PTFE--way more than the small squares I needed for the altazimuth mount. I had about 0.10" to narrow down the inner diameter of the conduit. I took the PTFE and cut some 1/4" wide strips, about two inches in length. I glued them inside my prospective draw tube (JB Weld, need you ask?), spaced at around 120 degrees. You should be able to see them in the third photo. It was still too snug for my eyepieces. So I just used a flat file to file the PTFE down. I added a thumb-screw for good measure, but it's not really needed. Unfortunately, it's still snug. It's hard to remove an eyepiece without shifting the scope (but that's also a function of the finicky balance). Eventually, as in the third photo, a red dot finder got attached. And the focuser board screws onto the strut (Philips screws, with nuts permanently JB Welded to the other side of the strut). I keep on thinking of upgrading to a super-light helical Crayford focuser. Too bad that I can't make one myself. (I've made a helical Crayford, but it was quite heavy.) Attaching the stalk in the right place requires collimating the scope. There are instructions in various places online. I used a home-made crosshairs laser collimator for alignment. Also, for collimating you want to attach a center mark on your primary. I use a donut-shaped ring reinforcer. It's tricky getting it exactly centered. I do it by printing out a template of the right size.
http://www.instructables.com/id/Airline-portable-8-Dobsonian-telescope/
http://www.instructables.com/id/Airline-portable-8-Dobsonian-telescope/
then put in the suitcase among clothes. In the duffle bag, I included my nametag from our local astronomy club and two brochures for our astronomy club, thereby giving it all a bit more legitimacy perhaps. Everything survived transport well, except one eyepiece had a broken plastic eye-shield (which I superglued back to functionality).
http://www.instructables.com/id/Airline-portable-8-Dobsonian-telescope/
Related Instructables
Red Astronomy Light (Photos) by How to make a nurdee1 eyepiece for telescope by hvegar
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